SIMULATION OF CARBON DIOXIDE CAPTURE BATCH 2018-19 Group Members: Name: Seat No Ammar Ullah Khan 18062 Ariba Khan 18047 Baneen Fatima 18060 Umair Khalid 18047 DEPARTMENT OF CHEMICAL ENGINEERING NED UNIVERSITY OF ENGINEERING AND TECHNOLOGY i Table of Contents Type chapter title (level 1) ........................................................................................................ 1 Type chapter title (level 2) ..................................................................................................... 2 Type chapter title (level 3) ................................................................................................. 3 Type chapter title (level 1) ........................................................................................................ 4 Type chapter title (level 2) ..................................................................................................... 5 Type chapter title (level 3) ................................................................................................. 6 1. ABSTRACT 2. INTRODUCTION 2.1 PROBLEM STATEMENT Carbon dioxide is a one of the primary greenhouse gases (GHG) that plays a significant role in global warming. It is naturally prevalent in the atmosphere but human activities have increased the emissions over the years [1]. Coal and gas fired power plants are the major contributors of CO2 emissions closely followed by cement, steel and aluminum industries. Carbon capture and storage (CCS) is the most feasible technique to achieve a green environment. Post combustion flue gases can be treated with chemical solvents to remove CO2 before they are released into the atmosphere. The separated CO2 can be pumped underground or used in various processes such as enhanced oil recovery (EOR) [2]. 2.2 Objectives The prime objective of this study is simulation and optimization of carbon dioxide capture than can be applicable for industries. Aspen HYSYS will be used to model and simulate the CO2 capture technology. 3. Literature Review Worrada Nookuea, Jie Yang and Xinhai Yue [3] measured and reported thermo-physical properties (like viscosity and density) for different compositions of ionic and alkanolamine solutions mixtures. The aim of the study was to improve the absorption of CO2 by enhancing the absorbent's capacity and tendency to capture CO2. Different compositions by weight percentage of methyldiethanolamine MDEA and [Bmim][BF4] at different temperatures were prepared. The data was useful in construction of absorber/desorber and power consumption of pump and total heat transfer by exchanger and generating a correlation for solvent's viscosity predictions. Deviation in actual and measured viscosities were found to be 4.9%(AAD). The trend shows an increase in viscosity when concentration of [Bmim][BF 4] is increased but a decrease is observed when the temperature is increased. The effect of temperature is more prominent on low temperature ranges. S. Moioli a*, L. A. Pellegrini, S. Gamba [4] performed a simulation on ASPEN Plus® and modeled it on theories of Lewis and Whitman and that of Eddy Diffusivity theory. They were capturing CO2 from exhaust gas using aqueous solution of Monoethanolamine (MEA) as an absorbent. Their Model was found to be removing CO2 with an aqueous solution of Monoethanolamine 30% w/w giving a "CO2 removal profile" and a "Temperature Profile". When simulated with a pilot plant's experimental data. Their results were closed to that of experimental one but the Rate of absorption was slower. Schäffer , K. Brechtel, and G. Scheffknecht [5] investigated the effects of differently concentrated aqueous solutions of monoethanolamine (MEA) and Triethylenetetramine ( TETA ) on CO2 capture from flue gases emitted from power plants. Synthetic gas was used with CO2 concentration 15 volume% and O2 5 volume% . The temperature range set for equilibrium concentration of CO2 loading is between 30 and 95ᵒC. At low concentrations, bicarbonate formation produce high equilibrium loading and high water-amine ratio and at high temperature, carbamate destabilization caused decreased loadings. MEA and TETA give similar value of mass cyclic capacities. It was observed that TETA is an alternative to MEA since it has high reaction kinetics and same CO2. 4. METHODOLOGY/ SIMULATION The carbon capture technology is modeled and simulated in Aspen HYSYS. Methyl diethanolamine (MDEAmine) is used as a the solvent. Acid gas chemical solvents fluid package is selected. Flue gas and solvent feed parameters are given in Table. The process is developed to capture 81% of the carbon dioxide from flue gas. The compositions for both of the streams are also shown below in Table PARAMETERS FLUE GAS SOLVENT Temperature 65C 25C Pressure 1.5 bar 1.2 bar Flowrate 1000kg/h 3800kg/hr FLUE GAS COMPONENTS COMPOSITION (mol%) Nitrogen 70 Water 15 Carbon Dioxide 10 Oxygen 5 SOLVENT COMPONENTS COMPOSITION (wt%) MDEA 75 Water 25 Absorber and a distillation column (used as a stripper) are considered the two major operation blocks. The Absorber has no packing. A reboiler and a total condenser are attached to the stripping column. The rest of the specifications are tabulated in Table A pump with efficiency of 75% is employed. SPECIFICATIONS ABSORBER STRIPPER Number of stages 50 10 Temperature Pressure Packing height Top Pressure: 1.2 bar Bottom Pressure: 1.5 bar None 1 bar None 5. RESULT AND DISCUSSION