Component Location CID Component 0091 Throttle Position Signal 0096 Fuel Level Sender 0110 Engine Coolant Temperature Sensor 0167 Alternator 0168 Voltage of the Power Supply (Keyswitch) 0190 Speed Sensor 0248 CAT Data Link 0286 Signal for Engine Oil Pressure Decrease 0374 Swing Brake Solenoid Valve 0376 Travel Alarm 0581 Proportional Reducing Valve for the Power Shift Pressure 0586 Engine Speed Dial 0587 Feedback Sensor for the Governor Actuator 0590 Engine Control 0598 Travel Speed Solenoid 0600 Hyrdraulic Oil Temperature Sender 1161 Pump Delivery Pressure Sensor (Drive) 1162 Pump Delivery Pressure Sensor 2 (Idle) 1525 Straight Travel Solenoid 2002 Action Alarm Valve Control (MID No. 6A) CID Component 0145 12V DC Power Supply 1522 Check Valve Solenoid 2 1523 Check Valve Solenoid 2 1593 Auxiliary Stem 1 Extend Solenoid Valve 1594 Auxiliary Stem 2 Extend Solenoid Valve 1595 Auxiliary Stem 3 Extend Solenoid Valve 1596 Auxiliary Stem 1 Retract Solenoid Valve 1597 Auxiliary Stem 2 Retract Solenoid Valve 1598 Auxiliary Stem 3 Retract Solenoid Valve 1609 Clench Pressure Sensor 1615 1way/2way Flow Solenoid Valve 1657 Left Joystick Slide Control 1658 Right Joystick Slide Control 1665 Relief 1 Solenoid Valve 1666 Relief 2 Solenoid Valve ¹ The CID is a diagnostic code that indicates which component is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. Failure Mode Identifiers (FMI)¹ FMI No. 101 103 105 109 110 112 113 114 115 118 120 123 124 129 130 135 147 149 150 151 152 154 160 168 169 172 175 179 180 184 189 191 RD RD RD RD RD PU OR RD RD GY YL WH GN BU RD BU PU RD OR GN BU RD PU RD PK RD RD BU GN RD RD WH 200 201 210 229 235 BK BK BK BK BK Ground Cab Ground Converter Ground Converter Ground Relay Panel Ground Basic Machine Circuits 304 306 307 308 309 310 320 321 322 323 325 326 329 330 365 WH GN OR YL GY PU RD BR GY WH PK RD YL YL YL Starting Circuit Neutral Start Circuit Starting Circuit Gov Acutator Alt Regulator Heater Relay Horn Relay Travel Alarm (ATCH) Horn Refueling Power Relay (ATCH) Refueling Switch (ATCH) Key Switch Refueling Power Relay (ATCH) Diode Refueling Stop Switch (NC) (ATCH) Monitoring Circuits 403 405 410 412 430 487 491 492 495 496 C468 E472 E473 E474 E475 E476 H465 H466 H467 H473 H474 H475 H476 GN GY WH BU BU OR PK GY GN WH BU GN GY OR PK PU GN BU WH BR GN BU WH Service Meter Engine Oil Switch Action Alarm Coolant Level Switch Air Cleaner Switch Hydraulic Oil Filter Switch Hydraulic Oil Temperature Sender Coolant Temperature Sender Fuel Level Sensor Hydraulic Oil Level Switch Engine Oil Level Switch Joystick (ATCH) Joystick (ATCH) Joystick (ATCH) Not Used Not Used Switch Panel Switch Panel Switch Panel Straight Pressure Switch (ATCH) Travel Right Pressure Switch Travel Left Pressure Switch Joystick Pressure Switch Accessory Circuits Failure Description 0 Data valid but above normal operational range. 1 Data valid but below normal operational range. 2 Data erratic, intermittent, or incorrect. 3 Voltage above normal or shorted high. 4 Voltage below normal or shorted low. 5 Current below normal or open circuit. 6 Current above normal or grounded circuit. 7 Mechanical system not responding properly. 8 Abnormal frequency, pulse width, or period. 501 506 508 509 511 512 530 535 575 576 578 586 590 592 A513 GN PU PU WH BR GN OR BU YL PK BU BR GY BU RD Description Wire Number Wire Color A537 A579 A580 A581 A582 A584 A586 A588 C537 C538 C569 E554 PK OR BR GN PU BU OR GN GN OR YL PK 607 615 616 645 646 A623 PK YL BU RD RD BU Chassis Lamp Relay Cab Lamp Relay Boom Lamp Relay Switch Panel Switch Panel Chassis Lamp Relay Control Circuits 763 780 788 A718 A755 A756 A757 A758 A761 A762 A768 A769 A770 F773 F774 K776 M734 M736 M737 M738 M739 M740 M741 M742 T713 T714 T715 T716 877 892 893 F873 F889 K843 K844 K847 K848 K849 K850 K851 K852 K856 K857 K858 K860 K861 K862 K864 K865 K866 K868 K869 K870 K871 K872 K874 K875 K879 954 998 C987 G976 K904 K906 K907 L968 L969 L972 L973 L975 L976 M906 T967 BU PU YL PU PK BU GY BR PU PU BU GY PK OR WH GN BR BU WH OR YL PK GY PU GN BU WH PK YL BR GN YL WH GN GY PU WH YL BR BU GN PU WH YL BU GN GY PK PU WH BR BU GN WH OR BR BU GN GN BR RD BU GN GN BU OR WH BU GN PK GN BU YL Travel Speed Solenoid Plug Assembly Engine Speed Pickup Heater Control Unit Throttle Position 1 Throttle Position 2 Throttle Position 3 Throttle Position 4 Engine Gov Actuator Engine Speed Pickup Backup EPR Valve Switch Backup EPR Valve Switch Backup Resistor Engine Gov Actuator Engine Gov Actuator Alternator Switch Panel Engine Gov Actuator Flow Limit Solenoid (ATCH) Not Used Flow Limit Solenoid (ATCH) Travel Straight Solenoid Switch Panel Switch Panel Thumb Open Relay (ATCH) Thumb Open Solenoid (ATCH) Thumb Close Relay (ATCH) Thumb Close Solenoid (ATCH) Air Heater Product Link (ATCH) CAT Link + Start Relay to Heater Control Diode Plug Assembly Right Joystick Switch (1) Joystick (ATCH) Right Joystick Switch (2) Joystick (ATCH) Hammer Pressure Switch (ATCH) Stem 2 Status (ATCH) Medium Line Pressure Switch (ATCH) Stem 4 Swing Cancel (ATCH) Stem 1 Extend PRV (ATCH) Stem 2 Extend PRV (ATCH) Stem 3 Control Solenoid (A) (ATCH) Stem 1 Retract PRV (ATCH) Stem 2 Retract PRV (ATCH) Stem 3 Control Solenoid (B) (ATCH) Relief 1 Solenoid (ATCH) Relief 2 Solenoid (ATCH) 1Way/2Way Change Solenoid PRV Ret PRV Ret PRV Ret Not Used Not Used Variable Relief 1 Check Solenoid Variable Relief 2 Check Solenoid Not Used Hammer Solenoid (ATCH) Plug Assembly ATCH V Cont Water Level Separator Sensor Pump Discharge Pressure Sensor 1 Backup Gov Switch Swing Brake Cancel Solenoid PRV Return (1) Backup Gov Switch One Touch Low Idle Switch Fine Swing Control Switch (ATCH) Air Heater Controller Refueling Start Relay (ATCH) Option PWM Sensor (1) Pump Discharge Pressure Sensor 2 Switch Panel Wiper Control Speaker Left (ATCH) Speaker Left (ATCH) Speaker Right (ATCH) Speaker Right (ATCH) Switch Panel Lower Wiper Switch (ATCH) Lower Wiper Motor (ATCH) Lower Wiper Motor (ATCH) Lower Washer Switch (ATCH) Switch Panel Switch Panel Converter (ATCH) Converter (ATCH) Component Description Accessory Circuits Continued Power Circuits Batt + Dome Lamp/ Memory Key Switch Start Relay Timer Relay Main Relay Sw Panel / Radio Horn Cab Lamp Wiper / Washer 12V 7A Converter 1 Seat Heater A/C Cigar Lighter Batt + Valve Cont 12V Out Converter ATT Sol Boom Lamp Quick Coupler Hyd Lock Cancel Sw Lower Washer / Wiper Neutral Start Relay Chassis Lamp Refueling Pump Backup / Monitor Cont Product Link A/C Blower 12V 7A Converter 2 AUX Circuit E/P Cont Timer Relay Out Power Window Ground Circuits Seat Heater Switch (ATCH) Wiper Motor Wiper Motor Wiper Motor Wiper Motor Wiper Control Wiper Control Hydraulic Lock Solenoid A/C