NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 Quality Policy Manual In Accordance With ISO 9001 : 2008 FOR NIC Instruments & Engineering (Pty) Ltd Page 1 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 4.2.3 MANAGEMENT REPRESENTATIVE 43 OF DOCUMENT NO PM 01 REVISION NO 2 EFFECTIVE DATE 2011/08/31 APPROVED BY DIRECTOR INDEX OF CONTENTS COMPILED BY 2 Procedure Number Description Page Number Index of Contents 2 Revision Status 3 Company Profile 4 Management Responsibility (Quality, SHE, Mission Statement, Transportation, No Smoking Policy, Employment Equity, Anti Bribery and Corruption, Change Management, Communications Internal Policy, Drug Free Policy, HIV-Aids Policy and HIV-Aids Policy Statement ) 5 – 19 Quality / SHE Objectives 20 Management System (Planning) 21 Management System (Communication – Legal, Internal and Interested Parties) SP 01 22 Management Responsibility (Responsibility and Authority) SP 02 23 Management Responsibility (Representative and Review) SP 02 24 Management Responsibility (Organogram) SP 02 25 Resource Management SP 03 26 Competency, Awareness and Training SP 04 27 Document Control SP 05 28 Control of Records SP 06 29 Customer Related Processes SP 07 30 Design Control (N/A) SP 08 31 Purchasing SP 09 32 Control of Customer Property SP 10 33 Identification/Traceability and Monitoring Status (Product Waste) SP 11 34 Provision of Products and Services SP 12 35 Preservation of Products SP 13 36 Control of Non-Conforming Products SP 14 37 Control of Measuring and Monitoring Devices SP 15 38 Measurement, Verification and Monitoring SP 16 39 Internal Audits SP 17 40 Analysis of Data SP 18 41 Improvements, Corrective/Preventive Actions SP 19 42 SHE Controls SP 20 43 Page 2 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 4.2.3 MANAGEMENT REPRESENTATIVE Page No Rev No 43 OF DOCUMENT NO PM 01 REVISION NO 2 EFFECTIVE DATE 2011/10/11 APPROVED BY DIRECTOR REVISION STATUS COMPILED BY 3 Details of Revision Approval Of Revision 4 1 Reformatting of font JP 5 - 22 1 Revision of Policy / Document (2011) JP 23 2 Standard Procedure Number changed JP 24 3 Management review will be held every six months JP 25 2 Standard Procedure Number Changed JP 26 3 Updated Organogram JP 27 0 Newly Implemented JP 28 2 Standard Procedure Number Changed JP 29 2 Standard Procedure Number Changed JP 30 2 Standard Procedure Number Changed JP 31 0 N/A JP 32 2 Standard Procedure Number Changed JP 33 0 Newly Implemented JP 34 0 Newly Implemented JP 35 0 Newly Implemented JP 36 2 Standard Procedure Number Changed JP 37 2 Standard Procedure Number Changed JP 38 0 Newly Implemented JP 39 0 Newly Implemented JP 40 2 Standard Procedure Number Changed JP 41 2 Standard Procedure Number Changed JP 42 2 Standard Procedure Number Changed JP 43 0 Newly Implemented JP Revision Status of Manual Reviewed and Approved Documented by : RL Momberg Approved by : Johan Pienaar Date : 11-10-2011 Date : 11-10-2011 Signature : Signature : Page 3 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE N/A OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR COMPANY PROFILE COMPILED BY 4 MANAGEMENT REPRESENTATIVE 43 We specialise in Electrical and Instrumentation Construction, Turnkey Electrical and Instrumentation Projects and Electrical and Instrumentation Panels. Electrical Construction Capabilities Our experience in the electrical construction field embraces the following: Installation of distribution reticulation systems up to 33kV; Installation of motor control centres; Installation of cables and racking; Installation of building services including lighting, power distribution, and earthing and lightning protection; Project Management of Electrical contracts; Installation of General Electrical distribution and Utility Systems, including Power Factor Correction, Energy Management, Cable/Bus bar ratings and fault level design; and Supply and installation of Electrical Equipment in the Process and Building Industries. Instrumentation and Automation Construction Capabilities NIC Instruments & Engineering (PTY) Ltd has fully committed dynamic and competent instrumentation personnel with extensive experience, exposure, and expert knowledge to take full responsibility for the different facets of a project. NIC Instruments & Engineering (PTY) Ltd do however, from time to time, outsource some of their expertise, from a cost effective and productive point of view, to benefit the client. Some services offered are as follows. - DCS’s, PLC’s and SCADA Systems; Instrument selection and system design; Optimisation of various control systems; Engineering proposals; FMEA/HAZOP Studies; Trip Dossier; Area Classification; Flow Calculations; Control Valve Sizing; Cause and Effect Matrix; SABS Approvals; Sequence Events Monitoring; - - Fibre Optic Linking Remote Controls Telemetering Terminal Schedule Cable Schedule Panel Layout Logic Diagrams Level Measurement Supply and Installation of Instrumentation and Control in Process Industry and; System Integration (PLC and SCADA) Light Steel Structures We are capable of supplying and installing light steel structures such as hand rails, platforms, barricading and angle iron and channel iron supports. Page 4 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.3 MANAGEMENT REPRESENTATIVE OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR MANAGEMENT RESPONSIBILITY COMPILED BY 5 43 QUALITY POLICY NIC Instruments & Engineering (Pty) Ltd specialize in Electrical and Industrial Instrumentation Construction, Turnkey Electrical and Instrumentation Projects and Electrical and Instrumentation Panels. NIC recognizes that providing products and services of the highest possible quality is a fundamental requirement for the future well being of our business and the relationship between our internal and external customers. Our goal is to ensure that through established standards and measurements, the level of quality at NIC Instruments & Engineering (Pty) Ltd matches or exceeds our customer’s expectations. To accomplish this goal, we are committed to delivering, and in continually striving to improvements in the quality of our products and services. We are also committed to deliver our products and services on time and within budget, thereby achieving a high degree of customer satisfaction. Our objectives are: • Provide each internal Customer with the training, tools, skills and motivation to produce the high quality products and services which meet or exceed our external Customer’s needs. • By this we need to have and maintain a complete understanding of both our internal and external customer’s requirements and clearly focus our efforts on meeting those requirements. • Understand the requirements of our services and products, and the system that support it, through the effective documentation, training and control of Records. • Recognize each internal customer’s responsibility for quality, empowering internal customer’s to question processes that appear to produce discrepancies or inefficiency. • Make continuous improvement a part of our normal work by evaluating our own performance in an open and constructive framework and taking corrective and preventive action to resolve problems. In order to provide an effective framework, NIC Instruments & Engineering (Pty) Ltd maintains a Quality Management System (QMS) in accordance with the requirements of the International Organization for Standardization’s ISO 9001:2008. The policy, the QMS and any associate quality objectives will be reviewed regularly to ensure continuing suitability for our business. DANIE ERASMUS MANAGING DIRECTOR 07 February 2011 Page 5 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE N/A MANAGEMENT REPRESENTATIVE OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR MANAGEMENT RESPONSIBILITY COMPILED BY 6 43 HEALTH, SAFETY AND ENVIRONMENT POLICY NIC Instruments & Engineering (Pty) Ltd SAFETY CULTURE NIC Instrumentation & Engineering (Pty) Ltd. Safety culture is to achieve “Zero Tolerance” That means to reduce the risk and strive for zero harm to people machines and environment. The process starts with visible leadership. This means that leaders walk the talk, coaching their people to have a zero tolerance attitude towards unsafe acts. Make safety a priority for our employees and empower to accept responsibility for their safety and the safety of their fellow team members. NIC Instruments & Engineering will operate its business such that: • Health and Safety Management is given utmost attention. • Every effort to prevent injury, ill Health, or loss of life arising from its activities is given top priority. • Every Employee has the authority, duty and responsibility to stop any unsafe activity to prevent occurrence of unsafe conditions. • Environmental impact is continuously assessed and minimized to a level as low as reasonably practicable. DANIE ERASMUS MANAGING DIRECTOR 21 January 2011 Page 6 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE N/A MANAGEMENT REPRESENTATIVE OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR MANAGEMENT RESPONSIBILITY COMPILED BY 7 43 MISSION STATEMENT Employees have the right to return home from work without injuries and without their health having been detrimentally affected. Employees have the right to a safe work place where management systems are in place to ensure that the employee’s Health and Environment, in which the employee is working, are maintained to recognized world standards i.e., OHS Act , Mine Health Act, COID Act, and applicable legislation. The Management and staff of NIC Instruments & Engineering (Pty) Ltd. are committed to the goals stated above and believe that it is the responsibility of employees to realize this goal. NIC Instruments & Engineering (Pty) Ltd, with the support of stakeholders will actively manage Safety, Health and Environmental aspects on our projects to realize the outcome of this Mission Statement. S-H-E-Q objectives, targets and plans NIC Instruments & Engineering (Pty) Ltd target is to complete the proposed project with minimum injuries. We will achieve this by implementing the company training program. The company’s line management will also ensure that employees are aware of hazards in the work place. We also strive to ensure that an effort is made to prevent injuries and occupational illnesses and that a Safe and Healthy work Environment, conductive to job satisfaction and productivity, is continually improved. • • • • Orientation and training key site personnel in S-H-E-Q process Conducting introductory training in S-H-E-Q for management. Training and developing S-H-E-Q officers in a management system approach Conducting periodic S-H-E-Q system audits as well as regular representative measurements. NIC Instruments & Engineering (Pty) Ltd SAFETY CULTURE NIC Instrumentation & Engineering (Pty) Ltd. Safety culture is to achieve “Zero Tolerance” That means to reduce the risk and strive for zero harm to people machines and environment. The process starts with visible leadership. This means that leaders walk the talk, coaching their people to have a zero tolerance attitude towards unsafe acts. Make safety a priority for our employees and empower to accept responsibility for their safety and the safety of their fellow team members. DANIE ERASMUS MANAGING