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320C+Hydraulic+Excavator+Electrical+Schematic

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Component Location
CID
Component
0091
Throttle Position Signal
0096
Fuel Level Sender
0110
Engine Coolant Temperature Sensor
0167
Alternator
0168
Voltage of the Power Supply (Keyswitch)
0190
Speed Sensor
0248
CAT Data Link
0286
Signal for Engine Oil Pressure Decrease
0374
Swing Brake Solenoid Valve
0376
Travel Alarm
0581
Proportional Reducing Valve for the Power Shift Pressure
0586
Engine Speed Dial
0587
Feedback Sensor for the Governor Actuator
0590
Engine Control
0598
Travel Speed Solenoid
0600
Hyrdraulic Oil Temperature Sender
1161
Pump Delivery Pressure Sensor (Drive)
1162
Pump Delivery Pressure Sensor 2 (Idle)
1525
Straight Travel Solenoid
2002
Action Alarm
Valve Control
(MID No. 6A)
CID
Component
0145
12V DC Power Supply
1522
Check Valve Solenoid 2
1523
Check Valve Solenoid 2
1593
Auxiliary Stem 1 Extend Solenoid Valve
1594
Auxiliary Stem 2 Extend Solenoid Valve
1595
Auxiliary Stem 3 Extend Solenoid Valve
1596
Auxiliary Stem 1 Retract Solenoid Valve
1597
Auxiliary Stem 2 Retract Solenoid Valve
1598
Auxiliary Stem 3 Retract Solenoid Valve
1609
Clench Pressure Sensor
1615
1way/2way Flow Solenoid Valve
1657
Left Joystick Slide Control
1658
Right Joystick Slide Control
1665
Relief 1 Solenoid Valve
1666
Relief 2 Solenoid Valve
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
Failure Mode Identifiers (FMI)¹
FMI No.
101
103
105
109
110
112
113
114
115
118
120
123
124
129
130
135
147
149
150
151
152
154
160
168
169
172
175
179
180
184
189
191
RD
RD
RD
RD
RD
PU
OR
RD
RD
GY
YL
WH
GN
BU
RD
BU
PU
RD
OR
GN
BU
RD
PU
RD
PK
RD
RD
BU
GN
RD
RD
WH
200
201
210
229
235
BK
BK
BK
BK
BK
Ground
Cab Ground
Converter Ground
Converter Ground
Relay Panel Ground
Basic Machine Circuits
304
306
307
308
309
310
320
321
322
323
325
326
329
330
365
WH
GN
OR
YL
GY
PU
RD
BR
GY
WH
PK
RD
YL
YL
YL
Starting Circuit
Neutral Start Circuit
Starting Circuit
Gov Acutator
Alt Regulator
Heater Relay
Horn Relay
Travel Alarm (ATCH)
Horn
Refueling Power Relay (ATCH)
Refueling Switch (ATCH)
Key Switch
Refueling Power Relay (ATCH)
Diode
Refueling Stop Switch (NC) (ATCH)
Monitoring Circuits
403
405
410
412
430
487
491
492
495
496
C468
E472
E473
E474
E475
E476
H465
H466
H467
H473
H474
H475
H476
GN
GY
WH
BU
BU
OR
PK
GY
GN
WH
BU
GN
GY
OR
PK
PU
GN
BU
WH
BR
GN
BU
WH
Service Meter
Engine Oil Switch
Action Alarm
Coolant Level Switch
Air Cleaner Switch
Hydraulic Oil Filter Switch
Hydraulic Oil Temperature Sender
Coolant Temperature Sender
Fuel Level Sensor
Hydraulic Oil Level Switch
Engine Oil Level Switch
Joystick (ATCH)
Joystick (ATCH)
Joystick (ATCH)
Not Used
Not Used
Switch Panel
Switch Panel
Switch Panel
Straight Pressure Switch (ATCH)
Travel Right Pressure Switch
Travel Left Pressure Switch
Joystick Pressure Switch
Accessory Circuits
Failure Description
0
Data valid but above normal operational range.
1
Data valid but below normal operational range.
2
Data erratic, intermittent, or incorrect.
3
Voltage above normal or shorted high.
4
Voltage below normal or shorted low.
5
Current below normal or open circuit.
6
Current above normal or grounded circuit.
7
Mechanical system not responding properly.
8
Abnormal frequency, pulse width, or period.
501
506
508
509
511
512
530
535
575
576
578
586
590
592
A513
GN
PU
PU
WH
BR
GN
OR
BU
YL
PK
BU
BR
GY
BU
RD
Description
Wire
Number
Wire
Color
A537
A579
A580
A581
A582
A584
A586
A588
C537
C538
C569
E554
PK
OR
BR
GN
PU
BU
OR
GN
GN
OR
YL
PK
607
615
616
645
646
A623
PK
YL
BU
RD
RD
BU
Chassis Lamp Relay
Cab Lamp Relay
Boom Lamp Relay
Switch Panel
Switch Panel
Chassis Lamp Relay
Control Circuits
763
780
788
A718
A755
A756
A757
A758
A761
A762
A768
A769
A770
F773
F774
K776
M734
M736
M737
M738
M739
M740
M741
M742
T713
T714
T715
T716
877
892
893
F873
F889
K843
K844
K847
K848
K849
K850
K851
K852
K856
K857
K858
K860
K861
K862
K864
K865
K866
K868
K869
K870
K871
K872
K874
K875
K879
954
998
C987
G976
K904
K906
K907
L968
L969
L972
L973
L975
L976
M906
T967
BU
PU
YL
PU
PK
BU
GY
BR
PU
PU
BU
GY
PK
OR
WH
GN
BR
BU
WH
OR
YL
PK
GY
PU
GN
BU
WH
PK
YL
BR
GN
YL
WH
GN
GY
PU
WH
YL
BR
BU
GN
PU
WH
YL
BU
GN
GY
PK
PU
WH
BR
BU
GN
WH
OR
BR
BU
GN
GN
BR
RD
BU
GN
GN
BU
OR
WH
BU
GN
PK
GN
BU
YL
Travel Speed Solenoid
Plug Assembly
Engine Speed Pickup
Heater Control Unit
Throttle Position 1
Throttle Position 2
Throttle Position 3
Throttle Position 4
Engine Gov Actuator
Engine Speed Pickup
Backup EPR Valve Switch
Backup EPR Valve Switch
Backup Resistor
Engine Gov Actuator
Engine Gov Actuator
Alternator
Switch Panel
Engine Gov Actuator
Flow Limit Solenoid (ATCH)
Not Used
Flow Limit Solenoid (ATCH)
Travel Straight Solenoid
Switch Panel
Switch Panel
Thumb Open Relay (ATCH)
Thumb Open Solenoid (ATCH)
Thumb Close Relay (ATCH)
Thumb Close Solenoid (ATCH)
Air Heater
Product Link (ATCH)
CAT Link +
Start Relay to Heater Control Diode
Plug Assembly
Right Joystick Switch (1)
Joystick (ATCH)
Right Joystick Switch (2)
Joystick (ATCH)
Hammer Pressure Switch (ATCH)
Stem 2 Status (ATCH)
Medium Line Pressure Switch (ATCH)
Stem 4 Swing Cancel (ATCH)
Stem 1 Extend PRV (ATCH)
Stem 2 Extend PRV (ATCH)
Stem 3 Control Solenoid (A) (ATCH)
Stem 1 Retract PRV (ATCH)
Stem 2 Retract PRV (ATCH)
Stem 3 Control Solenoid (B) (ATCH)
Relief 1 Solenoid (ATCH)
Relief 2 Solenoid (ATCH)
1Way/2Way Change Solenoid
PRV Ret
PRV Ret
PRV Ret
Not Used
Not Used
Variable Relief 1 Check Solenoid
Variable Relief 2 Check Solenoid
Not Used
Hammer Solenoid (ATCH)
Plug Assembly
ATCH V Cont
Water Level Separator Sensor
Pump Discharge Pressure Sensor 1
Backup Gov Switch
Swing Brake Cancel Solenoid
PRV Return (1)
Backup Gov Switch
One Touch Low Idle Switch
Fine Swing Control Switch (ATCH)
Air Heater Controller
Refueling Start Relay (ATCH)
Option PWM Sensor (1)
Pump Discharge Pressure Sensor 2
Switch Panel
Wiper Control
Speaker Left (ATCH)
Speaker Left (ATCH)
Speaker Right (ATCH)
Speaker Right (ATCH)
Switch Panel
Lower Wiper Switch (ATCH)
Lower Wiper Motor (ATCH)
Lower Wiper Motor (ATCH)
Lower Washer Switch (ATCH)
Switch Panel
Switch Panel
Converter (ATCH)
Converter (ATCH)
Component
Description
Accessory Circuits Continued
Power Circuits
Batt +
Dome Lamp/ Memory
Key Switch
Start Relay
Timer Relay
Main Relay
Sw Panel / Radio
Horn
Cab Lamp
Wiper / Washer
12V 7A Converter 1
Seat Heater
A/C
Cigar Lighter
Batt + Valve Cont
12V Out Converter
ATT Sol
Boom Lamp
Quick Coupler
Hyd Lock Cancel Sw
Lower Washer / Wiper
Neutral Start Relay
Chassis Lamp
Refueling Pump
Backup / Monitor Cont
Product Link
A/C Blower
12V 7A Converter 2
AUX Circuit
E/P Cont
Timer Relay Out
Power Window
Ground Circuits
Seat Heater Switch (ATCH)
Wiper Motor
Wiper Motor
Wiper Motor
Wiper Motor
Wiper Control
Wiper Control
Hydraulic Lock Solenoid
A/C Photo Sensor
A/C Switch Panel
12V 7A Converter
A/C Unit
Lighting Circuits
Schematic
Location
A-12
D-1
A-5
C-12
J-12
J-12
G-8
G-10
F-9
D-9
D-2
J-6
D-5
J-11
H-7
J-8
A-2
H-7
A-10
H-10
A-10
G-1
J-2
G-1
D-1
F-1
J-12
J-11
B-12
J-12
E-1
D-3
D-3
D-2
A-3
A-3
J-11
H-11
J-11
J-8
H-11
H-11
J-7
G-11
A-2
A-3
A-2
G-7
J-10
J-8
J-9
J-10
A-7
H-1
C-12
A-6
A-6
F-1
C-12
A-7
A-7
A-4
Actuator- Engine Gov.
