中英 V2-PI-1411 Brief Introduction 公司简介 上海西芝矿山工程机械有限公司 上海西芝矿山工程机械有限公司,是专业从事矿山破碎机械和工业磨粉设备的制造,集研发、生产和销售于一体的国际型专业化企业。从 Shanghai Zenith Company is the leading professional supplier of solution, equipments and service for crushing and grinding industry. In 业30多年来,公司凭借可靠的质量和优质的售后服务占领全球市场,产品远销欧洲、北美、中亚、南亚、中东、非洲、澳洲等地区。 past 30 years, bearing the enterprise aim of "Better quality, Better service ", Shanghai Zenith has obtained an enviable reputation from the customers of over 130 countries in the world. 生产能力 西芝公司拥有国际一流的生产线和现代化检测基地,产品全部按照IS09001:2000国际质量认证体系标准进行设计、生产、组装和检测。目 前,公司开发生产的矿山破碎设备及工业磨粉机系列产品已经广泛应用于电力、采矿、冶金、建筑、化工、钢铁、石油等行业。 Shanghai Zenith are experts in the design and manufacture of two business lines: crushing equipments such as crushing, conveying, feeding and screening for the quarry, mining, recycling industries processing, aggregates and demolition waste; Grinding equipments 经营理念 like MTM mill, XZM mill and MTW mill for the mining, grinding and chemical industries. 西芝公司长期坚持“科技与品质同行”的创新型经营理念,依托美国、德国、日本等国家的现今工艺,引进世界一流的生产技术和先进的 质量管理体系。公司拥有大量技术专家和相关技术人员,坚持对产品进行改良和创新,不断开发出具有自主知识产权、国际领先的产品。 Employing over 800 skilled workers, our company has more than 20 agents abroad. Meanwhile, we have passed the certification of 优秀人才 IS09001 and set up an experienced R&D team providing the continuous power to ensure reliable and effective products. New advanced 近年来,公司不断吸纳业内高级管理人才、科研精英及国内外著名高校的优秀毕业生加盟,现已有工商管理硕士(MBA) 13人、高级工程师 product development plays a vital part in the business philosophy "Pursuing the Zenith of Technology and Quality". 22人、工程师60人,本科及以上学历的员工占到全体员工的80%以上。公司的技术研发中心有多名享受国务院特殊津贴的著名专家,拥有 多项国家技术专利,并已形成了一支团结互助、开拓进取的科研团队,为企业发展提供着不竭的动力。 Shanghai Zenith's goal is to become leaders in their respective markets by giving Zenith customers the means to be more productive 至高目标 追求卓越品质、追求客户最大的满意,是全体“西芝人”的至高目标,公司坚持诚信的态度、务实的作风和共赢的目的,愿与广大客户携 手共创新的辉煌。 and profitable for generations to come, coupled with unparalleled customer service, training, education and support. Contents 产品目录 Honors & Certification 企业荣誉及产品认证 HJ Series High-efficiency Jaw Crusher HJ系列高能颚式破碎机 1 1.俄罗斯GOST认证 Russian GOST Certificate 2.CE认证 EU CE Certificate PEW Series Jaw Crusher PEW系列颚式破碎机 3 3.中国名企 CHINA TOP ENTERPRISES 4.ISO 质量认证 ISO Quality Management Certificate 5.中国信用企业认证体系示范单位 China Credit Example Certificate PE Series Jaw Crusher PE系列颚式破碎机 5 HPT Series Mutiple Cylinder Hydraulic Cone Crushers HPT系列多缸液压圆锥破碎机7 HST Series Hydraulic Single Cylinder Cone Crusher HST系列单缸液压圆锥破碎机 9 S Series Cone Crusher S系列圆锥破碎机 11 PFW Series Impact Crusher PFW系列反击破碎机 13 PF Series Impact Crusher PF系列反击破碎机 15 B Series Deep Rotor Vertical Shaft Impact Crusher B系列深腔立轴冲击式破碎机 17 GZD Series Vibrating Feeder GZD系列给料机 19 BWZ Series Heavy Duty Apron Feeders BWZ系列重型板式给料机 21 YKN Series Vibrating Screens YKN系列圆振动筛 23 YK Series Vibrating Screen YK系列振动筛 25 1 2 4 5 3 Sand Washer 洗砂机 27 Belt Conveyor 皮带输送机 28 K-series portable crushing and screening plants K系列轮胎移动破碎站 29 LD Series Mobile Crushing Plant LD系列移动破碎站 33 Typical Flow Chart 典型生产流程 35 Auxiliary Equipment 辅助设备 37 Brief Introduction to Zenith Grinding Mills 磨机产品简介 39 HJ Series High-efficiency Jaw Crushers HJ系列高能颚式破碎机 Features Higher Crushing Efficiency and Capacity HJ series jaw crusher is optimized in design of crushing cavity, eccentric throw and crushing stroke of the movable jaw, the capacity of HJ series jaw crusher is higher than traditional jaw crusher of comparable size. Lower Vibration & More Stable Operation 上海西芝针对市场需求,以自身多年的销售和工程经验为基 Through careful structural study of the fly wheel and sheave wheel as well as 础,推出集高产能和高稳定性于一体的HJ系列高能颚式破碎机, precise calculation of the balancing weight, the overall structure and the counter 为矿山和碎石生产线提产提质带来新的突破。HJ系列高能颚式破 weight part are optimized greatly, the operational vibration is effectively reduced 碎机的特点在于将破碎腔型、偏心距与动颚运动轨迹的设计完美 and stability increased. World-class Craftsmanship for Higher Durability 配合,不仅使机器产能和产品质量大大提升,而且扩大了产品应 The HJ series jaw crusher features higher crushing load and durability, thanks to 用范围。 the reliable eccentric shaft which is carefully forged and heat-treated, two super Proceeding from the market demand and grounded by years’ large bearings equipped bi-laterally, superb design of labyrinth sealand compact accumulation as well as marketing experience, Zenith launches construction. Easy to Maintain &Lower Operation Cost the HJ Series High-efficiency Jaw Crusher featuring high Through adjusting the screw pole and hydraulic cylinder, the adjustment base breakthroughs in the field.With the perfect combination of the can move backwardly and forwardly. This greatly simplifies the discharge setting versatile crushing cavity, large eccentric throw and effective adjustment on the working site. stroke, HJ Series High-efficiency Jaw Crusher stands out in 颚破 HJ crushing availability and great stability to bring about new Wide Application and Availability terms of its higher capacity, superior product quality, and wider Compact structure and scientific placement enable HJ to occupy a smaller onsite availability. area yet with a maximized performance compared with jaw crushers of the same specification. It can be widely applied to various industries, such as metal and non-metal industry, concrete industry, construction industry, sandstone industry 性能特点 生产效率更高,机器产能更大 通过对破碎腔型、偏心距与动颚运动轨迹进行优化 ,使HJ与同规格的其它产品相比产量大大提高。 动颚护板 Protect Plate for Movable Jaw 机器振动更低,运行更加平稳 上边护板 Upper Lining Plate 通过对整体结构及配重部分的优化,精确计算分析 下边护板 Lower Lining Plate 确定飞轮、槽轮的结构和配重块的重量,有效降低了 设备的振动等级,使设备运转更加平稳、可靠。 世界级工艺设计,更加可靠耐用 动颚部分采用经热处理的锻打偏心轴,两端配备超 动颚 Movable Jaw 肘板 Toggle Plate 活动颚板 Movable Jaw Plate 拉杆 Tension Rod 固定颚板 Fixed Jaw Plate 弹簧 Spring 机架 Frame 使设备具有更高的承载力,更加坚固耐用。 1 Specifications 规格与性能参数表 调整部 Adjustment Device 大轴承,配合迷宫密封等设计,整体设计合理紧凑, 易于操作维修,运营成本更低 and metallurgy industry. 偏心轴 Eccentric Shaft 飞轮 Flywheel 应用广泛,适用性强 通过螺杆或液压缸控制调整座前后移动,能够方 设备结构有效精简,布置合理,与同规格颚式破碎机相比, 便、快捷地实现对排料口的调节,极大地方便了现场 HJ占地面积更小,使其能在有限空间内发挥更大作用,可广泛 的操作管理。 应用于金属与非金属矿、水泥、建筑、砂石、冶金等行业。 最大进料粒度 Max.Feeding Size(mm) 出料口调整范围 Adjustable Range of Discharge Opening(mm) 型 号 Model 进料口尺寸 Feed Opening(mm) 处理能力 Capacity(t/h) 配用电机功率 Power (kW) HJ98 650×980 560 75-175 110-350 90/110 HJ110 800×1100 660 100-200 215-510 110/132 HJ125 950×1250 800 125-225 280-650 132/160 HJW145 1100×1450 950 125-275 360-910 200 HJW165 1250×1650 1060 150-300 540-1180 250 HJW200 1550×2000 1300 175-325 750-1540 355/400 备注:产量为按中等硬度物料测定的概略通过量,由于给料、粒级、岩石类型和物料含水量的差异,实际结果会有所不同。 NOTE:The above capacity figures are based on the general throughput of medium hardness materials. Depending on different feeding, size, rock types and water content, the actual performance maybe different. 2 PEW Series Jaw Crusher PEW系列颚式破碎机 Features World class technologies and raw materials of PEW series jaw crusher ensure the unparalleled applicability and reliability. Attention has been paid to even the smallest details, so as to ensure the highest possible functionality and reliability, without any compromises. The moving jaw assembly is made of high-quality cast steel and driven by two massive cast steel flywheels. A very large eccentric shaft forging and four large 基于30多年设计、制造、供应高品质颚式破碎机的经验,我 spherical roller bearings driven ensure the greatest reliability even under the most 公司开发出了新一代的PEW系列颚式破碎机,该款破碎机除了保 severe crushing conditions. 