CHAPTER 7 PROCESS MODELING, PROCESS IMPROVEMENT, AND ERP IMPLEMENTATION LEARNING OBJECTIVES: Use basic flowcharting techniques to map a business process Develop an event process chain (EPC) diagram of a basic business process Evaluate the value added by each step in a business process Develop process-improvement suggestions Discuss the key issues in managing an ERP implementation project Describe some of the key tools used to manage an ERP implementation project Objective 1 Objective 2 Objective 3 Objective 4 PROCESS MODELING Process Model used to describe any abstract representation of a process. can be as simple as a diagram with boxes and arrows or as complex as computer software that allows for process simulation. can also be used to train employees who will support the business process. Objective 5 Objective 6 Ice Breaker Flowcharting Process Model simplest of the process-modeling tools. any graphical representation of the movement or flow of concrete or abstract items—materials, documents, logic, and so on. uses basic flowcharting symbols. Basic Flowcharting Symbols Objective 1 Objective 2 Boundaries (Beginning/End) Direction of Logic Operation Or Objective 3 1 Connector Decision Objective 4 Objective 5 Extensions of Process Mapping Objective 6 Hierarchical Modeling • type of process mapping in which a business process can be described in greater or less detail, depending on the task at hand. • Hierarchical modeling software provides the user with the flexibility to move easily from higher-level, less detailed views to lower - level views with more details. Ice Breaker Deployment / Swimlane Flowcharting • depicts team members across the top, with each step aligned vertically under the appropriate employee or team. • has the advantage of clearly identifying each person’s tasks in the process. Objective 1 Objective 2 Objective 3 Objective 4 Objective 5 Objective 6 Ice Breaker Objective 1 Objective 2 EVENT PROCESS CHAIN (EPC) DIAGRAMS The EPC format uses only two symbols to represent a business process. Two Structures used to represent business: Objective 3 Objective 4 Objective 5 Events reflect a state or status in the process and are represented by an elongated hexagon. Functions reflect the part of the process where change occurs and are represented by rectangles with rounded corners. Standardized naming convention for functions and events is used. The convention for naming events is object—past participle. Ex. Expense – incurred; Expense report – approved. For functions, the naming convention is verb—object. Ice Breaker Prepare – expense report; Review – expense report. < EPC diagrams begin and end with events. Events must be followed by functions, and functions must be followed by events. Three types of branching connectors: AND, OR, and Exclusive OR (XOR) AND OR Exclusive OR (XOR) < Objective 6 EPC with Splitting and consolidating path. X EPC with Splitting and consolidating paths Objective 1 Objective 2 Objective 3 Objective 4 Objective 5 Objective 6 Ice Breaker Develop an event process chain (EPC) diagram of a basic business process Objective 1 Objective 2 Objective 3 Objective 4 EVALUATE THE VALUE ADDED PROCESS-MAPPING TOOLS provide the ability to describe business processes in a universally understood format. the task of mapping a process requires a team consisting of key personnel who are involved in the process. Objective 5 In value analysis, each activity in the process is analyzed for the value it adds to the product or service. Objective 6 The value added is an increase in a product or service’s value, from the perspective of the customer. Ice Breaker Simbulan, Catherine Rose C. Value Added activities help in converting a product from a state of raw material to a finished product in the least possible time, at minimum costs. It aims at completing a business activity correctly the very first time and helping the business to deliver the product or service while fully conforming to customer requirements or specifications. The activities involved in this process can add: Objective 1 Objective 2 Objective 3 Real value—Value for which the customer is willing to pay. Business value—Value that helps the company run its business. No value—An activity that should be eliminated. The Fitter expense-reporting process does not provide real value, because Fitter’s customers do not care whether sales employees receive prompt and accurate reimbursement of their business expenses. However, the expensereporting process does add business value, and it should provide this value at a minimum cost. Evaluating the value of part of a business activity, however, is not an exact science because parts of a process cannot be sold on the open market. Although it is a challenging task, evaluating each activity on the basis of value provided can highlight opportunities for improvement. Activities that cost more than their value added should be improved. The value analysis concept can be expanded to an evaluation of both the time and cost of each process step. For each step in the current process, you estimate the actual time and cost. Then you estimate the value-added time and cost—determining how much of the actual time is adding value and how much of the cost is worth paying for. Objective 