Alarm- Action
Alarm- Travel (ATCH)
Alternator
Battery
Battery (ATCH)
Block
Breaker- Alternator
Control- Engine/Pump
Control- Valve (ATCH)
Control- Wiper
Converter- 12V 7A
Converter- Radio
Diode- Chassis Lamp Relay
Diode- Heater Control
Diode- Main Relay
Diode- Refueling Power Relay
Diode- Start Relay
Engine Speed Pickup
Fuse Base
Heater- Air
Ind. Unit
Joystick 1 (ATCH)
Joystick 2 (ATCH)
Meter- Service
Monitor
Motor- Lower Washer (ATCH)
Motor- Lower Wiper (ATCH)
Motor- Starter
Motor- Washer
Motor- Wiper
Panel- A/C Switch
Panel- Heater Switch
Panel- Switch
Pump- Refueling (ATCH)
Relay- Refueling Start (ATCH)
Relay- Boom Lamp
Relay- Cab Lamp
Relay- Chassis Lamp
Relay- Heater
Relay- Horn
Relay- Hydraulic Lock Solenoid
Relay- Main
Relay- Neutral Start
Relay- Refueling Power (ATCH)
Relay- Refueling Start (ATCH)
Relay- Refueling Stop (ATCH)
Relay- Start
Relay- Start Control
Relay- Thumb Close (ATCH)
Relay- Thumb Open (ATCH)
Relay- Timer
Resistor- Backup
Seat w/Seat Heater (ATCH)
Sender- Coolant Temperature
Sender- Fuel Level
Sender- Hydraulic Oil Temperature
Sensor- A/C Photo
Sensor- AIH Coolant Temperature
Sensor- Pump Discharge Pressure 1
Sensor- Pump Discharge Pressure 2
Sensor- Squeeze Pressure (ATCH)
Machine
Location
4-AA, 4-H
20-EE, 20-J
14-X, 14-G
5-EE, 5-K
12-II, 12-H
12-GG, 12-H
13-II, 13-H
13-II, 13-I
13-GG, 13-J
12-GG, 12-J
20-EE, 20-H
16-JJ, 16-G
14-HH, 14-J
13-II, 13-J
13-HH, 13-J
13-HH, 13-K
19-V, 19-H
13-HH, 13-I
8-Z, 8-H
13-II, 13-J
7-EE, 7-L
19-FF, 19-J
19-II, 19-J
19-FF, 19-J
21-FF, 21-I
22-FF, 22-J
5-II, G-5
22-HH, 22-G
4-AA, 4-I
5-II, 5-G
23-FF, 23-L
16-EE, 16-J
16-EE, 16-J
17-EE, 17-J
19-V, 19-G
20-V, 20-H
13-JJ, 13-K
13-JJ, 13-K
13-JJ, 13-K
13-HH, 13-J
13-JJ, 13-J
13-JJ, 13-J
13-II, 13-J
13-JJ, 13-J
19-V, 19-H
20-V, 20-H
20-V, 20-H
13-HH, 13-I
13-II, 13-K
13-HH, 13-I
13-HH, 13-I
13-II, 13-K
13-HH, 13-K
17-GG, 17-J
5-EE, 5-L
14-Y, 14-J
9-W, 9-I
23-FF, 23-J
5-EE, 5-L
6-X, 6-J
7-X, 7-J
15-DD, 15-K
Component
Sensor- Water Separator Level (ATCH)
Solenoid- 1way/2way Control (ATCH)
Solenoid- A/C Clutch
Solenoid- Fine Swing (ATCH)
Solenoid- Flow Limit (ATCH)
Solenoid- Hammer (ATCH)
Solenoid- Hydraulic Lock
Solenoid- Power Shift Control
Solenoid- Quick Coupler (ATCH)
Solenoid- Relief 1 (ATCH)
Solenoid- Relief 2 (ATCH)
Solenoid- Relief Check 1 (ATCH)
Solenoid- Relief Check 2 (ATCH)
Solenoid- Stem 1 Cont. (A) (ATCH)
Solenoid- Stem 1 Cont. (B) (ATCH)
Solenoid- Stem 2 Cont. (A) (ATCH)
Solenoid- Stem 2 Cont. (B) (ATCH)
Solenoid- Stem 3 Cont. (A) (ATCH)
Solenoid- Stem 3 Cont. (B) (ATCH)
Solenoid- Swing Brake
Solenoid- Thumb Close (ATCH)
Solenoid- Thumb Open (ATCH)
Solenoid- Travel Speed
Solenoid- Travel Straight
Switch- Air Cleaner
Switch- Aux. Hydraulic Pressure (ATCH)
Switch- Backup EPR Valve
Switch- Backup Gov.
Switch- Coolant Level
Switch- Disconnect
Switch- Engine Oil
Switch- Engine Oil Level
Switch- Fine Swing Control (ATCH)
Switch- Hammer Foot (ATCH)
Switch- Hammer Pressue (ATCH)
Switch- Hammer Pressure (ATCH)
Switch- Hammer Pressure (ATCH)
Switch- Horn
Switch- Hydraulic Oil Filter
Switch- Hydraulic Oil Level
Switch- Joystick Pressure
Switch- Key
Switch- Lower Washer (ATCH)
Switch- Lower Wiper (ATCH)
Switch- Medium Line Pressure (ATCH)
Switch- Neutral Start Limit
Switch- One Touch Low Idle
Switch- Quick Coupler (ATCH)
Switch- Refueling (ATCH)
Switch- Refueling Start (ATCH)
Switch- Refueling Stop (ATCH)
Switch- Seat Heater (ATCH)
Switch- Secondary Shutdown
Switch- Straight Travel Pressure (ATCH)
Switch- Throttle Position
Switch- Travel Left Pressure
Switch- Travel Right Pressure
Switch- Under Window Limit (ATCH)
Switch- Window Limit
Unit- A/C
Unit- Heater (ATCH)
Unit- Heater Control
Schematic
Location
J-12
A-4
B-12
D-11
B-8
H-12
D-12
A-7
A-7
A-4
A-5
A-4
A-5
A-8
A-8
A-8
A-8
A-8
A-9
D-12
A-9
A-9
E-12
D-12
J-11
H-1
G-2
G-2
J-12
G-11
A-12
A-12
D-4
J-3
H-12
A-9
H-1
J-2
A-6
A-6
J-3
G-1
D-3
D-3
J-1
J-2
H-1
E-1
A-5
A-3
A-3
D-3
G-3
H-1
G-1
J-1
J-1
E-1
F-1
F-5
F-5
J-7
Machine
Location
9-II, 9-I
15-Z, 15-J
5-EE, 5-J
14-BB, 14-J
5-X, 5-G
13-EE, 13-J
11-CC, 11-H
5-W, 5-J
6-X, 6-K
15-DD, 15-J
15-Z, 15-J
16-DD, 16-J
16-Z, 16-J
9-V, 9-H
9-V, 9-H
9-V, 9-H
9-V, 9-H
8-V, 8-H
8-V, 8-H
11-CC, 11-H
9-V, 9-H
9-V, 9-H
11-CC, 11-H
11-BB, 11-L
11-GG, 11-K
21-HH, 21-G
16-FF, 16-I
16-FF, 16-I
5-HH, 5-G
13-JJ, 13-I
5-BB, 5-I
5-BB, 5-H
19-EE, 19-J
22-JJ, 22-H
13-EE, 13-J
9-V, 9-H
21-HH, 21-G
19-JJ, 19-K
9-V, 9-I
11-Y, 11-J
17-HH, 17-G
19-FF, 19-J
19-FF, 19-J
19-FF, 19-J
21-HH, 21-G
18-JJ, 18-G
19-FF, 19-J
20-EE, 20-I
14-V, 14-L
20-V, 20-I
20-V, 20-I
19-FF, 19-J
18-II, 18-H
21-GG, 21-G
19-FF, 19-J
22-HH, 22-G
22-GG, 22-G
23-FF, 23-H
22-FF, 22-P
15-GG, 15-I
15-GG, 15-I
13-HH, 13-K
Electrical Schematic Symbols And Definitions
RENR7090-02
May 2006
Symbols
T
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Symbols And Definitions
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
320C Excavator
Electrical System
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
T
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
MAB1-UP
PAB1-UP
EAG1-UP
GNG1-UP
SBN1-UP
HKT1-UP
RAW1-UP
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
Harness And Wire Symbols
Wire, Cable, or Harness
Assembly Identification
Pin
A
Circuit Number
Identification
Wire Gauge
Plug
2
Ground Connection
1
2
Typical representation of a Deutsch
connector. The plug contains all
sockets and the receptacle contains
all pins.
1
2
2
3
4
5
6
7
8
Resistor, Sender and Solenoid Specifications
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Part No.
kk
kk
jj
jj
ii
ii
hh
hh
gg
gg
ff
ff
ee
ee
dd
dd
cc
cc
102-8016
Resistor:
111-9916
Solenoid:
112-0090
Solenoid:
121-1491
Solenoid:
Component Description
Resistance (Ohms)¹
Backup
Power Shift Control
Stem 1 (A)
Stem 1 (B)
Stem 2 (A)
Stem 2 (B)
Stem 3 (A)
Stem 3 (B)
Relief 1
Relief 2
Hydraulic Lock
Swing Brake
Travel Speed
Travel Straight
Thumb Close (ATCH)
Thumb Open (ATCH)
47 ± 2
11
Failure mode not identifiable.
12
Bad device or component.
13
Out of calibration.
14
Parameter failures.
bb
bb
152-8346
Solenoid:
15
Parameter failures.
16
Parameter not available.
aa
aa
163-6700
Sender:
Fuel Level
17
Module not responding.
z
z
18
Sensor supply fault.