Photo Sensor A/C Switch Panel 12V 7A Converter A/C Unit Lighting Circuits Schematic Location A-12 D-1 A-5 C-12 J-12 J-12 G-8 G-10 F-9 D-9 D-2 J-6 D-5 J-11 H-7 J-8 A-2 H-7 A-10 H-10 A-10 G-1 J-2 G-1 D-1 F-1 J-12 J-11 B-12 J-12 E-1 D-3 D-3 D-2 A-3 A-3 J-11 H-11 J-11 J-8 H-11 H-11 J-7 G-11 A-2 A-3 A-2 G-7 J-10 J-8 J-9 J-10 A-7 H-1 C-12 A-6 A-6 F-1 C-12 A-7 A-7 A-4 Actuator- Engine Gov. Alarm- Action Alarm- Travel (ATCH) Alternator Battery Battery (ATCH) Block Breaker- Alternator Control- Engine/Pump Control- Valve (ATCH) Control- Wiper Converter- 12V 7A Converter- Radio Diode- Chassis Lamp Relay Diode- Heater Control Diode- Main Relay Diode- Refueling Power Relay Diode- Start Relay Engine Speed Pickup Fuse Base Heater- Air Ind. Unit Joystick 1 (ATCH) Joystick 2 (ATCH) Meter- Service Monitor Motor- Lower Washer (ATCH) Motor- Lower Wiper (ATCH) Motor- Starter Motor- Washer Motor- Wiper Panel- A/C Switch Panel- Heater Switch Panel- Switch Pump- Refueling (ATCH) Relay- Refueling Start (ATCH) Relay- Boom Lamp Relay- Cab Lamp Relay- Chassis Lamp Relay- Heater Relay- Horn Relay- Hydraulic Lock Solenoid Relay- Main Relay- Neutral Start Relay- Refueling Power (ATCH) Relay- Refueling Start (ATCH) Relay- Refueling Stop (ATCH) Relay- Start Relay- Start Control Relay- Thumb Close (ATCH) Relay- Thumb Open (ATCH) Relay- Timer Resistor- Backup Seat w/Seat Heater (ATCH) Sender- Coolant Temperature Sender- Fuel Level Sender- Hydraulic Oil Temperature Sensor- A/C Photo Sensor- AIH Coolant Temperature Sensor- Pump Discharge Pressure 1 Sensor- Pump Discharge Pressure 2 Sensor- Squeeze Pressure (ATCH) Machine Location 4-AA, 4-H 20-EE, 20-J 14-X, 14-G 5-EE, 5-K 12-II, 12-H 12-GG, 12-H 13-II, 13-H 13-II, 13-I 13-GG, 13-J 12-GG, 12-J 20-EE, 20-H 16-JJ, 16-G 14-HH, 14-J 13-II, 13-J 13-HH, 13-J 13-HH, 13-K 19-V, 19-H 13-HH, 13-I 8-Z, 8-H 13-II, 13-J 7-EE, 7-L 19-FF, 19-J 19-II, 19-J 19-FF, 19-J 21-FF, 21-I 22-FF, 22-J 5-II, G-5 22-HH, 22-G 4-AA, 4-I 5-II, 5-G 23-FF, 23-L 16-EE, 16-J 16-EE, 16-J 17-EE, 17-J 19-V, 19-G 20-V, 20-H 13-JJ, 13-K 13-JJ, 13-K 13-JJ, 13-K 13-HH, 13-J 13-JJ, 13-J 13-JJ, 13-J 13-II, 13-J 13-JJ, 13-J 19-V, 19-H 20-V, 20-H 20-V, 20-H 13-HH, 13-I 13-II, 13-K 13-HH, 13-I 13-HH, 13-I 13-II, 13-K 13-HH, 13-K 17-GG, 17-J 5-EE, 5-L 14-Y, 14-J 9-W, 9-I 23-FF, 23-J 5-EE, 5-L 6-X, 6-J 7-X, 7-J 15-DD, 15-K Component Sensor- Water Separator Level (ATCH) Solenoid- 1way/2way Control (ATCH) Solenoid- A/C Clutch Solenoid- Fine Swing (ATCH) Solenoid- Flow Limit (ATCH) Solenoid- Hammer (ATCH) Solenoid- Hydraulic Lock Solenoid- Power Shift Control Solenoid- Quick Coupler (ATCH) Solenoid- Relief 1 (ATCH) Solenoid- Relief 2 (ATCH) Solenoid- Relief Check 1 (ATCH) Solenoid- Relief Check 2 (ATCH) Solenoid- Stem 1 Cont. (A) (ATCH) Solenoid- Stem 1 Cont. (B) (ATCH) Solenoid- Stem 2 Cont. (A) (ATCH) Solenoid- Stem 2 Cont. (B) (ATCH) Solenoid- Stem 3 Cont. (A) (ATCH) Solenoid- Stem 3 Cont. (B) (ATCH) Solenoid- Swing Brake Solenoid- Thumb Close (ATCH) Solenoid- Thumb Open (ATCH) Solenoid- Travel Speed Solenoid- Travel Straight Switch- Air Cleaner Switch- Aux. Hydraulic Pressure (ATCH) Switch- Backup EPR Valve Switch- Backup Gov. Switch- Coolant Level Switch- Disconnect Switch- Engine Oil Switch- Engine Oil Level Switch- Fine Swing Control (ATCH) Switch- Hammer Foot (ATCH) Switch- Hammer Pressue (ATCH) Switch- Hammer Pressure (ATCH) Switch- Hammer Pressure (ATCH) Switch- Horn Switch- Hydraulic Oil Filter Switch- Hydraulic Oil Level Switch- Joystick Pressure Switch- Key Switch- Lower Washer (ATCH) Switch- Lower Wiper (ATCH) Switch- Medium Line Pressure (ATCH) Switch- Neutral Start Limit Switch- One Touch Low Idle Switch- Quick Coupler (ATCH) Switch- Refueling (ATCH) Switch- Refueling Start (ATCH) Switch- Refueling Stop (ATCH) Switch- Seat Heater (ATCH) Switch- Secondary Shutdown Switch- Straight Travel Pressure (ATCH) Switch- Throttle Position Switch- Travel Left Pressure Switch- Travel Right Pressure Switch- Under Window Limit (ATCH) Switch- Window Limit Unit- A/C Unit- Heater (ATCH) Unit- Heater Control Schematic Location J-12 A-4 B-12 D-11 B-8 H-12 D-12 A-7 A-7 A-4 A-5 A-4 A-5 A-8 A-8 A-8 A-8 A-8 A-9 D-12 A-9 A-9 E-12 D-12 J-11 H-1 G-2 G-2 J-12 G-11 A-12 A-12 D-4 J-3 H-12 A-9 H-1 J-2 A-6 A-6 J-3 G-1 D-3 D-3 J-1 J-2 H-1 E-1 A-5 A-3 A-3 D-3 G-3 H-1 G-1 J-1 J-1 E-1 F-1 F-5 F-5 J-7 Machine Location 9-II, 9-I 15-Z, 15-J 5-EE, 5-J 14-BB, 14-J 5-X, 5-G 13-EE, 13-J 11-CC, 11-H 5-W, 5-J 6-X, 6-K 15-DD, 15-J 15-Z, 15-J 16-DD, 16-J 16-Z, 16-J 9-V, 9-H 9-V, 9-H 9-V, 9-H 9-V, 9-H 8-V, 8-H 8-V, 8-H 11-CC, 11-H 9-V, 9-H 9-V, 9-H 11-CC, 11-H 11-BB, 11-L 11-GG, 11-K 21-HH, 21-G 16-FF, 16-I 16-FF, 16-I 5-HH, 5-G 13-JJ, 13-I 5-BB, 5-I 5-BB, 5-H 19-EE, 19-J 22-JJ, 22-H 13-EE, 13-J 9-V, 9-H 21-HH, 21-G 19-JJ, 19-K 9-V, 9-I 11-Y, 11-J 17-HH, 17-G 19-FF, 19-J 19-FF, 19-J 19-FF, 19-J 21-HH, 21-G 18-JJ, 18-G 19-FF, 19-J 20-EE, 20-I 14-V, 14-L 20-V, 20-I 20-V, 20-I 19-FF, 19-J 18-II, 18-H 21-GG, 21-G 19-FF, 19-J 22-HH, 22-G 22-GG, 22-G 23-FF, 23-H 22-FF, 22-P 15-GG, 15-I 15-GG, 15-I 13-HH, 13-K Electrical Schematic Symbols And Definitions RENR7090-02 May 2006 Symbols T Pressure Symbol Temperature Symbol Level Symbol Symbols And Definitions Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. 320C Excavator Electrical System Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. T Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. MAB1-UP PAB1-UP EAG1-UP GNG1-UP SBN1-UP HKT1-UP RAW1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches. Harness And Wire Symbols Wire, Cable, or Harness Assembly Identification Pin A Circuit Number Identification Wire Gauge Plug 2 Ground Connection 1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. 1 2 2 3 4 5 6 7 8 Resistor, Sender and Solenoid Specifications 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Part No. kk kk jj jj ii ii hh hh gg gg ff ff ee ee dd dd cc cc 102-8016 Resistor: 111-9916 Solenoid: 112-0090 Solenoid: 121-1491 Solenoid: Component Description Resistance (Ohms)¹ Backup Power Shift Control Stem 1 (A) Stem 1 (B) Stem 2 (A) Stem 2 (B) Stem 3 (A) Stem 3 (B) Relief 1 Relief 2 Hydraulic Lock Swing Brake Travel Speed Travel Straight Thumb Close (ATCH) Thumb Open (ATCH) 47 ± 2 11 Failure mode not identifiable. 12 Bad device or component. 13 Out of calibration. 14 Parameter failures. bb bb 152-8346 Solenoid: 15 Parameter failures. 16 Parameter not available. aa aa 163-6700 Sender: Fuel Level 17 Module not responding. z z 18 Sensor supply fault. 