留了原有的PE系列颚式破碎机的优势外,还采用了许多当今世界 The single piece cast steel frame bearing housings ensure a perfect fit to the 上最先进的技术和制造工艺,其高品质和低成本使之当之无愧的 crusher frame. They also prevent unnecessary loads to the frame bearings that 成为破碎和筛分设备的首选。 are common with 2-piece frame bearing housings. The right cavity design can improve the performance of the crusher greatly. The "V" type cavity makes sure the real feeding size of jaw crusher equal to the series of jaw crusher based on over 30 years’ experience in nominal one. The real feeding size of Zenith PEW series is greatly bigger than designing, fabricating, and supplying the high quality jaw competitors' comparable size. And this right cavity design ensures that the crusher. Except of the advantages from our original PE series materials progresses smoothly down through the crushing cavity to enable high jaw crusher, our new jaw crusher also adopts the most advanced reduction, productivity and superb utilization of jaw plates. technology and fabrication technology in the world. High quality All zenith PEW series jaw crushers incorporate larger and sturdier eccentric shaft and low total cost of zenith jaw crushers have made them the bearing than competitors' comparable size. The grease-lubricated bearings are best choice in crushing and screening plant. kept free from contamination by means of well-proven labyrinth seals. 颚破 PEW Shanghai Zenith Company develops a new generation of PEW AlI zenith PEW series jaw crushers are equipped with a proven, rugged and fast wedge setting adjustment system. The crusher's setting can be adjusted 动颚护板 Guard plate 性能特点 带轮 Sheave loading. This adjustment system is simpler, safer and faster than the outdated 偏心轴轴承 Eccentric shaft bearing 世界一流的技术和原材料,确保PEW系列破碎机无可比拟的适 机架衬板 Cheek plate 偏心轴 Eccentric shaft 动颚总成采用高品质的铸钢制造,确保机器在最严苛的破碎条 件下也具有超凡的可靠性。 整体式铸钢轴承室与机架的完美配合,避免了两片式轴承室给 机架带来的的不必要负荷。 定颚衬板 Fixed jaw plate Closed side setting 出料口可调节范围(mm) Capacity 处理能力(t/h) Power 配用电机功率(kw) Overall Dimension 外形尺寸 (mm) PEW760 760×1100 640 75-200 150-350 110 2600×2500×2200 产量最大化,同时提高颚板的利用率。 PEW860 860×1100 720 100-225 200-500 132 3300×2320×3120 PEW1100 1100×1200 930 150-275 300-650 185 4140×2660×3560 PEW400X600 400×600 350 35-85 15-70 37 1920×1460×1840 PEW250X1200 250×1200 220 20-40 20-50 37 1400×2050×1310 PEW250X1000 250×1000 220 20-40 15-50 30 1400×1850×1310 坚固而快捷的楔块排料口调节系统,使机器即使在空转情况下 也可以在几分钟之内把排料口调到预定值,比老式的垫片式排 料口调节系统更简单,更安全,更快捷。 3 Max. Feed Size 最大进料粒度(mm) 入料尺寸一致,物料在破碎腔中不会发生堵料,使得破碎率和 蚀。 动颚体 Movable jaw assembly Feed Opening 进料口尺寸(mm) Model 型号 坚固的偏心轴轴承。迷宫式密封设计使机器远离污染物的侵 动颚衬板 Movable jaw plate Specifications 规格与性能参数表 “V”型的破碎腔型设计更加合理,保证实际入料尺寸和理论 西芝的全部PEW系列颚破都配有比其它同规格颚破更大、更 肘板 Toggle plate shim adjustment systems. 用性和可靠性。 机架 Frame 液压调整系统 Hydraulic setting system hydraulically in a matter of minutes, even when the machine is running without Notes:If there is any modification, all parameter and overall dimension are subject to the operating instructions. 注:各项参数及外形若有变更,依发货时随机附带的使用维护说明书为准 4 PE Series Jaw Crusher PE系列颚式破碎机 性能特点 颚板可以调头安装 经热处理的锻打偏心轴 先进的边护板螺栓固定系统,便于维护 斜锲定位的固定颚板 操作方便,可靠性强 产品粒度均匀,破碎比大 颚式破碎机是目前国际上最为普遍适用的破碎机,PE系 列大中型颚式破碎机是我公司的拳头产品之一,在国内已处 于绝对领先水平。 Features 颚式破碎机适用于矿山、冶炼、建材、公路、铁路、水利 和化学工业等众多行业。 Reversible jaw plate Heat-treated, forged eccentric shafts Advanced side plate bolt fixed system, easy for maintenance Slanting-wedge fixed jaw plate performance even in the most challenging conditions. Whether Easy to operate, high dependability it's crushing a hard, quarried stone or demolition debris, you Even final particles, high crushing ratio. 颚破 PE The Zenith PE Series jaw crusher delivers consistent can depend on the Zenith jaw crusher for high production rates and lower cost per ton. High production rates are achieved with a wide crushing chamber and relatively large gape, which can handle even the large slabby material. Plus, a relatively long crushing chamber delivers aggressive crushing action to nip even hard stone for quick processing and consistent performance. 11 Specifications 规格与性能参数表 It features exceptionally high crusher availability, cost-efficient 10 crushing, low cost per ton, etc. 1 2 Model 型号 Feed Opening 进料口尺寸(mm) Max.Feed Size 最大进料粒度(mm) Closed side setting 出料口可调节范围(mm) Capacity 处理能力(t/h) Power 配用电机功率(kw) Overall Dimension 外形尺寸(mm) PE500×750 500×750 425 50-100 40-110 55 1890×1916×1870 PE600×900 600×900 500 65-160 70-120 75 2520×1840×2303 PE750×1060 750×1060 630 80-140 120-260 90 2620×2302×3110 PE900×1200 900×1200 750 95-165 220-380 130 3789×2826×3025 PE1000×1200 1000×1200 850 195-265 280-480 130 3889×2826×3025 PE1200×1500 1200×1500 1020 150-300 400-800 200 4930×3150×3700 9 1.轴承 7.弹簧拉杆 Bearing Spring rod 2偏心轴 8.动颚板 Eccentric shaft Moving jaw plate 3.动颚拉杆螺栓 9.定颚板 Moving jaw stay bolt Fixed jaw plate 4.调整装置 10.侧衬板 Adjustment setting Side liner 5.肘板 11.动颚 toggle plate Moving jaw 3 4 8 5 6 7 注:各项参数及外形若有变更,依发货时随机附带的使用维护说明书为准 Notes:If there is any modification,all parameter and overall dimension are subject to the operating instructions. 6.弹簧 Spring 5 6 HPT Series Mutiple Cylinder Hydraulic Cone Crushers HPT系列多缸液压圆锥破碎机 Specifications 规格与性能参数表 型号 Model 最小排料口尺寸 Minimum discharging size(mm) 处理能力 Capacities (t/h) 140 19 75-140 C2(粗)Coarse 100 13 60-110 M(中)Medium 70 9 52-100 F1(细)Fine 50 9 50-95 F2(超细)Extra Fine 20 6 45-90 C2(粗)Coarse 185 19 145-250 M(中)Medium 125 16 135-235 F1(细)Fine 95 13 115-220 行业中各种金属和非金属矿石的中碎、中细碎和细碎作业,尤其是在细 F2(超细)Extra Fine 75 10 90-190 碎和超细碎作业中表现更为卓越。 C1(超粗)Extra Coarse 230 25 220-440 C2(粗)Coarse 210 19 190-380 上海西芝HPT系列多缸液压圆锥破碎机以优异的现场表现和良好的客 HPT100 户反馈成为中国多缸液压圆锥破碎机的领先者。 HPT应用了世界最前沿的破碎机设计技术,破碎效率更高,操作更方 便,更重要的是能够全面高效地解决人们普遍关心的产量、产品粒形、 细粒级含量、生产维护成本以及适用性范围等方面的问题。 HPT200 HPT系列多缸液压圆锥破碎机广泛应用于采矿、水泥、砂石、冶金等 Introduction HPT300 150 16 175-320 F1(细)Fine 105 13 145-280 pacemaker in China's multiple cylinder hydraulic cone crushers for the F2(超细)Extra Fine 80 10 110-240 C1(超粗)Extra Coarse 295 30 300-630 C2(粗)Coarse 251 25 285-560 M(中)Medium 196 20 250-490 F1(细)Fine 110 13 180-345 F2(超细)Extra Fine 90 10 135-320 C1(超粗)Extra Coarse 330 38 425-790 C2(粗)Coarse 290 30 370-700 M(中)Medium 210 22 330-605 metallurgical etc. Especially they are well suited to perform well in tertiary and F1(细)Fine 135 16 270-535 quaternary crushing process F2(超细)Extra Fine 95 13 220-430 C1(超粗)Extra Coarse 350 38 570-1200 C2(粗)Coarse 299 32 520-1050 M(中)Medium 265 25 475-950 F1(细)Fine 220 16 370-800 F2(超细)Extra Fine 150 13 310-600 It incorporates the latest global crushing technologies with high efficiency and easy operation. Moreover, the HPT series multiple cylinder hydraulic cone HPT400 crushers can efficiently fulfill all your crushing demands, such as: large capacities, first-class cubicity, high percentage of fine end products, low operating and maintenance cost, full process adaptability, etc. HPT series multiple cylinder hydraulic cone crushers are widely applied in metal ore and non-metal ore secondary, tertiary and quaternary crushing application in different industries such as mining, cement, sand, stone, HPT500 HPT800 Optimized structure for higher production efficiency 2.