DIRECTOR 21 January 2011 Page 7 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.3 MANAGEMENT REPRESENTATIVE OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR MANAGEMENT RESPONSIBILITY COMPILED BY 8 43 TRANSPORTATION POLICY Successful delivery of customer projects at the Company demands a fully integrated approach to health, safety and environmental management in our offices, on site and at client locations, in every country where we provide our expertise: Driving and Transportation has been identified as one of the major potential hazards to our Employees. As an integral part of our Safety, Health, Environmental and Quality (SHEQ) management System, this policy applies to all employees and contracted personnel: We at NIC Instruments & Engineering will ensure that: • Only personnel who are declared competent and are in possession of valid licenses or certification operate Company equipment and vehicles. • Applicable training, information and Toolbox Talks are given to our Employees to safeguard themselves and others against common potential hazards encountered while driving or travelling. • All operators will be medically fit to perform their duties. • Road transport Rules and Regulations are communicated to all drivers. • Night driving will be limited as far as practicable. • Only road worthy vehicles shall be used at all times. • Proper maintenance systems shall be in place for Company vehicles. • Daily vehicle inspections shall be performed on all Company and Contractor vehicles. • All applicable Legislative / Regulatory requirements shall be met. Promoting good driving behavior such as the correct following distances, defensive driving, etc. DANIE ERASMUS MANAGING DIRECTOR 07 February 2011 Page 8 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.3 MANAGEMENT REPRESENTATIVE OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR MANAGEMENT RESPONSIBILITY COMPILED BY 9 43 NO SMOKING POLICY NIC Instruments & Engineering strictly prohibits smoking within its office premises. Smoking is only permitted in the marked designated smoking areas. All employees are required to follow the NO SMOKING POLICY of the Building Management. NIC Instruments & Engineering shall have the right to take disciplinary action against personnel not abiding by this policy. DANIE ERASMUS MANAGING DIRECTOR 07 February 2011 Page 9 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.3 MANAGEMENT RESPONSIBILITY COMPILED BY MANAGEMENT REPRESENTATIVE 10 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 EMPLOYMENT EQUITY The Company is committed to ensure that its Employment Equity Objectives are achieved in a manner that conforms fully to the following guiding principles: • • • • • • • • • • • • A need exists to ensure that we do what may be necessary to promote Equal Opportunity in the workplace by eliminating unfair discrimination in any Employment Policy or Practice. The Company’s obligations with regard to Employment Equity must be exercised in such a manner that Client Confidence in the Company is not adversely affected. Employment Equity initiatives should be integrated with our Business Strategy. Employment Equity must be pursued in a manner that will ensure that existing skills are retained. The Company should ensure that the Appointment of Employees is based on merit and not tokenism. Decisions taken will be presented to Employees in a manner that will avoid negative perceptions developing; in other words, positive steps will be taken in order to redress historical imbalances. The Company should ensure that the process would be fully transparent and effectively communicated. The Company goals to achieve will be openly communicated in order to develop positive perceptions and support for the task. The Company will be such that it complies fully with the provisions of the Employment Equity Act. The Company will ensure that all Employees in the Company embrace the tasks of redressing potential inequalities in the Company, and will develop a sense of ownership with regard to this practice. Decisions will be made in a manner that does not adversely affect current Employees’ Job Security. The Company shall ensure the internal development of our designated Employees rather than recruit designated people from external sources. DANIE ERASMUS MANAGING DIRECTOR 07 February 2011 Page 10 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT MANAGEMENT RESPONSIBILITY COMPILED BY PAGE 5.3 MANAGEMENT REPRESENTATIVE 11 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 ANTI BRIBERY & CORRUPTION POLICY INTRODUCTION Bribery and corruption is, unfortunately, a feature of corporate and public life in many countries across the world. Governments, businesses and non-governmental organisations such as Transparency International are working together to tackle the issue but despite our collective efforts eradicating all forms of bribery and corruption will take time. NIC therefore has a clear policy and we support our employees to make decisions in line with our stated position. Our corporate conduct is based on our commitment to acting professionally, fairly and with integrity. NIC does not tolerate any form of bribery and corruption. PURPOSE The purpose of this policy is to set out the responsibilities of Group functions and business units in observing and upholding our position on bribery and corruption. In developing this policy we have made reference to the ‘Business Principles for Countering Bribery’ published by Transparency International. SCOPE This policy applies to NIC employees (staff, contract and temporary) and extends to all our majority owned business dealings and transactions in all countries in which we or our subsidiaries and associates operate. Where we have a minority interest we will encourage the application of this policy amongst our business partners including contractors, suppliers and joint venture partners. This policy should be implemented in conjunction with the guidance on giving and accepting gifts and hospitality within the Group Guide to Sound Business Practice. POLICY Our Group Business Principles set out our commitment to operate responsibly wherever we work in the world and to engage with our stakeholders to manage the social, environmental and ethical impact of our activities in the different markets in which we operate. Our first principle, ‘integrity in corporate conduct’, states that NIC does not engage in bribery or any form of unethical inducement or payment including facilitation payments and ‘kickbacks.’ All employees are required to avoid any activities that might lead to, or suggest, a conflict of interest with the business of the Company. Employees must declare and keep a record of hospitality or gifts accepted or offered, which will be subject to managerial review. We do not make direct or indirect contributions to political parties. We will uphold laws relevant to countering bribery and corruption in all the jurisdictions in which we operate, particularly laws that are directly relevant to specific business practices. The following national law and conventions underpin this policy: PREVENTION AND COMBATING OF CORRUPT ACTIVITIES ACT NO. 12 OF 2004 Page 11 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.3 MANAGEMENT RESPONSIBILITY COMPILED BY MANAGEMENT REPRESENTATIVE 12 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 RESPONSIBILITIES The Group Chief Executive is the main board director with primary responsibility for implementing this policy and for reporting annually to the NIC Board of Directors. The Managing Director of the company unit will establish appropriate responsibilities and procedures within the companies operations. If any instance of bribery or corruption is identified, we will take remedial steps immediately. TRAINING AND COMMUNICATIONS We will communicate this policy and relevant guidance to employees within the company, through our established internal communication channels. We will also communicate this policy to our suppliers, contractors and business partners and wider stakeholders. Managers, employees and agents will receive relevant training on how to implement this policy in the scope of their employment with in the company RAISING CONCERNS AND SEEKING GUIDANCE Employees are encouraged to raise concerns about any instance of malpractice at the earliest possible stage through our confidential Incident reporting box, such reports or incidents reported by employees shall be handled with great care & strict confidentiality. MONITORING AND REVIEW NIC Instruments & Engineering (Pty) Ltd. Managing Director & Financial Director will review & implement the policy in respect of it’s suitability, adequacy, effectiveness & make improvements as appropriate. The policy shall be reviewed on an annual basis and independent assessments of the adequacy of the policy and disclose of any non-compliance material reported to its shareholders/Directors. INTERNAL CONTROLS AND AUDIT Audits are conducted internally by Department Heads and annually by our External Auditors according to the Document List. _____________________ JIMMY JOUBERT FINANCIAL DIRECTOR 30 March 2011 Page 12 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT MANAGEMENT RESPONSIBILITY COMPILED BY PAGE 5.3 MANAGEMENT REPRESENTATIVE 13 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 CHANGE MANAGEMENT POLICY Purpose The purpose of the Change Management Policy is to manage changes in a rational and predictable manner so that staff and clients can plan accordingly. Changes require serious forethought, careful monitoring, and follow-up evaluation to reduce negative impact to the user community and to increase the value of Information Resources. Audience The NIC Change Management Policy applies to all individuals that install, operate or maintain systems operations of company. Definitions Owner: The manager or agent responsible for the function which is supported by NIC, the individual - upon whom responsibility rests for carrying out the project. The owner is responsible for establishing the controls that provide security. Where appropriate, ownership may be shared by managers of different departments. Custodian: Guardian or caretaker; the agent charged with implementing the controls specified by the owner. The custodian is responsible for the processing and storage of information. For mainframe applications Information Services is the custodian; for micro and mini applications the owner or user may retain custodial responsibilities. The custodian is normally a provider of services. Change Management: The process of controlling modifications to site activities and documentation to ensure that NIC is protected against improper modification before, during, and after implementation of Project. Change: • Any implementation of new functionality • Any interruption of service • Any repair of existing functionality • Any removal of existing functionality Scheduled Change: Formal notification received, reviewed, and approved by the review process in advance of the change being made. Unscheduled Change: Failure to present notification to the formal process in advance of the change being made. Unscheduled changes will only be acceptable in the event of a system failure or the discovery of security