171-0188
Solenoid:
Flow Limit
19
Condition not met.
y
y
20
Parameter failures.
x
x
w
w
v
v
u
u
t
t
s
s
r
r
q
q
p
p
o
o
n
n
Event Codes
Engine/Pump Control
Event
Code
Condition
17
Coolant Overheat
43
Battery Voltage Too Low
50
Battery Voltage Too High
59
Low Coolant Level
95
Fuel Filter is Clogged
100
Engine Oil Pressure is Low
119
Fuel Level is Low
171
Engine Oil Level is Low
179
Abnormal Battery Charge
232
Water Separator Draining Demand
235
Hydraulic Oil Level is Low
236
Hydraulic Oil Filter is Clogged
237
Overload Warning
272
Air Filter is Clogged
600
Hydraulic Oil Overheat
862
Special Filter is Clogged
863
Automatic Greasing Failure
Related Electrical Service Manuals
Title
Form Number
Alternator:
212-8561
SENR2143
Electric Starting Motor:
125-2988
REG00843
Engine/Pump Control:
RENR3814
Tool/Valve Control:
RENR3823
CONN 1
CONN 2 ET CONN
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
CONN 34
CONN 35
CONN 36
Machine
Location
D-12
J-11
G-9
G-9
G-8
G-8
G-8
G-7
G-7
E-7
C-6
D-6
J-6
G-5
F-5
F-4
F-4
F-3
H-3
H-3
B-3
B-3
A-3
A-3
C-2
C-2
E-2
F-2
H-2
H-2
H-2
J-2
J-2
J-2
G-1
A-5
15-Z, 15-H
13-II, 13-K
13-II, 13-I
13-II, 13-I
13-II, 13-I
13-HH, 13-I
13-HH, 13-I
13-HH, 13-I
13-HH, 13-I
13-GG, 13-J
9-V, 9-H
17-FF, 17-J
16-II, 16-G
17-HH, 17-G
15-FF, 15-J
15-FF, 15-J
15-FF, 15-J
15-FF, 15-J
18-II, 18-H
16-FF, 16-G
17-W, 17-H
17-W, 17-H
20-W, 20-H
20-W, 20-H
18-CC, 18-I
18-CC, 18-L
19-EE, 19-I
16-EE, 16-I
16-FF, 16-G
16-FF, 16-G
16-FF, 16-G
16-II, 16-G
16-II, 16-G
16-II, 16-G
18-FF, 18-J
14-Y, 14-K
Typical representation of a Sure-Seal
connector. The plug and receptacle
contain both pins and sockets.
Printed in U.S.A.
Abnormal rate of change.
Schematic
Location
200-BK-14
Pin or Socket Number
Abnormal update.
Connector Number
105-9344
Receptacle
Single Wire
Connector
9
Connector Location
AA
1
325-PK-14
10
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Fuse
Wire Color
Socket
Component
Part Number
© 2006 Caterpillar
All Rights Reserved
1
m
m
l
l
k
k
j
j
i
h
i
h
g
g
f
f
e
e
d
d
c
c
b
b
a
a
1
2
3
4
5
6
7
8
Circuit Breaker
Symbol
Flow
Symbol
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Machine Harness Connector And Component Locations
4I-5394
Sender:
11.7 ± 1.2
19.5 ± 2
32.0 ± 3.2
Quick Coupler (ATCH)
32.6 ± 1.6
Empty: 83.5 ± 1.5
Midpoint: 33.8 ± 2.0
Full: 8.0 +1.0 or -0.5
11.5 ± 0.5
20824-25451 @ 0°C (32°F)
6134-7496 @ 25°C (77°F)
3989-4875 @ 35°C (95°F)
2224-2718 @ 50°C (122°F)
973-1189 @ 75° (167°F)
475-522 @ 100°C (212°F)
221-269 @ 125°C (257°F)
Hydraulic Oil Temperature
¹ At room temperature unless otherwise noted.
Off Machine Switch Specification
Part No.
154-0498
167-3466
Function
Air Cleaner
Travel Left Pressure
Travel Right Pressure
Medium Line Pressure (ATCH)
Hammer Pressure (ATCH)
Aux. Hydraulic Pressure (ATCH)
Straight Travel Pressure (ATCH)
Joystick Pressure
Actuate
Deactuate
635 ± 58 mm H2O
490 ± 49 kPa
(71.07 ± 7.11 psi)
Contact Position
Normally Open
290 kPa MIN
(42.06 psi)
Normally Open
30 Page
Component Identifiers (CID¹)
Module Identifier (MID²)
Engine/Pump Controller
(MID No. 069)
Wire
Color
RENR7090-02
Wire Description
Wire
Number
A
B
C
T714-BU-18
T716-PK-18
T713-GN-18
T715-WH-18
308-YL
308-YL
308-YL
2
4
1
3
A
B
C
C987-RD-14
308-YL
151-GN
172-RD-18
L19
L18
L39
L18
L39
L18
L39
MOTOR
AA
FF (NOTE C)
RD-00
RD-00
235-BK-18
235-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK
200-BK
200-BK-18
200-BK-14
200-BK-14
150-OR-18
780-PU-18
7
9
8
11
A769-GY-18
E
L17
K849-YL-18
T714-BU-18
T716-PK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
235-BK-18
L16
12
201-BK-18
169-PK-18
103-RD
893-GN-18
892-BR-18
607-PK
C538-OR-18
C537-GN-18
152-BU
535-BU
200-BK
A581-GN
A582-PU
A580-BR
A579-OR
A579-OR
A580-BR
A582-PU
A581-GN
A584-BU-18
506-PU-18
118-GY
200-BK
410-WH-18
235-BK-18
403-GN-18
200-BK-18
129-BU
200-BK
530-OR-18
590-GY-18
A586-OR-18
501-GN-18
501-GN-18
A586-OR-18
590-GY-18
530-OR-18
646-RD-18
645-RD-18
M734-BR-18
M742-PU-18
113-OR-18
M741-GY-18
H467-WH-18
H466-BU-18
H465-GN-18
200-BK-18
1
2
Y
CONN 11
L37
M737-WH-18
M738-OR-18
M739-YL-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
780-PU-18
200-BK-18
487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
780-PU-18
200-BK-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK
235-BK
235-BK
235-BK-18
235-BK-18
495-GN-18
325-PK-18
321-BR-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
780-PU-18
200-BK-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK
235-BK
235-BK-18
235-BK-18
235-BK-18
235-BK-18
487-OR-18
491-PK-18
496-WH-18
L15
L15
L15
308-YL
308-YL
308-YL
235-BK-18
235-BK-18
K866-WH-18
K865-PU-18
K875-BU-18
K870-GN-18
K870-GN-18
K870-GN-18
K870-GN-18
308-YL
M906-BU-18
K874-BR-18
K864-PK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
WH
BK
PUMP DISCHARGE PUMP DISCHARGE
PRESS. SENSOR1 PRESS. SENSOR2
157-3182
157-3182
10
9
8
7
HYD OIL
FILTER SW
173-3518
B
ATCH LOWER
WIPER SW
163-6718
ATCH LOWER
WASHER SW
163-6719
L3
893-GN-18
892-BR-18
607-PK-18
JJ
L
JJ
L
615-YL
200-BK
ATCH CAB
GUARD LAMP
183-1035
(NOTE A)
F
A/C PHOTO
SENSOR
167-7083
Y/G
F
Y/W
152-BU
F
F
ATCH UNDER
WINDOW LIMIT SW
129-6466
535-BU
F
MOTOR
A579-OR
A580-BR
A581-GN
A582-PU
200-BK
XX
L43
WW
150-OR
780-PU
150-OR-18
780-PU-18
WIPER
MOTOR
189-3424
WW
E
ATCH QUICK
COUPLER SW
7N-2353
CONN 27
ABBREV
WASH
ALARM CANCEL IND
AEC MODE IND
GND
F
129-BU
200-BK
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
F
F
+ SERVICE
METER
6T-7337
F
SYMBOL
DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
CIGAR
LIGHTER
9W-0335
CIRCUIT CONNECTED
D
CIRCUIT NOT CONNECTED
ACTION ALARM
132-1829
WIPER CONT
155-7042
COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
F
F
A/C SW PANEL
157-3210
ATCH
HEATER SW PANEL
176-2005
RD-18
WH-18
ATCH
CAB LAMP
167-3441
MONITOR
157-3198
+B
GND
ACC
+12V
CDL +
CDL LIGHT
1
2
3
4
5
6
7
8
103-RD-18
201-BK-18
169-PK-18
F
615-YL
200-BK
ATCH CAB
GUARD LAMP
183-1035
(NOTE A)
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
SWITCH PANEL
163-6701
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH
TRAVEL ALARM
3E-7738
SS
T°
HYD OIL
TEMP SENDER
4I-5394
HYD OIL
LEVEL SW
213-0677
6
FUEL LEVEL
SENSOR
163-6700
495-GN-18
321-BR-18
487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK
780-PU-18
200-BK-18
325-PK-18
325-PK-18
200-BK
200-BK
200-BK
200-BK-10
200-BK
200-BK
616-BU
780-PU-18
322-GY
607-PK
168-RD-10
616-BU
200-BK
322-GY
200-BK
607-PK
200-BK
200-BK-10
325-PK-18
168-RD-10
L1
CONN 21
V
616-BU
616-BU
200-BK
200-BK
616-BU
200-BK
1
2
CONN 26
B
M
322-GY
322-GY
200-BK
200-BK
1
2
CONN 25
322-GY
200-BK
607-PK
200-BK
5
M
HORN
7Y-3919
HORN
7Y-3920
B
CHASSIS
LAMP
153-2523
G-5
G-5
G-9
J-2
H-2
F-5
G-1
F-1
J-6
D-5
F-1
C-2
C-2
C-2
C-2
D-7
J-6
E-12
B-3
A-3
A-3
C-6
G-7
F-1
F-1
F-1
E-2
E-2
F-3
H-3
C
(NOTE F)
(NOTE K)
(NOTE D)
(NOTE L)
(NOTE G)
(NOTE A)
(NOTE H)
(NOTE H)
204-1685
170-6929
163-6775
163-6752
163-6751
204-1925
170-6929
170-9331
B-12
J-12
J-12
G-8
G-8
B-12 (NOTE C)
J-12 (NOTE C)
J-12 (NOTE C)
WIRE AS.
KK
LL
MM
NN
PP
RR
SS
TT
VALVE CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.
CONN 22
238-1498
251-0277
259-4870
170-6959
197-4279
163-6787
170-6828
163-6810
167-3457
227-7221
167-3456
163-6750
116-0227
4I-5396
140-0923
213-0902
167-3473
213-0715
204-1686
116-0096
116-0098
183-0998
183-1061
170-9295
204-1953
204-1954
204-1919
204-1920
204-1923
238-1497
CABLE AS.