全液压调节,方便可靠 最大装机功率 Maximum installed power(kw) 90 160 250 圆锥破 HPT M(中)Medium ZENITH HPT series multiple cylinder hydraulic cone crushers are the excellent operating performance and positive customer feedback. 1.结构优化,效率高 紧边给料口尺寸 Maximum feeding size(mm) C1(超粗)Extra Coarse 产品简介 性能特点 Features 腔型 Cavity 315 400 630 Full hydraulic control for more convenience and reliability 3.液压润滑一体化,设备控制自动化 Integrated hydraulic lubrication system 4.层压破碎,出料粒形好 Inner-particle crushing for better product quality 5.一机多用,腔形转换灵活 Flexible cavity conversation and wide application 注: 1.表中生产能力是基于中等硬度,堆比重为1.6t/m³。 2.破碎机是生产线中的一个组成部分,因此它的性能还将有配套设备配合及正确的操作,如给料、输送皮带、振动筛分支承结构等因素,根据破碎机 层压破碎原理要求,因此充足给料将能完全发挥出设备的优越性能 Notes: 1.Capability in table is on the basis of middle hard material with stack density of 1.6t/m³. 2.Crushing machine is an important component of product line. Its performance also needs other machine’s cooperation, like feeder, transportation belt, vibrating screen and supporting etc. According to the requirement of layer pressure crushing theory, the machine will achieve theory, the machine will achieve excellent performance when fed sufficiently. 7 8 HST Series Hydraulic Single Cylinder Cone Crusher HST单缸液压圆锥破 Specifications 规格与性能参数表 型号 Model 腔型 Cavity 最大进料尺寸 Maximum feeding size(mm) 最小排料口尺寸 Minimum discharging size(mm) 240 22 85-170 S2(中粗) Medium Coarse 200 19 70-130 H1(细) Fine 135 10 45-130 H2(中细) Medium Fine 65 8 35-80 H3(超细) Extra Fine 38 4 27-60 破碎结构,优化的层压式破碎腔型、全新的智能自动控制系统使 S1(超粗) Extra Coarse 360 25 120-345 其破碎效率高、产品粒形优良、破碎作业过程维护调整更加方便 S2(中粗) Medium Coarse 300 22 105-305 S3(粗) Coarse 235 19 90-275 H1(细) Fine 185 13 66-210 H2(中细) Medium Fine 90 10 65-165 H3(超细) Extra Fine 50 6 48-105 S1(超粗) Extra Coarse 450 35 255-605 S2(中粗) Medium Coarse 400 29 215-515 S3(粗) Coarse 300 25 190-490 intelligent automatic control system have ensured the higher crushing H1(细) Fine 215 16 110-395 efficiency, quality particle shape, easier & more accurate maintenance H2(中细) Medium Fine 110 13 115-340 and adjustment of crushing process. H3(超细) Extra Fine 70 8 90-255 S1(超粗) Extra Coarse 560 41 335-1050 S2(中粗) Medium Coarse 500 38 305-895 H1(细) Fine 275 16 170-665 less than 16 such as iron ore, granite, limestone, quartzite, sandstone, H2(中细) Medium Fine 135 16 190-505 cobble stone. H3(超细) Extra Fine 65 13 205-320 H1(细) Fine 300 22 430-1515 H2(中细) Medium Fine 155 19 380-1375 H3(超细) Extra Fine 80 10 270-775 3 H1(细) Fine 370 25 460-2130 H2(中细) Medium Fine 195 22 525-1605 H3(超细) Extra Fine 85 10 350-885 代表着世界最先进破碎机技术的HST系列液压单缸圆锥破集机 械、液压、电气、自动化、智能控制等技术于一体,采用全新的 精确。 HST160 本机可广泛应用于金属与非金属矿,水泥,砂石,冶金等行, 适用于普氏硬度低于16的各矿石和岩石的中细碎作业,如铁矿石、 花岗岩、石灰岩、石英岩、砂岩、鹅卵石等。 HST series hydraulic single cylinder cone crusher has intergraded mechanics, hydraulic, electrics, automation, intelligent-control and other technologies, representing the world’s most advanced crusher. The new crusher structure, optimized laminated crushing cavity and new HST250 HST hydraulic single cylinder cone crusher can be widely applied to metal and non-metal mine, cement, sand, metallurgy and other industries; and deal with various ores and rocks with proctor hardness 性能特点 Features 生产能力大,破碎效率高 Large production capacity, high crushing efficiency 层压破碎,产品粒形好 Laminated crushing brings superior particle shape 多种腔型与最佳的冲程相结合,适用于多种 Multiple cavities with the best stroke to meet the demand of 粒度的需求 various particle sizes 正压空气密封 Positive dynamic pressure air sealing 长寿命衬板 Long-life lining plate 液压自动清腔,过载保护 Hydraulic automatic clearing of cavity, overload protection 全自动控制系统,排料口调整方便准确。 Automatic control system, easy and accurate adjustment of discharge gate. HST315 HST520 HST750 最大装机功率 Maximum installed power(kw) 90 160 圆锥破 HST S1(超粗) Extra Coarse HST100 9 处理能力 Capacities (t/h) 250 315 520 750 表中给出的数据是基于松散度为1.6t/m3 的物料而言,实际结果根据给料的粒级、物料类型和含水量的不同会有差异。Minimum discharging figures are 3 indicative for materials with bulk density of 1.6 t/m3. Actual results may vary depending on the feed grading, rock type, moisture etc. 10 S Series Cone Crusher S系列圆锥破 Specifications chart in open circuit (STANDARD) 标准型开路流程性能参数表 Model 型号 Cavity 腔形 Recommended Feeding opening with min.recommended minimum discharge setting A discharge setting A 对应推荐的最小排矿口A的给料口(mm) 推荐最小排矿口(mm) Opening side “B” Closed side “B” 开口边 闭口边 细型 Fine 36" (3') S系列圆锥破碎机是西芝公司积二十余年弹簧圆锥破碎机生产经验,在吸 纳美国、德国技术精华的基础上,经多次创新、测试、优化改进后推出的新 型圆锥破碎设备。本系列圆锥破性能优异、生产效率高,已经成为矿山破碎 行业二级破碎和三级破碎的最佳选择。 51" (4 1/4') Based on 20 years' manufacturing experiences of spring cone crusher, absorbing technical pith of cone crushing equipment from USA and Germany, through numerous times of innovation, testing, and optimization, 66" (5 1/2') R&D department and technology department of Zenith company release S series cone crusher. This series cone crusher has been the best choice in the tertiary crusher. 技术优势 1.所有偏摆转动和转速均衡保证产量最大化。 2.保持机器正常作业,并以适当的负荷持续运行直到预定的关机时刻。 84" (7') 102 83 13 175 159 特粗型Extra Coarse 25 178 163 细型 Fine 13 137 109 中型 Medium 16 210 188 粗型 Coarse 19 241 215 特粗型Extra Coarse 25 259 238 细型 Fine 16 209 188 中型 Medium 22 241 213 粗型 Coarse 25 268 241 特粗型Extra Coarse 38 368 331 细型 Fine 19 278 253 中型 Medium 25 334 303 粗型 Coarse 31 369 334 特粗型Extra Coarse 38 460 425 Model 型号 4.适用性强,生产效率高。 6.设计周密,操作简单。 Technical advantages: 36" (3') 51" (4 1/4') 1. Balanced run out rotation ensures maximum capacity Cavity 腔形 22 45 58 70 80 93 59 71 92 107 25 31 38 51 115 137 165 129 145 175 64 76 102 198 145 153 161 183 132 156 174 201 224 253 171 198 217 249 295 349 230 272 304 358 224 256 298 324 252 286 330 380 417 299 353 417 453 634 431 476 680 200 89 75 125 180 185 450 1354 240 381 406 499 615 726 605 721 800 786 835 1078 1250 1370 400 886 1179 1354 1478 1525 1637 Recommended minimum discharge setting A 推荐最小排矿口(mm) Feeding opening with min.recommended discharge setting A 对应推荐的最小排矿口A的给料口(mm) Closed side “B” 闭口边 3 5 6 10 13 16 3 41 13 27 40 53 67 91 粗型 Coarse 3 60 33 28 41 54 68 92 100 特粗型Extra Coarse 6 76 51 细型 Fine 3 64 29 36 57 中型 Medium 6 89 54 粗型 Coarse 10 105 70 特粗型Extra Coarse 16 133 98 5 70 35 6 89 54 10 133 98 5. Low maintenance and operating cost 特粗型Extra Coarse 13 133 117 6.Designed with both operation and maintenance in mind, these crushers 细型 Fine 5 105 51 are easy to operate. 中型 Medium 10 133 95 粗型 Coarse 13 178 127 特粗型Extra Coarse 16 203 152 Power 功率(kw) Capacities in tons per hour passing through the crusher at indicated discharge 对应排矿口的生产能力 Opening side “B” 开口边 粗型 Coarse 66" (5 1/2') 84" (7') 11 19 106 中型 Medium 4. Wide application, high production efficiency 16 细型 Fine 细型 Fine 2. Proper operation, continuously load until shut down scheduled. 3. Stable bevel wheel transmission device 13 Specifications chart in open circuit (SHORT HEAD) 短头型开路流程性能参数表 3.