171-0188 Solenoid: Flow Limit 19 Condition not met. y y 20 Parameter failures. x x w w v v u u t t s s r r q q p p o o n n Event Codes Engine/Pump Control Event Code Condition 17 Coolant Overheat 43 Battery Voltage Too Low 50 Battery Voltage Too High 59 Low Coolant Level 95 Fuel Filter is Clogged 100 Engine Oil Pressure is Low 119 Fuel Level is Low 171 Engine Oil Level is Low 179 Abnormal Battery Charge 232 Water Separator Draining Demand 235 Hydraulic Oil Level is Low 236 Hydraulic Oil Filter is Clogged 237 Overload Warning 272 Air Filter is Clogged 600 Hydraulic Oil Overheat 862 Special Filter is Clogged 863 Automatic Greasing Failure Related Electrical Service Manuals Title Form Number Alternator: 212-8561 SENR2143 Electric Starting Motor: 125-2988 REG00843 Engine/Pump Control: RENR3814 Tool/Valve Control: RENR3823 CONN 1 CONN 2 ET CONN CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19 CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 CONN 33 CONN 34 CONN 35 CONN 36 Machine Location D-12 J-11 G-9 G-9 G-8 G-8 G-8 G-7 G-7 E-7 C-6 D-6 J-6 G-5 F-5 F-4 F-4 F-3 H-3 H-3 B-3 B-3 A-3 A-3 C-2 C-2 E-2 F-2 H-2 H-2 H-2 J-2 J-2 J-2 G-1 A-5 15-Z, 15-H 13-II, 13-K 13-II, 13-I 13-II, 13-I 13-II, 13-I 13-HH, 13-I 13-HH, 13-I 13-HH, 13-I 13-HH, 13-I 13-GG, 13-J 9-V, 9-H 17-FF, 17-J 16-II, 16-G 17-HH, 17-G 15-FF, 15-J 15-FF, 15-J 15-FF, 15-J 15-FF, 15-J 18-II, 18-H 16-FF, 16-G 17-W, 17-H 17-W, 17-H 20-W, 20-H 20-W, 20-H 18-CC, 18-I 18-CC, 18-L 19-EE, 19-I 16-EE, 16-I 16-FF, 16-G 16-FF, 16-G 16-FF, 16-G 16-II, 16-G 16-II, 16-G 16-II, 16-G 18-FF, 18-J 14-Y, 14-K Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets. Printed in U.S.A. Abnormal rate of change. Schematic Location 200-BK-14 Pin or Socket Number Abnormal update. Connector Number 105-9344 Receptacle Single Wire Connector 9 Connector Location AA 1 325-PK-14 10 ¹The FMI is a diagnostic code that indicates what type of failure has occurred. Fuse Wire Color Socket Component Part Number © 2006 Caterpillar All Rights Reserved 1 m m l l k k j j i h i h g g f f e e d d c c b b a a 1 2 3 4 5 6 7 8 Circuit Breaker Symbol Flow Symbol 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Machine Harness Connector And Component Locations 4I-5394 Sender: 11.7 ± 1.2 19.5 ± 2 32.0 ± 3.2 Quick Coupler (ATCH) 32.6 ± 1.6 Empty: 83.5 ± 1.5 Midpoint: 33.8 ± 2.0 Full: 8.0 +1.0 or -0.5 11.5 ± 0.5 20824-25451 @ 0°C (32°F) 6134-7496 @ 25°C (77°F) 3989-4875 @ 35°C (95°F) 2224-2718 @ 50°C (122°F) 973-1189 @ 75° (167°F) 475-522 @ 100°C (212°F) 221-269 @ 125°C (257°F) Hydraulic Oil Temperature ¹ At room temperature unless otherwise noted. Off Machine Switch Specification Part No. 154-0498 167-3466 Function Air Cleaner Travel Left Pressure Travel Right Pressure Medium Line Pressure (ATCH) Hammer Pressure (ATCH) Aux. Hydraulic Pressure (ATCH) Straight Travel Pressure (ATCH) Joystick Pressure Actuate Deactuate 635 ± 58 mm H2O 490 ± 49 kPa (71.07 ± 7.11 psi) Contact Position Normally Open 290 kPa MIN (42.06 psi) Normally Open 30 Page Component Identifiers (CID¹) Module Identifier (MID²) Engine/Pump Controller (MID No. 069) Wire Color RENR7090-02 Wire Description Wire Number A B C T714-BU-18 T716-PK-18 T713-GN-18 T715-WH-18 308-YL 308-YL 308-YL 2 4 1 3 A B C C987-RD-14 308-YL 151-GN 172-RD-18 L19 L18 L39 L18 L39 L18 L39 MOTOR AA FF (NOTE C) RD-00 RD-00 235-BK-18 235-BK-18 200-BK-18 200-BK-14 200-BK-14 200-BK 200-BK 200-BK-18 200-BK-14 200-BK-14 150-OR-18 780-PU-18 7 9 8 11 A769-GY-18 E L17 K849-YL-18 T714-BU-18 T716-PK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 235-BK-18 L16 12 201-BK-18 169-PK-18 103-RD 893-GN-18 892-BR-18 607-PK C538-OR-18 C537-GN-18 152-BU 535-BU 200-BK A581-GN A582-PU A580-BR A579-OR A579-OR A580-BR A582-PU A581-GN A584-BU-18 506-PU-18 118-GY 200-BK 410-WH-18 235-BK-18 403-GN-18 200-BK-18 129-BU 200-BK 530-OR-18 590-GY-18 A586-OR-18 501-GN-18 501-GN-18 A586-OR-18 590-GY-18 530-OR-18 646-RD-18 645-RD-18 M734-BR-18 M742-PU-18 113-OR-18 M741-GY-18 H467-WH-18 H466-BU-18 H465-GN-18 200-BK-18 1 2 Y CONN 11 L37 M737-WH-18 M738-OR-18 M739-YL-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 A768-BU-18 A769-GY-18 147-PU 147-PU K904-GN-18 T967-YL-18 780-PU-18 200-BK-18 487-OR-18 491-PK-18 496-WH-18 A768-BU-18 A769-GY-18 147-PU 147-PU K904-GN-18 T967-YL-18 780-PU-18 200-BK-18 M737-WH-18 M738-OR-18 M739-YL-18 235-BK 235-BK 235-BK 235-BK-18 235-BK-18 495-GN-18 325-PK-18 321-BR-18 A768-BU-18 A769-GY-18 147-PU 147-PU K904-GN-18 T967-YL-18 780-PU-18 200-BK-18 M737-WH-18 M738-OR-18 M739-YL-18 235-BK 235-BK 235-BK-18 235-BK-18 235-BK-18 235-BK-18 487-OR-18 491-PK-18 496-WH-18 L15 L15 L15 308-YL 308-YL 308-YL 235-BK-18 235-BK-18 K866-WH-18 K865-PU-18 K875-BU-18 K870-GN-18 K870-GN-18 K870-GN-18 K870-GN-18 308-YL M906-BU-18 K874-BR-18 K864-PK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 WH BK PUMP DISCHARGE PUMP DISCHARGE PRESS. SENSOR1 PRESS. SENSOR2 157-3182 157-3182 10 9 8 7 HYD OIL FILTER SW 173-3518 B ATCH LOWER WIPER SW 163-6718 ATCH LOWER WASHER SW 163-6719 L3 893-GN-18 892-BR-18 607-PK-18 JJ L JJ L 615-YL 200-BK ATCH CAB GUARD LAMP 183-1035 (NOTE A) F A/C PHOTO SENSOR 167-7083 Y/G F Y/W 152-BU F F ATCH UNDER WINDOW LIMIT SW 129-6466 535-BU F MOTOR A579-OR A580-BR A581-GN A582-PU 200-BK XX L43 WW 150-OR 780-PU 150-OR-18 780-PU-18 WIPER MOTOR 189-3424 WW E ATCH QUICK COUPLER SW 7N-2353 CONN 27 ABBREV WASH ALARM CANCEL IND AEC MODE IND GND F 129-BU 200-BK RD WH OR YL PK BK GY PU BR GN BU F F + SERVICE METER 6T-7337 F SYMBOL DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL CIGAR LIGHTER 9W-0335 CIRCUIT CONNECTED D CIRCUIT NOT CONNECTED ACTION ALARM 132-1829 WIPER CONT 155-7042 COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 F F A/C SW PANEL 157-3210 ATCH HEATER SW PANEL 176-2005 RD-18 WH-18 ATCH CAB LAMP 167-3441 MONITOR 157-3198 +B GND ACC +12V CDL + CDL LIGHT 1 2 3 4 5 6 7 8 103-RD-18 201-BK-18 169-PK-18 F 615-YL 200-BK ATCH CAB GUARD LAMP 183-1035 (NOTE A) ELECTRICAL CONNECTION TO MACHINE STRUCTURE SWITCH PANEL 163-6701 INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH TRAVEL ALARM 3E-7738 SS T° HYD OIL TEMP SENDER 4I-5394 HYD OIL LEVEL SW 213-0677 6 FUEL LEVEL SENSOR 163-6700 495-GN-18 321-BR-18 487-OR-18 491-PK-18 496-WH-18 A768-BU-18 A769-GY-18 147-PU 147-PU K904-GN-18 T967-YL-18 M737-WH-18 M738-OR-18 M739-YL-18 235-BK 780-PU-18 200-BK-18 325-PK-18 325-PK-18 200-BK 200-BK 200-BK 200-BK-10 200-BK 200-BK 616-BU 780-PU-18 322-GY 607-PK 168-RD-10 616-BU 200-BK 322-GY 200-BK 607-PK 200-BK 200-BK-10 325-PK-18 168-RD-10 L1 CONN 21 V 616-BU 616-BU 200-BK 200-BK 616-BU 200-BK 1 2 CONN 26 B M 322-GY 322-GY 200-BK 200-BK 1 2 CONN 25 322-GY 200-BK 607-PK 200-BK 5 M HORN 7Y-3919 HORN 7Y-3920 B CHASSIS LAMP 153-2523 G-5 G-5 G-9 J-2 H-2 F-5 G-1 F-1 J-6 D-5 F-1 C-2 C-2 C-2 C-2 D-7 J-6 E-12 B-3 A-3 A-3 C-6 G-7 F-1 F-1 F-1 E-2 E-2 F-3 H-3 C (NOTE F) (NOTE K) (NOTE D) (NOTE L) (NOTE G) (NOTE A) (NOTE H) (NOTE H) 204-1685 170-6929 163-6775 163-6752 163-6751 204-1925 170-6929 170-9331 B-12 J-12 J-12 G-8 G-8 B-12 (NOTE C) J-12 (NOTE C) J-12 (NOTE C) WIRE AS. KK LL MM NN PP RR SS TT VALVE CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. WIPER/WASHER CIRCUIT. CONN 22 238-1498 251-0277 259-4870 170-6959 197-4279 163-6787 170-6828 163-6810 167-3457 227-7221 167-3456 163-6750 116-0227 4I-5396 140-0923 213-0902 167-3473 213-0715 204-1686 116-0096 116-0098 183-0998 183-1061 170-9295 204-1953 204-1954 204-1919 204-1920 204-1923 238-1497 CABLE AS. AA BB CC DD EE FF GG HH ENGINE PUMP CONTROL CIRCUIT. L23 224-2858 163-6755 163-6757 111-4829 213-0873 224-2859 132-1827 170-9478 G-8 G-8 G-8 G-8 H-11 H-11 A-5 H-11 B THIS SCHEMATIC IS FOR THE 32 0C TIER2 (OSJ) EXCAVATOR. 