vulnerability. Emergency Change: When an unauthorized immediate response to imminent critical system failure is needed to prevent widespread service disruption. Page 13 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.3 MANAGEMENT RESPONSIBILITY COMPILED BY MANAGEMENT REPRESENTATIVE 14 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 Change Management • Every change to NIC such as: operating systems and site activities is subject to the Change Management Policy and must follow the Change Management Procedures. All changes affecting computing environmental facilities (e.g., air-conditioning, water, heat, plumbing, electricity, and alarms) need to be reported to or coordinated with the leader of the change management process. • • • • • • • • A Change Management Committee, appointed by NIC, will meet regularly to review change requests and to ensure that change reviews and communications are being satisfactorily performed. A formal written change request must be submitted for all changes, both scheduled and unscheduled. All scheduled change requests must be submitted in accordance with change management procedures so that the Change Management Committee has time to review the request, determine and review potential failures, and make the decision to allow or delay the request. Each scheduled change request must receive formal Change Management Committee approval before proceeding with the change. The appointed leader of the Change Management Committee may deny a scheduled or unscheduled change for reasons including, but not limited to, inadequate planning, inadequate back out plans, the timing of the change will negatively impact a key business process, or if adequate resources cannot be readily available. Adequate resources may be a problem on weekends, holidays, or during special events. Customer notification must be completed for each scheduled or unscheduled change following the steps contained in the Change Management Procedures. A Change Review must be completed for each change, whether scheduled or unscheduled, and whether successful or not. A Change Management Log must be maintained for all changes. The log must contain, but is not limited to: • Date of submission and date of change • Owner and custodian contact information • Nature of the change • Indication of success or failure. Disciplinary Action Violation of this policy may result in disciplinary action which may include termination for employees and temporaries; a termination of employment relations in the case of contractors or consultants; dismissal for interns and volunteers; or suspension or expulsion in the case of a student. Additionally, individuals are subject to loss of NIC Information access privileges, civil, and criminal prosecution. DANIE ERASMUS MANAGING DIRECTOR 07 February 2011 Page 14 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT MANAGEMENT RESPONSIBILITY COMPILED BY PAGE 5.3 MANAGEMENT REPRESENTATIVE 15 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 INTERNAL COMMUNICATIONS POLICY Telephone / Laptops / Personal Computers / Internet Usage and Email Voice mail, email, and Internet usage assigned to an employee's computer or telephone extensions are solely for the purpose of conducting Company business. Some job responsibilities at the Company require access to the Internet and the use of software in addition to the Microsoft Office suite of products. Only people appropriately authorized, for Company purposes, may use the Internet or access additional software. Laptop / Personal Computers Prior to being issued one of the company laptop, staff members will sign the Laptop Terms & Conditions ADM 167 Acceptance Form and agree to all outlined policies. Staff members should NOT attempt to install software or hardware or change the system configuration including network settings without prior consultation with IT Support. Employees are expected to protect laptops from damage and theft. Each staff member will be held personally responsible for loss damage or any problems caused by their negligence as deemed by management of the company. Staff members will provide access to any laptop computer, equipment, and/or accessories they have been assigned upon the management’s request. Extreme temperatures or sudden changes in temperature can damage a laptop. You should NOT leave a laptop in an unattended vehicle. Backups of all work, documents and emails have to be done at least once a week and saved on Server / Flash drives or CD’s. Software Access Procedure Software needed, in addition to the Microsoft Office suite of products (Including chat programs, open source software etc.), must be authorized by your manager before it is downloaded. Internet Usage Internet use, on Company time, is authorized to conduct Company business. Internet use brings the possibility of breaches to the security of confidential Company information. Prudent personal use of the internet is allowed. Additionally, under no circumstances may Company computers or other electronic equipment be used to obtain, view, or reach any gaming, pornographic, or otherwise immoral or unethical internet sites. Doing so can lead to disciplinary action up to and including termination of employment. Email Usage at Company Email is also to be used for Company business and prudently for personal email. Company confidential information must not be shared outside of the Company, without authorization, at any time. You are also not to conduct personal business using the Company computer or email. Please keep this in mind, also, as you consider forwarding non-business emails to associates, family or friends. Viewing pornography, or sending pornographic jokes or stories via email, is considered sexual harassment. Company Owns Employee Email NIC as a company owns any communication sent via email or that is stored on company equipment. Management and other authorized staff have the right to access any material in your email or on your computer at any time. Please do not consider your electronic communication, storage or access to be private if it is created or stored on NIC Laptops / Personal Computers / Server. Page 15 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.3 MANAGEMENT RESPONSIBILITY COMPILED BY MANAGEMENT REPRESENTATIVE 16 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 DRUG-FREE WORKPLACE POLICY It is the purpose of NIC Instruments & Engineering (Pty) Ltd is to help provide a safe and drug-free work environment for our clients and our employees. With this goal in mind and because of the serious drug abuse problem in today's workplace, we are establishing the following policy for existing and future employees of NIC. The Company explicitly prohibits: • The use, possession, solicitation for, or sale of narcotics or other illegal drugs, alcohol, or prescription medication without a prescription on Company or customer premises or while performing an assignment. • Being impaired or under the influence of legal or illegal drugs or alcohol away from the Company or customer premises, if such impairment or influence adversely affects the employee's work performance, the safety of the employee or of others, or puts at risk the Company's reputation. • Possession, use, solicitation for, or sale of legal or illegal drugs or alcohol away from the Company or customer premises, if such activity or involvement adversely affects the employee's work performance, the safety of the employee or of others, or puts at risk the Company's reputation. • The presence of any detectable amount of prohibited substances in the employee's system while at work, while on the premises of the company or its customers, or while on company business. • "Prohibited substances" include illegal drugs, alcohol, or prescription drugs not taken in accordance with a prescription given to the employee. The Company will conduct drug and/or alcohol testing under any of the following circumstances: RANDOM TESTING: Employees may be selected at random for drug and/or alcohol testing at any interval determined by the NIC. FOR-CAUSE TESTING: NIC may ask an employee to submit to a drug and/or alcohol test at any time it feels that the employee may be under the influence of drugs or alcohol, including, but not limited to, the following circumstances: evidence of drugs or alcohol on or about the employee's person or in the employee's vicinity, unusual conduct on the employee's part that suggests impairment or influence of drugs or alcohol, negative performance patterns, or excessive and unexplained absenteeism or tardiness. POST-ACCIDENT TESTING: Any employee involved in an on-the-job accident or injury under circumstances that suggest possible use or influence of drugs or alcohol in the accident or injury event may be asked to submit to a drug and/or alcohol test. "Involved in an on-the-job accident or injury" means not only the one who was or could have been injured, but also any employee who potentially contributed to the accident or injury event in any way. If an employee is tested for drugs or alcohol outside of the employment context and the results indicate a violation of this policy, or if an employee refuses a request to submit to testing under this policy, the employee may be subject to appropriate disciplinary action, up to and possibly including discharge from employment. In such a case, the employee will be given an opportunity to explain the circumstances prior to any final employment action becoming effective. DANIE ERASMUS MANAGING DIRECTOR 10 May 2010 Page 16 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.3 MANAGEMENT RESPONSIBILITY COMPILED BY MANAGEMENT REPRESENTATIVE 17 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 HIV / AIDS POLICY INTRODUCTION The following outlines NIC INSTRUMENTS & ENGINEERING (PTY) LTD’s policy and procedures for interacting with employees who have been medically diagnosed with or who are suspected of having the AIDS (Acquired Immune Deficiency Syndrome) virus. PURPOSE The purpose of the AIDS policy is to reassure employees that AIDS is not spread through casual contact during normal work practices and to reduce unrealistic fears about contracting an AIDS virus-related condition. This policy also protects the legal right to work of employees who are diagnosed with an AIDS virus-related condition and provides guidelines for situations where infection with the AIDS virus is suspected. Our policy is to encourage sensitivity to and understanding for employees affected with a condition of the AIDS virus. GENERAL POLICY We are committed to maintaining a healthy work environment by protecting the physical and emotional health and well-being of all employees in the workplace. We also have a continuing commitment to provide employment for people with physical disabilities who are able to work. This AIDS policy is a direct outgrowth of those commitments. It provides guidelines for situations when a question as to an AIDS virus-related condition arises. There are three major points: • • • Employees who are diagnosed with an AIDS virus-related condition may continue to work if they are deemed medically able to work and can meet acceptable performance standards. We will provide reasonable performance standards and reasonable accommodation if necessary to enable these