平稳的斜齿轮传动装置。 5.低廉的维修与运行成本。 9 圆 S 锥破 crushing and screening plant, due to its high performance as secondary and 9 粗型 Coarse Power 功率(kw) Capacities in tons per hour passing through the crusher at indicated discharge 对应排矿口的生产能力 90 58 72 93 112 83 102 134 160 84 104 136 164 110 157 180 19 25 29 32 38 75 127 202 224 209 236 134 160 207 137 164 210 253 280 190 253 282 304 330 253 282 309 337 340 361 404 352 408 450 509 450 481 542 596 505 592 650 160 240 189 271 400 684 693 727 12 PFW Series Impact Crusher PFW系列反击式破碎机 性能特点 液压调整装置 Hydraulic regulation device 1、所有的PFW系列反击破都配有一个重型转子,该转 子设计确保破碎物料时能产生最大的破碎惯性和反击力, PFW系列反击破是我公司在研究、设计和制造PF系列反击破的20多 年经验的基础上,开发的最新型反击式破碎机。该系列反击式破碎机 具有重型转子设计、独特的板锤锁紧系统、衬板内部可替换、维修方 便等特点。因此,该系列反击破给客户提供一种低成本的解决方案, 性能突出,产品粒形好,单位运行成本低,适用物料范围广。 机架衬板 Lining plate 前机架 后机架 Front frame Rear frame 达到最大的破碎比和最佳的产品粒形。 2、板锤锁紧楔块同时从横向和纵向紧固住板锤,板锤 的安装和更换非常简单快捷。 3、PFW系列反击式破碎机含有两个破碎腔型,II型具 有比较高的破碎腔,可以接受更大的进料粒度;III型具 有第三个可调节的反击架,可用来加工更细的骨料。 4、液压起顶,便于更换板锤。 PFW series impact crushers are the latest development of impact 液压启顶装置 crusher based on zenith's more than 20 years experience and leading 板锤锁紧装置 Hydraulic jacking device 反击板 Curtain technology in PF impact crusher. PFW series impact crushers have Hammer bar locking device 转子 Rotor 主轴轴承室 Main shaft bearing house system, interchangeable wearing parts, and easy maintenance. This 反击破 PFW the features of heavy duty rotor design, unique hammer locking 板锤 Hammer bar series impact crushers provide customers with low capital cost solutions, outstanding performance, good cubical shape, lowest operation cost per ton, and wide materials applications. Specifications 规格与性能参数表 ( Two crushing curtain 两腔) Model 型号 Model 规格 Feed Opening 进料口尺寸(mm) Max.Feed Size 最大进料粒度(mm) Capacity 生产能力(t/h) Power 装机功率(kw) Overall Dimension 外形尺寸 (mm) PFW1214II Φ1150×1400 1100×1430 500 130-200 132-160 2400×2310×2550 PFW1315II Φ1300×1500 1200×1530 600 180-320 160-200 2700×2570×2800 PFW1318II Φ1300×1800 1200×1830 700 240-400 200-250 2700×2870×2800 PFW1415II Φ1400×1500 1450×1530 800 260-450 200-250 3000×2700×3070 Max.Feed Size 最大进料粒度(mm) Capacity 生产能力(t/h) Power 装机功率(kw) Overall Dimension 外形尺寸 (mm) Specifications 规格与性能参数表 ( Three crushing curtain 三腔) Features 1. AII PFW series impact crushers have a heavy duty and superior weight rotor, which ensure maximum inertia and superior impact Model 型号 Model 规格 Feed Opening 进料口尺寸(mm) PFW1214III Φ1150×1400 570×1430 250 90-170 132-160 2550×2310×2100 PFW1315III Φ1300×1500 625×1530 300 180-270 160-200 2960×2570×2380 PFW1318III Φ1300×1800 625×1830 300 220-300 200-250 2960×2870×2380 PFW1415III Φ1400×1500 800×1350 350 280-350 200-250 3120×2650×2660 forces, resulting in optimum reduction with cubical product shape. 2. Hammer locking wedges fix the hammers both vertically and horizontally. It is very easy and quick to fit or remove the hammer. The rear of the hammer locks easily along the whole length of the backing plate and hammer, give solid abutment positioning and maintaining rigidity during operation. 3. PFW series impact crusher have two types, Type II has higher crushing chamber and accepts bigger feeding size; Type III has a third adjustable break curtain, and gives higher reduction ratio and finer fraction sizes. 4. Hydraulic open cover, easy to replace quick-wear part. 13 14 PF Series Impact Crusher PF系列反击式破碎机 性能特点 1、独特结构,无键连接。 2、可安装在固定或可移动破碎系统内。 3、高铬铁板锤大大降低了板锤破裂造成的危害。 4、采用油脂润滑的大型轴承。 5、破碎比大,破碎效率高。 6、维修方便,操作简单可靠。 本产品广泛应用于矿山破碎、铁路、高速公路和建筑行业,经反 复实践其综合性能要优于圆锥式破碎机和锤式破碎机。 反击式破碎机可破碎抗压强度不超过360兆帕、表面水分不大于 5%的硬物料。 Features 1. No-board connection. 2. Installed in stationary or portable crushing system. 3. High chrome steel blow bar minimize likelihood of breakage. 4. Greased large size bearings. 反击破 PF 5. High crushing ratio and crushing efficiency. 6. Easy maintenance and reliable operation. The Zenith impact crushers are the solution for current and future operating conditions in which output and productivity demands are increasingly stringent. They can be used in quarry applications for primary, secondary, or tertiary crushing, and they may also be used in recycling asphalt or concrete. In this series, the rotor is redesigned to increase swing weight, improve crushing reduction and obtain extra capacity. They are producing high volumes of fine and chipping material due to their high Specifications 规格与性能参数表 Max.Feed Size 最大进料粒度(mm) Capacity 生产能力(t/h) Power 装机功率(kw) 400×1080 350 50-80 75 Φ1250×1050 400×1080 350 60-120 110 PF-1214 Φ1250×1400 400×1430 350 80-160 132 PF-1315 Φ1320×1500 860×1520 350 120-260 200 PF-1320 Φ1320×2000 860×2030 500 160-350 300-375 Model 型号 Model 规格 PF-1010 Φ1000×1050 PF-1210 circumferential rotor speeds. Especially, they are accepting coarser material than other type of machines at tertiary applications which Feed Opening 进料口尺寸(mm) makes them first choice. It has been proved that end products are of cubical shape, which is the outstanding advantage compared with that of cone crusher and hammer crusher. 15 Notes: If there is any modification, all parameter and overall dimension are subject to the operating instructions. 注:各项参数及外形若有变更,依发货时随机附带的使用维护说明书为准 16 B Series Deep Rotor Vertical Shaft Impact Crusher B系列深腔立轴冲击式破碎机 性能特点 1、全新深腔转子技术的运用是B系列深腔立轴冲击破碎机的成功关键。 Feed Eye Ring Back-up Rotor Tip 2、深腔转子的发射口高度比普通转子大出50%左右,这意味着分料锥和叶 叶轮护口圈 Distributor 副抛料头 分料锥 Main Rotor Tip 轮护口圈之间和上下流道板之间的空间更大。 Upper Wearing Plate 上流道板 主抛料头 Lower Wearing Plate 3、内部空间的增大使转子可以容纳更多的入料,处理量增加高达30%以 下流道板 上。 4、内部空间的增大使物料在被抛离转子时更加顺畅,物料的流经对上下流 B系列深腔立轴冲击破碎机,是我公司积累近15年立轴冲破碎机 生产制造经验,听取上千家客户的反馈意见及建议,应用最新设计 道板的磨损因此大大降低当,转子配件的寿命提高30%—50%。 5、这同时意味着机器能提供最大的使用率而只需要极少的停机维护时间。 理念和最先进的加工工艺,对原有B系列立轴冲击破碎机进行全面 升级后的最新产品。 B系列深腔立轴冲击破碎机秉承了原有立轴破碎机石打石的工作 Locking Bolt Impeller Body 锁紧螺栓 Features 叶轮 转子技术,进一步提高了产量,降低了单位成品的配件消耗和能量 2. The port height of deep rotor is about 50% bigger than that of 消耗。易损件的排列布局经过全新的优化设计,利用率大大提高, normal rotor, which means there is a bigger space between distributor 可为机体提供更有效的保护;关键零部件采用目前最先进的硬质合 and feed eye ring, as well as between the upper and lower wearing 金制造,引导科技成果实际应用的潮流;人性化的设计使操作和维 plates. 护更加方便简单。正是基于上述特点,B系列深腔立轴冲击破碎机 3. As the space inside the rotor is increased, more materials can be 在获得高品质骨料的同时,将机器的生产成本降到了最低,是您生 fed into the rotor, and the rotor throughput increases by 30% 产的最佳选择。 (sometimes even more). 系 B 列冲击破 attributes to the application of new technology for its deep rotor. 