224-2910 HE05 COMPONENTS ARE SHOWN INSTAL LED ON A FULLY OPERABLE MACHINE WITH THE KEY ON AND ENGINE OFF. UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE. DIODE 197-4385 WIRE PAIRS OF 892-BR & 893-G N MUST BE TWISTED AT LEAST 1 TURN PER 25mm. 325-PK-18 NOTE B: NOT USED ON THIS VEHICLE. NOTE C: USE WITH COLD WEATHER. 168-RD-18 168-RD-18 168-RD-10 323-WH-10 329-YL-18 329-YL-18 168-RD-18 168-RD-18 329-YL-18 W 200-BK-18 X CONN 24 365-YL-18 L976-GN-18 1 2 V 2 1 200-BK-10 323-WH-10 V CONN 23 V ATCH RELIEF 1 SOL 112-0090 (NOTE K) NOTE A: USE WITH CAB GUARD LAMP. L976-GN-18 L976-GN-18 S 1 2 M P (NOTE F) R WIRE GROUP COLOR DESCRIPTIONS - + ATCH REFUELING PUMP 123-3929 X X ATCH REFUELING STOP SW(NC) 9X-4184 3 W NOTE D: USE WITH 12V 7A X 2 CONVERTER. NOTE E: NOT USE WITH HEATER UNIT. NOTE F: USE WITH SHORT BOOM. NOTE G: USE WITH CONFIG.3. NOTE H: USE WITH CONFIG.15. V 4 ATCH BOOM LAMP 153-2521 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. CAT DATA LINK. V ATCH SQUEEZE PRESS. SENSOR 157-3182 (NOTE K) ATCH REFUELING SW 5C-6108 LOC V K864-PK-18 K870-GN-18 ATCH RELIEF CHECK 1 SOL 215-4890 (NOTE K) ATCH BOOM LAMP 153-2521 616-BU 200-BK 322-GY 200-BK A B C D E F G H J K L M N P R S T U V W X Y Z JJ UU VV WW XX YY ZZ N P (NOTE F) R L2 B B N B 616-BU 200-BK 365-YL-18 L976-GN-18 ATCH 1WAY/2WAY CONT SOL 215-4890 (NOTE K) PART NO. HARNESS AS. 168-RD-18 ATCH RELIEF 2 SOL 112-0090 (NOTE K) ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION L2 168-RD-18 L976-GN-18 ATCH RELIEF CHECK 2 SOL 215-4890 (NOTE K) YL-18 BK-18 BR-18 ATCH QUICK POWER SHIFT COUPLER SOL CONT SOL 111-9916 152-8346 BK YL ATCH STEM 1 CONT SOL (A) 111-9916 (NOTE K) BK RD ATCH STEM 1 CONT SOL (B) 111-9916 (NOTE K) YL-18 BK-18 BR-18 ATCH STEM 2 CONT SOL (A) 111-9916 (NOTE K) YL-18 BK-18 BR-18 ATCH STEM 2 CONT SOL (B) 111-9916 (NOTE K) ATCH CAB LAMP 167-3441 H W. CCW W. CW WIPER CUT INT (6) WA+ ACC WASH LOW INT (3) GND RISE. S STOP REV F 325-PK-18 365-YL-18 ATCH HAMMER PRESS. SW 167-3466 (NOTE H) ATCH STEM 3 CONT SOL (A) 111-9916 (NOTE K) H RD-18 WH-18 C538-OR-18 C537-GN-18 A586-OR-18 590-GY-18 M734-BR-18 M742-PU-18 M741-GY-18 113-OR-18 H467-WH-18 646-RD-18 645-RD-18 C538-OR-18 C537-GN-18 607-PK-18 535-BU-18 575-YL-18 576-PK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 607-PK-18 607-PK-18 578-BU 535-BU-18 F L17 S 1 2 S A B C 1 2 S K874-BR-18 235-BK-18 308-YL 235-BK-18 M906-BU-18 K866-WH-18 235-BK-18 K865-PU-18 K870-GN-18 S S 1 2 CONN 36 B 1 2 1 2 K875-BU-18 235-BK-18 321-BR-18 235-BK-18 B 1 2 B 2 1 1 2 1 2 B 325-PK-18 235-BK-18 495-GN-18 496-WH-18 235-BK-18 491-PK-18 235-BK-18 235-BK-18 487-OR-18 B B A B C A B C B 1 2 1 2 B 147-PU 235-BK-18 T967-YL-18 147-PU 235-BK-18 K904-GN-18 A768-BU-18 A769-GY-18 780-PU-18 200-BK-18 K856-PU-18 K868-BR-18 1 2 1 2 1 2 S +B GROUND SIGNAL 1 2 ATCH STEM 3 CONT SOL (B) 111-9916 (NOTE K) ENG SPEED PICKUP 196-7973 11 K860-BU-18 K868-BR-18 K857-WH-18 K868-BR-18 K861-GN-18 K868-BR-18 1 2 1 2 1 2 1 2 K858-YL-18 K869-BU-18 K862-GY-18 K869-BU-18 K849-YL-18 235-BK-18 T716-PK-18 200-BK-18 T714-BU-18 200-BK-18 1 2 1 2 ATCH THUMB CLOSE SOL 121-1491 (NOTE H) B 788-YL-18 A762-PU-18 S JJ L 615-YL 200-BK F 403-GN-18 200-BK-18 L4 JJ L CONN 28 530-OR-18 H465-GN-18 H466-BU-18 200-BK-18 L5 K856-PU-18 K857-WH-18 K858-YL-18 K860-BU-18 K861-GN-18 K862-GY-18 K868-BR-18 K869-BU-18 L15 325-PK-18 308-YL F774-WH-18 F773-OR-18 A761-PU-18 189-RD M736-BU-18 200-BK-18 S S F IDENT L1 L1 ATCH FLOW LIMIT SOL 171-0188 (NOTE L) S F A584-BU-18 1 2 3 4 5 6 7 8 501-GN-18 CAB B A B C M737-WH-18 M738-OR-18 M739-YL-18 M739-YL-18 M739-YL-18 M739-YL-18 L16 GROUND SIGNAL 6 5 4 3 1 7 2 8 ATCH THUMB OPEN SOL 121-1491 (NOTE H) C OFF S ON B ST 615-YL 200-BK A579-OR A580-BR A584-BU-18 A586-OR-18 506-PU-18 118-GY 530-OR-18 501-GN-18 590-GY-18 200-BK 200-BK 200-BK 200-BK-18 200-BK 200-BK 200-BK-18 200-BK 200-BK-18 200-BK 200-BK-14 200-BK-14 200-BK 200-BK-18 201-BK-18 235-BK-18 169-PK-18 103-RD 893-GN-18 892-BR-18 607-PK 152-BU 535-BU A584-BU-18 506-PU-18 118-GY 410-WH-18 403-GN-18 129-BU 646-RD-18 645-RD-18 M734-BR-18 M742-PU-18 113-OR-18 M741-GY-18 H467-WH-18 H466-BU-18 H465-GN-18 C538-OR-18 C537-GN-18 325-PK-18 M737-WH-18 M739-YL-18 K858-YL-18 K862-GY-18 K857-WH-18 K861-GN-18 K856-PU-18 K860-BU-18 K869-BU-18 K869-BU-18 K869-BU-18 K869-BU-18 K868-BR-18 K868-BR-18 K868-BR-18 K868-BR-18 K868-BR-18 K868-BR-18 200-BK 200-BK 615-YL 615-YL A584-BU-18 200-BK-18 F ATCH SEAT HEATER SW 163-6721 L2 Y L16 +B GROUND SIGNAL KEY DECEL ACCEL F/B +B ESS GND GND CHASSIS R 326-RD 307-OR 105-RD CONN 35 410-WH-18 235-BK-18 C O N N 1 8 607-PK-18 607-PK-18 A537-PK-18 123-WH-18 200-BK-18 200-BK-18 147-PU 200-BK-18 200-BK-18 607-PK-18 607-PK-18 L973-GN L17 +B GROUND SIGNAL ENG 308-YL L# SS B G OPERATOR STATION B A 1 2 3 4 BACKUP EPR VALVE SW 163-6710 235-BK-18 G KEY SW 9G-7641 E L43 F ATCH FINE SWING CONT SW 163-6722 L17 S THROTTLE POS SW 106-0107 COM S1 S2 S3 S4 1 2 3 4 5 6 BACKUP GOV SW 163-6711 A768-BU-18 W. INT (6) W. INT (3) TRAVEL MODE SW AEC MODE SW ALARM CANCEL SW +B TRAVEL MODE IND 1 TRAVEL MODE IND 2 ATCH CONVERTER 205-4285 L23 UU 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 M736-BU-18 169-PK-18 K907-BU-18 A770-PK-18 L969-WH-18 235-BK-18 L968-OR-18 F774-WH-18 F773-OR-18 K906-GN-18 A768-BU-18 235-BK-18 A769-GY-18 308-YL 326-RD 307-OR 105-RD A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 235-BK-18 200-BK-18 607-PK L972-BU-18 E472-GN-18 E473-GY-18 K843-GN-18 K847-PU-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 200-BK-18 A537-PK-18 5 IND UNIT 163-6702 L. CHASSIS GND CAB (NOTE B) (NOTE B) (NOTE B) L2 UU E K906-GN-18 W. LOW (NOTE B) L23 UU 1 2 3 4 5 6 GILDING TERMINAL B 877-YL-4 ENG GOV ACTUATOR 157-3177 200-BK-18 200-BK-6 200-BK AIR HEATER 168-5057 235-BK-18 C468-BU-18 E472-GN-18 E473-GY-18 K843-GN-18 K847-PU-18 A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 L972-BU-18 F774-WH-18 F773-OR-18 607-PK M736-BU-18 169-PK-18 200-BK-18 235-BK-18 K906-GN-18 A768-BU-18 A769-GY-18 105-RD A537-PK-18 