employees to continue working. We provide AIDS education for all employees to help them understand how the AIDS virus is spread and to reduce unrealistic fears of contracting an AIDS virus-related condition. The term “AIDS virus-related conditions” refers to the following four medically diagnosed conditions: 1. Presence of the AIDS antibody without symptoms of AIDS 2. Presence of an AIDS-Related Complex (ARC) 3. AIDS 4. Central nervous system infection MEDICAL OVERVIEW Medical experts on AIDS virus-related conditions have informed us that there is no known risk of AIDS transmission between an affected employee and other employees through either casual or close contact that occurs during normal work activities. An AIDS virus-related condition is not transmitted by breathing the same air, using the same lavatories, touching a common piece of paper, or using the same telephone. Transmission of the virus through oral secretions or tears is not a recognized risk according to medical authorities. Additionally, the virus is very fragile and has been found to be transmitted only through intimate exchange of bodily fluids (for example, blood or blood-contaminated tissue fluids such as semen or vaginal fluid). Page 17 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT MANAGEMENT RESPONSIBILITY COMPILED BY PAGE 5.3 MANAGEMENT REPRESENTATIVE 18 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 The AIDS virus attacks the immune system, causing a breakdown in a person’s normal protection against infection. This leaves the body vulnerable to life-threatening illnesses. In addition, the virus by itself can affect the nervous system. Individuals of all sexual preferences are at risk of contracting an AIDS virus-related condition. According to medical experts, the AIDS virus is transmitted in the following ways: sexual contact through transmission of semen or vaginal fluids; intravenous drug administration with contaminated needles; administration of contaminated blood or blood products; and passage of the virus from infected mothers to their fetus or newborn. Recent medical evidence suggests that an AIDS virus-related condition can have an incubation period of several weeks, months or years before symptoms appear. As is true for any person with a life-threatening illness, a person diagnosed with an AIDS virus-related condition deserves and requires compassion and understanding. While that person is attempting to cope with his or her own vulnerability and fears, the support and understanding of friends and colleagues can be particularly valuable. Some people have fears about contracting AIDS based on misinformation or lack of knowledge about how AIDS is spread. Education providing accurate medical information can best alleviate fears of contracting an AIDS condition. Supervisor’s responsibilities The physical and emotional health and well-being of all employees must be protected, and reasonable accommodation for the medically impaired employee with an AIDS virus-related condition must be provided, as long as the employee is able to meet acceptable performance standards. To ensure these goals are met, the following guidelines are to be followed: • Any employee diagnosed with an AIDS condition is entitled, as is any other employee, to confidentiality of their medical condition and medical records. • If an employee with an AIDS condition requests job accommodation for his/her medical condition, the employee must obtain a written medical opinion that he/she (a) is medically able to work and (b) needs reasonable job accommodation in order to maintain employment. • If it is deemed medically necessary, based upon current physical impairment, NIC INSTRUMENTS & ENGINEERING (PTY) LTD and the employee’s supervisor will work to bring about any reasonable job modification or job transfer of the employee with a diagnosed condition of AIDS. • If a healthy employee refuses to work with an employee who is diagnosed with an AIDS condition and is medically approved as able to work, job transfer or other work accommodation for the healthy employee will only occur when medically indicated by written order of his/her physician. The medical order must be a signed medical statement requesting this job change. In the absence of a medical order, normal transfer procedures will be followed. Page 18 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT MANAGEMENT RESPONSIBILITY COMPILED BY PAGE 5.3 MANAGEMENT REPRESENTATIVE 19 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 HIV/AIDS POLICY STATEMENT NIC INSTRUMENTS & ENGINEERING (PTY) LTD recognises that HIV/AIDS endangers our success by threatening the wellbeing of our employees, and that of our clients and service providers. In an effort to deal with the issue proactively, we are committed to assisting our employees infected with or affected by HIV/AIDS. The details of this undertaking can be found in NIC INSTRUMENTS & ENGINEERING (PTY) LTD's HIV/AIDS Workplace Policy document. Our stance on HIV/AIDS is as follows: • NIC INSTRUMENTS & ENGINEERING (PTY) LTD will not carry out direct or indirect pre-employment screening for HIV/AIDS as a pre-requisite for employment. • NIC INSTRUMENTS & ENGINEERING (PTY) LTD will endeavour to educate all employees about HIV/AIDS prevention, transmission and treatment. • HIV infection, in itself, does not constitute lack of fitness to work, so an employee can not and will not be dismissed simply because he/she is HIV-positive. • All medical records will be kept confidential. It is up to the employee to release information concerning his/her HIV status if he/she chooses to. • If an employee is unable to work because of an AIDS-related illness, reasonable alternative working arrangements will be made where possible. • NIC INSTRUMENTS & ENGINEERING (PTY) LTD will do best to protect any member of staff against stigmatization and discrimination in the workplace. Any employees found doing this, will face disciplinary action. • HIV-positive staff members will enjoy health and social protection just like any other member of staff living with a progressive or debilitating illness. • HIV /AIDS will be treated like any other medical condition when it comes to medical aid cover or the granting of sick leave. • Disciplinary action will be taken against any member of staff who is found to have deliberately disclosed the HIV/AIDS status of an employee to a third party. • NIC INSTRUMENTS & ENGINEERING (PTY) LTD encourages its members of staff and their registered dependants to find out their HIV status and make use of support services. • Credible and cost-effective vendors for such services will be communicated to staff, who will be able to use such services discreetly. Vendors may not and will not be asked to disclose names or information of employees using their services. Page 19 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.4.1 QUALITY OBJECTIVES COMPILED BY MANAGEMENT REPRESENTATIVE 20 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 QUALITY OBJECTIVES The primary Business Objectives of the company will be supplemented and supported by the development of measurable agreed Business Performance Indicators by the Directors, Site Managers, Financial Directors and Company Personnel. These indicators are a realistic Management tool for verifying that the primary objectives established in the Company’s Policies are attained and that the Suitability and Effectiveness of the Management System is monitored and measured on a continual basis to ensure that Customer’s satisfaction is maintained and that Regulatory / Legislated requirements are adhered to as documented in various SHE Standards. Ref SP 20 SHE Controls Such Business Performance Indicators may be directed at Customers, external Suppliers / Subcontractors, or internally at activities directly under the control of the Directors, Site Managers, Financial Directors or other Senior Personnel. All Business Performance Indicators will be measurable and manageable in order that they may be positively influenced though the effective implementation of Corrective / Preventive Actions when negative trends are identified or suspected. Business Performance Indicators will be revised, removed or augmented to ensure that the program of continual improvement is maintained and that the Company’s primary objectives are attained. Business Performance Indicators will be reviewed on a continual basis at established Management Review Meetings on the suitability and effectiveness of the Management System and that Regulatory / Legislated requirements are effectively implemented and monitored Page 20 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT MANAGEMENT SYSTEM (PLANNING) COMPILED BY PAGE 4.1,4.2,5.2,5.4.2,5.5.3 MANAGEMENT REPRESENTATIVE 21 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 MANAGEMENT SYSTEM (PLANNING) The Management Representative / SHE Manager / QC Manager will ensure that the planning, development and documenting of the Management System is undertaken as applicable to meet the needs, culture and objectives of the Company. The Management Representative / SHE Manager / QC Manager in consultation with the Directors will ensure that the Management System is completed to established time frames, and that the system is and remains suitable to the needs of the Company and the requirements of the International standards ISO 9001:2008, Legislated and Regulatory Requirements including any subsequent amendments are documented in various SHE Standards. The Directors will verify that any revisions to the established system in no way affect its integrity or suitability and that all such revisions are approved controlled and communicated to all Company Personnel and interested / affected parties. The Directors, Site Managers, Financial Directors and the Management Representative / SHE Manager / QC Manager will ensure that all personnel are trained in the usage of the Management System and that all such training is applied to the operations and activities of the company. The Management Representative / SHE Manager / QC Manager in consultation with the Directors, Site Managers, Financial Directors and Senior Personnel will ensure that the Management System is audited and reported upon on a regular basis and that any deficiencies / defects / incidents / accidents identified are promptly addressed. Additional audits will be planned to verify that any deficiencies identified are updated corrected. Page 21 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 4.1,4.1,5.2,5.4.2,5.5.3 MANAGEMENT SYSTEM (COMMUNICATION) COMPILED BY MANAGEMENT REPRESENTATIVE 22 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 MANAGEMENT SYSTEM (COMMUNICATIONS) The company’s Quality, Environmental and Health and Safety Policies and Standard Procedures have been documented in accordance with the requirements of ISO 9001:2008. The requirements, content and results of the Effectiveness of the implemented system will be communicated to all company personnel / interested / affected parties through the usage of Manuals, Notice Boards, Memos, Meetings, Minutes, Facsimiles and Training. Input and Feed back from all levels / parties will be encouraged by Management Ref SP 06 Control of Records and SP 18.Analysis of Data. The established system