冲击块 The heart 1. Rotor is the heart of VSI, the success of the Zenith B series VSI 原理,具有破碎效率高、产品粒形好的优点,同时应用全新的深腔 Impact Block 4. As there is more space in the rotor, materials are shot from the rotor B series deep rotor Vertical Shaft Impact crusher is our company's more smoothly, with little throttle between the upper and lower wearing latest product comprehensively upgraded from previous B series VSI plate. Therefore, when the materials enter the rotor, there is less wear crusher. It is innovated based on 15 years' manufacturing on the upper and lower wearing plates. The lifetime of these wearing experiences of VSI crusher, absorbing thousands of clients' feedback parts increase by 30%-50%. and suggestions, applying newest design concept and the most 5. This also means less downtime and higher crusher availability. Standard Rotor Deep Rotor 深腔转子容积明显增大 advanced processing technology. Specifications 规格与性能参数表 B series deep rotor Vertical Shaft Impact crusher keeps original rock-on-rock principle of vertical shaft crusher. It has advantages of high crushing ratio and good cubic shape of finished products. Application of latest deep rotor technology increases the production ulteriorly and decreases the unit spare parts & energy cost. Optimized design of layout of spare parts increases the utilization ratio of spare parts and provides more efficient protection for crusher body. Key Model 型号 Throughput Capacity 通过量(t/h) Max.Feeding Size 最大进料尺寸(mm) Cascade and central feeding 瀑落与中心进料 Central feeding 中心进料 Humanized design enables convenient operation and maintenance. Based on above quality, B series deep rotor vertical shaft impact crusher not only produces high quality aggregate, but also minimizes B-8522DR B-9532DR B-1145DR 150-280 240-380 350-540 500-640 70-140 120-190 180-280 250-360 Soft material 软料 <35 <40 <45 <50 Hard material 硬料 <30 <35 <40 <45 1700-1900 1500-1700 1300-1510 1100-1310 110-150 180-220 260-320 400-440 4100×2330×2300 4140×2500×2700 4560×2600×2900 5100×2790×3320 Rotation speed (r/min) 转速 parts are made of advanced cemented carbide, taking the lead of practical application of science and technology achievements. B-7615DR Double motor power (kw) 双电机功率 Overall dimension LXWXH (mm) 外形尺寸 长X宽X高 Notes:Capacity tested based on medium hard limestone, it is also affected by other factors such as feeding size, moisture, and character of material. 注:生产能力按中等硬度的石灰石测定。同时又与物料的粒度、含水份,及物料的性质等因素影响。 the production cost. It is your best choice for producing. 17 18 GZD Series Vibrating Feeder GZD系列震动给料机 Features and Benefits 1. Easy to change and control currency through adjusting excitation force 2. Double eccentric shaft is the exciting source, low noisy, low electricity consumption. 3. Sealing structure body is employed, no pollution. 4. Eccentric counter-rotating timed vibrator shafts. 5. Bolted vibrator and grizzly assembly, easy for maintenance. 6. Stable and long service life. 给料机 GZD 振动给料机可为破碎机械连续、均匀地喂料,并对物料进行粗 筛分,广泛应用于冶金、煤矿、选矿、建材、化工等行业的破碎、 筛分联合设备中。 Zenith Vibrating Feeders are built to withstand the toughest jobs in a quarry, recycling, mine or sand and gravel operation. The feeder Specifications 规格与性能参数表 series is designed particularly for continuous use with any hard and abrasive material. They are backed by years of service-proven performance in the mining, aggregates, glass, cement, chemical, 性能特点 wood products and steel industries. 1,同步振动偏心轴 2.螺栓固定的振动器和筛条易于维护 Size of Funnel 料槽尺寸(mm) Max.Feed Size 最大进料(mm) Capacity 处理能力(t/h) Power 电机功率(kw) Overall Dimension 外形尺寸 (mm) GZD850×3000 850×3000 400 40-100 2×2.2 3050×1430×1550 GZD960×3800 960×3800 500 90-200 15 3880×2240×1880 Dependable, flexible control sets Zenith vibrating feeders apart from 3.可采用封闭式结构机身,防止粉尘污染 GZD1100×4200 1100×4200 580 150-350 15 4300×2450×2010 other feeding and conveying machinery. Precise, sub-resonant 4.调节方便稳定,可通过调节激振力随时改变和控制流量 GZD1100×4900 1100×4900 580 180-380 15 4980×2450×2010 tuning is a key characteristic of both types of Zenith vibrating 5.双偏心轴为激振源,噪声低、耗电小、调节性能好、无 GZD1300×4900 1300×4900 750 250-450 22 4980×2710×2050 GZD1500×6000 1500×6000 800 600-1000 30 6160×2919×2293 feeders, and is critical to feeder performance. They have the following characteristics: easy maintenance and low operating costs; simple drive system; compact; high capacity. 19 Model 型号 冲料现象 6.振动平稳,工作可靠,寿命长。 Notes:If there is any modification,all parameter and overall dimension are subject to the operating instructions. 注:各项参数及外形若有变更,依发货时随机附带的使用维护说明书为准 20 Features and Benefits BWZ Series Heavy Duty Apron Feeders 1.Adjustable Feeding Speed & Automatic Feedback Variable frequency motor and automatic feedback between feeding speed and main machine can confirm the efficiency of following-up equipment. 2.High Strength & Long Service life BWZ系列重型板式给料机 Standard tank chain with high strength, high tension, no lubrication and small deviation confirms long service life without maintenance. 传动主轴 Transmission Main Shaft 3.Lower Feeding Height With a certain inclination angle of installation under customer’s requirements, 在矿山和建筑破碎行业,面临恶劣工况时,对给料机 height of the feeding hopper can be effectively reduced. 的要求越来越高,如高温高湿环境适应能力、冲击力较强 4.Complicated Conditions Adaptability & Wide Application 的大块物料输送能力、进料量可调节能力以及带料启动等 BWZ is less affected by raw material size, temperature, viscosity, snow, rain and ,普通给料机已难以完全适应。在依据几十年输送设备现 freezing material, it can supply high-efficiency under poor operating conditions. 场经验的基础上,我公司采用现代先进技术自主研发的新 5.Simple Structure & High Anti-impact Ability 型高效输送设备—BWZ系列重型板式给料机,可使生产线 The feeding size is big and it can directly contact with the feeding hopper with 配置更加灵活,最大化地满足更多的客户需求,广泛应用 bearing high pressure from it. The tension device with disc spring can reduce the 于各种石料生产、金属矿山等领域。 impact force at the same time. In the industry of mining and crushing, it's hard for ordinary feeders to satisfy the requirements of complicated temperature and high humidity, handling ability for large Specifications 规格与性能参数表 BWZ系列重型板式给料机 BWZ Series Heavy Duty Apron Feeder 规格型号 Model material with strong impact force, adjustable capacity of feeding quantity and start-up with material, etc. Based on 反馈,保证后续设备效能最大化。 150 15 BWZ1400×8 1400 8000 750 250 18.5 BWZ1600×9 1600 9000 900 350 30 equipment with high efficiency — BWZ series heavy duty BWZ1800×9 1800 9000 1050 500 37 apron feeder, which makes production line flexible, BWZ2000×10 2000 10000 1100 680 45 maximize the satisfaction of more clients' requirements BWZ2200×10 2200 10000 1250 800 55 BWZ2400×12 2400 12000 1600 1000 2×55 large-scale building stones, metal mine, etc. BWH系列中型板式给料机 BWH Series Apron Feeder 采用标准坦克链传动,强度大,拉力大,无需润滑 规格型号 ,误差小,长寿命使用无需维修。 Model 3、有效降低给料高度 可根据需要安装为一定的倾斜角度,进料料仓高度 链板宽度 Width of Chain Plate (mm) 链板轴距 Axle Base of Chain Plate (mm) 最大给料粒度 Max. Feeding Size (mm) 最大给料能力 Max. Feeding Capacity(t/h) 装机功率 Installed Power (kw) 有效降低。 BWH800×5 800 5000 400 100 7.5 4、适用于复杂工况,应用范围广 BWH1000×6 1000 6000 450 130 7.5 受物料粒度成份、温度、粘度、冰霜、雨雪或冰结 BWH1200×6 1200 6000 500 180 15 物料影响较小,环境适应性强,能在恶劣工况环境 BWH1400×8 1400 8000 550 280 22 BWH1600×8 1600 8000 600 400 30 BWH1800×8 1800 8000 700 600 37 下运行。 Driving Device 驱动装置 Frame 机架 Protecting Cover 护罩 Supporting Roller 支承轮 Chain Plate Device 少设备振动冲击。 链板装置 的仓压,同时拉紧装置设计有碟簧的缓冲部分,减 Tension Device 给料粒度大,可直接与原料仓接触,能够承受较大 拉紧装置 5、设计安装简单,防冲击能力强 21 装机功率 Installed Power (kw) 650 and can be widely used in various fields, such as 2、设备强度大,寿命长 最大给料能力 Max. Feeding Capacity(t/h) 6000 advanced technology to develop a new kind of conveying 变频电机驱动,给料速度与主机进行联动实现自动 最大给料粒度 Max. Feeding Size (mm) 1250 and the market demand, ZENITH adopts modern 1、给料速度可控,可实现联动可调 链板轴距 Axle Base of Chain Plate (mm) BWZ1250×6 several decades' field experience of conveying equipment 性能特点 链板宽度 Width of Chain Plate (mm) 给料机 BWZ conditions, such as environmental adaptability in high 碟簧缓冲的拉紧装置 Disc Spring Buffered Tension Device 注:表中所列的最大给料能力是按松散密度1.7t/h的干燥无杂质物料满载连续给料设定的,实际使用时的给料能力与物料的粒度、水分、杂 质等密切相关,表中的数值仅供设计流程时参考。 