K907-BU-18 326-RD L969-WH-18 L968-OR-18 308-YL A770-PK-18 307-OR 1 2 1 2 2 1 L42 L968-OR-18 F L3 L31 B 2 1 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 200-BK-18 200-BK-18 200-BK-18 L39 L35 L20 T713-GN-18 L10 998-BR-18 F889-WH-18 780-PU-18 150-OR-18 308-YL 308-YL 2 1 308-YL 308-YL 1 2 3 4 5 6 7 8 9 10 11 12 4 6 365-YL-18 ENG OIL LEVEL SW 213-0677 E472-GN-18 235-BK-18 E473-GY-18 235-BK-18 K843-GN-18 K847-PU-18 WINDOW LIMIT SW 117-6306 F L2 M738-OR-18 M739-YL-18 2 168-RD-18 GROUND STRAP 132-1806 ATCH JOYSTICK 177-7711 (NOTE K) +12V GND PWM+ COMMON SWITCH 1 SWITCH 2 ATCH ANTENNA 167-3492 L37 405-GY-18 ONE TOUCH LOW IDLE SW 128-2134 E 235-BK-18 L972-BU-18 235-BK-18 A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 235-BK-18 ENG OIL SW 5I-8005 1 2 E 168-RD-18 B E A537-PK-18 200-BK-18 F773-OR-18 F774-WH-18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 7 8 4 5 6 TO RADIO F L23 (NOTE B) C O N N 3 1 200-BK-18 L16 304-WH-8 101-RD-4 3 10 12 E L. CHASSIS L. BOOM ATCH 12V 7A SOCKET 121-0987 (NOTE D) L37 B S 235-BK-18 1 E 1 3 L7 E472-GN-18 E475-PK-18 K868-BR-18 K869-BU-18 K870-GN-18 E473-GY-18 E476-PU-18 K850-BR-18 K856-PU-18 K861-GN-18 E474-OR-18 K865-PU-18 K851-BU-18 K ATCH 12V 7A SOCKET 121-0987 F L2 Y H ATCH SEAT WITH SEAT HEATER 164-0505 F F F L23 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 A718-PU-18 492-GY-18 309-GY-18 K776-GN-18 109-RD-6 403-GN-18 E554-PK-18 304-WH-8 101-RD-4 405-GY-18 C468-BU-18 308-YL F774-WH-18 F773-OR-18 A761-PU-18 189-RD M736-BU-18 877-YL-4 788-YL-18 A762-PU-18 200-BK 200-BK 200-BK-18 200-BK-6 235-BK-18 CONSOLE(RH) K L2 1 2 E554-PK-18 200-BK-18 B MTRBAT K 892-BR-18 893-GN-18 K849-YL-18 K850-BR-18 K851-BU-18 K852-GN-18 130-RD-14 130-RD-14 130-RD-14 130-RD-14 151-GN E472-GN-18 E473-GY-18 E474-OR-18 K843-GN-18 K844-GY-18 K847-PU-18 K848-WH-18 E475-PK-18 E476-PU-18 235-BK-14 235-BK-14 235-BK-14 235-BK-14 308-YL 308-YL 308-YL K856-PU-18 K857-WH-18 K858-YL-18 K860-BU-18 K861-GN-18 K862-GY-18 K868-BR-18 K869-BU-18 K870-GN-18 K864-PK-18 K865-PU-18 K866-WH-18 K874-BR-18 K875-BU-18 M906-BU-18 L24 200-BK A718-PU-18 492-GY-18 309-GY-18 K776-GN-18 109-RD-6 403-GN-18 E554-PK-18 304-WH-8 101-RD-4 405-GY-18 C468-BU-18 308-YL F774-WH-18 F773-OR-18 A761-PU-18 189-RD M736-BU-18 877-YL-4 788-YL-18 A762-PU-18 235-BK-18 235-BK-18 200-BK 200-BK 200-BK 235-BK 200-BK-10 616-BU 322-GY 607-PK 495-GN-18 321-BR-18 487-OR-18 491-PK-18 496-WH-18 A768-BU-18 A769-GY-18 147-PU 147-PU K904-GN-18 T967-YL-18 M737-WH-18 M738-OR-18 M739-YL-18 780-PU-18 168-RD-10 B 1 2 G 509-WH-18 508-BU-18 200-BK 512-GN-18 511-BR-18 113-OR-18 200-BK-18 509-WH-18 512-GN-18 607-PK 103-RD 508-PU-18 511-BR-18 C566-PK-18 C560-OR-18 135-BU-14 210-BK-14 PRV RET 12V POWER SUPPLY PUMP2 NEG CONT PRESS. SENSOR LEFT FOOT PEDAL PUMP1 NFC REDUCE PRV PUMP2 NFC REDUCE PRV C569-YL-14 229-BK-14 F 403-GN-18 A718-PU-18 492-GY-18 235-BK-18 200-BK-18 200-BK-18 309-GY-18 K776-GN-18 109-RD-6 403-GN-18 200-BK-6 200-BK-18 200-BK-18 E554-PK-18 304-WH-8 101-RD-4 235-BK-18 235-BK-18 405-GY-18 C468-BU-18 308-YL F774-WH-18 F773-OR-18 A761-PU-18 189-RD M736-BU-18 200-BK-18 877-YL-4 788-YL-18 A762-PU-18 2 E L969-WH-18 M736-BU-18 200-BK-14 200-BK 200-BK 200-BK-18 200-BK 200-BK 403-GN-18 410-WH-18 506-PU-18 578-BU 535-BU 152-BU 129-BU 645-RD-18 892-BR-18 893-GN-18 103-RD 235-BK-18 200-BK-18 200-BK 200-BK 200-BK-14 200-BK 201-BK-18 1 2 3 4 5 6 PUMP1 NEG CONT PRESS. SENSOR RIGHT JOYSTICK THUMBWHEEL RIGHT FOOT PEDAL PRV RET PRV RET PRV RET PRV RET PRV RET ATT STEM 2 STATUS ATT STEM 1 EXTEND PRV ATT STEM 2 RETRACT PRV ATT STEM 4 EXTEND PRV SEPARATE LOAD PRESS. SENSOR LEFT JOYSTICK THUMBWHEEL VARIABLE RELIEF 2 PRV ATT STEM 3 STATUS ATT STEM 2 EXTEND PRV ATT STEM 3 RETRACT PRV K857-WH-18 K862-GY-18 M906-BU-18 K864-PK-18 K849-YL-18 K852-GN-18 K860-BU-18 K858-YL-18 K866-WH-18 K874-BR-18 K875-BU-18 151-GN 892-BR-18 893-GN-18 K844-GY-18 K848-WH-18 308-YL K843-GN-18 K847-PU-18 130-RD-14 235-BK-14 K849-YL-18 130-RD-14 235-BK-14 L25 200-BK-6 200-BK-18 200-BK-18 ATCH STRAIGHT TRAVEL PRESS. SW 167-3466 607-PK 200-BK-18 K907-BU-18 A770-PK-18 1 2 B L6 L5 L2 L B ALT P RE 309-GY-18 K776-GN-18 109-RD-6 A/C CLUTCH SOL 176-1895 (NOTE E) STARTER MOTOR 125-2988 F F T° ALTERNATOR 212-8561 (50A) L7 L6 L4 235-BK-18 492-GY-18 235-BK-18 1 2 E 169-PK-18 169-PK-18 XX L23 L41 ATCH AUX HYD PRESS. SW 167-3466 A H473-BR-18 235-BK-18 E 169-PK-18 200-BK-10 168-RD-10 COOLANT TEMP SENDER 5I-7578 L32 L33 B L7 F L2 L41 235-BK-18 1 2 CONN 33 S L3 YY L23 L41 L41 C E SECONDARY SHUTDOWN SW 4D-1836 F L23 L24 L25 L38 L31 L32 L33 L41 L25 L24 A718-PU-18 200-BK-18 (NOTE B) E E ATCH HAMMER PRESS. SW 167-3466 (NOTE J) A K852-GN-18 235-BK-18 1 2 3 4 5 6 CONN 30 A OPERATOR STATION L38 1 2 T° L8 CONN 17 CAB S L38 L12 A 1 2 E E472-GN-18 235-BK-18 E476-PU-18 ZZ ZZ 200-BK 201-BK-18 A584-BU-18 508-PU-18 509-WH-18 511-BR-18 512-GN-18 607-PK-18 607-PK 607-PK 200-BK-14 103-RD 607-PK 615-YL 615-YL 607-PK 103-RD 103-RD 103-RD 103-RD 103-RD 200-BK-14 113-OR-18 113-OR-18 113-OR-18 113-OR-18 K871-WH K872-OR K879-GN 129-BU 307-OR 310-PU 586-BR 147-PU A537-PK-18 578-BU 152-BU 575-YL-18 576-PK-18 123-WH-18 646-RD-18 645-RD-18 M741-GY-18 H465-GN-18 M742-PU-18 H466-BU-18 M734-BR-18 H467-WH-18 403-GN-18 410-WH-18 506-PU-18 118-GY 169-PK-18 893-GN-18 892-BR-18 200-BK-14 535-BU 535-BU 535-BU 535-BU 135-BU-14 210-BK-14 C569-YL-14 229-BK-14 L973-GN 235-BK-18 H473-BR-18 K851-BU-18 K852-GN-18 G976-BU-18 430-BU-18 892-BR-18 893-GN-18 K849-YL-18 K850-BR-18 K851-BU-18 K852-GN-18 1 2 3 4 5 6 1 2 3 4 5 6 CONN 10 L3 OPTION PWM SENSOR (1) VARIABLE RELIEF 1 PRV ATT STEM 1 STATUS ATT STEM 4 STATUS SEPARATE VALVE PRV ATT STEM 1 RETRACT PRV ATT STEM 3 EXTEND PRV ATT STEM 4 RETRACT PRV 1WAY/2WAY CHANGE SOL VARIABLE RELIEF 1 CHECK SOL VARIABLE RELIEF 2 CHECK SOL L25 UU 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 HYD LOCK CANCEL SW MASK ENABLE SW RET OPTION SW (2) OPTION SW (1) CAT LINK RS-232 GND SWITCH RET OPTION SW (4) OPTION SW (3) CAT LINK + RS-232 RX RS-232 TX SENSOR RET ATCH TOOL SW (3) ATCH TOOL SW (4) LEFT JOYSTICK SW (1) LEFT JOYSTICK SW (2) KEY SW ATCH TOOL SW (1) ATCH TOOL SW (2) RIGHT JOYSTICK SW (1) RIGHT JOYSTICK SW (2) +B GND S ATCH VALVE CONT 157-3200 (NOTE K) B AIH COOLANT TEMP SENSOR 196-7975 200-BK 200-BK 200-BK 200-BK 200-BK-18 A584-BU-18 200-BK 615-YL 615-YL 615-YL 615-YL CONN 12 CONN 1 M740-PK-18 235-BK-18 L6 L5 CONN 10 B L23 L24 L25 L38 ATCH FINE SWING SOL 116-3526 TRAVEL STRAIGHT SOL 121-1491 B 1 2 L8 A F 200-BK 200-BK 103-RD-18 113-OR-18 1 2 ZZ F 200-BK L973-GN-18 200-BK-18 A584-BU-18 103-RD 615-YL 508-PU-18 509-WH-18 511-BR-18 512-GN-18 200-BK-14 200-BK-14 200-BK 200-BK 200-BK-18 509-WH-18 512-GN-18 508-PU-18 511-BR-18 200-BK 1 2 A 124-GN-14 200-BK-14 175-RD-14 