4 Objective 5 Objective 6 Ice Breaker Simbulan, Catherine Rose C. PROCESS IMPROVEMENT Objective 1 Questions to identify areas for improvement: Does the activity inspect or approve someone else’s work? Objective 2 Objective 3 Objective 4 Are copies sent to people who do not need the information? Are there people or agencies involved that impede the effectiveness and efficiency of the process? Is someone approving something they already approved? Are duplicate databases being maintained? Objective 5 Objective 6 Concepts to Improve Process Reduce interruptions. Ice Breaker Avoid duplication or fragmentation of tasks. Avoid complex flows and bottlenecks. Reduce the amount of handling. Eliminate unused data and copies. ISSUES IN MANAGING Objective 1 Objective 2 All kinds of software implementations can suffer from delays, cost overruns, and performance problems—not just ERP projects. Objective 3 Many ERP implementation experts emphasize the importance of proper education and training for both employees and managers Objective 4 Objective 5 ERP software is expensive to purchase and time consuming to implement, and it requires significant employee training—but the payoffs can be spectacular. For some companies, however, the ROI may not be immediate or even calculable. The implementation of ERP is an ongoing process, not a one-time task. Objective 6 Ice Breaker Costs of Implementing ERP Objective 1 Objective 2 Objective 3 Objective 4 Objective 5 Objective 6 Ice Breaker Software licensing fees Consulting fees Project team member time Employee training Productivity losses Managing the human behavior aspects of organizational change is called Organizational Change Management (OCM). One of the keys to managing OCM is to realize that most people do not mind change, they mind being changed. The best way to improve a business process is to have the people most familiar with the process leverage their experience and creativity to develop process-improvement ideas. Most challenges to ERP implementation involve managing personnel and their reactions to the change, rather than managing technical issues. Managing the human behavior aspects of organizational change is called organizational change management (OCM). Implementation Tools Objective 1 Objective 2 Objective 3 Objective 4 Objective 5 Objective 6 ERP Implementation Project as presented in an Implementation Roadmap 1st phase Project Preparation (15 to 20 days) include organizing the technical team, defining the system landscape, selecting the hardware and database vendors, and defining the project’s scope—what the project is to accomplish. 2nd Phase Business Blueprint (25 to 40 days) technical team members determine the method of data transfer from the firm’s existing computer systems/legacy systems, which may be replaced by the ERP system or may continue to function with the ERP system through an interface. 3rd phase Realization (55 to 80 days) Ice Breaker The project team members work with consultants to configure the ERP software in the development system. In SAP implementation,—a development system for configuring the SAP software to match the Business Blueprint, a test system for evaluating the software configuration, and a production system, on which the company runs the final software. 4th phase Final Preparation (35 to 55 days) Objective 1 Objective 2 Testing the system throughput for critical business processes (determining whether it can handle the volume of transactions) in the quality assurance system Setting up the help desk where end users can get support Objective 3 Objective 4 Objective 5 Objective 6 Ice Breaker Setting up operation of the production system and transferring data from legacy systems Conducting end-user training Setting the Go Live date 5th phase Go Live and Support (20 to 24 days) to set a completion date for the project. Any enhancements or extensions to the system should be managed as separate projects, not as extensions of the original implementation project. Objective 1 Guess the word Objective 2 Objective 3 Objective 4 + Objective 5 Objective 6 Ice Breaker SW _ _I M L_ A_ N N E_ Objective 1 Guess the word Objective 2 Objective 3 Objective 4 + Objective 5 Objective 6 Ice Breaker PR _R OO C _E _SSS_ MMO_ D_ EE LL Objective 1 Objective 2 2 Truths, 1 Lie 1 Real value refers to the value that helps the company run its business. Objective 3 Objective 4 2 The Fitter expense-reporting process does not provide real value. Objective 5 Objective 6 Ice Breaker 3 The value added is an increase in a product or service’s value, from the perspective of the customer. 2 Truths, 1 Lie Objective 1 Objective 2 1 EPC diagrams begin and end with events. Objective 3 Objective 4 Objective 5 Objective 6 Ice Breaker 2 The Fitter Expense-Reporting Process is considered as the simplest processmodeling tool. 3 EPC format matches the logic and structure of SAP’s ERP software design. Objective 1 Word Hunt Objective 2 Objective 3 Objective 4 Objective 5 Objective 6 Ice Breaker Enterprise Process Model Value Analysis Functions Email Real Value Swimlane Events ERP system supports the business process Process mapping / Process Modeling ERP Workflows Challenges in implementation of ERP Managing personnel reactions Technical issues