Note: The max. feeding capacity in the list is designed according to dry and free of impurity materials with bulk density of 1.7t/h in full load and continuous feeding material condition. The actual feeding capacity is closely related to particle size of materials, water, impurities etc. The value of number is just for reference in designing flow. 22 YKN Series Vibrating Screens Features YKN系列圆振动筛 Stronger Exciting Force & Higher Screening Efficiency External eccentric block structure of exciter ensures larger amplitude, bigger frequency, larger capacity and higher efficiency. OptimizedTransmission Method & Steadier Operation V belt matches with flexible coupling transmission, effectively making the 在矿山和建筑破碎行业,随着生产线规模的逐渐扩大 equipment run more smoothly and prolonging the service life of the motor . ,人们对筛分设备的处理能力以及稳定性提出了更高的要 N系列激振器组件 N Series Vibration Exciter Elements Simple Structure & Easy Maintenance 求。针对市场需求,上海西芝推出YKN系列圆振动筛,处 Vibration exciters are directly fixed on the lateral plate of screen boxand 理量更大、稳定性更高,适用于处理块度大,散密度大的 connection between vibration exciters is through universal coupling, which makes 矿石,广泛应用于大型石料生产、金属矿山、化工、水泥 installation and maintenance more convenient. 、建材等领域。 Finite Element Analysis Technology &Reasonable Stress on Entire Machine Optimal calculation of the screen box with finite element analysis technology makes the stress on entire screen box and the lateral plate more reasonable. In the industry of mining and crushing, with the gradual 高强度筛箱 Screen with High Strength expansion of production line scale, customers haveput Specifications 规格与性能参数表 stability of screening equipments. According to the needs of 层数 Number of Layers 筛孔尺寸 Sieve Pore Size (mm) 最大 筛分粒径 Max.Sieve Size (mm) 处理 能力 Capacity (t/h) 电机功率 Power (kw) 双振幅 Double Amplitude (mm) 筛面倾角 LeaningAngle of Screen 。 ( ) 2YKN1860 1800×6000 2 6-150 400 70-400 22 7-11 20 3YKN1860 1800×6000 3 6-150 400 70-400 22 7-11 20 2YKN2160 2100×6000 2 6-150 400 100-600 30 7-11 20 3YKN2160 2100×6000 3 6-150 400 100-600 37 7-11 20 4YKN2160 2100×6000 4 6-150 400 100-600 45 7-11 20 2YKN2460 2400×6000 2 6-150 400 150-850 30 7-11 20 3YKN2460 2400×6000 3 6-150 400 150-850 37 7-11 20 4YKN2460 2400×6000 4 6-150 400 150-850 45 7-11 20 2YKN3072 3000×7200 2 6-120 300 200-1200 2×37 7-10 20 3YKN3072 3000×7200 3 6-120 300 200-1200 2×45 7-10 20 2YKN3672 3600×7200 2 6-120 300 240-1650 2×45 7-10 20 3YKN3672 3600×7200 3 6-120 300 240-1650 2×45 7-10 20 型号 Model the market, ZENITH launches the YKN series vibrating screens with bigger capacity and higher stability, which are suitable for processing minerals of bigger size and bulk 筛面规格 Spec. of Screen (mm) 振动筛 YKN forward higher standards for the processing capacity and density. In addition,YKN series vibrating screen can be widely used in fields such as large-scale crushing line, metal mine, chemical industry, cement and building material, etc. 性能特点 激振力更强,筛分效率更高 N系列激振器采用外置式块偏心结构,保证了更大的 振幅和频率,处理量更大,筛分效率更高。 优化传动方式,设备运行更加平稳 三角带配合挠性联轴器传动,设备运行更加平稳, Screen 筛网 Damping Spring 减震弹簧 Frame Elements 筛框组件 Vibration Exciter Elements 激振器组件 Flexible Coupling 23 挠性联轴器 整体和侧板受力状况更加合理。 Intermediate Shaft Part 采用有限元分析技术对筛箱进行优化计算,使筛箱 中间轴部件 有限元分析技术,整体受力更合理 Motor Transmission Part 向联轴节联接,安装维护方便。 电机传动部 激振器直接固定在筛箱侧板上,激振器之间通过万 Lateral Plate Spring Seat 结构简单,安装操作更方便 侧板弹簧座 有效提高电机使用寿命。 Note: The maximum throughput of YKN series vibrating screen listed in the table is set according to the classification of dry mineral with bulk density of 1.65t/h. And the actual throughput is closely related to particle size, moisture, impurities and feeding method of materials. Please consult with Research and Development Department according to the field situation. The values in the table are only for reference when designing. 注:表内所列的YKN系列圆振动筛的最大处理量是按对松散密度1.65t/h的干燥矿石进行分级给定的,实际使用时处理量与物料的粒度、水 分、杂质、给料方式等密切相关,表中数值仅供设计时参考,应根据现场情况与研发部商定。 24 YK Series Vibrating Screen YK系列圆振筛 性能特点 枢轴式的电机振架 特制偏心轴可以生成循环投抛运动 可通过调节偏心块的重量改变激振力,达到调节振幅的 目的 利用润滑脂润滑轴承、迷宫密封 采用SPC型高效三角皮带 圆振动筛是一种多层数、高效新型振动筛。具有结构 筛分效率高。 可靠、筛分效率高、维修方便、使用安全等特点,广泛应 用于矿山、建材、交通、能源、化工等行业的产品分级。 圆振动筛由于结构紧凑,便于安装,是初级破碎前给 料的理想设备。该产品也适合单独的分离和筛选的使用。 Features Pivoting motor bases Special eccentric shaft creates circular throw action. Easy to change excitation force through adjusting the weight of eccentric block. It employs grease lubricate bearing, labyrinth sealing. Vibrating Screens are used to separate materials into It applicates SPC type high-efficiency triangle belt. 振动筛 YK various sizes for further processing, or for end use High screening efficiency. depending on your need. The material is separated by passing it through a vibrating “screen box” in which has a number of different sized screens, or meshes, which the material falls through like a sieve. The material falls onto attached conveyors and finally are transported to different stockpiles. The end products can then be used in the Specifications 规格与性能参数表 型号 Model 筛面规格 Screen Spec(mm) 筛面层数 Layers 2YK1237 1200×3700 2 3-50 ≤ 200 3YK1237 1200×3700 3 3-50 2YK1548 4800×1500 2 3YK1548 4800×1500 2YK1848 进料粒度 Feed Size(mm) 电机功率 Power(KW) 震动频率 Vibrating Frequency(r/min) 7.5-80 15 970 8 ≤ 200 7.5-80 15 970 8 5-50 ≤ 400 50-208 15 970 8 3 5-50 ≤ 400 50-250 15 970 8 4800×1800 2 5-80 ≤ 400 50-260 18.5 970 8 3YK1848 4800×1800 3 5-80 ≤ 400 50-300 18.5 970 8 2YK1860 6000×1800 2 5-80 ≤ 400 50-300 18.5 970 8 3YK1860 6000×1800 3 5-80 ≤ 400 50-350 22-30 970 8 2YK2160 6000×2100 2 5-150 ≤ 400 100-500 22-30 730 6-8 3YK2160 6000×2100 3 5-150 ≤ 400 100-500 30-37 730 6-8 2YK2460 6000×2400 2 5-150 ≤ 400 150-700 37 770 6-8 3YK2460 6000×2400 3 5-150 ≤ 400 150-700 37 770 6-8 building and construction industries. 筛孔尺寸 Screen Mesh Size(mm) 处理量 Capacity(t/h) 双振幅 Double Amplitude(mm) Notes:If there is any modification,all parameter and overall dimension are subject to the operating instructions. 注:各项参数及外形若有变更,依发货时随机附带的使用维护说明书为准 25 26 Sand Washer Belt Conveyors 洗砂机 胶带输送机 洗砂机是配合制砂机使用的高效洗选设备。它具有洗净 度高,结构坚固,处理量大,故障率低等优点,可有效去 我公司生产的带式输送机可用来输送松散物料或成品物 除混合在砂子中的石粉,泥土等杂质,提高砂子的品质,是 品,可单台输送,也可多台组成或与其他输送设备组成水平 洗砂设备的最佳选 择 。 或倾斜的输送系统,以满足不同布置形式的作业线需要。 根据结构构造的不同,我公司生产的洗砂机可以分为 LSX系列螺旋洗砂机和XSD系列轮式洗砂机。 Built to match the superior strength and long service life of Zenith crushers, grinders, and pulverizers as proved in industry's most demanding materials handling, Zenith belt Sand Washer, mainly used in combination with VSI sand conveyors can withstand repeated severe impact loads over making machinery, is highly-efficient equipment for washing long operating lives. 