has been developed into three tiers of documents to ensure that the controls identified in the planning of the Management System are effective, that supporting resources including information are available and that the programme of continuous improvement is maintained through the measurement and analysis of recorded data: • Policy Manual: - This document identifies, prescribes and communicates the Management System and established Management’s commitment to the ISO 9001:2008 standards • Standard Procedure Manual: - The included procedures communicate & describe the activities & controls utilized within the company maintain or improve the supply of quality products & services provided to Customers. Additionally they ensure that the commitments & Primary Objectives specified in the Policy Manual are monitored & complied with by all personnel. • Standard Operational Procedures: - These documents include specific project / Individual Site / Departmental / Operational Instructions, which communicate & the prescribe detailed activities, to maintain control over Contractual / Process / Product Quality / Service to Customers. • Procedural Working Documents: - These documents are used to communicate information, Such documents will be controlled, to prescribe specific requirements, then analyzed and retained as records to provide objective evidence to substantiate compliance to the documented Management System, relevant Quality / Related to standards / Contractual or criteria, established Business Performance Indicators & Company objectives. Reference SP 01 –Management System Page 22 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.2,5.5 MANAGEMENT RESPONSIBILITY (RESPONSIBILITY AND AUTHORITY) COMPILED BY MANAGEMENT REPRESENTATIVE 23 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 RESPONSIBILITY AND AUTHORITY The Directors has the overall responsibility for the Management System prescribed in this Policy Manual and for determining, in conjunction with Senior Management its continued Suitability to the International Standards, the Company’s scope of business activities and the established objectives of the Company. Management and Senior Personnel are responsible for ensuring that personnel under their charge utilize and comply with the documented Management System, to ensure that Legislated / Regulatory Requirements are maintained and that individual Customers’ satisfaction and their unique Requirements are monitored, attained, maintained, and improved upon. Management and Senior Personnel are responsible for ensuring that consideration is given to the ongoing suitability of Company’s infrastructure to attain the creation of an acceptable work environment for all of their personnel. The Directors in his capacity has delegated the responsibility for the developing, documenting, implementing monitoring, maintaining and reporting on the Effectiveness of the Management System to the appointed Management Representative. The specific lines of responsibility and authority relevant to the requirements of the Management System and regulatory requirements are included in the Standard Operational Procedures. The prevention process and system defects / deficiencies is established by the pro-active commitment of all personnel directly involved with: • Customer Liaison. • Resources Identification. • Effective Procurement. • Personnel’s Competency, Awareness and Training. • Planning of product / test related activities. • Adherence to established Management System Controls. • Monitoring of required Management System Controls The control, appraisal and reporting of process and product requirements and system compliance is the responsibility of the Management Representative. The control, appraisal and reporting of Environmental / Health and Safety requirements and system compliance is the responsibility of the SHE Manager / SHE Officers. The control, appraisal and reporting of Maintenance / Calibration requirements is the responsibility of the Site Management / Supervision / QC Manager. The Site Managers are responsible for allocating and maintaining competent personnel and adequate resources to ensure that product / process requirements and environmental / Health and Safety controls are complied with. Page 23 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.5.1,5.5.2,5.6 MANAGEMENT RESPONSIBILITY (REPRESENTATIVE AND REVIEW) COMPILED BY MANAGEMENT REPRESENTATIVE 24 OF DOCUMENT NO PM 01 REVISION NO 1 EFFECTIVE DATE 2011/05/26 APPROVED BY DIRECTOR 43 The control, appraisal and reporting on the status of Business Performance Indicators is the responsibility of the individual Senior Personnel, Management Representative / QC Manager and the SHE Manager. Performance Inadequacies together with any system deficiencies which are identified are subject to formal Corrective / Preventive Action by Management and Senior Personnel, SHE Manager and / or the Management Representative / QC Manager. The Management Representative / SHE Manager / QC Manager respectively are responsible for the planned systematic auditing and reporting on the documented Management System. The Site Manager / SHE Manager / SHE Officer is responsible for the appraisal of product, processes and Environmental / Health and Safety controls to approved drawings, specifications, Quality / Environmental Control Plans and any applicable Standard Operational Procedures and for the recording of any non-conformances or deficiencies. The SHE Manager and other appointed Company Representatives are responsible for identifying any Environmental Aspects, Health and Safety risks, which are relative to the Company’s operational activities or as specified by contractual requirements and for the recording of any system nonconformances or incidents. Environmental / Health and Safety Programmes will be generated and documented to control, monitor and maintain the established targets and objectives. Reference SP 03 – Resource Management Management Representative The Directors in his capacity has delegated the overall responsibility and authority for establishing, communicating, implementing, maintaining and monitoring of the Management System to the appointed Management Representative with the assistance of the SHE Manager / QC Manager. The Directors in his capacity has delegated the Environmental, Health and Safety responsibility and authority for establishing, communicating, implementing, maintaining and monitoring of the Management System to the appointed the SHE Manager with the assistance of the Management Representative. Management Review A formal Management Review will be held every month to verify the on-going Suitability and Integrity of the documented Management System. Additional Management Reviews will be held every six months to verify the ongoing Effectiveness of the Management System against established / agreed output results, Business Performance Indicators, which will include, additional resource requirements, results of Internal / External Audits, feedback from Clients (negative / positive), the status of SHE Programmes, amendments to Legislated / Regulatory requirements, Supplier Performances, status of actions from previous reviews Corrective / Preventive and recommendations for Improvements. Records of each review will be generated and maintained. Reference SP 02 – Management Review SP 20 – SHE Controls Page 24 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 5.5 MANAGEMENT RESPONSIBILITY (ORGANOGRAM) COMPILED BY MANAGEMENT REPRESENTATIVE 25 OF DOCUMENT NO PM 01 REVISION NO 3 EFFECTIVE DATE 2011/10/11 APPROVED BY DIRECTOR Page 25 of 43 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 6 RESOURCES MANAGEMENT COMPILED BY MANAGEMENT REPRESENTATIVE 26 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 The timeous identification and acquisition of any additional resources pertaining to Environmental / Health and Safety requirements, information, finance, facilities, work environment / infrastructure, equipment, competent / experienced personnel to minimise process / product quality and Environmental / Safety risks and maximise the supply of quality products and services to the Company’s Customers is addressed during, Customer Related Processes, Planning of Products and Services, Purchasing and Management Review. Ref SP 20 SHE Controls Necessary financial resources to facilitate the introduction, effective implementation and maintenance of the Management System will be reviewed and made available by the Directors. The return on such investments (R.O.I.) will be monitored through the use of Business Performance Indicators, which are utilised and monitored to ensure protection of the Company’s Personnel and their Families by complying with Safety & Health Legislated / Regulatory and Environmental Aspects and to benefit and improve the supply of quality Products and Service to the Clients. Reference SP 03 – Resource Management SP 20 – SHE Controls Page 26 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 6.2.2 COMPETENCY, AWARENESS AND TRAINING COMPILED BY MANAGEMENT REPRESENTATIVE 27 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 Job Profiles will be documented to facilitate in the replacement / acquisition of any additional competent personnel. All such Job profiles will form an integral part of their subsequent Job descriptions (Letters of Appointment), which are documented for all positions considered crucial to the Health & Safety protection of the Personnel, the Environment and to the supply of quality products and services to the Customers and to activities considered important to the productivity / efficiency / profitability of the Company. Company personnel at all levels; will be evaluated on an on-going basis to determine their individual and collective training needs in respect to Company / Legislated / Regulatory / Customers Requirements. Letters of Appointment shall be issued on formal Company Letterheads to all relevant appoints as required by the OHS Act 85. The Directors, in consultation if necessary with Senior Personnel and the Management Representative, will determine the level and type of training required. Management and Senior Personnel or their appointed competent representatives will train all responsible personnel, in their assigned duties. The Management Representative or an acceptable external authority will undertake training in the effective use of the Company’s Management System. New or personnel allocated to new duties will be assessed to determine their capability and required training needs to specific Legislated / Regulatory / Company / Customer and process requirements. Training from approved external sources may be used for any identified training needs. Where required training programmes will be established. Records of all training undertaken will be generated and retained. The effectiveness of all training given / received will be monitored through the use of Business Performance Indicators, including the satisfaction of Customers. Reference SP 04 – Competency, Awareness and Training SP 20 – SHE Controls Page 27 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 4.2.3 MANAGEMENT REPRESENTATIVE OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR DOCUMENT CONTROL COMPILED BY 28 43 Documents and