AA
BB
CC
DD
EE
FF
GG
HH
ENGINE PUMP CONTROL CIRCUIT.
L23
224-2858
163-6755
163-6757
111-4829
213-0873
224-2859
132-1827
170-9478
G-8
G-8
G-8
G-8
H-11
H-11
A-5
H-11
B
THIS SCHEMATIC IS FOR THE 32 0C TIER2 (OSJ) EXCAVATOR.
224-2910 HE05
COMPONENTS ARE SHOWN INSTAL LED ON A FULLY
OPERABLE MACHINE WITH THE KEY ON AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
DIODE
197-4385
WIRE PAIRS OF 892-BR & 893-G N MUST BE
TWISTED AT LEAST 1 TURN PER 25mm.
325-PK-18
NOTE B: NOT USED ON THIS VEHICLE.
NOTE C: USE WITH COLD WEATHER.
168-RD-18
168-RD-18
168-RD-10
323-WH-10
329-YL-18
329-YL-18
168-RD-18
168-RD-18
329-YL-18
W
200-BK-18
X
CONN 24
365-YL-18
L976-GN-18
1
2
V
2
1
200-BK-10
323-WH-10
V
CONN 23
V
ATCH RELIEF 1
SOL
112-0090
(NOTE K)
NOTE A: USE WITH CAB GUARD LAMP.
L976-GN-18
L976-GN-18
S
1
2
M
P (NOTE F)
R
WIRE GROUP COLOR DESCRIPTIONS
-
+
ATCH
REFUELING PUMP
123-3929
X
X
ATCH
REFUELING
STOP SW(NC)
9X-4184
3
W
NOTE D: USE WITH 12V 7A X 2 CONVERTER.
NOTE E: NOT USE WITH HEATER UNIT.
NOTE F: USE WITH SHORT BOOM.
NOTE G: USE WITH CONFIG.3.
NOTE H: USE WITH CONFIG.15.
V
4
ATCH
BOOM LAMP
153-2521
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
V
ATCH SQUEEZE
PRESS. SENSOR
157-3182
(NOTE K)
ATCH
REFUELING SW
5C-6108
LOC
V
K864-PK-18
K870-GN-18
ATCH RELIEF
CHECK 1 SOL
215-4890
(NOTE K)
ATCH
BOOM LAMP
153-2521
616-BU
200-BK
322-GY
200-BK
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
JJ
UU
VV
WW
XX
YY
ZZ
N
P (NOTE F)
R
L2
B
B
N
B
616-BU
200-BK
365-YL-18
L976-GN-18
ATCH 1WAY/2WAY
CONT SOL
215-4890
(NOTE K)
PART NO.
HARNESS AS.
168-RD-18
ATCH RELIEF 2
SOL
112-0090
(NOTE K)
ATCH WIRE, CABLE,
COMPONENT
CIRCUIT GROUPING
DESIGNATION
L2
168-RD-18
L976-GN-18
ATCH RELIEF
CHECK 2 SOL
215-4890
(NOTE K)
YL-18
BK-18
BR-18
ATCH QUICK
POWER SHIFT
COUPLER SOL CONT SOL
111-9916
152-8346
BK
YL
ATCH STEM 1
CONT SOL (A)
111-9916
(NOTE K)
BK
RD
ATCH STEM 1
CONT SOL (B)
111-9916
(NOTE K)
YL-18
BK-18
BR-18
ATCH STEM 2
CONT SOL (A)
111-9916
(NOTE K)
YL-18
BK-18
BR-18
ATCH STEM 2
CONT SOL (B)
111-9916
(NOTE K)
ATCH
CAB LAMP
167-3441
H
W. CCW
W. CW
WIPER CUT
INT (6)
WA+
ACC
WASH
LOW
INT (3)
GND
RISE. S
STOP
REV
F
325-PK-18
365-YL-18
ATCH HAMMER
PRESS. SW
167-3466
(NOTE H)
ATCH STEM 3
CONT SOL (A)
111-9916
(NOTE K)
H
RD-18
WH-18
C538-OR-18
C537-GN-18
A586-OR-18
590-GY-18
M734-BR-18
M742-PU-18
M741-GY-18
113-OR-18
H467-WH-18
646-RD-18
645-RD-18
C538-OR-18
C537-GN-18
607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
578-BU
535-BU-18
F
L17
S
1
2
S
A
B
C
1
2
S
K874-BR-18
235-BK-18
308-YL
235-BK-18
M906-BU-18
K866-WH-18
235-BK-18
K865-PU-18
K870-GN-18
S
S
1
2
CONN 36
B
1
2
1
2
K875-BU-18
235-BK-18
321-BR-18
235-BK-18
B
1
2
B
2
1
1
2
1
2
B
325-PK-18
235-BK-18
495-GN-18
496-WH-18
235-BK-18
491-PK-18
235-BK-18
235-BK-18
487-OR-18
B
B
A
B
C
A
B
C
B
1
2
1
2
B
147-PU
235-BK-18
T967-YL-18
147-PU
235-BK-18
K904-GN-18
A768-BU-18
A769-GY-18
780-PU-18
200-BK-18
K856-PU-18
K868-BR-18
1
2
1
2
1
2
S
+B
GROUND
SIGNAL
1
2
ATCH STEM 3
CONT SOL (B)
111-9916
(NOTE K)
ENG SPEED
PICKUP
196-7973
11
K860-BU-18
K868-BR-18
K857-WH-18
K868-BR-18
K861-GN-18
K868-BR-18
1
2
1
2
1
2
1
2
K858-YL-18
K869-BU-18
K862-GY-18
K869-BU-18
K849-YL-18
235-BK-18
T716-PK-18
200-BK-18
T714-BU-18
200-BK-18
1
2
1
2
ATCH THUMB
CLOSE SOL
121-1491
(NOTE H)
B
788-YL-18
A762-PU-18
S
JJ
L
615-YL
200-BK
F
403-GN-18
200-BK-18
L4
JJ
L
CONN 28
530-OR-18
H465-GN-18
H466-BU-18
200-BK-18
L5
K856-PU-18
K857-WH-18
K858-YL-18
K860-BU-18
K861-GN-18
K862-GY-18
K868-BR-18
K869-BU-18
L15
325-PK-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
200-BK-18
S
S
F
IDENT
L1
L1
ATCH
FLOW LIMIT
SOL
171-0188
(NOTE L)
S
F
A584-BU-18
1
2
3
4
5
6
7
8
501-GN-18
CAB
B
A
B
C
M737-WH-18
M738-OR-18
M739-YL-18
M739-YL-18
M739-YL-18
M739-YL-18
L16
GROUND
SIGNAL
6
5
4
3
1
7
2
8
ATCH THUMB
OPEN SOL
121-1491
(NOTE H)
C OFF
S ON
B ST
615-YL
200-BK
A579-OR
A580-BR
A584-BU-18
A586-OR-18
506-PU-18
118-GY
530-OR-18
501-GN-18
590-GY-18
200-BK
200-BK
200-BK
200-BK-18
200-BK
200-BK
200-BK-18
200-BK
200-BK-18
200-BK
200-BK-14
200-BK-14
200-BK
200-BK-18
201-BK-18
235-BK-18
169-PK-18
103-RD
893-GN-18
892-BR-18
607-PK
152-BU
535-BU
A584-BU-18
506-PU-18
118-GY
410-WH-18
403-GN-18
129-BU
646-RD-18
645-RD-18
M734-BR-18
M742-PU-18
113-OR-18
M741-GY-18
H467-WH-18
H466-BU-18
H465-GN-18
C538-OR-18
C537-GN-18
325-PK-18
M737-WH-18
M739-YL-18
K858-YL-18
K862-GY-18
K857-WH-18
K861-GN-18
K856-PU-18
K860-BU-18
K869-BU-18
K869-BU-18
K869-BU-18
K869-BU-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18
200-BK
200-BK
615-YL
615-YL
A584-BU-18
200-BK-18
F
ATCH SEAT
HEATER SW
163-6721
L2
Y
L16
+B
GROUND
SIGNAL
KEY
DECEL
ACCEL
F/B
+B
ESS
GND
GND
CHASSIS
R
326-RD
307-OR
105-RD
CONN 35
410-WH-18
235-BK-18
C
O
N
N
1
8
607-PK-18
607-PK-18
A537-PK-18
123-WH-18
200-BK-18
200-BK-18
147-PU
200-BK-18
200-BK-18
607-PK-18
607-PK-18
L973-GN
L17
+B
GROUND
SIGNAL
ENG
308-YL
L#
SS
B
G
OPERATOR STATION
B
A
1
2
3
4
BACKUP
EPR VALVE SW
163-6710
235-BK-18
G
KEY SW
9G-7641
E
L43
F
ATCH FINE
SWING CONT SW
163-6722
L17
S
THROTTLE
POS SW
106-0107
COM
S1
S2
S3
S4
1
2
3
4
5
6
BACKUP
GOV SW
163-6711
A768-BU-18
W. INT (6)
W. INT (3)
TRAVEL MODE SW
AEC MODE SW
ALARM CANCEL SW
+B
TRAVEL MODE IND 1
TRAVEL MODE IND 2
ATCH
CONVERTER
205-4285
L23
UU
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
M736-BU-18
169-PK-18
K907-BU-18
A770-PK-18
L969-WH-18
235-BK-18
L968-OR-18
F774-WH-18
F773-OR-18
K906-GN-18
A768-BU-18
235-BK-18
A769-GY-18
308-YL
326-RD
307-OR
105-RD
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18
200-BK-18
607-PK
L972-BU-18
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
A537-PK-18
5
IND UNIT
163-6702
L. CHASSIS
GND
CAB
(NOTE B)
(NOTE B)
(NOTE B)
L2
UU
E
K906-GN-18
W. LOW
(NOTE B)
L23
UU
1
2
3
4
5
6
GILDING TERMINAL
B
877-YL-4
ENG GOV
ACTUATOR
157-3177
200-BK-18
200-BK-6
200-BK
AIR HEATER
168-5057
235-BK-18
C468-BU-18
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
F774-WH-18
F773-OR-18
607-PK
M736-BU-18
169-PK-18
200-BK-18
235-BK-18
K906-GN-18
A768-BU-18
A769-GY-18
105-RD
A537-PK-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
308-YL
A770-PK-18
307-OR
1
2
1
2
2
1
L42
L968-OR-18
F
L3
L31
B
2
1
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
L39
L35
L20
T713-GN-18
L10
998-BR-18
F889-WH-18
780-PU-18
150-OR-18
308-YL
308-YL
2
1
