OPERATION & MAINTENANCE TRAINING MANUAL FOR AK3 Page 1 DG EM DG CS&D SYS EM COMM INTRODUCTION TO SICAM AK3 • AK3 automation component is an advance version of SIEMENS SICAM RTU. • This is used to convert wide range of communication protocols • The tool used for Engineering of RTU is TOOLBOX II • It is used in power plants, substations & industrial plants. • It can be used as a controller, gateway or data concentrator. Page 2 EM DG TOPOLOGY Page 3 EM DG AK3 KNOW THE HARDWARES Page 4 EM DG RACK TYPE 9 SLOT 17 SLOT Page 5 EM DG DIFFERENT TYPES OF RACK Page 6 EM DG MASTER CARD REDUNDANCY IN SAME RACK Page 7 EM DG AK3 WITH EXPANSION RACK Page 8 EM DG CP-2016 AND ITS LED DETAILS Page 9 EM DG CP-2019 & ITS LED DETAILS Page 10 EM DG MASTER & PROCESSOR CARD PRE DETAILS Page 11 EM DG CP-2017 & ITS LED DETAILS Page 12 EM DG CP-2017 PRE CONNECTION & PATCH PLUG CONNECTION Page 13 EM DG SSE ( SM-2558) Page 14 EM DG SSE ( SM-2551) Page 15 EM DG SSE ( SM-0551) Page 16 EM DG SSE ( SM-0551 OVER SM 2558) Page 17 EM DG SSE OVER BSE Page 18 EM DG I/O MODULES (DI) & ITS LED Page 19 EM DG I/O MODULES (DO) & ITS LED Page 20 EM DG I/O MODULES (DI) & ITS LED AI ADD-ON Page 21 EM DG SETTING PBA & I/O MODULE’S CABLE PLUG Page 22 EM DG EJECTING BSE (CARDS) FROM RTU Page 23 EM DG POWER MODULES Page 24 EM DG RS485 TO RS232 CONVERTOR Page 25 EM DG CM-0842 BUS-INTERFACE Page 26 EM DG CM-0843 BUS-INTERFACE Page 27 EM DG MULTI-BUS-INTERFACE Page 28 EM DG FLASH/MEMORY CARD Page 29 EM DG 6 Page 30 EM DG KNOW THE SOFTWARE OPTIONS Page 31 EM DG LOGIN TO TOOLBOX II DEFAULT USER ID: SAT_ROOT DEFAULT PASSWORD: SAT_ROOT Page 32 EM DG COMMUNICATION BETWEEN RTU & TOOLBOX II 1) USING TOOLBOX/OPM/RTU CABLE: ONLINE/DIRECT OPERATION 2) USING LAN CABLE: REMOTE OPERATION Page 33 EM DG 1) USING TOOLBOX/OPM/RTU CABLE: ONLINE/DIRECT OPERATION Connect laptop/PC to mini USB port available on Master Card (CP 2016) using USB-Mini USB cable. Note: Need to define Communication Port (Com Port) It must be same as of LAPTOP/PC Com Port ! Page 34 EM DG How To Define Com Port in Toolbox II Open Toolbox > Toolbox II Presets > System > Presets_TOOLBOX…> Interface to AU > Select from Drop Down. Page 35 EM DG COMMUNICATION BETWEEN RTU & TOOLBOX II Page 36 EM DG 2) USING LAN CABLE: REMOTE OPERATION Open Toolbox II > Go to OPM > System > Remote operation… Now select ‘Terminal Server’ as Transmission-medium & ‘TCP/IP’ in Transmission medium list (dropdown) Page 37 NOTE: HTTP: 80/2001 HTTPS: 443 Port ID (Without Security): Not Required EM DG COMMUNICATION BETWEEN RTU & TOOLBOX II Page 38 EM DG COMMUNICATION BETWEEN RTU & TOOLBOX II CONDITION-1: AU IS ALREADY DEFINED. CONDITION-2: AU IS NOT DEFINED. Page 39 EM DG CONDITION-1: AU IS ALREADY DEFINED. Select AU> Go to remote-station in menu bar> Call OR Select AU and Double Click on its serial number OR Select AU and click on ‘call’ icon in icon bar. Page 40 EM DG COMMUNICATION BETWEEN RTU & TOOLBOX II Page 41 EM DG COMMUNICATION BETWEEN RTU & TOOLBOX II Page 42 EM DG CONDITION-1 AU IS NOT DEFINED. Open Toolbox II > Go to OPM > System > Remote operation… Now select ‘Terminal Server’ as Transmission-medium & ‘TCP/IP’ in Transmission medium list (dropdown) Now, right click on 1st Row > Append Lines…> No. of lines > Define 1) Rem. Station & 2) RTU’S PRE IP Page 43 EM DG COMMUNICATION BETWEEN RTU & TOOLBOX II Page 44 EM DG COMMUNICATION BETWEEN RTU & TOOLBOX II Rest will be similar to condition 1 Page 45 EM DG STRONG RECOMMENDATION ! Compare Backup before troubleshooting in Toolbox II Software How to compare ? Page 46 EM DG COMPARE Toolbox II > OPM > Target System > SICAM 1703 > Parameterloader > Select all rows & columns > Parameter > Comparison AU <-> TOOLBOX. Result: 1) up-to-date: Same backup is running in RTU. 2) not-up-to-date: Backup is other than running in RTU ! Page 47 EM DG COMPARE STEP-1 STEP-3 STEP-2 STEP-4 Page 48 EM DG UPDATING FIRMWARE IN TOOLBOX II Toolbox II > Service Programs > Special Programs > Master Data Update > Select Firmware Folder > Ok > Page 49 EM DG UPDATING FIRMWARE IN TOOLBOX II Page 50 EM DG FIRMWARE LOADING IN RTU OPM > Target Systems > SICAM 1703 > Firmwareloader > Double click