electronic data, which are identified, as being part of the Management System and the company’s scope of business will be controlled to the extent necessary to prevent the use of Obsolete / Superseded information. All externally acquired documents in the form of National / International / Clients’ Standards / Specifications / Drawings / Regulatory / Legislated Acts will be controlled and their revision status maintained internally. All internally produced Preventive Action Control Documents will be reviewed and approved for adequacy by authorised personnel prior to issue. Revisions to such controlled documents will be reviewed and approved by the same function that originally approved the documents, unless specifically designated otherwise. Alternative functions will have access to pertinent background information, upon which they may base their review and approval. The nature of any revisions will be identified and recorded. Master Registers will be established and retained as part of the document and data control procedure, to identify the correct revision status of documents, ensure that they are issued to the point of use, and to preclude the use of obsolete / superseded documents. The acquisition, reproduction, issue, retrieval, revision, archiving and disposal of controlled documents will be regulated. All obsolete / superseded documents will be promptly removed from areas where they are used, the masters of such obsolete / superseded documents will be retained in archives. Electronically produced or stored data / information / records pertinent to all aspects of the business and the Management System will be controlled. Reference SP 05 – Document and Data Control SP 20 – SHE Controls Page 28 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 4.2.4 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR CONTROL OF RECORDS COMPILED BY 29 MANAGEMENT REPRESENTATIVE 43 Records (Procedural Working Documents) generated by the Management System, will be maintained for review, evaluation and correlation of positive and negative trends against established Business Performance Indicators / Legislated / Regulatory Requirements. Additionally they are also available to trace and demonstrate the monitoring and acceptability of Products, Operational / Project activities related to Health & Safety / Environment / Quality), Clients’ requirements and the effectiveness of the Management System. Records will be legible and identifiable as applicable to the Client, Supplier, Operation Activity, Company Personnel, Product, Equipment, and Device or System / Act / Regulation Requirement / Element. Records will be stored by responsible personnel in such a manner as to make them easily retrievable, in facilities that provide a suitable environment for minimising the possibility of loss or deterioration. Retention periods will be specified for all records. When requested, access to records will be given to Certification / Regulatory Authorities, Clients or their appointed Representatives. A designated person shall be responsible for final destruction / archiving of records by appropriate / suitable means. Records will include (but not necessarily limited to): Customers Orders / Amendments. Company Purchase Orders / Amendments. Supplier Delivery Notes. Controlled Document Registers (Environmental/ Health & Safety Programmes / Quality Control Plans / Work Instructions). Inspection Reports. (Environmental/ Health & Safety / Quality) Environmental Studies (If undertaken). Environmental Monitoring Reports. Corrective / Preventive Action (CAR) / Incident Registers and Reports. Concession Requests. Audit Programmes and Reports. Customer / Certification Authority Audit Reports. Management Reviews. Maintenance Reports. Calibration / Verification Records (Internal / External). Training Matrix / Records. Reference SP 06 – Control of Records Page 29 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 7.1,7.2,8.2.1 CUSTOMER RELATED PROCESSES COMPILED BY MANAGEMENT REPRESENTATIVE 30 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 All Enquires / Tenders / Quotations for Services / Products and any subsequent amendments will be reviewed by authorised personnel prior to acceptance to ensure that: All requirements are adequately defined and documented. Any Regulatory / Legislated features applicable to the tenders are considered. Any Client Supplied Property is identified and taken cognisance of. The assessment of Regulatory / Legislated / Clients’ requirements will be undertaken and discussed by Senior Company Personnel prior to the compilation and submission of any quotation. Any ambiguities, queries are resolved and agreed prior to the acquisition / purchasing and additional resources or the commencement of or project activity. Specified requirements are within the company’s scope of supply, capability and capacity. Any additional resources / controls are identified and taken cognisance of. Any proposed deviations from the Client’s requirements are identified and alternatives formally proposed to them. All quotations (where required) are formally submitted. Lines and methods of communication including any related to the Regulatory / Legislated and / or Client’s satisfaction with the Project / Products / Operations / Services provided will be established. All received Contracts / Amendments will be correlated and verified against submitted Company quotations (if applicable). Any information applicable to any Regulatory / Legislated / Contracts / Amendment (s) is timeously transferred to personnel responsible for Purchasing / Contracts / Operational activities. All Tenders, Contracts and Amendments will be recorded and reported upon. Reference SP 07 – Customer Related Processes Page 30 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 7.3 DESIGN CONTROL (N/A) COMPILED BY MANAGEMENT REPRESENTATIVE 31 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 Due to the nature of the company’s business activities, ISO 9001:2000 - 7.3 - Design Control has not been included into the documented Management System. However, the facility for the inclusion of this requirement has been allowed for, should the scope of the company’s business activities be amended in the future. Page 31 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 7.4 PURCHASING COMPILED BY MANAGEMENT REPRESENTATIVE 32 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 Any material, product, consumable or service procured, which could negatively impact upon the quality of products or service provided by the Company, will be purchased from Approved Suppliers. Consideration shall be given to the impact on the material, product, consumable or service procured, which could negatively impact on the Safety of Personnel / Customer / Interested Parties and the impact on the Environment, where applicable all products / services procured shall be accompanied by a Material Safety Data Sheet. Ref to SP 20 SHE Controls The selection of suppliers may be based upon Past Proven Historical Performance, Certification by an Independent National / International Recognised Authority, or Black Economic Empowerment Company. Purchase conditions will be prescribed to and agreed with suppliers / subcontractors / service providers. Orders and any related Purchase Specifications will clearly identify requirements (as applicable) by type, drawing number, standard, specification, revision, (including any Management System requirements deemed necessary), certification, identification and traceability, protection, packaging, delivery, etc. The location of inspections including any that the Company’s Customers may wish to undertake, will be specified, should it not be upon receipt at the Customer’s premises. All Company requirements will be formally communicated to suppliers, who will be encouraged to implement their own Management programmes to improve to protect the Environment, their supply of services and products on an ongoing basis. Ref to SP 20 SHE Controls Monitoring of suppliers will be undertaken by verification / testing of supplied, product, service or the review of supplied documentation, any deficiencies related to quality, quantity or delivery will be recorded. The data resulting from such verifications / tests will be analysed on a continual basis and will form part of the Management Representatives three monthly report. Suppliers will where necessary, be assisted in attaining the Company’s requirements and compliance to specified Quality / Environment / Health & Safety System Elements. Suppliers who consistently fail to comply with the Company’s specified requirements may be removed from the Approved Supplier’s List. Reference SP 09 – Purchasing SP 20 – SHE Controls Page 32 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 7.5.4 CONTROL OF CUSTOMER PROPERTY COMPILED BY MANAGEMENT REPRESENTATIVE 33 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 The Control of Customer Property includes but is not limited to: Supplied Material (s) / Product (s). Premises / Sites. Technical Information. Proprietary / Confidential Information. Customer Property, will be identified, agreed, verified, protected, monitored and controlled by suitably qualified company personnel within the requirements of agreed contracts and the Company’s Management System. Should any Customer Property be subject to loss, damage or incident while in the company’s charge it will immediately be recorded and reported to the applicable customer in writing. Reference SP 10 – Control of Customer Property SP 20 – SHE Controls Page 33 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 7.5.3 IDENTIFICATION, TRACEABILITY AND MONITORING STATUS COMPILED BY MANAGEMENT REPRESENTATIVE 34 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 Identification and Traceability requirements will be documented to detail and record all specified identification and / or traceability requirements, either stipulated by Customers / Legislated / Regulatory or identified as an in-house Quality / Environment / Health & Safety control. All material and products from their initial receipt, through all operation / installation / commissioning activities will be identified and their monitoring (Inspection) status known. Any Traceability requirement specified by the company’s Clients, will be complied with, required controls will be monitored and reported upon. All such identified requirements will as applicable be stipulated on: Unique Quality / Environment / Health & Safety Plans. Project Files / Check Lists. Internal Documents (SHE Standards / Safe Work Instructions). Purchase Orders / Company Purchase Specifications. The methods by which material and products will be identified and their monitoring status known, will include: Purchase Orders. Suppliers Delivery Notes. Material / Material Safety Data Sheets (if applicable). Colour Coding. Labels. Project Numbers. Quality Control Plans. Project Planning Schedules. Check Lists and Certification Records. SHE Standards Any hazardous / waste material resulting from the operational processes will be identified and controlled to the extent necessary to avoid / minimise any impact on the Quality / Environment / Health & Safety. Ref SP 20 SHE Controls Any consumable materials used in the companies