308-YL
308-YL
1
2
3
4
5
6
7
8
9
10
11
12
4
6
365-YL-18
ENG OIL
LEVEL SW
213-0677
E472-GN-18
235-BK-18
E473-GY-18
235-BK-18
K843-GN-18
K847-PU-18
WINDOW LIMIT SW
117-6306
F
L2
M738-OR-18
M739-YL-18
2
168-RD-18
GROUND STRAP
132-1806
ATCH JOYSTICK
177-7711
(NOTE K)
+12V
GND
PWM+
COMMON
SWITCH 1
SWITCH 2
ATCH
ANTENNA
167-3492
L37
405-GY-18
ONE TOUCH
LOW IDLE SW
128-2134
E
235-BK-18
L972-BU-18
235-BK-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18
ENG OIL SW
5I-8005
1
2
E
168-RD-18
B
E
A537-PK-18
200-BK-18
F773-OR-18
F774-WH-18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
3
7
8
4
5
6
TO RADIO
F
L23
(NOTE B)
C
O
N
N
3
1
200-BK-18
L16
304-WH-8
101-RD-4
3
10
12
E
L. CHASSIS
L. BOOM
ATCH
12V 7A
SOCKET
121-0987
(NOTE D)
L37
B
S
235-BK-18
1 E
1
3
L7
E472-GN-18
E475-PK-18
K868-BR-18
K869-BU-18
K870-GN-18
E473-GY-18
E476-PU-18
K850-BR-18
K856-PU-18
K861-GN-18
E474-OR-18
K865-PU-18
K851-BU-18
K
ATCH
12V 7A
SOCKET
121-0987
F
L2
Y
H
ATCH SEAT WITH
SEAT HEATER
164-0505
F
F
F
L23
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
A718-PU-18
492-GY-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
E554-PK-18
304-WH-8
101-RD-4
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
877-YL-4
788-YL-18
A762-PU-18
200-BK
200-BK
200-BK-18
200-BK-6
235-BK-18
CONSOLE(RH)
K
L2
1
2
E554-PK-18
200-BK-18
B
MTRBAT
K
892-BR-18
893-GN-18
K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18
130-RD-14
130-RD-14
130-RD-14
130-RD-14
151-GN
E472-GN-18
E473-GY-18
E474-OR-18
K843-GN-18
K844-GY-18
K847-PU-18
K848-WH-18
E475-PK-18
E476-PU-18
235-BK-14
235-BK-14
235-BK-14
235-BK-14
308-YL
308-YL
308-YL
K856-PU-18
K857-WH-18
K858-YL-18
K860-BU-18
K861-GN-18
K862-GY-18
K868-BR-18
K869-BU-18
K870-GN-18
K864-PK-18
K865-PU-18
K866-WH-18
K874-BR-18
K875-BU-18
M906-BU-18
L24
200-BK
A718-PU-18
492-GY-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
E554-PK-18
304-WH-8
101-RD-4
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
877-YL-4
788-YL-18
A762-PU-18
235-BK-18
235-BK-18
200-BK
200-BK
200-BK
235-BK
200-BK-10
616-BU
322-GY
607-PK
495-GN-18
321-BR-18
487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
780-PU-18
168-RD-10
B
1
2
G
509-WH-18
508-BU-18
200-BK
512-GN-18
511-BR-18
113-OR-18
200-BK-18
509-WH-18
512-GN-18
607-PK
103-RD
508-PU-18
511-BR-18
C566-PK-18
C560-OR-18
135-BU-14
210-BK-14
PRV RET
12V POWER SUPPLY
PUMP2 NEG CONT PRESS. SENSOR
LEFT FOOT PEDAL
PUMP1 NFC REDUCE PRV
PUMP2 NFC REDUCE PRV
C569-YL-14
229-BK-14
F
403-GN-18
A718-PU-18
492-GY-18
235-BK-18
200-BK-18
200-BK-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
200-BK-6
200-BK-18
200-BK-18
E554-PK-18
304-WH-8
101-RD-4
235-BK-18
235-BK-18
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
200-BK-18
877-YL-4
788-YL-18
A762-PU-18
2
E
L969-WH-18
M736-BU-18
200-BK-14
200-BK
200-BK
200-BK-18
200-BK
200-BK
403-GN-18
410-WH-18
506-PU-18
578-BU
535-BU
152-BU
129-BU
645-RD-18
892-BR-18
893-GN-18
103-RD
235-BK-18
200-BK-18
200-BK
200-BK
200-BK-14
200-BK
201-BK-18
1
2
3
4
5
6
PUMP1 NEG CONT PRESS. SENSOR
RIGHT JOYSTICK THUMBWHEEL
RIGHT FOOT PEDAL
PRV RET
PRV RET
PRV RET
PRV RET
PRV RET
ATT STEM 2 STATUS
ATT STEM 1 EXTEND PRV
ATT STEM 2 RETRACT PRV
ATT STEM 4 EXTEND PRV
SEPARATE LOAD PRESS. SENSOR
LEFT JOYSTICK THUMBWHEEL
VARIABLE RELIEF 2 PRV
ATT STEM 3 STATUS
ATT STEM 2 EXTEND PRV
ATT STEM 3 RETRACT PRV
K857-WH-18
K862-GY-18
M906-BU-18
K864-PK-18
K849-YL-18
K852-GN-18
K860-BU-18
K858-YL-18
K866-WH-18
K874-BR-18
K875-BU-18
151-GN
892-BR-18
893-GN-18
K844-GY-18
K848-WH-18
308-YL
K843-GN-18
K847-PU-18
130-RD-14
235-BK-14
K849-YL-18
130-RD-14
235-BK-14
L25
200-BK-6
200-BK-18
200-BK-18
ATCH
STRAIGHT TRAVEL
PRESS. SW
167-3466
607-PK
200-BK-18
K907-BU-18
A770-PK-18
1
2
B
L6
L5
L2
L B
ALT P
RE
309-GY-18
K776-GN-18
109-RD-6
A/C CLUTCH
SOL
176-1895
(NOTE E)
STARTER
MOTOR
125-2988
F
F
T°
ALTERNATOR
212-8561
(50A)
L7
L6
L4
235-BK-18
492-GY-18
235-BK-18
1
2
E
169-PK-18
169-PK-18
XX
L23
L41
ATCH
AUX HYD
PRESS. SW
167-3466
A
H473-BR-18
235-BK-18
E
169-PK-18
200-BK-10
168-RD-10
COOLANT TEMP
SENDER
5I-7578
L32
L33
B
L7
F
L2
L41
235-BK-18
1
2
CONN 33
S
L3
YY
L23
L41
L41
C
E
SECONDARY
SHUTDOWN SW
4D-1836
F
L23
L24
L25
L38
L31
L32
L33
L41
L25
L24
A718-PU-18
200-BK-18
(NOTE B)
E
E
ATCH
HAMMER
PRESS. SW
167-3466 (NOTE J)
A
K852-GN-18
235-BK-18
1
2
3
4
5
6
CONN 30
A
OPERATOR STATION
L38
1
2
T°
L8
CONN 17
CAB
S
L38
L12
A
1
2
E
E472-GN-18
235-BK-18
E476-PU-18
ZZ
ZZ
200-BK
201-BK-18
A584-BU-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
607-PK-18
607-PK
607-PK
200-BK-14
103-RD
607-PK
615-YL
615-YL
607-PK
103-RD
103-RD
103-RD
103-RD
103-RD
200-BK-14
113-OR-18
113-OR-18
113-OR-18
113-OR-18
K871-WH
K872-OR
K879-GN
129-BU
307-OR
310-PU
586-BR
147-PU
A537-PK-18
578-BU
152-BU
575-YL-18
576-PK-18
123-WH-18
646-RD-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
410-WH-18
506-PU-18
118-GY
169-PK-18
893-GN-18
892-BR-18
200-BK-14
535-BU
535-BU
535-BU
535-BU
135-BU-14
210-BK-14
C569-YL-14
229-BK-14
L973-GN
235-BK-18
H473-BR-18
K851-BU-18
K852-GN-18
G976-BU-18
430-BU-18
892-BR-18
893-GN-18
K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18
1
2
3
4
5
6
1
2
3
4
5
6
CONN 10
L3
OPTION PWM SENSOR (1)
VARIABLE RELIEF 1 PRV
ATT STEM 1 STATUS
ATT STEM 4 STATUS
SEPARATE VALVE PRV
ATT STEM 1 RETRACT PRV
ATT STEM 3 EXTEND PRV
ATT STEM 4 RETRACT PRV
1WAY/2WAY CHANGE SOL
VARIABLE RELIEF 1 CHECK SOL
VARIABLE RELIEF 2 CHECK SOL
L25
UU
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
HYD LOCK CANCEL SW
MASK ENABLE
SW RET
OPTION SW (2)
OPTION SW (1)
CAT LINK RS-232 GND
SWITCH RET
OPTION SW (4)
OPTION SW (3)
CAT LINK +
RS-232 RX
RS-232 TX
SENSOR RET
ATCH TOOL SW (3)
ATCH TOOL SW (4)
LEFT JOYSTICK SW (1)
LEFT JOYSTICK SW (2)
KEY SW
ATCH TOOL SW (1)
ATCH TOOL SW (2)
RIGHT JOYSTICK SW (1)
RIGHT JOYSTICK SW (2)
+B
GND
S
ATCH VALVE CONT
157-3200
(NOTE K)
B
AIH COOLANT
TEMP SENSOR
196-7975
200-BK
200-BK
200-BK
200-BK
200-BK-18
A584-BU-18
200-BK
615-YL
615-YL
615-YL
615-YL
CONN 12
CONN 1
M740-PK-18
235-BK-18
L6
L5
CONN 10
B
L23
L24
L25
L38
ATCH
FINE SWING
SOL
116-3526
TRAVEL STRAIGHT
SOL
121-1491
B
1
2
L8
A
F
200-BK
200-BK
103-RD-18
113-OR-18
1
2
ZZ
F
200-BK
L973-GN-18
200-BK-18
A584-BU-18
103-RD
615-YL
508-PU-18
509-WH-18
511-BR-18
512-GN-18
200-BK-14
200-BK-14
200-BK
200-BK
200-BK-18
509-WH-18