洗砂机 输/送机 and classifying sand. As the best option for sand washing, it upgrades sand particles by removing dust, dirt or other The belt conveyers produced by Zenith consist of standard impurities with high washing efficiency, sturdy construction, parts; they are big in transfer quantity, advanced and simple in high capacity and low failure rate. structure, easy to maintain. They are widely used in mining, Based on different structural designs, Shanghai Zenith can metallurgical and coal industry to transfer sandy or lump produce LSX Series screw sand washer and XSD series material, or packaged material. According to different transfer impeller sand washer. requirements, the transfer system can be either only one belt conveyer or multi-conveyers, or combined with other transfer equipment. The belt conveyers can be either in horizon or in slope to meet the needs of different transfer lines. Specifications 规格与性能参数表 Model 型号 Number of Screw 螺旋数量 LSX-920 2LSX-920 LSX-1120 2LSX-1120 XSD2610 XSD3016 1 2 1 2 \ \ Screw Diameter螺旋直径(mm) 920 920 1120 1120 \ \ Water Tank Length 水槽长度 7585 7585 9750 9750 \ \ / / \ \ Ø2600×1000 Ø3000×1600 Rev. of Screw/Impeller螺旋/叶轮转速(r/min) 21 21 17 17 1.178 1.179 Max. Feed size 入选粒度(mm) ≤10 ≤10 ≦10 ≦10 ≦10 ≦10 Motor Power 电机功率(kw) 11 11X2 18.5 18.5×2 7.5 15 Capacity 处理能力(T/H) 100 200 175 350 20-60 70-120 10-80 20-160 20-150 40-300 30-50 50-100 Impeller specification 叶轮规格(mm) Water Consumption 耗水量(T/H) Overall Dimensions外形尺寸(mm) 8420×2180×3960 8420×3970×3960 10770×3950×4860 10770×5260×4860 3255×1982×2690 3845×3000×3080 Specifications 规格与性能参数表 型号 Model 带宽 Belt Width(mm) 倾角 Angle(°) 带速 Belt Speed(m/s) 输送量 Capacity(t/h) 功率 Power(kW)(L≤30m) B500 500 0-17 1.0-2.0 100-200 4-7.5 B650 650 0-17 1.0-2.0 190-380 4-11 B800 800 0-17 1.0-2.0 300-600 5.5-18.5 B1000 1000 0-17 1.0-2.0 490-900 7.5-22 B1200 1200 0-17 1.0-2.0 730-1400 11-30 Notes:If there is any modification,all parameter and overall dimension are subject to the operating instructions. 注:各项参数及外形若有变更,依发货时随机附带的使用维护说明书为准 Notes:If there is any modification,all parameter and overall dimension are subject to the operating instructions. 注:各项参数及外形若有变更,依发货时随机附带的使用维护说明书为准 27 28 K-series Portable Crushing and Screening Plants K系列轮胎移动破碎站 4 1.喂料单元Feeding unit 2.船型车架Boat-type frame 10 1 6 9 3.输送装置Conveyer 3 4.料仓Hopper 在30多年行业开拓经验积累,全球数万台(套)设备安装经验和大量研发资金投入的基 2 5.液压支腿hydraulic outrigger 础上,上海西芝推出全新的K系列轮胎移动破碎站可以广泛应用在金属矿山、建筑石料、固 6.破碎单元Crushing unit 体废弃物处理等领域的粗碎、中细碎、超细碎、制砂、洗砂、整形和筛分等各个阶段,可以 7.筛分装置Screening plant 满足客户多元化、高质量、高产量的现场需求,致力于为客户提供全面系统的集成化解决方 8.电控系统Electric control system 案。 9.除铁器(选配)De-ironingseparator (optional) 8 5 7 10.发电机组总成(选配)Generator set assembly (optional) Based on more than 30 years’ experience in the industry development, installation of tens of thousands of units (sets) of equipment and a large amount of money invested in research and 11.棒条筛料仓Bar screen bin 12.集中润滑系统Centralized lubrication system 11 12 development, Zenith has released a brand-new K-series portable crushing and screening 移 K 动破碎站 plants. K series are able to be widely used in such phases as coarse crushing, intermediate crushing, fine crushing, ultra fine crushing, sand-making sand washing, sand shaping and screening in fields of metal mines, building aggregates and solid waste treatment, etc. Also they are able to meet customers’ requirements for diversification, high quality and high 技术优势 production capacity, and committed to providing customers with comprehensive and 最全面的移动产品组合 systematic integration solutions. 上海西芝推出的全新K系列轮胎移动破碎站包含七 Features Most comprehensive mobile products assortment Shanghai Zenith has released a brand-new K-series 大模块共计七十多个机型。 Portable Crushing and Screening Plants including 最先进的模块化设计 seven modules and a total of more than seventy types. 设备采用模块化的设计理念,多种机型通用一种车 架,实现了同一机型不同主机单元之间的互换。 Most advanced modular design The K-series Portable Crushing and Screening Plants 最灵活的移动配置方案 adopt a modular design concept, the same frame can K系列轮胎移动站既可以单独作业用在一段破碎中 adapt to a variety of types. ,也可以其它破碎筛分移动站等设备联合作业实现两 段、三段或四段破碎,满足多种破碎筛分需求。 Most flexible mobile configuration plan The K-series Portable Crushing and Screening Plants 最人性化的结构设计 can be used in one stage of crushing for separate K系列轮胎移动站通过液压系统控制设备安装举升 operation or complete joint operations with other 架设、运输收缩折叠等动作,配备维护吊装工具、操 crusher 作平台、检修工具箱和集中控制系统等,维护使用人 two-stage, three-stage or four-stage crushing, so that 性化。 various crusher screening requirements could be screening mobile crushers to achieve satisfied. Most humanized structure design The K-series Portable Crushing and Screening Plants take advantage of the hydraulic system to control equipment installation, lifting, erection, transportation, contraction, folding and other motions to achieve simple and convenient operations. 29 30 独立作业移动站Complete portable plant 粗碎移动站Coarse crushing portable plant 运输尺寸 料仓容量(m3) 最大进料粒度 Hopper Max.feeding Transportation dimension(mm) volume size (mm) 筛分设备规格 Specs. of screening equipment 破碎设备规格 Specs. of crushing equipment 主皮带机规格 Specs. of main belt conveyor KE600-1 TSW0936 PE600×900 B800×8.3m 5.3 500 KE750-1 TSW1139 PE750×1060 B1000×8.5m 7 630 设备型号 Model 运输尺寸 料仓容量(m3) 最大进料粒度 Max.feeding Transportation Hopper dimension(mm) size (mm) volume 设备型号 Model 筛分设备规格 Specs. of screening equipment 破碎设备规格 Specs. of crushing equipment 主皮带机规格 Specs. of main belt conveyor 12150×2600×3950 KC36-2D 3YK1848 S36 B800×7.5m 7.2 150 16850×3000×4500 13000×2850×4400 KC51-2D 3YK1860 S51 B800×8.5m 7.2 205 16850×3000×4500 KE760-1 TSW1139 PEW760 B1000×8.5m 7 640 13000×2800×4200 KT100-2D 3YK1848 HST100H1 B800×7.5m 7.2 135 16850×3000×4500 KE860-1 TSW1345 PEW860 B1200×9.5m 8 720 14600×3000×4500 KT160-2D 3YK1860 HST160H1 B800×8.5m 7.2 185 16850×3000×4500 KE1100-1 TSW1548 PEW1100 B1400×9.5m 11 930 14050×2900×4000 KT250-2D 3YK1860 HST250H1 B800×8.5m 8 215 16850×3000×4500 KJ98-1 TSW1139 HJ98 B800×8.3m 5.9 560 12150×2600×3950 KH300-2D 3YK1860 HPT300C2 B800×8.5m 8 210 16850×3000×4500 KJ110-1 TSW1345 HJ110 B1000×8.5m 8.5 660 13200×3000×4400 KF1214-2D 3YK1860 PFW1214Ⅲ B800×8.5m 7.2 250 16120×3000×4500 KJ125-1 TSW1345 HJ125 B1400×9.5m 8 800 14600×3000×4500 KF1315-2D 3YK2160 PFW1315Ⅲ B1000×8.5m 8 300 16120×3150×4500 KF1214Ⅱ-1 TSW0936 PFW1214Ⅱ B800×8.3m 5.3 500 12150×2600×3980 KF1318-2D 3YK2160 PFW1318Ⅲ B1000×8.5m 8 300 16120×3150×4500 KF1315Ⅱ-1 TSW1345 PFW1315Ⅱ B1200×9.5m 8 600 14600×3100×4500 KS1848-1D 3YK1848 —— B800×7.5m 7.2 —— 16910×3000×4500 KS1860-1D 3YK1860 —— B800×8.5m 7.2 —— 16910×3000×4500 KS2160-1D 3YK2160 —— B1000×8.5m 8 —— 16910×3000×4500 KF1415Ⅱ-1 TSW1548 PFW1415Ⅱ B1200×9.5m 11 700 14050×3000×4000 中细碎筛分移动站Medium and fine crushing and screening portable plant 设备型号 Model 破碎设备规格 Specs. of crushing equipment 筛下皮带机规格 Specs. of belt conveyor below screen 最大进料粒度 Max.feeding size (mm) 运输尺寸 Transportation dimension(mm) KC36-2 3YK1848 S36 B800×7.5m 150 12600×3000×4500 KC51-2 3YK1860 S51 B800×8.5m 205 13800×3000×4500 KT100-2 3YK1848 HST100H1 B800×7.5m 135 12600×3000×4500 KT160-2 3YK1860 HST160H1 B800×8.5m 185 13800×3000×4500 KT250-2 3YK1860 HST250H1 B800×8.5m 215 13800×3000×4500 KH300-2 3YK1860 HPT300C2 B800×8.5m 210 13800×3000×4500 KF1214-2 3YK1860 PFW1214Ⅲ B800×8.5m 250 13800×3000×4500 KF1315-2 3YK2160 PFW1315Ⅲ B1000×8.5m 300 13800×3150×4500 KF1318-2 3YK2160 