processes, which may be subject to recycling e.g. oils, ink cartridges, will be identified and controlled, any Consumable Product Shelf Life (if applicable) will be identified and controlled. The Calibration status of Measuring and Monitoring Devices and the status of Preventive Maintenance requirements will be controlled through the use of Calibration and Maintenance Records. The status of all controlled Documents will be identified. Reference SP 11 – Identification / Traceability and Monitoring Status (Material/Products/Waste). SP 20 – SHE Controls Page 34 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PROVISION OF PRODUCTS AND SERVICES COMPILED BY PAGE 7.5(8.2.3,8.2.4) MANAGEMENT REPRESENTATIVE 35 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 All Project Activities related to purchasing, installation, erection, commissioning, Environmental and Health and Safety activities will be planned, controlled, monitored and evaluated to ensure their compliance to Legislated / Regulatory / Clients’ specified requirements. Methods of achieving these controlled conditions will as applicable be in the form of: Site / Management Meetings. Technical Drawings. Quality Control Plans / Project Planning Schedules Trained and Competent Personnel. Legally Appointed Personnel SHE Standards (SS) Standard Operational Procedures(where considered necessary). Suitable Handling Equipment. Adequate Measuring and Monitoring Devices. Suitable Storage / Disposal Facilities. Planned Maintenance of all Equipment. Clean / Healthy and Safe Working Environment Competent and authorised personnel will compile and approve all control documents and any applicable Standard Operational Procedures will be revised in order that continuous improvement is maintained All equipment including transport will be registered, suitably maintained and verified to ensure their continuous suitability, capability and integrity. All reports resulting from projects / Checklists / Controls, including records emanating from inspection of product, verification of processes, preventive maintenance, calibration and personnel training will be retained, reviewed and evaluated. Control will be exercised over any Personnel / Subcontractors who undertake any maintenance / building activity on the Company’s Premises / Client Sites, to ensure that their activities do not negatively impact upon any aspect of the environment, or negatively impact the Health & Safety / controls, or cause a risk to any Company Personnel / Client Personnel.. Where considered appropriate by Management, Business Performance Indicators will be introduced to monitor agreed production outputs. Reference SP 12 – Provision of Products and Services SP 20 – SHE Controls Page 35 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 7.5.1,7.5.2,7.5.5 PRESERVATION OF PRODUCTS MANAGEMENT REPRESENTATIVE COMPILED BY 36 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 Handling Training in the correct methodology of handling of material, products and equipment will be provided, to Company personnel / subcontractors to prevent contamination / deterioration / damage / loss and to eliminate any risk to the health or safety of users. Only trained and licensed personnel will be permitted to drive any type of handling equipment / Company transport. Any special handling methods will be specified in applicable Standard Operational Procedures / SHE Standards or on Quality Control Plans or specific training will be provided. Storage (Including Waste Product) Designated storage areas / tanks / drums / racks / bins / pallets / boxes, will be provided / requested / used to ensure that received material / product / equipment an operational consumables are protected to minimise the risk of pollution, contamination, loss, damage or deterioration or risk the Safety of Company Personnel, Subcontractors or any interested party. Storage Areas / Tanks / Drums and their contents will be monitored on an on-going basis to verify storage conditions and the integrity / safety of the stored material / product / equipment / consumable. Any Combustible / Hazardous consumables utilised in the operational process, cleaning / maintenance / protection / fumigation / preservation activities, or waste resulting from these activities awaiting disposal, that could be hazardous to the health or safety of Company personnel, or pose a threat to environmental pollution will be identified, stored and controlled; in such a manner that such risks are eliminated. Stock levels of products / material / consumables will be controlled / minimised and to avoid the possibility of delays to the projects or unnecessary expenditure to the company. Packaging and Protection Packaging and protection requirements related to specific material / products / consumables will be stipulated to the extent necessary, to suppliers / company personnel / Subcontractors, to ensure conformance to safety / health or environmental requirements, specified Clients / in-house quality criteria and to protect / preserve the integrity of such material / product / consumables. Delivery The information related to the availability of or access to Sites and / or the timing of deliveries of required equipment / product (s) from the Clients / Suppliers will be documented and monitored, and variances will be recorded and reported. The Company’s adherence to the Client’s Project commencement date / planned activities dates / completion dates will be monitored and reported upon. Company vehicles will be used to delivery material and / or products, all Company vehicles will be maintained in a satisfactory road worthy condition and the continual assessment of the licences of Company Drivers will be undertaken. Every necessary precaution will be made, to ensure that the Company’s vehicles / handling equipment do not negatively impact upon any environmental element. Reference SP 13 – Handling, Storage, Packaging, Protection and Delivery SP 20 – SHE Controls Page 36 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 8.3 CONTROL OF NON-CONFORMING PRODUCTS COMPILED BY MANAGEMENT REPRESENTATIVE 37 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 Any Health and Safety / Environmental impact / defect product or process activities which are identified at any time as being non-conforming to: Company Purchase Order Requirements. Specification / Standard / Regulation / Legislation / Act / Test. Quality Control Plan Requirement. Drawings. Standard Operational Procedures / SHE Standards. Identification (Traceability) Requirements. Client Requirements. Health and Safety / Environmental / Quality Measuring, Verification or Monitoring Requirement will be identified and controlled to prevent usage, further processing delivery and / or the incurement of further unnecessary costs / complaints. Reports will be generated / registered for all identified deficiencies / incidents and copies circulated to all affected personnel / interested parties / legal appointed authorities as applicable. All non-conforming material / product / process / equipment / personnel protective equipment activities will be evaluated and dispositioned by authorised personnel. Where considered appropriate by Senior Personnel, the Client will be formally approached to consider any Concession Request deemed appropriate. In the eventuality of a Concession being approved subject to certain requirements, all such Concessions will be communicated under controlled conditions to all responsible Company personnel. Any supplied non-conforming material / product dispositioned as unacceptable to the Company’s purchase order requirements, will be identified, recorded and promptly returned to the supplier. Any non-conforming product / Defect Reporting, identified by a Client (complaint) will be controlled through the SP 14 Control of Non-conforming Products / Defects and SP 19 Improvement, Corrective / Preventive Action Procedure. Any deficiencies identified applicable to the non-compliance to stipulated or non-adherence to the Management System requirements, or identified by Legislation / Regulatory bodies / Acts / An International Certification Authority / Customer’s Auditor / Internal Audit / Quality Control Plan / Work Instructions / SHE Standards will also be addressed through the SP 14 Control of Non-conforming Products / Defects and SP 19 Improvement, Corrective / Preventive Action Procedure. Any Health and Safety Accident / Incident shall be in accordance with SP 20 – SHE Controls. Reference SP 14 – Control of Non-Conforming Product SP 20 – SHE Controls Page 37 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 7.6 CONTROL OF MEASURING AND MONITORING DEVICES COMPILED BY MANAGEMENT REPRESENTATIVE 38 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 The company will consider, identify, select and provide all necessary Measuring and Monitoring Devices to verify incoming materials, operational / service provider / processes or product aspects conformity to specified Health and Safety / Environmental / Quality specified requirements. Any device, which may be utilised, as aid to assist an operational activity or verification of product will be controlled. All Measuring and Monitoring Devices utilised in the company will be uniquely identified, controlled, calibrated / verified and maintained to provide objective evidence in decision-making. The devices will be used and maintained in a manner that ensures that measurement capability is known, and consistent with the required acceptance criteria. The equipment will be subject to on-going calibration / verification to known standards / masters, which themselves will be traceable to National / International Standards or approved acceptance criteria. Any equipment identified as being outside of specified limits may necessitate in the re-inspection of product / operation previously accepted / supplied. Equipment owned by any individual personnel employed by the Company is also subject to these controls. Records of all Measuring and Monitoring Devices and their subsequent calibration / verification will be retained. Equipment will be used and stored in such a manner as to protect its integrity. Reference SP 15 – Control of Measuring and Monitoring Devices Page 38 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT MEASUREMENT, VERIFICATION AND MONITORING COMPILED BY PAGE 7.1, 8.1, 7.4, 7.5.2, 7.5.3, 8.2.3, 8.2.4 MANAGEMENT REPRESENTATIVE 39 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 Receiving Inspection Purchased material / product / consumables will be verified to the extent necessary for conformance to order requirements, prior to acceptance, or usage. Any supplied certification / Material Safety Data Sheet (Where applicable), which may be specified, will be reviewed / verified and retained. No material / product supplied will be utilised in any operational / cleaning / processes / maintenance activities prior to its acceptance, known handling / storage / use / disposal requirements. Preservation Inspection Material / Products / Consumables, which are stored, will be continuously assessed to ensure that; no damage, loss, deterioration or contamination has been sustained, all identification / traceability requirements are maintained and any protection / preservation / health