512-GN-18
508-PU-18
511-BR-18
200-BK
1
2
A
124-GN-14
200-BK-14
175-RD-14
E554-PK-18
607-PK
200-BK-14
CONN 16
L17
L973-GN-18
200-BK-18
U
K849-YL-18
L24
B
S
CHASSIS
U
F
ATCH SPEAKER (R)
7Y-5505
F
511-BR-18
512-GN-18
1
2
3
5
6
7
8
10
4
9
L26
B
K849-YL-18
K849-YL-18
+B
GND
L31
L32
L33
L29
UU
1
2
3
4
5
6
A
A
CONN 15
DOME LAMP
176-1986
CONN 10
K849-YL-18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
L41
Z
235-BK-14
235-BK-18
235-BK-18
235-BK-18
235-BK-18
K843-GN-18
K844-GY-18
K847-PU-18
K848-WH-18
E472-GN-18
E473-GY-18
E474-OR-18
E475-PK-18
E476-PU-18
130-RD-14
151-GN
308-YL
L21
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14
200-BK-18
235-BK
200-BK-18
200-BK
200-BK
200-BK
235-BK
200-BK-10
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14
200-BK-18
235-BK-18
L23
A588-GN
200-BK-18
HYD LOCK
SOL
121-1491
B
1
2
L32
K906-GN-18
235-BK-18
SWING
BRAKE SOL
121-1491
B
1
2
H474-GN-18
C468-BU-18
405-GY-18
487-OR-18
892-BR-18
K849-YL-18
K849-YL-18
K849-YL-18
K849-YL-18
H476-WH-18
H475-BU-18
412-BU-18
496-WH-18
893-GN-18
K850-BR-18
A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18
308-YL
235-BK
235-BK
235-BK
235-BK
780-PU-18
M740-PK-18
763-BU-18
M737-WH-18
M738-OR-18
788-YL-18
321-BR-18
M739-YL-18
A762-PU-18
492-GY-18
495-GN-18
403-GN-18
A761-PU-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
C468-BU-18
405-GY-18
487-OR-18
K851-BU-18
K851-BU-18
K851-BU-18
K849-YL-18
K850-BR-18
K852-GN-18
K852-GN-18
K852-GN-18
K852-GN-18
L973-GN-18
893-GN-18
892-BR-18
K907-BU-18
L969-WH-18
H466-BU-18
H467-WH-18
L968-OR-18
410-WH-18
H465-GN-18
G976-BU-18
M736-BU-18
M736-BU-18
L975-PK-18
K852-GN-18
K851-BU-18
K849-YL-18
A755-PK-18
A756-BU-18
L972-BU-18
M742-PU-18
A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18
308-YL
H476-WH-18
H475-BU-18
H474-GN-18
184-RD
184-RD
184-RD
184-RD
430-BU-18
412-BU-18
H473-BR-18
893-GN-18
892-BR-18
L31
L33
L36
L25
L23
L22
UU
A
A
CONN 19
1
2
3
4
5
6
E472-GN-18
235-BK-18
E475-PK-18
A582-PU
A581-GN
FUEL SECONDARY FILTER PLUGGED
SPECIAL FILTER PLUGGED
TRAVEL STRAIGHT PRESS SW
ATCH STEM3 SWING CANCEL
ATCH STEM4 SWING CANCEL
WATER SEPARATOR LEVEL SW
AIR CLEANER PLUGGED
FUEL PRIMARY FILTER PLUGGED
TRAVEL RIGHT PRESS SW
ENG OIL LEVEL SW
ENG OIL PRESS SW
CAPSULE FILTER PLUGGED
CAT DATA LINK (-)
ATCH STEM1 SWING CANCEL
JOYSTICK PRESS SW
TRAVEL LEFT PRESS SW
COOLANT LEVEL SW
HYD OIL LEVEL SW
CAT DATA LINK (+)
OVER LOAD ALARM CANCEL SW
CREEPER TRAVEL FUNCTION SW
ATCH STEM2 SWING CANCEL
THROTTLE POSITION 3
THROTTLE POSITION 4
TRAVEL MODE SW
TRAVEL ALARM CANCEL SW
KEY SW ON
A755-PK-18
A756-BU-18
L972-BU-18
M742-PU-18
184-RD
235-BK
L975-PK-18
184-RD
235-BK
M736-BU-18
M736-BU-18
T967-YL-18
491-PK-18
403-GN-18
A761-PU-18
K904-GN-18
492-GY-18
495-GN-18
410-WH-18
H465-GN-18
A762-PU-18
780-PU-18
L968-OR-18
M739-YL-18
321-BR-18
H466-BU-18
H467-WH-18
788-YL-18
K907-BU-18
L973-GN-18
L969-WH-18
M737-WH-18
M738-OR-18
M740-PK-18
763-BU-18
K849-YL-18
L38
L27
L973-GN-18
K906-GN-18
A588-GN
763-BU-18
M740-PK-18
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
235-BK-14
235-BK-18
235-BK-18
235-BK-18
235-BK
235-BK-18
235-BK-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
235-BK-18
200-BK
788-YL-18
A762-PU-18
492-GY-18
A761-PU-18
C468-BU-18
405-GY-18
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
K776-GN-18
A718-PU-18
309-GY-18
F774-WH-18
F773-OR-18
E554-PK-18
308-YL
M736-BU-18
M737-WH-18
M738-OR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
487-OR-18
321-BR-18
616-BU
322-GY
607-PK
A768-BU-18
A769-GY-18
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
780-PU-18
780-PU-18
780-PU-18
780-PU-18
168-RD-10
L26
780-PU-18
321-BR-18
235-BK
M740-PK-18
763-BU-18
M737-WH-18
M738-OR-18
788-YL-18
M739-YL-18
A762-PU-18
492-GY-18
495-GN-18
A761-PU-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
C468-BU-18
405-GY-18
487-OR-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
147-PU
147-PU
235-BK-18
235-BK-18
235-BK-14
K906-GN-18
A588-GN
200-BK
235-BK-18
235-BK-18
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
K776-GN-18
A718-PU-18
309-GY-18
616-BU
322-GY
607-PK
A768-BU-18
A769-GY-18
F774-WH-18
F773-OR-18
E554-PK-18
168-RD-10
780-PU-18
L973-GN-18
M736-BU-18
308-YL
308-YL
308-YL
308-YL
308-YL
308-YL
M736-BU-18
M736-BU-18
L973-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
412-BU-18
430-BU-18
L975-PK-18
184-RD
H474-GN-18
H475-BU-18
H476-WH-18
K851-BU-18
K849-YL-18
K852-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
G976-BU-18
H473-BR-18
L21
D
30 Page
RENR7090-02
763-BU-18
235-BK-18
TRAVEL SPEED
SOL
121-1491
B
1
2
R
B
R/L
G
BR
B
A/C UNIT
161-3779
CAB
ATCH SPEAKER (L)
7Y-5505
F
508-PU-18
509-WH-18
Z
L23
L9
C
O
N
N
YY
2
0
A
K849-YL-18
235-BK-18
E
T715-WH-18
PLUG AS.
186-4574
ATCH
MEDIUM LINE
PRESS. SW
167-3466
A
CONN 34
(NOTE B)
CONN 29
1
2
235-BK-18
L42
L27
L36
NEUTRAL START
LIMIT SW
163-6785
RD-18
WH-18
BK-18
L12
103-RD
200-BK
L29
L32
L9
L6
ENG/PUMP CONT
157-3165
L26
A
892-BR-18
893-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
506-PU-18
578-BU
403-GN-18
310-PU
586-BR-18
ATCH
HEATER UNIT
185-8291
B
L27
B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
+B
GND
+12V SUPPLY
AIR HEATER CONTROLLER
AUTO LUB FAILURE
SWITCH RETURN
OPTION SW
OPTION SW
THROTTLE POSITION 1
THROTTLE POSITION 2
ONE TOUCH LOW IDLE SW
AEC MODE SW
+B
GND
L38
GOVERNOR COMMAND
PUMP DISCHARGE(2) PRESS SENSOR
O.L.W.D. PRESS SENSOR
BACKUP SW
OPTION PWM IN (1)
HYD OIL TEMP SENSOR
SENSOR RET
L19
998-BR-18
A
B
C
L22
576-PK-18
535-BU
575-YL-18
615-YL
200-BK-14
200-BK-14
607-PK
103-RD
113-OR-18
893-GN-18
129-BU
892-BR-18
M734-BR-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
646-RD-18
506-PU-18
118-GY
169-PK-18
169-PK-18
169-PK-18
169-PK-18
578-BU
152-BU
135-BU
210-BK
C569-YL
229-BK
147-PU
123-WH-18
307-OR
307-OR
307-OR
307-OR
310-PU
586-BR-18
A537-PK-18
L973-GN-18
191-WH-14
A588-GN
K871-WH-18
K872-OR-18
K879-GN-18
235-BK-18
200-BK-14
200-BK-14
124-GN-14
175-RD-14
E554-PK-18
607-PK
K851-BU-18
235-BK-18
J
235-BK-18
A
200-BK-18
H475-BU-18
H474-GN-18
K849-YL-18
K852-GN-18
H473-BR-18
K851-BU-18
235-BK-18
T713-GN-18
T715-WH-18
TRAVEL RIGHT
PRESS. SW
167-3466
1
2
CONN 14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
L27
COOLANT TEMP SENSOR
FUEL LEVEL
ANALOG SENSOR RETURN
L29
L21
F
ALTERNATOR R TERM.
