Kwame Nkrumah University of Science & Technology, Kumasi, Ghana DESIGN, MODELLING AND CONTROL OF INDUCTION MOTOR DRIVES USING INDIRECT ROTOR FLUX ORIENTATION Animante Bright Appiah Kumi Agnes Enyonam Dorh Samuel Adjartey Kono Department of Electrical and Electronic Engineering College of Engineering Content of presentation Introduction Literature Review Theory and Design Consideration Simulation results Methodology www.knust.edu.gh Introduction Background About the project Aim: To obtain the transient and steady state response of a well simulated three phase vector-controlled induction motor drive using indirect field orientation techniques. Objectives: • Review literature materials. • Design flux, current and speed controllers. • Simulation. www.knust.edu.gh Literature Review DESIGN AND SIMULATION OF 3-PHASE INDUCTION MOTOR DRIVE BASED ON INDIRECT ROTOR FIELD ORIENTATION USING MATLAB SIMULINK TOOL BY MUHAMMMAD FAROOQ UMAR ET AL • This paper focuses on the implementation of variable frequency drive of induction motor based on indirect rotor flux orientation using MATLAB Simulink • An in-built MATLAB induction motor was used and the speed of the motor was varied whilst keeping the load torque constant to obtain dynamic response of the output torque. • A current regulator block, a speed controller and a flux estimator were designed. • From the simulation results, it could be seen that the rotor speed rose up to meet the reference speed at a steady state value for different changes in the speed of the motor. also, the toque rose sharply first but settled down to rest to meet the reference load torque of the motor. www.knust.edu.gh Literature Review DESIGN AND SIMULATION OF 3-PHASE INDUCTION MOTOR DRIVE BASED ON INDIRECT ROTOR FIELD ORIENTATION USING MATLAB SIMULINK TOOL BY MUHAMMMAD FAROOQ UMAR ET AL • Merits of Design: estimation of the flux vector of the motor by using speed and current sensor feedback makes the motor more robust and more prone to faults. • Demerits of Design: It is sensitive to parameter changes. www.knust.edu.gh Literature Review ANALYSIS AND IMPLEMENTATION OF PARALLEL TWO INDUCTION MOTOR SINGLE INVERTER DRIVE BY DIRECT VECTOR CONTROL FOR INDUSTRAL APPLICATION BY RAMACHANDIRAN GUNABALAN ET AL • This paper uses direct vector control with sensorless operation for two similar parallel connected induction motors driven by a single 3-phase inverter. • Natural observer with load torque adaptation techniques is used to estimate the speed and torque of the motors • The complete system was stable under balanced and unbalanced load conditions www.knust.edu.gh Literature Review ANALYSIS AND IMPLEMENTATION OF PARALLEL TWO INDUCTION MOTOR SINGLE INVERTER DRIVE BY DIRECT VECTOR CONTROL FOR INDUSTRAL APPLICATION BY RAMACHANDIRAN GUNABALAN ET AL • Merits of Design: This method can easily be implemented by industrial DSP (digital signal processors). This method allows reduction in cost, size and maintenance for single invertor • Demerits of Design: This method has poor efficiency. www.knust.edu.gh Literature Review INDIRECT ROTOR FIELD ORIENTATION VECTOR CONTROL FOR INDUCTION MOTORS WITHOUT VOLTAGE AND CURRENT SENSORS BY Z. S. WANG AND S. L. HO. • This paper presents an implementation method for induction motor drives without the need to use voltage and current sensors. • Using rotor field orientation vector theory to decouple the stator current into two orthogonal components in the synchronous rotating rotor flux oriented reference frame . • The proposed control algorithm is derived from the basic principle of rotor field orientation control. www.knust.edu.gh Literature Review INDIRECT ROTOR FIELD ORIENTATION VECTOR CONTROL FOR INDUCTION MOTORS WITHOUT VOLTAGE AND CURRENT SENSORS BY Z. S. WANG AND S. L. HO. • Merits of Design: This scheme can reduce the system cost and simplify the control design. The current feedback loop and controller can be eliminated. • Demerits of Design: Parameter mismatching or detuned running because there are no voltage and current feedbacks in this control method. • www.knust.edu.gh Theory and design consideration Getting Motor parameters from manufacturers data Motor parameters Mechanical power output, Prat 22kW Rated speed,ⱳ 1470rpm Line voltage,Vs_rat 415V,50Hz ,delta Rated line current, Irat 42A line-line, Is= Starting line current, Istart 710% No load line current, Io 12.37A Power factor 0.86 Normalized slip, s 0.02 42 3 www.knust.edu.gh Theory and design consideration Getting Motor parameters from manufacturers data Getting mutual inductance, Lo and rotor resistance Rr Vs =jωe𝐿𝑜 𝐼𝑜 , 𝐼𝑜 =12.37397 Rr=0.398Ω Vs=IrRr/s www.knust.edu.gh Theory and design consideration Getting Motor parameters from manufacturers data Getting leakage inductance, Lo and rotor resistance Rr Vs =jωe(ls+lr)Istart and 𝑙𝑠 𝑅𝑠 = 𝑙𝑟 𝑅𝑟 ls=4.61285mH lr=3.0599mH Ls=Lo+ls = 0.11137 H Lr=Lo+lr =0.10981H www.knust.edu.gh Theory and design consideration Getting Motor parameters from manufacturers data Getting stator and rotor self inductance, Ls, Lr and leakage factors σs σr. σs=ls/lo σr=𝑙𝑟/Lo σ= σr+ σs = 0.07187 Time constant,τs= σLs/Rs = 0.01334 𝜏𝑟= 𝐿𝑟 𝑅𝑟 Rated values of 𝑖𝑠𝑑 𝑖𝑠𝑞 and torque Current vector 𝑖𝑠 = 3 2 2 Is =51.4393A Direct axis current, 𝑖𝑠𝑑 = 3 2 2 Io = 26.2492 Isq= 𝑖𝑠 2 + 𝑖𝑠𝑑 2 =44.2378A T= 2 𝑃 𝐿2𝑜 𝑖 𝑖 3 2 𝐿𝑟 𝑠𝑞 𝑠𝑑 = 160.6878 www.knust.edu.gh Theory and design consideration Design And Evaluation Mechanical system for the rated speed in rad/s 𝜔𝑟 = 1 𝑇 − 𝑇𝑙 𝐽𝑠 𝑚𝑒𝑐ℎ J=load inertia(0.1-2) 𝑇𝑙 = load torque Control parameters and rated dq values Current controller:ω𝑛 =200Hz and damping 0.7 Flux controller: :ω𝑛 =5-10Hz and damping 0.7 Speed controller :ω𝑛 =1-3 Hz and damping 0.7 www.knust.edu.gh Theory and design consideration Current controller Using the second order equation 𝑠 2 +2δ 𝜔𝑛 s+ 𝜔𝑟 2 We get 𝑠 2 +280s+40000 𝑠 2 +(74.96+124.7375ki)s+124.9375kiai= 𝑠 2 +280s+40000 ki=1.6411 controller= ai=195.088 1.6411𝑠+320.16 𝑠 www.knust.edu.gh Theory and Design Consideration www.knust.edu.gh Simulation Results Stator direct current www.knust.edu.gh Simulation Results Stator quadrature current www.knust.edu.gh Simulation Results Torque www.knust.edu.gh Methodology Design a speed controller using the control system below . 1. Obtaining parameters ki and ai. 2. Using the output of the speed controller as reference for the current controllers 3. Ensuring that the desired results is obtained. Designing the flux controller www.knust.edu.gh Block Diagram for Vector control www.knust.edu.gh