E554-PK-18 607-PK 200-BK-14 CONN 16 L17 L973-GN-18 200-BK-18 U K849-YL-18 L24 B S CHASSIS U F ATCH SPEAKER (R) 7Y-5505 F 511-BR-18 512-GN-18 1 2 3 5 6 7 8 10 4 9 L26 B K849-YL-18 K849-YL-18 +B GND L31 L32 L33 L29 UU 1 2 3 4 5 6 A A CONN 15 DOME LAMP 176-1986 CONN 10 K849-YL-18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 L41 Z 235-BK-14 235-BK-18 235-BK-18 235-BK-18 235-BK-18 K843-GN-18 K844-GY-18 K847-PU-18 K848-WH-18 E472-GN-18 E473-GY-18 E474-OR-18 E475-PK-18 E476-PU-18 130-RD-14 151-GN 308-YL L21 200-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-14 200-BK-18 235-BK 200-BK-18 200-BK 200-BK 200-BK 235-BK 200-BK-10 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-14 200-BK-18 235-BK-18 L23 A588-GN 200-BK-18 HYD LOCK SOL 121-1491 B 1 2 L32 K906-GN-18 235-BK-18 SWING BRAKE SOL 121-1491 B 1 2 H474-GN-18 C468-BU-18 405-GY-18 487-OR-18 892-BR-18 K849-YL-18 K849-YL-18 K849-YL-18 K849-YL-18 H476-WH-18 H475-BU-18 412-BU-18 496-WH-18 893-GN-18 K850-BR-18 A757-GY-18 A758-BR-18 M734-BR-18 M741-GY-18 308-YL 235-BK 235-BK 235-BK 235-BK 780-PU-18 M740-PK-18 763-BU-18 M737-WH-18 M738-OR-18 788-YL-18 321-BR-18 M739-YL-18 A762-PU-18 492-GY-18 495-GN-18 403-GN-18 A761-PU-18 K904-GN-18 491-PK-18 T967-YL-18 496-WH-18 C468-BU-18 405-GY-18 487-OR-18 K851-BU-18 K851-BU-18 K851-BU-18 K849-YL-18 K850-BR-18 K852-GN-18 K852-GN-18 K852-GN-18 K852-GN-18 L973-GN-18 893-GN-18 892-BR-18 K907-BU-18 L969-WH-18 H466-BU-18 H467-WH-18 L968-OR-18 410-WH-18 H465-GN-18 G976-BU-18 M736-BU-18 M736-BU-18 L975-PK-18 K852-GN-18 K851-BU-18 K849-YL-18 A755-PK-18 A756-BU-18 L972-BU-18 M742-PU-18 A757-GY-18 A758-BR-18 M734-BR-18 M741-GY-18 308-YL H476-WH-18 H475-BU-18 H474-GN-18 184-RD 184-RD 184-RD 184-RD 430-BU-18 412-BU-18 H473-BR-18 893-GN-18 892-BR-18 L31 L33 L36 L25 L23 L22 UU A A CONN 19 1 2 3 4 5 6 E472-GN-18 235-BK-18 E475-PK-18 A582-PU A581-GN FUEL SECONDARY FILTER PLUGGED SPECIAL FILTER PLUGGED TRAVEL STRAIGHT PRESS SW ATCH STEM3 SWING CANCEL ATCH STEM4 SWING CANCEL WATER SEPARATOR LEVEL SW AIR CLEANER PLUGGED FUEL PRIMARY FILTER PLUGGED TRAVEL RIGHT PRESS SW ENG OIL LEVEL SW ENG OIL PRESS SW CAPSULE FILTER PLUGGED CAT DATA LINK (-) ATCH STEM1 SWING CANCEL JOYSTICK PRESS SW TRAVEL LEFT PRESS SW COOLANT LEVEL SW HYD OIL LEVEL SW CAT DATA LINK (+) OVER LOAD ALARM CANCEL SW CREEPER TRAVEL FUNCTION SW ATCH STEM2 SWING CANCEL THROTTLE POSITION 3 THROTTLE POSITION 4 TRAVEL MODE SW TRAVEL ALARM CANCEL SW KEY SW ON A755-PK-18 A756-BU-18 L972-BU-18 M742-PU-18 184-RD 235-BK L975-PK-18 184-RD 235-BK M736-BU-18 M736-BU-18 T967-YL-18 491-PK-18 403-GN-18 A761-PU-18 K904-GN-18 492-GY-18 495-GN-18 410-WH-18 H465-GN-18 A762-PU-18 780-PU-18 L968-OR-18 M739-YL-18 321-BR-18 H466-BU-18 H467-WH-18 788-YL-18 K907-BU-18 L973-GN-18 L969-WH-18 M737-WH-18 M738-OR-18 M740-PK-18 763-BU-18 K849-YL-18 L38 L27 L973-GN-18 K906-GN-18 A588-GN 763-BU-18 M740-PK-18 200-BK-18 200-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 200-BK-18 200-BK-18 235-BK-14 235-BK-18 235-BK-18 235-BK-18 235-BK 235-BK-18 235-BK-18 403-GN-18 403-GN-18 403-GN-18 403-GN-18 403-GN-18 403-GN-18 235-BK-18 200-BK 788-YL-18 A762-PU-18 492-GY-18 A761-PU-18 C468-BU-18 405-GY-18 101-RD-4 877-YL-4 109-RD-6 304-WH-8 189-RD K776-GN-18 A718-PU-18 309-GY-18 F774-WH-18 F773-OR-18 E554-PK-18 308-YL M736-BU-18 M737-WH-18 M738-OR-18 M739-YL-18 495-GN-18 K904-GN-18 491-PK-18 T967-YL-18 496-WH-18 487-OR-18 321-BR-18 616-BU 322-GY 607-PK A768-BU-18 A769-GY-18 147-PU 147-PU 147-PU 147-PU 147-PU 147-PU 780-PU-18 780-PU-18 780-PU-18 780-PU-18 168-RD-10 L26 780-PU-18 321-BR-18 235-BK M740-PK-18 763-BU-18 M737-WH-18 M738-OR-18 788-YL-18 M739-YL-18 A762-PU-18 492-GY-18 495-GN-18 A761-PU-18 K904-GN-18 491-PK-18 T967-YL-18 496-WH-18 C468-BU-18 405-GY-18 487-OR-18 403-GN-18 403-GN-18 403-GN-18 403-GN-18 147-PU 147-PU 235-BK-18 235-BK-18 235-BK-14 K906-GN-18 A588-GN 200-BK 235-BK-18 235-BK-18 101-RD-4 877-YL-4 109-RD-6 304-WH-8 189-RD K776-GN-18 A718-PU-18 309-GY-18 616-BU 322-GY 607-PK A768-BU-18 A769-GY-18 F774-WH-18 F773-OR-18 E554-PK-18 168-RD-10 780-PU-18 L973-GN-18 M736-BU-18 308-YL 308-YL 308-YL 308-YL 308-YL 308-YL M736-BU-18 M736-BU-18 L973-GN-18 893-GN-18 893-GN-18 892-BR-18 892-BR-18 412-BU-18 430-BU-18 L975-PK-18 184-RD H474-GN-18 H475-BU-18 H476-WH-18 K851-BU-18 K849-YL-18 K852-GN-18 L972-BU-18 A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 K907-BU-18 L969-WH-18 L968-OR-18 410-WH-18 M741-GY-18 H465-GN-18 M742-PU-18 H466-BU-18 M734-BR-18 H467-WH-18 G976-BU-18 H473-BR-18 L21 D 30 Page RENR7090-02 763-BU-18 235-BK-18 TRAVEL SPEED SOL 121-1491 B 1 2 R B R/L G BR B A/C UNIT 161-3779 CAB ATCH SPEAKER (L) 7Y-5505 F 508-PU-18 509-WH-18 Z L23 L9 C O N N YY 2 0 A K849-YL-18 235-BK-18 E T715-WH-18 PLUG AS. 186-4574 ATCH MEDIUM LINE PRESS. SW 167-3466 A CONN 34 (NOTE B) CONN 29 1 2 235-BK-18 L42 L27 L36 NEUTRAL START LIMIT SW 163-6785 RD-18 WH-18 BK-18 L12 103-RD 200-BK L29 L32 L9 L6 ENG/PUMP CONT 157-3165 L26 A 892-BR-18 893-GN-18 K906-GN-18 A768-BU-18 A769-GY-18 308-YL K907-BU-18 L969-WH-18 L968-OR-18 410-WH-18 506-PU-18 578-BU 403-GN-18 310-PU 586-BR-18 ATCH HEATER UNIT 185-8291 B L27 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 +B GND +12V SUPPLY AIR HEATER CONTROLLER AUTO LUB FAILURE SWITCH RETURN OPTION SW OPTION SW THROTTLE POSITION 1 THROTTLE POSITION 2 ONE TOUCH LOW IDLE SW AEC MODE SW +B GND L38 GOVERNOR COMMAND PUMP DISCHARGE(2) PRESS SENSOR O.L.W.D. PRESS SENSOR BACKUP SW OPTION PWM IN (1) HYD OIL TEMP SENSOR SENSOR RET L19 998-BR-18 A B C L22 576-PK-18 535-BU 575-YL-18 615-YL 200-BK-14 200-BK-14 607-PK 103-RD 113-OR-18 893-GN-18 129-BU 892-BR-18 M734-BR-18 645-RD-18 M741-GY-18 H465-GN-18 M742-PU-18 403-GN-18 410-WH-18 H466-BU-18 H467-WH-18 646-RD-18 506-PU-18 118-GY 169-PK-18 169-PK-18 169-PK-18 169-PK-18 578-BU 152-BU 135-BU 210-BK C569-YL 229-BK 147-PU 123-WH-18 307-OR 307-OR 307-OR 307-OR 310-PU 586-BR-18 A537-PK-18 L973-GN-18 191-WH-14 A588-GN K871-WH-18 K872-OR-18 K879-GN-18 235-BK-18 200-BK-14 200-BK-14 124-GN-14 175-RD-14 E554-PK-18 607-PK K851-BU-18 235-BK-18 J 235-BK-18 A 200-BK-18 H475-BU-18 H474-GN-18 K849-YL-18 K852-GN-18 H473-BR-18 K851-BU-18 235-BK-18 T713-GN-18 T715-WH-18 TRAVEL RIGHT PRESS. SW 167-3466 1 2 CONN 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 L27 COOLANT TEMP SENSOR FUEL LEVEL ANALOG SENSOR RETURN L29 L21 F ALTERNATOR R TERM. GOVERNOR FEEDBACK PUMP DISCHARGE(1) PRESS SENSOR L18 L38 PRV RETURN (1) PRV RETURN (2) PRV RETURN (3) PRV RETURN (4) FAULT ALARM TRAVEL ALARM CANCEL IND SPEED SENSOR (+) OPTION VOLTAGE SW (1) L28 L18 L38 SWING BRAKE CANCEL SOL HEATER RELAY/STARTER RELAY FREE SWING SW POWER SHIFT CONTROL PRV FLOW LIMIT PRESS PRV PRIMARY NFC PRESS PRV FAN MOTOR CONTROL PRV OPTION CONTROL PRV OPTION