GOVERNOR FEEDBACK
PUMP DISCHARGE(1) PRESS SENSOR
L18
L38
PRV RETURN (1)
PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)
FAULT ALARM
TRAVEL ALARM CANCEL IND
SPEED SENSOR (+)
OPTION VOLTAGE SW (1)
L28
L18
L38
SWING BRAKE CANCEL SOL
HEATER RELAY/STARTER RELAY
FREE SWING SW
POWER SHIFT CONTROL PRV
FLOW LIMIT PRESS PRV
PRIMARY NFC PRESS PRV
FAN MOTOR CONTROL PRV
OPTION CONTROL PRV
OPTION CONTROL PRV
TRAVEL ALARM
AEC MODE IND
TRAVEL MODE IND
SPEED SENSOR (-)
FINE SWING SW
L28
L18
L35
L21
L19
L39
CONN 7
L18
L29
CONN 6
L35
CONN 9
UU
B
L21
235-BK-14
309-GY-18
616-BU
322-GY
607-PK
893-GN-18
892-BR-18
189-RD
A588-GN
147-PU
L975-PK-18
184-RD
K776-GN-18
A718-PU-18
403-GN-18
1
2
3
4
5
6
7
8
9
10
11
12
A
B
C
VV
Z
S
308-YL
954-GN
L28
TRAVEL STRAIGHT SOL
TRAVEL SPEED CHANGE SOL
L40
B
L19
L21
VV
L39
L21
C
O
N
N
8
L38
L21
B
C
C
O
N
N
8
C
O
N
N
8
L19
506-PU-18
578-BU
200-BK
235-BK-18
235-BK-18
412-BU-18
430-BU-18
G976-BU-18
147-PU
235-BK-18
403-GN-18
308-YL
892-BR-18
893-GN-18
172-RD-18
172-RD-18
235-BK-14
168-RD-10
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
A588-GN
L975-PK-18
184-RD
K776-GN-18
A718-PU-18
403-GN-18
309-GY-18
616-BU
322-GY
607-PK
147-PU
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
H474-GN-18
H475-BU-18
H476-WH-18
K851-BU-18
K849-YL-18
K852-GN-18
L972-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
E554-PK-18
780-PU-18
H473-BR-18
235-BK-18
578-BU
506-PU-18
L18
304-WH-8
1
2
3
4
5
6
L29
B
L28
L19
L29
B
BLOCK
121-1023
CONN 5
K849-YL-18
L28
L34
CONN 4
L29
L38
K849-YL-18
C
B
A
L40
L34
L40
954-GN
NN
168-RD-10
A
B
CHASSIS
C
1
2
3
4
CONN 3
C
C
C
C
DD
877-YL-4
KK
101-RD-6
EE
101-RD-4
LL
109-RD-6
MM
109-RD-8
GROUND STRAP
167-3583
HH (NOTE C)
175-RD-14
120-YL
124-GN-14
179-BU
307-OR
147-PU
607-PK
103-RD
169-PK-18
113-OR-18
646-RD-18
CC
118-GY
150-OR-18
191-WH-14
A588-GN
ALT BREAKER
171-2208
D
576-PK-18
535-BU
575-YL-18
L39
235-BK-18
A
H474-GN-18
235-BK-18
A
L22
L12
TRAVEL LEFT
PRESS. SW
167-3466
1
2
320-RD-18
200-BK-18
154-RD
151-GN
189-RD
L10
L42
START RELAY
125-1302
109-RD-6
109-RD-6
L10
ATCH LOWER
WIPER MOTOR
167-7079
+
S
+1
MOTOR
-
A
H475-BU-18
235-BK-18
CONN 32
L11
L42
NN
L11
3
1
4
2
A
HORN SW
128-2134
200-BK-18
320-RD-18
JOYSTICK
PRESS. SW
167-3466
1
2
576-PK-18
535-BU
575-YL-18
200-BK-18
ATCH JOYSTICK
177-7712
(NOTE K)
+12V
GND
PWM+
COMMON
SWITCH 1
SWITCH 2
1
2
3
4
5
6
D
D
2
1
A
H476-WH-18
235-BK-18
L8
L6
MM
K871-WH-18
K872-OR-18
K879-GN-18
L973-GN-18
780-PU-18
326-RD
H473-BR-18
235-BK-18
K851-BU-18
ATCH
HAMMER FOOT SW
138-4653
(NOTE G)
1
2
L8
L6
101-RD-6
101-RD-6
200-BK-18
306-GN
306-GN
1
2
H465-GN-18
H466-BU-18
H467-WH-18
F889-WH-18
Z
308-YL
954-GN
E472-GN-18
235-BK-18
E474-OR-18
235-BK-18
K844-GY-18
K848-WH-18
CONN 33
A
L13
L11
PP
KK
RR
112-PU-6
200-BK-18
308-YL
308-YL
308-YL
308-YL-18
308-YL-18
KEY SW.(ON)
TEMP.
INDICATOR
RELAY
REGULATOR
CHECK TERM.
GND
KEY SW.(START)
1
2
310-PU-18
200-BK-18
101-RD-4
306-GN
F873-YL
109-RD-8
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
LL
60A
DISCONNECT SW.
7N-0718
7N-0719(NOTE C)
172-RD-18
235-BK-18
308-YL
403-GN-18
893-GN-18
892-BR-18
G976-BU-18
147-PU
506-PU-18
578-BU
412-BU-18
200-BK
200-BK
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
430-BU-18
235-BK-18
TT
101-RD-6
307-OR
154-RD
954-GN
E
L39
L18
C
A
L36
DIODE
121-1022
C
304-WH-8
G
L36
306-GN
F873-YL
L12
6
5
4 CONN 34
3
2
1
235-BK-18
D
S
235-BK-18
235-BK-18
6
235-BK-18
5
K848-WH-18
4
K844-GY-18
3
E474-OR-18
2
E472-GN-18
1
235-BK-18
780-PU-18
150-OR-18
101-RD-6
HEATER CONT
DIODE
121-1022
C
L22
CONSOLE(LH)
UU
CHASSIS
2
1
101-RD-6
330-YL
F873-YL
F873-YL
L13
E554-PK-18
H474-GN-18
H475-BU-18
H476-WH-18
K849-YL-18
K852-GN-18
L972-BU-18
M736-BU-18
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
L11
1
OPERATOR STATION
GROUND STRAP
7G-1060
A
UU
PLATFORM
L43
101-RD-6
E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18
235-BK-18
E475-PK-18
235-BK-18
E476-PU-18
E472-GN-18
K847-PU-18
K843-GN-18
E473-GY-18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
L20
200-BK-14
607-PK
200-BK-14
307-OR
310-PU
576-PK-18
147-PU
123-WH-18
135-BU
210-BK
112-PU-6
L35
306-GN
ATCH
PRODUCT LINK
200-BK-18
235-BK-18
K849-YL-18
954-GN
112-PU-6
L35
H474-GN-18
H475-BU-18
H476-WH-18
K849-YL-18
K852-GN-18
L972-BU-18
M736-BU-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
506-PU-18
578-BU
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
893-GN-18
892-BR-18
E554-PK-18
L973-GN-18
780-PU-18
235-BK-18
H473-BR-18
K851-BU-18
200-BK-18
200-BK-18
C
112-PU-6
320-RD-18
A770-PK-18
645-RD-18
615-YL
189-RD
152-BU
105-RD
129-BU
123-WH-18
154-RD
308-YL
151-GN
954-GN
200-BK-18
K849-YL-18
235-BK-18
NEUTRAL START RELAY
161-3128
200-BK-18
12V 7A X 2 (NOTE D)
2
L14
L14
L13
L22
L12
L35
L39
L20
200-BK-18
K906-GN-18
A768-BU-18
A769-GY-18
607-PK
M736-BU-18
105-RD
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
308-YL
308-YL
308-YL
998-BR-18
F889-WH-18
F774-WH-18
F773-OR-18
A770-PK-18
150-OR-18
780-PU-18
235-BK-18
A537-PK-18
307-OR
169-PK-18
169-PK-18
307-OR
A537-PK-18
147-PU
615-YL
607-PK
103-RD
113-OR-18
893-GN-18
129-BU
892-BR-18
M734-BR-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
646-RD-18
506-PU-18
169-PK-18
578-BU
152-BU
135-BU
210-BK
C569-YL
229-BK
123-WH-18
307-OR
310-PU
586-BR-18
118-GY
200-BK-14
200-BK-14
124-GN-14
175-RD-14
E554-PK-18
607-PK
200-BK-14
200-BK-14
L973-GN-18
191-WH-14
A588-GN
K871-WH-18
K872-OR-18
K879-GN-18
235-BK-18
607-PK-18
607-PK-18
586-BR
147-PU
189-RD
151-GN
Z
135-BU
210-BK
L21
1
2
3
4
5
6
7
8
9
10
11
12
1
2
1
2
RR
200-BK-18
200-BK-18
308-YL
308-YL
308-YL-18
308-YL
169-PK-18
169-PK-18
A770-PK-18
A718-PU-18
L975-PK-18
200-BK-18
330-YL
306-GN
306-GN
T
120-YL
120-YL
200-BK
L19
H476-WH-18
235-BK-18
320-RD-18
154-RD
151-GN
189-RD
200-BK-18
H475-BU-18
H474-GN-18
K849-YL-18
K852-GN-18
K851-BU-18
H473-BR-18
235-BK-18
200-BK-18
C569-YL
229-BK
L973-GN-18
K871-WH-18
K872-OR-18
K879-GN-18
191-WH-14
A588-GN
A588-GN
A588-GN
200-BK-18
200-BK-18
200-BK-18
308-YL
308-YL-18
169-PK-18
330-YL
330-YL
306-GN
308-YL
169-PK-18
A770-PK-18
308-YL
A718-PU-18
L975-PK-18
C
RELAY PANEL
1
2
3
4
5
6
ATCH 12V 7A
CONVERTER
167-3467
24V MEMORY
24V IN
GND
12V MEMORY
12V OUT
GND
147-PU
200-BK-18
200-BK-18
C
AUX CKT
180-GN
112-PU-6
101-RD-6
101-RD-6
C569-YL
229-BK
607-PK-18
607-PK-18
K872-OR
K879-GN
HYD LOCK SOL RELAY
161-3128
200-BK-18
C
1
2
3
4
5
6
7
8
9
10
11
12
K871-WH
200-BK-18
200-BK-18
114-RD
T
310-PU-18
310-PU-18
200-BK-18
200-BK-18
1
2
3
4
5
6
T
179-BU
179-BU
200-BK
H465-GN-18
M742-PU-18
586-BR-18
113-OR-18
575-YL-18
A537-PK-18
H466-BU-18
H467-WH-18
615-YL
646-RD-18
M734-BR-18
118-GY
169-PK-18
M741-GY-18