on project > Select all rows > Load > Selected system elements> Load intelligent Ok. The picture can't be display ed. Page 51 The picture can't be display ed. EM DG FIRMWARE LOADING IN RTU The picture can't be display ed. Page 52 The picture can't be display ed. EM DG FIRMWARE LOADING IN RTU The picture can't be display ed. Page 53 EM DG DIAGNOSTIC OPM > Target Systems > SICAM 230 > Diagnostic > Select the project by double clicking > Select all rows > Acknowledgement > Acknowledge AU > Ok > Diagnostic > 1) AU overview diagnostic 2) AU Individual diagnostic 3) AU History diagnosis 4) CPU diagnostic Page 54 EM DG DIAGNOSTIC Page 55 EM DG DIAGNOSTIC Page 56 EM DG DIAGNOSTIC Page 57 EM DG DIAGNOSIS REPORT Page 58 EM DG DATA FLOW TEST Toolbox II > OPM > Target Systems > SICAM 230 > Data flow test > Double click on Project > Select BSE (Data in/out) > Simultaneous-log > Display Process Informations… Display Page 59 EM DG DATA FLOW TEST Page 60 EM DG DATA FLOW TEST Page 61 EM DG DATA FLOW TEST Page 62 EM DG DATA FLOW TEST RESULT Page 63 EM DG TRANSFORMING/COMPILING DATABASE Toolbox II > OPM > Target System > SICAM 1703 > Transform… > Move AU to Selected Entries > Ok. NOTE: Transform Parameters must be checked in below ‘Functions’ ! Page 64 EM DG TRANSFORMING/COMPILING DATABASE Page 65 EM DG TRANSFORMING/COMPILING DATABASE Errors can be found here ! Page 66 EM DG LOADING FILE IN RTU 1) Using Flash/Memory Card 2) Using USB-Mini USB cable/LAN Cable 1) Using Flash/Memory Card Insert the SD Memory card in Laptop SD Memory card slot > OPM > Tools > System Technique > Explore and Right Click on project name(Reg,Comp) > Flashcard > Create files… > Select Floppy > Ok > Delete existing content > Yes > Ok. Page 67 EM DG LOADING FILE IN RTU Page 68 EM DG LOADING FILE IN RTU Page 69 EM DG LOADING FILE IN RTU Page 70 EM DG 2) Using USB-Mini USB cable/LAN Cable Connect laptop with master card using OPM/Toolbox (USB-MINI USB) Cable > Toolbox II > OPM > Target Systems > SICAM 1703 > Parameterloader > Select the project by double clicking > Select all rows > Load > Selected System elements > Load Intelligent > Now see the state: Loaded and up-to-date/ up-to-date Page 71 EM DG LOADING FILE IN RTU Page 72 EM DG LOADING FILE IN RTU Page 73 EM DG EXPORTING DATA FROM TOOLBOX II (CREATING BACKUP) Toolbox II > Data distribution center > Export > All > Ok > Start Export > Browse the location > Ok > Ok Page 74 EM DG EXPORTING DATA FROM TOOLBOX II (CREATING BACKUP) Page 75 EM DG EXPORTING DATA FROM TOOLBOX II (CREATING BACKUP) Page 76 EM DG EXPORTING DATA FROM TOOLBOX II (CREATING BACKUP) Page 77 EM DG IMPORTING BACKUP IN TOOLBOX (RESTORING BACKUP IN TOOLBOX) Toolbox II > Data distribution center > Import > Browse the backup > Click on ‘All’ > Ok > Ok All > Start Import > Ok. Page 78 EM DG IMPORTING BACKUP IN TOOLBOX (RESTORING BACKUP IN TOOLBOX) Page 79 EM DG IMPORTING BACKUP IN TOOLBOX (RESTORING BACKUP IN TOOLBOX) Page 80 EM DG CONVERTING DATABASE FROM COPY TO ORIGINAL & VICE-VERSA Toolbox II > Data distribution center > Preset customer/plant > Right click on System Tech. (Project Name) > Convert to Original / Read only parameters. Again, Right click on Process Technique (Project Name) > Convert to Original / Convert to copy. Page 81 EM DG CONVERTING DATABASE FROM COPY TO ORIGINAL & VICE-VERSA Page 82 EM DG DOWNLOAD ENABLED BACKUP 1) UPLOADING IN RTU 2) DOWNLOADING FROM RTU 1) UPLOADING IN RTU TOOLBOX > TOOLBOX II Presets > System > Presets_TOOLBOX… > Select ‘COM’ > Check ‘Generate and upload AU file after parameter loading’ > Ok. Now load the file using OPM/TOOLBOX Cable or Using LAN Cable as explained earlier. (Refer ‘LOADING FILE IN RTU’) Page 83 EM DG DOWNLOAD ENABLED BACKUP Page 84 EM DG DOWNLOAD ENABLED BACKUP Page 85 EM DG 2) DOWNLOADING FROM RTU Toolbox II > Data Distribution Center > Action > Download SICAM 1703 TOOLBOX II >Ok (Using OPM/TOOLBOX Cable or LAN Cable). Page 86 EM DG 2) DOWNLOADING FROM RTU Page 87 EM DG AT LAST BUT NOT LEAST Page 88 EM DG HELP ?? Page 89 EM DG HELP & SUPPORT Page 90 EM DG HELP & SUPPORT Page 91 EM DG Thank You All ! Page©92 Restricted Siemens AG 2017 DG EM DG CS&D SYS EM COMM