CONTROL PRV TRAVEL ALARM AEC MODE IND TRAVEL MODE IND SPEED SENSOR (-) FINE SWING SW L28 L18 L35 L21 L19 L39 CONN 7 L18 L29 CONN 6 L35 CONN 9 UU B L21 235-BK-14 309-GY-18 616-BU 322-GY 607-PK 893-GN-18 892-BR-18 189-RD A588-GN 147-PU L975-PK-18 184-RD K776-GN-18 A718-PU-18 403-GN-18 1 2 3 4 5 6 7 8 9 10 11 12 A B C VV Z S 308-YL 954-GN L28 TRAVEL STRAIGHT SOL TRAVEL SPEED CHANGE SOL L40 B L19 L21 VV L39 L21 C O N N 8 L38 L21 B C C O N N 8 C O N N 8 L19 506-PU-18 578-BU 200-BK 235-BK-18 235-BK-18 412-BU-18 430-BU-18 G976-BU-18 147-PU 235-BK-18 403-GN-18 308-YL 892-BR-18 893-GN-18 172-RD-18 172-RD-18 235-BK-14 168-RD-10 101-RD-4 877-YL-4 109-RD-6 304-WH-8 189-RD A588-GN L975-PK-18 184-RD K776-GN-18 A718-PU-18 403-GN-18 309-GY-18 616-BU 322-GY 607-PK 147-PU 893-GN-18 893-GN-18 893-GN-18 893-GN-18 893-GN-18 893-GN-18 892-BR-18 892-BR-18 892-BR-18 892-BR-18 892-BR-18 892-BR-18 892-BR-18 893-GN-18 H474-GN-18 H475-BU-18 H476-WH-18 K851-BU-18 K849-YL-18 K852-GN-18 L972-BU-18 M736-BU-18 M736-BU-18 M736-BU-18 M736-BU-18 M736-BU-18 K906-GN-18 A768-BU-18 A769-GY-18 308-YL L973-GN-18 L973-GN-18 L973-GN-18 L973-GN-18 F774-WH-18 F773-OR-18 A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 K907-BU-18 L969-WH-18 L968-OR-18 410-WH-18 M741-GY-18 H465-GN-18 M742-PU-18 H466-BU-18 M734-BR-18 H467-WH-18 403-GN-18 E554-PK-18 780-PU-18 H473-BR-18 235-BK-18 578-BU 506-PU-18 L18 304-WH-8 1 2 3 4 5 6 L29 B L28 L19 L29 B BLOCK 121-1023 CONN 5 K849-YL-18 L28 L34 CONN 4 L29 L38 K849-YL-18 C B A L40 L34 L40 954-GN NN 168-RD-10 A B CHASSIS C 1 2 3 4 CONN 3 C C C C DD 877-YL-4 KK 101-RD-6 EE 101-RD-4 LL 109-RD-6 MM 109-RD-8 GROUND STRAP 167-3583 HH (NOTE C) 175-RD-14 120-YL 124-GN-14 179-BU 307-OR 147-PU 607-PK 103-RD 169-PK-18 113-OR-18 646-RD-18 CC 118-GY 150-OR-18 191-WH-14 A588-GN ALT BREAKER 171-2208 D 576-PK-18 535-BU 575-YL-18 L39 235-BK-18 A H474-GN-18 235-BK-18 A L22 L12 TRAVEL LEFT PRESS. SW 167-3466 1 2 320-RD-18 200-BK-18 154-RD 151-GN 189-RD L10 L42 START RELAY 125-1302 109-RD-6 109-RD-6 L10 ATCH LOWER WIPER MOTOR 167-7079 + S +1 MOTOR - A H475-BU-18 235-BK-18 CONN 32 L11 L42 NN L11 3 1 4 2 A HORN SW 128-2134 200-BK-18 320-RD-18 JOYSTICK PRESS. SW 167-3466 1 2 576-PK-18 535-BU 575-YL-18 200-BK-18 ATCH JOYSTICK 177-7712 (NOTE K) +12V GND PWM+ COMMON SWITCH 1 SWITCH 2 1 2 3 4 5 6 D D 2 1 A H476-WH-18 235-BK-18 L8 L6 MM K871-WH-18 K872-OR-18 K879-GN-18 L973-GN-18 780-PU-18 326-RD H473-BR-18 235-BK-18 K851-BU-18 ATCH HAMMER FOOT SW 138-4653 (NOTE G) 1 2 L8 L6 101-RD-6 101-RD-6 200-BK-18 306-GN 306-GN 1 2 H465-GN-18 H466-BU-18 H467-WH-18 F889-WH-18 Z 308-YL 954-GN E472-GN-18 235-BK-18 E474-OR-18 235-BK-18 K844-GY-18 K848-WH-18 CONN 33 A L13 L11 PP KK RR 112-PU-6 200-BK-18 308-YL 308-YL 308-YL 308-YL-18 308-YL-18 KEY SW.(ON) TEMP. INDICATOR RELAY REGULATOR CHECK TERM. GND KEY SW.(START) 1 2 310-PU-18 200-BK-18 101-RD-4 306-GN F873-YL 109-RD-8 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 LL 60A DISCONNECT SW. 7N-0718 7N-0719(NOTE C) 172-RD-18 235-BK-18 308-YL 403-GN-18 893-GN-18 892-BR-18 G976-BU-18 147-PU 506-PU-18 578-BU 412-BU-18 200-BK 200-BK 200-BK-18 200-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 430-BU-18 235-BK-18 TT 101-RD-6 307-OR 154-RD 954-GN E L39 L18 C A L36 DIODE 121-1022 C 304-WH-8 G L36 306-GN F873-YL L12 6 5 4 CONN 34 3 2 1 235-BK-18 D S 235-BK-18 235-BK-18 6 235-BK-18 5 K848-WH-18 4 K844-GY-18 3 E474-OR-18 2 E472-GN-18 1 235-BK-18 780-PU-18 150-OR-18 101-RD-6 HEATER CONT DIODE 121-1022 C L22 CONSOLE(LH) UU CHASSIS 2 1 101-RD-6 330-YL F873-YL F873-YL L13 E554-PK-18 H474-GN-18 H475-BU-18 H476-WH-18 K849-YL-18 K852-GN-18 L972-BU-18 M736-BU-18 F774-WH-18 F773-OR-18 A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 M741-GY-18 M742-PU-18 M734-BR-18 L11 1 OPERATOR STATION GROUND STRAP 7G-1060 A UU PLATFORM L43 101-RD-6 E474-OR-18 K844-GY-18 K848-WH-18 235-BK-18 E472-GN-18 E472-GN-18 E472-GN-18 E472-GN-18 E472-GN-18 235-BK-18 E475-PK-18 235-BK-18 E476-PU-18 E472-GN-18 K847-PU-18 K843-GN-18 E473-GY-18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 L20 200-BK-14 607-PK 200-BK-14 307-OR 310-PU 576-PK-18 147-PU 123-WH-18 135-BU 210-BK 112-PU-6 L35 306-GN ATCH PRODUCT LINK 200-BK-18 235-BK-18 K849-YL-18 954-GN 112-PU-6 L35 H474-GN-18 H475-BU-18 H476-WH-18 K849-YL-18 K852-GN-18 L972-BU-18 M736-BU-18 K906-GN-18 A768-BU-18 A769-GY-18 308-YL F774-WH-18 F773-OR-18 A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 K907-BU-18 L969-WH-18 L968-OR-18 410-WH-18 506-PU-18 578-BU M741-GY-18 H465-GN-18 M742-PU-18 H466-BU-18 M734-BR-18 H467-WH-18 403-GN-18 893-GN-18 892-BR-18 E554-PK-18 L973-GN-18 780-PU-18 235-BK-18 H473-BR-18 K851-BU-18 200-BK-18 200-BK-18 C 112-PU-6 320-RD-18 A770-PK-18 645-RD-18 615-YL 189-RD 152-BU 105-RD 129-BU 123-WH-18 154-RD 308-YL 151-GN 954-GN 200-BK-18 K849-YL-18 235-BK-18 NEUTRAL START RELAY 161-3128 200-BK-18 12V 7A X 2 (NOTE D) 2 L14 L14 L13 L22 L12 L35 L39 L20 200-BK-18 K906-GN-18 A768-BU-18 A769-GY-18 607-PK M736-BU-18 105-RD A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 L972-BU-18 K907-BU-18 326-RD L969-WH-18 L968-OR-18 308-YL 308-YL 308-YL 998-BR-18 F889-WH-18 F774-WH-18 F773-OR-18 A770-PK-18 150-OR-18 780-PU-18 235-BK-18 A537-PK-18 307-OR 169-PK-18 169-PK-18 307-OR A537-PK-18 147-PU 615-YL 607-PK 103-RD 113-OR-18 893-GN-18 129-BU 892-BR-18 M734-BR-18 645-RD-18 M741-GY-18 H465-GN-18 M742-PU-18 403-GN-18 410-WH-18 H466-BU-18 H467-WH-18 646-RD-18 506-PU-18 169-PK-18 578-BU 152-BU 135-BU 210-BK C569-YL 229-BK 123-WH-18 307-OR 310-PU 586-BR-18 118-GY 200-BK-14 200-BK-14 124-GN-14 175-RD-14 E554-PK-18 607-PK 200-BK-14 200-BK-14 L973-GN-18 191-WH-14 A588-GN K871-WH-18 K872-OR-18 K879-GN-18 235-BK-18 607-PK-18 607-PK-18 586-BR 147-PU 189-RD 151-GN Z 135-BU 210-BK L21 1 2 3 4 5 6 7 8 9 10 11 12 1 2 1 2 RR 200-BK-18 200-BK-18 308-YL 308-YL 308-YL-18 308-YL 169-PK-18 169-PK-18 A770-PK-18 A718-PU-18 L975-PK-18 200-BK-18 330-YL 306-GN 306-GN T 120-YL 120-YL 200-BK L19 H476-WH-18 235-BK-18 320-RD-18 154-RD 151-GN 189-RD 200-BK-18 H475-BU-18 H474-GN-18 K849-YL-18 K852-GN-18 K851-BU-18 H473-BR-18 235-BK-18 200-BK-18 C569-YL 229-BK L973-GN-18 K871-WH-18 K872-OR-18 K879-GN-18 191-WH-14 A588-GN A588-GN A588-GN 200-BK-18 200-BK-18 200-BK-18 308-YL 308-YL-18 169-PK-18 330-YL 330-YL 306-GN 308-YL 169-PK-18 A770-PK-18 308-YL A718-PU-18 L975-PK-18 C RELAY PANEL 1 2 3 4 5 6 ATCH 12V 7A CONVERTER 167-3467 24V MEMORY 24V IN GND 12V MEMORY 12V OUT GND 147-PU 200-BK-18 200-BK-18 C AUX CKT 180-GN 112-PU-6 101-RD-6 101-RD-6 C569-YL 229-BK 607-PK-18 607-PK-18 K872-OR K879-GN HYD LOCK SOL RELAY 161-3128 200-BK-18 C 1 2 3 4 5 6 7 8 9 10 11 12 K871-WH 200-BK-18 200-BK-18 114-RD T 310-PU-18 310-PU-18 200-BK-18 200-BK-18 1 2 3 4 5 6 T 179-BU 179-BU 200-BK