322-GY
CONN 13
ATCH 12V 7A
CONVERTER
167-3467
24V MEMORY
24V IN
GND
12V MEMORY
12V OUT
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C
ATCH
HAMMER PRESS. SW
167-3466
ATCH
(NOTE G)
HAMMER SOL
121-6303
(NOTE G)
12V 7A
607-PK-18
607-PK-18
147-PU
320-RD-18
A/C
SW PANEL/RADIO
WIPER/WASHER
LOWER WIPER/WASHER
BACKUP/MONITOR CONT
CIGAR LIGHTER
CHASSIS LAMP
SEAT HEATER
12V 7A CONVERTER 1
12V 7A CONVERTER 2
ATT SOL
QUICK COUPLER
POWER WINDOW
ALT REGULATOR
124-GN-14
113-OR-18
118-GY
152-BU
169-PK-18
129-BU
160-PU
123-WH-18
120-YL
179-BU
147-PU
150-OR-18
191-WH-14
309-GY-18
CONN 13
A513-RD
592-BU
103-RD-18
113-OR-18
200-BK
200-BK
HORN RELAY
161-3128
15A
5A
10A
10A
5A
10A
10A
5A
10A
10A
10A
5A
15A
5A
5A
10A
5A
10A
10A
15A
C
4
5
1
2
3
6
615-YL
115-RD
H
172-RD-18
168-RD-10
C
135-BU
210-BK
200-BK-18
200-BK-14
200-BK-14
200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK
200-BK
200-BK
200-BK
607-PK
124-GN-14
175-RD-14
320-RD-18
154-RD
151-GN
189-RD
105-RD
A770-PK-18
103-RD
113-OR-18
129-BU
645-RD-18
646-RD-18
118-GY
152-BU
147-PU
123-WH-18
169-PK-18
307-OR
615-YL
607-PK
607-PK
191-WH-14
A588-GN
135-BU
210-BK
C569-YL
229-BK
150-OR-18
308-YL
308-YL
E554-PK-18
H475-BU-18
H474-GN-18
H476-WH-18
K849-YL-18
K852-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
M736-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
F774-WH-18
F773-OR-18
893-GN-18
892-BR-18
M734-BR-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
998-BR-18
F889-WH-18
506-PU-18
578-BU
310-PU
586-BR-18
L973-GN-18
780-PU-18
K871-WH-18
K872-OR-18
K879-GN-18
H473-BR-18
K851-BU-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
135-BU
210-BK
C569-YL
229-BK
200-BK
200-BK
179-BU
120-YL
120-YL
179-BU
320-RD-18
A770-PK-18
645-RD-18
615-YL
607-PK
607-PK
607-PK
607-PK
189-RD
169-PK-18
105-RD
646-RD-18
123-WH-18
175-RD-14
103-RD
152-BU
118-GY
124-GN-14
129-BU
147-PU
113-OR-18
154-RD
308-YL
151-GN
307-OR
191-WH-14
A588-GN
150-OR-18
+12V UNSWITCHED
+12V SWITCHED
+24V INPUT
IGNITION
GROUND
GROUND
TT
PP
C
1
2
3
4
5
6
L39
C
PRODUCT LINK
REFUELING PUMP
C
J
120-YL
120-YL
200-BK
1
2
3
4
5
6
7
8
9
10
11
12
235-BK-18
430-BU-18
147-PU
235-BK-18
G976-BU-18
235-BK-18
412-BU-18
578-BU
200-BK-18
506-PU-18
200-BK-18
CAB LAMP RELAY
161-3128
646-RD-18
MAIN RELAY
213-0772
EE
J
1
2
3
4
5
6
7
8
9
10
11
12
A513-RD
592-BU
B
C
A
120-YL
200-BK
179-BU
200-BK
135-BU
210-BK
C569-YL
229-BK
3
L14
L13
L22
L12
L35
L39
135-BU-14
210-BK-14
C569-YL-14
229-BK-14
607-PK
509-WH-18
512-GN-18
508-PU-18
511-BR-18
103-RD
113-OR-18
200-BK-18
K871-WH
K872-OR
K879-GN
607-PK-18
307-OR
310-PU
586-BR
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
L973-GN
200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
A537-PK-18
578-BU
575-YL-18
576-PK-18
123-WH-18
535-BU-18
535-BU-18
535-BU
535-BU
535-BU
200-BK-18
607-PK
646-RD-18
645-RD-18
113-OR-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
129-BU
403-GN-18
410-WH-18
A584-BU-18
506-PU-18
118-GY
200-BK-14
169-PK-18
103-RD
893-GN-18
892-BR-18
152-BU
201-BK-18
200-BK
235-BK-18
2
1
A
B
C
CHASSIS LAMP RELAY
161-3128
L30
308-YL-18
200-BK-18
L19
607-PK
607-PK
A/C BLOWER
TIMER RELAY
HORN
CAB LAMP
DOME LAMP/MEMORY
KEY SW
E/P CONT
BOOM LAMP
ATCH V CONT
175-RD-14
110-RD
114-RD
115-RD
103-RD
105-RD
184-RD
149-RD
C987-RD-14
L30
A770-PK-18
DIODE
121-1022
L13
L22
L12
15A
10A
10A
10A
10A
10A
10A
10A
15A
10A
5A
30A
B
B
4
L14
L13
L22
L12
L35
L39
L13
L22
L12
L35
L39
ATCH 12V 7A
CONVERTER
167-3467
24V MEMORY
24V IN
GND
12V MEMORY
12V OUT
GND
L35
646-RD-18
C
160-PU
Z
5
HEATER
CONT UNIT
197-4330
169-PK-18
169-PK-18
A770-PK-18
308-YL-18
308-YL-18
A718-PU-18
L975-PK-18
310-PU-18
330-YL
160-PU-18
A623-BU-18
FUSE
5A 141-2759
10A 113-8490
15A 113-8491
30A 124-3548
FUSE BASE
183-1000
5A
10A
10A
15A
15A
30A
C
VV
DD
169-PK-18
169-PK-18
235-BK-14
151-GN
K776-GN-18
893-GN-18
892-BR-18
616-BU
607-PK
C987-RD-14
184-RD
322-GY
A588-GN
189-RD
309-GY-18
172-RD-18
147-PU
403-GN-18
308-YL
A718-PU-18
L975-PK-18
MOTOR
MOTOR
DIODE
121-1022
C
AIR CLEANER
SW
154-0498
+B
GROUND
SIGNAL
B
616-BU
149-RD
ATCH
WATER
SEPARATOR
LEVEL SENSOR
171-9091
COOLANT
ATCH
LOWER WASHER LEVEL SW
245-9205
7T-8890
308-YL-18
235-BK-18
893-GN-18
892-BR-18
645-RD-18
616-BU
646-RD-18
607-PK
607-PK
646-RD-18
615-YL
160-PU
149-RD
115-RD
115-RD
149-RD
110-RD
105-RD
C987-RD-14
184-RD
103-RD
175-RD-14
172-RD-18
168-RD-10
114-RD
160-PU
309-GY-18
152-BU
118-GY
147-PU
169-PK-18
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
191-WH-14
150-OR-18
114-RD
200-BK-18
320-RD-18
322-GY
A588-GN
A588-GN
189-RD
151-GN
200-BK-18
306-GN
307-OR
154-RD
VV
HEATER
RELAY
116-0114
877-YL-4
BOOM LAMP RELAY
161-3128
645-RD-18
ATCH THUMB
CLOSE RELAY
149-5050
(NOTE H)
T716-PK-18
T715-WH-18
TIMER RELAY
163-6703
200-BK
189-RD
308-YL
110-RD
2
3
4
1
BACKUP
RESISTOR
102-8016
308-YL
C
GND
OUT
IN
+B
ATCH THUMB
OPEN RELAY
149-5050
(NOTE H)
T714-BU-18
T713-GN-18
ATCH
BATTERY
3T-5760
(NOTE C)
POS NEG
WH/BU
BK
YL
WH/YL
WH/GN
S
GND
L
P
R
START CONT
RELAY
094-2080
893-GN-18
892-BR-18
C
B
6
RELAY PANEL
200-BK-18
200-BK-18
200-BK
200-BK-18
235-BK-18
235-BK-14
330-YL
330-YL
308-YL
308-YL-18
169-PK-18
306-GN
235-BK-14
403-GN-18
K776-GN-18
893-GN-18
892-BR-18
616-BU
607-PK
C987-RD-14
184-RD
322-GY
A588-GN
309-GY-18
172-RD-18
147-PU
189-RD
189-RD
189-RD
189-RD
189-RD
151-GN
151-GN
151-GN
151-GN
189-RD
147-PU
147-PU
147-PU
646-RD-18
646-RD-18
646-RD-18
646-RD-18
645-RD-18
615-YL
103-RD
175-RD-14
152-BU
118-GY
105-RD
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
320-RD-18
154-RD
307-OR
191-WH-14
A588-GN
607-PK
150-OR-18
168-RD-10
330-YL
330-YL
200-BK-18
K776-GN-18
403-GN-18
309-GY-18
309-GY-18
308-YL-18
BK-00
308-YL-18
235-BK-18
A
B
C
D
E
F
G
H
J
C
308-YL
HH (NOTE C)
J
WASHER
7T-8890
7
200-BK-18
200-BK-18
200-BK
235-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
CONN 2
ET CONN
POS NEG
RELAY PANEL
C
BATTERY
3T-5760
POS NEG
GG (NOTE C)
RD-00
RD-00
8
OPERATOR STATION
BK-00
POS NEG
FF (NOTE C)
9
168-RD-10
150-OR-18
607-PK
A588-GN
105-RD
189-RD
645-RD-18
615-YL
103-RD
175-RD-14
152-BU
118-GY
191-WH-14
147-PU
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
320-RD-18
151-GN
307-OR
154-RD
646-RD-18
308-YL
169-PK-18
A770-PK-18
RD-00
RD-00
10
CC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
11
BB
607-PK-18
607-PK-18
307-OR
310-PU
200-BK-18
200-BK-18
12
AA
V
NOTE J: USE WITH CONFIG.5.
NOTE K: USE WITH CONFIG.14.
W
ATCH
REFUELING
START SW(NO)
6T-9442
ATCH
REFUELING
START RELAY
149-5050
ATCH
REFUELING
STOP RELAY
149-5050
ATCH
REFUELING
POWER RELAY
165-4026
2
NOTE L: USE WITH CONFIG.3 AND 14.
1
A
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