PFW1318Ⅲ B1000×8.5m 300 13800×3150×4500 KS1848-1 3YK1848 —— B800×7.5m —— 12590×3000×4500 KS1860-1 3YK1860 —— B800×8.5m —— 13800×3000×4500 KS2160-1 3YK2160 —— B1000×8.5m —— 13800×3000×4200 设备型号 Model 筛分设备规格 Specs. of screening equipment 破碎设备规格 Specs. of crushing equipment 筛下皮带机规格 Specs. of belt conveyor below screen KV8518-2 3YK1848 B-8518 B800×7.5m 40 14200×3000×4500 KV8522-2 3YK1860 B-8522DR B800×8.5m 40 14200×3000×4500 KV9526-2 3YK1860 B-9526 B800×8.5m 45 14200×3000×4500 KV9532-2 3YK1860 B-9532DR B800×8.5m 45 14200×3000×4500 最大进料粒度 Max.feeding size (mm) 运输尺寸 Transportation dimension(mm) 移 K 动破碎站 筛分设备规格 Specs. of screening equipment 制砂整形筛分移动站Sand-making and shaping portable plant 三组合移动站Three-in-one portable plant 筛分设备 Screening equipment 给料设备 Feeding equipment 破碎设备 Crushing equipment 料仓容量(m3) Hopper volume KF1214-3 3YK1848 TSW0936 PF1214 5.5 300 16400×2810×4500 KF1214Ⅱ-3 3YK1848 TSW0936 PFW1214Ⅱ 5.5 500 16400×2810×4500 KE500-3 3YK1548 TSW0936 PE500×750 5.5 425 16400×2760×4500 KE600-3 3YK1848 TSW0936 PE600×900 5.5 500 16400×2760×4500 设备型号 Model 最大进料粒度 Max.feeding size (mm) 运输尺寸 Transportation dimension(mm) 细碎洗砂移动站Fine crushing and sand washing portable plant 设备型号 Model 筛分设备 Screening equipment 洗砂设备 Sand washing machine 破碎设备 Crushing equipment 最大进料粒度 Max.feeding size (mm) 运输尺寸 Transportation dimensio(mm) KV8518-2X 3YK1848 XL-915 B-8518 40 13700×3000×4500 KV8522-2X 3YK1860 2XL-915 B-8522DR 40 13700×3000×4500 KV9526-2X 3YK1860 2XL-915 B-9526 45 13700×3000×4500 KV9532-2X 3YK1860 2XL-915 B-9532DR 45 13700×3000×4500 KC36-2X 3YK1848 XL-915 S36 150 13700×3000×4500 KC51-2X 3YK1860 XL-915 S51 205 13700×3000×4500 KH300-2X 3YK1860 2XL-915 HPT300C2 210 13700×3000×4500 KT250-2X 3YK1860 2XL-915 HST250H1 215 13700×3000×4500 四组合移动站Four-in-one portable plant 给料设备 Feeding equipment 粗碎设备 中碎设备 最大进料粒度 Coarse crushing Medium crushing Max.feeding equipment equipment size (mm) 运输尺寸 Transportation dimension(mm) 设备型号 Model 筛分设备 Screening equipment KE400C55-4 3YK1237 GZD960×3500 PE400×600 PYB900 350 15150×2800×4500 KE400C36-4 3YK1237 GZD960×3500 PE400×600 S36 350 15150×2800×4500 KE500C55-4 3YK1237 GZD960×3500 PE500×750 PYB900 425 15150×2800×4500 KE500C36-4 3YK1237 GZD960×3500 PE500×750 S36 425 15150×2800×4500 KE400F110-4 3YK1237 GZD960×3500 PE400×600 PF1010 350 15150×2800×4500 KE500F110-4 3YK1237 GZD960×3500 PE500×750 PF1010 425 15150×2800×4500 鉴于我们K系列移动站仍会持续改进,技术参数改动恕不另行通知。 Our K-series portable plants are still in continuous improvement, so any change of the technical parameter shall be subject to no prior notice. 31 32 LD Series Mobile Crushing Plant LD系列移动破碎站 性能特点 3. LD series jaw and impact crushing plants 1.得益于自身便捷的移动性,LD系列破碎站很少使用交通工具,无 are the best solution of demolition recycling 需卡车即可将物料通过电铲或装货设备直接倒入移动破碎站中,大大削 which 减了燃料和轮胎的消耗及相关人工成本。 heavily emphasizes mobility and efficiency. The compact design ensures LD 上海西芝公司是中国领先的破碎机和磨粉机制造商,专业从事高品质移动破 series crushing plants have the best 2. LD系列产品将进料漏斗、进料器、破碎机、筛分机、皮带机、电 源、驱动系统等整合为一个单元,使每一个破碎、筛分站都成为一个完 碎站的设计、生产和销售。我公司新推出LD系列移动破碎站,可根据客户需要装 transportability and more crushing capacity. 整的系统,可轻松实现装配、拆分,而无需特殊的准备和修改。对于生 配鄂破、圆锥破、反击破、VSI破碎机及振动筛等生产设备,产量可达100吨/时 4. In mobile crushing and screening process, 产现场情况复杂、经常需要移动生产设备的客户来说,LD系列移动破碎 到600吨/时。该产品性能优异、可靠性高、运输装配方便、操作维修简单。 whether the customers require two-stage or 站无疑是最优之选。 Shanghai Zenith Company is the leading manufacturer of crushing and screening machine in China. We are professional in designing, manufacturing, and supplying high quality mobile crushing plant. To meet customers' specific needs, our new LD series mobile crushing plants can be equipped with jaw crusher, cone crusher, impact three-stage plant, the combination of LD 3.LD系列产品中的颚式移动破碎站和反击式破移动破碎站专注于产品 series mobile crushing and screening plants 的活动性和效率,以紧凑的设计实现最好的运输性及更大的产量,为破 can provide the customer with optimum 碎循环提供了的最佳解决方案。 solution, and our outstanding designing team 4.在破碎作业过程中,无论客户需要两步还是三步进行的破碎站, are ready to customize a plant to fit all the LD系列移动破碎、筛分站都可以为客户提供供优解决方案。我们杰出的 customer specific requirements. 设计团队随时可根据客户的特殊需求定制系统。 移动破碎站 LD crusher, VSI crusher, and vibrating screen. The capacity is from 100 tons per hour to 600 tons per hour. All our LD series mobile crushing plants feature with high performance, reliability, convenient transportation, quick installation, easy operation and simple maintenance. Features You may also consult factory for specific configuration and technical parameter. 具体配置参数请向制造厂商咨询 1. The blasted rocks are fed into our mobile crushing plant by excavator or loader directly without using truck to transport the materials to the stationary crushing plant. There will be little traffic vehicles investment in the crushing plant. The fuel and tire consumption of the truck and the labor costs are greatly reduced. 2. Every LD series crushing or screening plant is one completed system, which integrated feeding hopper, feeder, crusher or screening, belt conveyor, power supply, and driving device into one unit. It can be easily and quickly set up and relocated at site without other special preparation and modification. This feature makes it the excellent choice of contractor who need to move the crusher from site to site. 33 34 Typical flow chart Portable Crushing Plant 典型生产流程 移动破碎站 使用移动破碎站配置石料生产线,具有机 The portable 动灵活、运输成本低、配置灵活、维修方便等 transportation, crushing low plant has transportation the cost, advantages flexible of easy configuration, 优点。根据客户的不同需求,既可采用单机组 convenient maintenance etc. It can be operated as independent units, 使用反击破碎机进行二级破碎,具有流程简 独立运行,还可以组合为粗碎、细碎两段破碎 or as two-stage crushing plant with primary and secondary crushing, 单、成品粒形好(立方体)、投资经济等特点。 筛分系统,粗碎、中碎、细碎三段破碎筛分系 or as three-stage crushing plant with primary, secondary, and tertiary The impact crusher is used as secondary crusher 统。或根据现场情况组合成先筛后碎或者先碎 crushing according to different clients' requirements. Likewise, it can with the features of simple flow, very cubical shape 后筛系统。 be easily adjusted to suit the crushing application by choosing feeding products and low investment etc. to crusher or feeding to screen options. 针对自然砂日益减少的现状,我公司开发了 生产流程 VSI破碎机专门用于人工砂的制造,具有立方型 砂产量高、细度可调、生产成本低等优点,能有 效提高混凝土的耐压强度和挠曲强度,减少混凝 土配置中水泥的用量。 Due to the shortage of natural sand resource nowadays, our company develops special VSI crusher for producing manufactured sand to replace natural sand. It features high productivity of cubical sand, adjustable fineness, low cost, effectively improving compressive strength and flexural strength, and reducing the consumption of the cement. 使用圆锥破碎机进行二级破碎,然后用立轴 冲击破整形,避免了单独使用圆锥破碎机成品 粒形不好的弊端,具有使用经济、零配件磨损 率低、成品粒形好、维护简单等优点,特别适 用于花岗岩等高硬度石料破碎生产。 The cone crushers are used as the secondary crushers, followed by the VSI crusher to correct the shape of the aggregate from the cone crusher. The VSI Crusher gives cubical shape aggregate, and obviously reduces the flat and elongated particles in the final product. This combination features high efficiency, low wearing cost, good product shape, especially in crushing difficult and abrasive rock. 35 36