and safety / environmental / quality controls / shelf life limitations are adhered / compiled with In-Process Monitoring All assembly / installation / erection activities are subject to ongoing verification to ensure specified requirement / criteria are complied with and records generated as required. These inspection and tests will be undertaken by competent personnel, to: Specifications / Standards / Legislation / Regulations / Acts. Quality Control Plans / Work Packs / Job Sheets. Safe Work Instructions / SHE Standards / Check Lists / Drawings. Specified calibrated inspection and test equipment Final Inspection All competed assembly / installation / erection activities are subject to final inspection and release prior to inspection / commissioning by the Client or the Clients Representative. Records of all verifications will be maintained for a stipulated period; to provide objective evidence to substantiate compliance to specified requirements. Records will be supplied to Clients as contractually agreed / Interested / Affected Parties / Legally appointed Bodies / Certification Bodies. SP 20 - SHE Controls - SHE Monitoring and Measurement Designated representatives will be appointed, for monitoring / measuring of any Health & Safety Risks / Environmental aspect / impact, identified by competent responsible personnel related to any activity, which could risk Health & Safety / Environmental (emissions to air, releases to water, contamination to land, waste removal for disposal or recycling) or, municipal / provincial / legislation / regulations. Such monitoring requirements will be undertaken internally utilising the specified Management System, which include activity controls / acceptance criteria. External Suppliers may be procured, should the measuring requirements exceed internal capabilities, or necessitate the use if specialised equipment. All measurements identified will be recorded. All records, including Medical records produced will be reviewed, evaluated and reported upon by the SHE Manager or his designee. All records will be retained for specified time periods. Reference SP 16 – Measurement, Verification and Monitoring SP 20 - SHE Controls Page 39 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 8.2.2,8.2.3 INTERNAL AUDIT COMPILED BY MANAGEMENT REPRESENTATIVE 40 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 Internal System / Process / Compliance Audits will be planned and conducted on a systematic basis, in order to ascertain the compliance to and effectiveness of the Management System Personnel who are independent of the function being audited will undertake audits in compliance with the documented procedures. Ad hoc audits may also be undertaken against specific Process Activities or during a Corrective / Preventive Action / Incident Investigation. Results of all audits will be recorded and retained for a period specified within the SP 06 Control of Records Procedure. Management will initiate prompt Corrective Action on any deficiencies / incidents / accidents identified. Re-Audits will be undertaken to verify that any necessary Corrective Actions have been implemented and that they are effective. Results of all audits will be reported upon and discussed during the quarterly Management Reviews. Reference SP 17 – Internal Audits Page 40 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT ANALYSIS OF DATA COMPILED BY PAGE 8.2.3,8.2.4,8.4 MANAGEMENT REPRESENTATIVE 41 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 The effectiveness and continuous improvement of the Management System will be monitored and verified by responsible / appointed personnel, through the analysis of recorded data, which will be correlated and compared against established and agreed output requirements, Business Performance Indicators. Such Business Performance Indicator recorded data to be analysed and correlated may include: Tenders Quoted / Contracts Obtained. Supplier Performances Customer Complaints / Satisfaction. Debtors to Creditors Ratio. System Audit / Compliance Percentage. Audit Reports from Customer / Certification Authorities Location / Number and Frequency of Non-conformances / Deficiencies / Incidents / Injuries / Near Misses Identified. Timeous closure of Non-conformances / Deficiencies / Incidents / Accidents. Training Identified / Training Completed. Down Time of Company Equipment. The status of agreed Business Performance Indicators and identified Corrective Actions on any negative variances will be reported upon by responsible Management / Senior Personnel, at the Management Reviews following the analysis of the applicable Records. Systematic Reviews and problem solving studies will be undertaken by authorised / appointed personnel to identify and determine the type and extent of actions required to eliminate the cause of any deficiency /Defect / Incidents / Accidents / negative trends which may be identified / or potential problems / Near Misses. Ref also SP 20 – SHE Controls Such actions may necessitate the revisiting of data stipulated on controlled Preventive Action Documents, e.g. Quality Control Plans, Safe Work Instructions, SHE Standards / Checklists / Drawings. Reports will be generated / registered and circulated to all affected personnel / legally appointed bodies / interested parties, for all identified Corrective / Preventive Actions / Incident / Accident Reporting and SP 20 – SHE Controls Reference SP 18 – Analysis of Data SP 20 – SHE Controls Page 41 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE 8.5 IMPROVEMENT, CORRECTIVE AND PREVENTIVE ACTIONS COMPILED BY MANAGEMENT REPRESENTATIVE 42 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 The Company will continually strive to improve the effectiveness of the Management System and the supply of the quality of Products and Services to its Clients. This will be undertaken through the use of formal Corrective / Preventive Actions, to investigate and eliminate the actual causes or potential causes of non-conformances / deficiencies related to: - Contractual Agreements / Regulatory / Legislated Requirements Occupational Health & Safety Requirements Operational Activities Proposed amendments to Storage / Handling Methods Variances to Business Performance Indicators Management System Requirement Additional / Refresher Training Changes to key personnel Proposed changes to Suppliers / Subcontractors / Service Providers Additionally Corrective / Preventive Actions may be generated following the identification of negative / positive trends from the review and analysis of data resulting from the monitoring of: Suppliers Performances. Project Planning Schedule Records. Quality Control Plan Status. Non-conformance / Defects Register. Incident / Accident / Near Miss Reports -0 SP 20 – SHE Controls Customer Complaints. Customer Surveys. Internal Audit Deficiencies. Audit Reports from Certification Authorities / Customers. Systematic Reviews and problem solving exercises will be undertaken by authorised, competent appointed personnel to identify and determine the type and extent of actions required, to eliminate the cause of the non-conformance / deficiency / Defect / Incident / Accident / Near Miss Reports or potential problem. Reports will be generated / registered and communicated to all affected personnel / interested or affected parties, for all identified Corrective / Preventive Actions and / or Incident / Accident / Near Miss Reports. All Corrective / Preventive Actions and / or Incident / Accident /Near Miss Reports implemented will be monitored by authorised appointed personnel to ensure their Effectiveness. All Corrective / Preventive Actions and / or Incident / Accident / Near Miss Reports will be reported upon at the Management Reviews and communicated to all affected Personnel / interested or affected parties / Legally / Governmental Appointed Bodies. SP 20 – SHE Controls Reference SP 19 – Improvement, Corrective / Preventive Actions SP 20 – SHE Controls Page 42 of 43 NIC Instruments & Engineering (Pty) Ltd P O Box 39606, Bramley, 2018 74 12th Road, Kew, Johannesburg South Africa Tel: +27 11 386 5000 Fax: +27 11 887 5728 E-Mail: engineering@nicinst.co.za Website: www.nicinst.co.za Service to the Industry Since ~ 1986 POLICY MANUAL ISO 9001 SUBJECT PAGE N/A SHE CONTROLS COMPILED BY MANAGEMENT REPRESENTATIVE 43 OF DOCUMENT NO PM 01 REVISION NO N/A EFFECTIVE DATE 2009/09/07 APPROVED BY DIRECTOR 43 The Directors has appointed a team of appointed competent personnel who will consider all of the Company’s activities, to determine their impact / aspects on SHE related to those identified activities. Consideration will be given to current processes, activities and materials, including consumables, in an attempt to identify alternatives, which could prevent or minimize pollution, improve efficiency and reduce costs. The Company has identified, documented, implemented and monitors various SHE Standards, Safe Work Instructions to ensure compliance to Legislated / Regulatory requirements, this includes various Legal Appointments required by the OCCUPATIONAL HEALTH AND SAFETY ACT 85 OF 1993. The Company will utilise the services of various SHE Authorities / Experts that will assist when required in determining the Legislated / Regulatory acts pertinent to its business activities. The Company will take cognisance of the effect, which its business activities may have on, interested / affected parties, including local communities, environmental consideration reports will be compiled, whenever variations to current controls are identified. The Company will establish and document objectives for each identified aspect and related activity. Achievable targets and related dates will be agreed, documented and monitored, in order that established objectives are realised. Environmental Programmes will be established and priorities for any activity that the Company can control and over which it can be expected to have an influence if required. Corrective / Preventive actions will be applied to any Environmental Issue where established time frames are not maintained or agreed targets / objectives are not attained. Incident Reporting will be applied to any Health & Safety Accidents / Injury / Near Misses. Management System processes or documentation deficiencies shall be recorded onto the Corrective / Preventive Actions system. Any new SHE Programmes initiated will be compared to any similar SHE Programmes, which were implemented, in order that any previous problems encountered are not repeated (Preventive Action). All Health and Safety / Environmental Programmes will include: Actions to be undertaken. Personnel Responsible for any Action and Time Frames for Completion of all Actions. Relevant Interfaces, Organisational, Interested / Affected Parties / Regulatory / Legislated Acts. Targets / Objectives Any data resulting from the SHE will be documented as applicable onto: Quality / Environmental Control Plans / Checklists Safe Work Instructions / SHE Documents Monitoring / Measuring Record Formats. The SHE Manager shall report upon the status of all current Health and Safety / Environmental Programmes monthly and at every Bi-Annual Management Review Meetings. Ref to SP 02 Management Review Reference SP 20 – SHE Controls Page 43 of 43