H465-GN-18 M742-PU-18 586-BR-18 113-OR-18 575-YL-18 A537-PK-18 H466-BU-18 H467-WH-18 615-YL 646-RD-18 M734-BR-18 118-GY 169-PK-18 M741-GY-18 322-GY CONN 13 ATCH 12V 7A CONVERTER 167-3467 24V MEMORY 24V IN GND 12V MEMORY 12V OUT GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C ATCH HAMMER PRESS. SW 167-3466 ATCH (NOTE G) HAMMER SOL 121-6303 (NOTE G) 12V 7A 607-PK-18 607-PK-18 147-PU 320-RD-18 A/C SW PANEL/RADIO WIPER/WASHER LOWER WIPER/WASHER BACKUP/MONITOR CONT CIGAR LIGHTER CHASSIS LAMP SEAT HEATER 12V 7A CONVERTER 1 12V 7A CONVERTER 2 ATT SOL QUICK COUPLER POWER WINDOW ALT REGULATOR 124-GN-14 113-OR-18 118-GY 152-BU 169-PK-18 129-BU 160-PU 123-WH-18 120-YL 179-BU 147-PU 150-OR-18 191-WH-14 309-GY-18 CONN 13 A513-RD 592-BU 103-RD-18 113-OR-18 200-BK 200-BK HORN RELAY 161-3128 15A 5A 10A 10A 5A 10A 10A 5A 10A 10A 10A 5A 15A 5A 5A 10A 5A 10A 10A 15A C 4 5 1 2 3 6 615-YL 115-RD H 172-RD-18 168-RD-10 C 135-BU 210-BK 200-BK-18 200-BK-14 200-BK-14 200-BK-18 200-BK-18 200-BK-18 200-BK-14 200-BK-14 200-BK 200-BK 200-BK 200-BK 607-PK 124-GN-14 175-RD-14 320-RD-18 154-RD 151-GN 189-RD 105-RD A770-PK-18 103-RD 113-OR-18 129-BU 645-RD-18 646-RD-18 118-GY 152-BU 147-PU 123-WH-18 169-PK-18 307-OR 615-YL 607-PK 607-PK 191-WH-14 A588-GN 135-BU 210-BK C569-YL 229-BK 150-OR-18 308-YL 308-YL E554-PK-18 H475-BU-18 H474-GN-18 H476-WH-18 K849-YL-18 K852-GN-18 K906-GN-18 A768-BU-18 A769-GY-18 M736-BU-18 A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 L972-BU-18 K907-BU-18 326-RD L969-WH-18 L968-OR-18 F774-WH-18 F773-OR-18 893-GN-18 892-BR-18 M734-BR-18 M741-GY-18 H465-GN-18 M742-PU-18 403-GN-18 410-WH-18 H466-BU-18 H467-WH-18 998-BR-18 F889-WH-18 506-PU-18 578-BU 310-PU 586-BR-18 L973-GN-18 780-PU-18 K871-WH-18 K872-OR-18 K879-GN-18 H473-BR-18 K851-BU-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 135-BU 210-BK C569-YL 229-BK 200-BK 200-BK 179-BU 120-YL 120-YL 179-BU 320-RD-18 A770-PK-18 645-RD-18 615-YL 607-PK 607-PK 607-PK 607-PK 189-RD 169-PK-18 105-RD 646-RD-18 123-WH-18 175-RD-14 103-RD 152-BU 118-GY 124-GN-14 129-BU 147-PU 113-OR-18 154-RD 308-YL 151-GN 307-OR 191-WH-14 A588-GN 150-OR-18 +12V UNSWITCHED +12V SWITCHED +24V INPUT IGNITION GROUND GROUND TT PP C 1 2 3 4 5 6 L39 C PRODUCT LINK REFUELING PUMP C J 120-YL 120-YL 200-BK 1 2 3 4 5 6 7 8 9 10 11 12 235-BK-18 430-BU-18 147-PU 235-BK-18 G976-BU-18 235-BK-18 412-BU-18 578-BU 200-BK-18 506-PU-18 200-BK-18 CAB LAMP RELAY 161-3128 646-RD-18 MAIN RELAY 213-0772 EE J 1 2 3 4 5 6 7 8 9 10 11 12 A513-RD 592-BU B C A 120-YL 200-BK 179-BU 200-BK 135-BU 210-BK C569-YL 229-BK 3 L14 L13 L22 L12 L35 L39 135-BU-14 210-BK-14 C569-YL-14 229-BK-14 607-PK 509-WH-18 512-GN-18 508-PU-18 511-BR-18 103-RD 113-OR-18 200-BK-18 K871-WH K872-OR K879-GN 607-PK-18 307-OR 310-PU 586-BR 147-PU 147-PU 147-PU 147-PU 147-PU 147-PU L973-GN 200-BK-18 200-BK-18 607-PK-18 607-PK-18 200-BK-18 200-BK-18 A537-PK-18 578-BU 575-YL-18 576-PK-18 123-WH-18 535-BU-18 535-BU-18 535-BU 535-BU 535-BU 200-BK-18 607-PK 646-RD-18 645-RD-18 113-OR-18 M741-GY-18 H465-GN-18 M742-PU-18 H466-BU-18 M734-BR-18 H467-WH-18 129-BU 403-GN-18 410-WH-18 A584-BU-18 506-PU-18 118-GY 200-BK-14 169-PK-18 103-RD 893-GN-18 892-BR-18 152-BU 201-BK-18 200-BK 235-BK-18 2 1 A B C CHASSIS LAMP RELAY 161-3128 L30 308-YL-18 200-BK-18 L19 607-PK 607-PK A/C BLOWER TIMER RELAY HORN CAB LAMP DOME LAMP/MEMORY KEY SW E/P CONT BOOM LAMP ATCH V CONT 175-RD-14 110-RD 114-RD 115-RD 103-RD 105-RD 184-RD 149-RD C987-RD-14 L30 A770-PK-18 DIODE 121-1022 L13 L22 L12 15A 10A 10A 10A 10A 10A 10A 10A 15A 10A 5A 30A B B 4 L14 L13 L22 L12 L35 L39 L13 L22 L12 L35 L39 ATCH 12V 7A CONVERTER 167-3467 24V MEMORY 24V IN GND 12V MEMORY 12V OUT GND L35 646-RD-18 C 160-PU Z 5 HEATER CONT UNIT 197-4330 169-PK-18 169-PK-18 A770-PK-18 308-YL-18 308-YL-18 A718-PU-18 L975-PK-18 310-PU-18 330-YL 160-PU-18 A623-BU-18 FUSE 5A 141-2759 10A 113-8490 15A 113-8491 30A 124-3548 FUSE BASE 183-1000 5A 10A 10A 15A 15A 30A C VV DD 169-PK-18 169-PK-18 235-BK-14 151-GN K776-GN-18 893-GN-18 892-BR-18 616-BU 607-PK C987-RD-14 184-RD 322-GY A588-GN 189-RD 309-GY-18 172-RD-18 147-PU 403-GN-18 308-YL A718-PU-18 L975-PK-18 MOTOR MOTOR DIODE 121-1022 C AIR CLEANER SW 154-0498 +B GROUND SIGNAL B 616-BU 149-RD ATCH WATER SEPARATOR LEVEL SENSOR 171-9091 COOLANT ATCH LOWER WASHER LEVEL SW 245-9205 7T-8890 308-YL-18 235-BK-18 893-GN-18 892-BR-18 645-RD-18 616-BU 646-RD-18 607-PK 607-PK 646-RD-18 615-YL 160-PU 149-RD 115-RD 115-RD 149-RD 110-RD 105-RD C987-RD-14 184-RD 103-RD 175-RD-14 172-RD-18 168-RD-10 114-RD 160-PU 309-GY-18 152-BU 118-GY 147-PU 169-PK-18 113-OR-18 124-GN-14 123-WH-18 120-YL 179-BU 129-BU 191-WH-14 150-OR-18 114-RD 200-BK-18 320-RD-18 322-GY A588-GN A588-GN 189-RD 151-GN 200-BK-18 306-GN 307-OR 154-RD VV HEATER RELAY 116-0114 877-YL-4 BOOM LAMP RELAY 161-3128 645-RD-18 ATCH THUMB CLOSE RELAY 149-5050 (NOTE H) T716-PK-18 T715-WH-18 TIMER RELAY 163-6703 200-BK 189-RD 308-YL 110-RD 2 3 4 1 BACKUP RESISTOR 102-8016 308-YL C GND OUT IN +B ATCH THUMB OPEN RELAY 149-5050 (NOTE H) T714-BU-18 T713-GN-18 ATCH BATTERY 3T-5760 (NOTE C) POS NEG WH/BU BK YL WH/YL WH/GN S GND L P R START CONT RELAY 094-2080 893-GN-18 892-BR-18 C B 6 RELAY PANEL 200-BK-18 200-BK-18 200-BK 200-BK-18 235-BK-18 235-BK-14 330-YL 330-YL 308-YL 308-YL-18 169-PK-18 306-GN 235-BK-14 403-GN-18 K776-GN-18 893-GN-18 892-BR-18 616-BU 607-PK C987-RD-14 184-RD 322-GY A588-GN 309-GY-18 172-RD-18 147-PU 189-RD 189-RD 189-RD 189-RD 189-RD 151-GN 151-GN 151-GN 151-GN 189-RD 147-PU 147-PU 147-PU 646-RD-18 646-RD-18 646-RD-18 646-RD-18 645-RD-18 615-YL 103-RD 175-RD-14 152-BU 118-GY 105-RD 113-OR-18 124-GN-14 123-WH-18 120-YL 179-BU 129-BU 320-RD-18 154-RD 307-OR 191-WH-14 A588-GN 607-PK 150-OR-18 168-RD-10 330-YL 330-YL 200-BK-18 K776-GN-18 403-GN-18 309-GY-18 309-GY-18 308-YL-18 BK-00 308-YL-18 235-BK-18 A B C D E F G H J C 308-YL HH (NOTE C) J WASHER 7T-8890 7 200-BK-18 200-BK-18 200-BK 235-BK-14 200-BK-18 235-BK-18 200-BK-18 200-BK-18 200-BK-18 CONN 2 ET CONN POS NEG RELAY PANEL C BATTERY 3T-5760 POS NEG GG (NOTE C) RD-00 RD-00 8 OPERATOR STATION BK-00 POS NEG FF (NOTE C) 9 168-RD-10 150-OR-18 607-PK A588-GN 105-RD 189-RD 645-RD-18 615-YL 103-RD 175-RD-14 152-BU 118-GY 191-WH-14 147-PU 113-OR-18 124-GN-14 123-WH-18 120-YL 179-BU 129-BU 320-RD-18 151-GN 307-OR 154-RD 646-RD-18 308-YL 169-PK-18 A770-PK-18 RD-00 RD-00 10 CC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 11 BB 607-PK-18 607-PK-18 307-OR 310-PU 200-BK-18 200-BK-18 12 AA V NOTE J: USE WITH CONFIG.5. NOTE K: USE WITH CONFIG.14. W ATCH REFUELING START SW(NO) 6T-9442 ATCH REFUELING START RELAY 149-5050 ATCH REFUELING STOP RELAY 149-5050 ATCH REFUELING POWER RELAY 165-4026 2 NOTE L: USE WITH CONFIG.3 AND 14. 1 A