lOMoARcPSD|4832048 Lecture notes, lecture 17 - Bending Mechanics of Material (University of Sheffield) StuDocu is not sponsored or endorsed by any college or university Downloaded by Batata Basal (t.osaily23@gmail.com) lOMoARcPSD|4832048 Chapter 12 Bending Downloaded by Batata Basal (t.osaily23@gmail.com) lOMoARcPSD|4832048 Objectives • To determine the stress in elastic symmetric members subjected to bending • To develop method to determine the stress in unsymmetric beams subjected to bending • To determine the stress in composite beams subjected to bending Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-2 lOMoARcPSD|4832048 Bending Deformation In this hi section, i we will ill discuss di the h deformations that occur when a straight prismatic beam, made of a homogeneous materials materials, is subjected to bending. The discussion starts for beams having a cross-sectional area that is symmetrical with respect to an axis, and the bending moment is applied about an axis perpendicular di l to t this thi axis i off symmetry t as show in the figure. The behavior of members having unsymmetrical cross-sections of made from several different materials will also be discussed. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-3 lOMoARcPSD|4832048 Bending Deformation Figure (a) shows undeformed bar having a square cross section and marked with longitudinal and transverse grid lines. When a bending moment is applied, it tends to distort these lines into the pattern shown in figure (b). The longitudinal lines become curved and the vertical transverse lines remains straight and yet undergo a rotation. The bending moment causes the material within the bottom portion of the bar to stretch and the material within the top portion to compress → there will be a surface in which longitudinal fibers of the material will not undergo a change in length. These surface is called neutral surface. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-4 lOMoARcPSD|4832048 Bending Deformation From the observations, the following assumptions regarding the way the stress deform the material are made: ·Longitudinal axis x, which lies within the neutral axis will not experience any change of length. It will only deform into a curve that lies i the in h x-y plane l off symmetry. ·All cross-section of the beam remain plane and perpendicular to the longitudinal axis during the deformation deformation. ·Any deflection of the cross section within its own plane will be neglected. The z-axis, lying in the plane of the cross section and about which the cross section rotation is called the neutral axis. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-5 lOMoARcPSD|4832048 Strain due to Bending A segment of the beam beam, which is located a distance x along the beam’s length and has a undeformed thickness ∆x is isolated. Any li A line segment ∆x, ∆ located l d on the h neutrall surface, does not change its length, whereas any line segment ∆s, located at the arbitrary distance y above the neutral surface surface, will contract, and becomes ∆s’ after deformation. Before deformation, ∆s= ∆x. After deformation ∆x has a radius of curvature ρ, with a center of curvature at point O’. Since ∆θ defines the angle g between the crosssectional sides of the element, ∆x= ∆s=ρ∆θ. The deformed length of ∆s becomes ∆s’=(ρy) ∆θ. The normal strain along ∆s: ∆s '−∆s ( ρ − y )∆θ − ρ∆θ = lim ∆s →0 ∆θ →0 ρ∆θ ∆s ε = lim Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) or ε =− y p 1212-6 lOMoARcPSD|4832048 Strain due to Bending For any specific cross section, section the longitudinal normal strain will vary linearly with y from the neutral axis. A contraction ((-ε)) will occur in fibers located above the neutral axis (+y), whereas elongation (+ε) will occur in fibers located below the axis (-y). The maximum strain occurs at the outermost fiber, located at the distance c from the neutral axis. ⎛ y⎞ ⎝c⎠ ε = −⎜ ⎟ε max This strain is in the longitudinal g direction (ε x ). Due to the Poisson’s effect, there should also be strains in the lateral directions ( ε y = −vε x , ε z = −vε x ), which deforms the plane of cross sectional area. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-7 lOMoARcPSD|4832048 Strain due to Bending If the material behaves in a linearelastic manner → Hooke Hooke’ss law (σ=Eε) is valid → A linear variation of normal strain will cause a linear variation of normal stress. y c σ = −( )σ max The equation represents stress distribution over the cross sectional area. For positive M, compressive stress (-σ) occurs above the neutral axis (+y) and d tensile il stress (+σ) ( ) occurs below b l the h neutral axis (-y). Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-8 lOMoARcPSD|4832048 Neutral Axis The neutral axis on the cross section can be located by satisfying the condition that the resultant force produced by the stress distribution over the cross cross-sectional sectional area must be equal to zero. Noting that dF=σdA acts on arbitrary element dA, we require FR = ∑ Fx ; ∫ ⎛ y⎞ = = − dF σ dA A ∫A ∫ A ⎜⎝ c ⎟⎠σ max dA =− σ max c ∫ A ydA dA = 0 Since σ max / c is not equal to zero, then ∫ A ydA = 0 This condition can only be satisfied if the neutral axis is also the horizontal centroidal axis for the cross section. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-9 lOMoARcPSD|4832048 The Flexure Formula The stress Th t in i the th beam b can be b determined d t i d from the requirement that the resultant internal moment M must be equal to the moment produced by the stress distribution about the neutral axis. The moment of dF about the neutral axis is dM=-ydF. (M R )z = ∑ M z ; ∫ ⎛ y ⎞ − = − = − − ydF y ( σ dA ) y σ ⎜ A ∫A ∫ A ⎝ c max ⎟⎠dA = M ⇒M = Since σ max ∫ c ∫ A y 2 dA = 0 2 A y dA = I , then σ max = Mc I Substituting Myy ⎛ y⎞ σ max → σ = − I ⎝c⎠ σ = −⎜ Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-10 lOMoARcPSD|4832048 Example 12.2 The simple supported beam has the cross-sectional cross sectional area as shown. Determine the absolute maximum bending stress in the beam and draw the stress distribution over the crosssection at this location. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-11 lOMoARcPSD|4832048 Example 12.2 Maximum Internal Moment The maximum internal bending moment in the beam, M=22.5kNm, occurs at the center t as shown h in i the th bending b di momentt diagram. Section Property Because of symmetry, the centroid C and thus the neutral axis pass through the midheight of the beam. I = ∑ (T + Ad 2 ) ⎡1 ⎤ = 2 ⎢ (250)(20)3 + (250)(20)(160) 2 ⎥ + ⎣12 ⎦ 1 (20)(300) 3 12 = 301.3 × 106 mm 4 Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-12 lOMoARcPSD|4832048 Example 12.2 Bending Stress The absolute maximum bending stress is Mc σ max = σ max I 22.5 ×106 (170) = = 12.7 MPa 301.3 ×106 Two- and three- dimensional view of the stress distribution are shown. My B 22.5 ×106 (150) ;σ B = − σB = − = −11.2 MPa I 301.3 ×106 At point B, The normal stress acting on elements of material located at point B and D is shown. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-13 lOMoARcPSD|4832048 Unsymmetric Bending • Analysis of pure bending has been limited to members subjected to bending couples acting in a plane of symmetry. • Members remain symmetric and bend in the p plane of symmetry. y y • The neutral axis of the cross section coincides with the axis of the couple. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-14 lOMoARcPSD|4832048 Unsymmetric Bending • Consider situations in which the bending couples do not act in a plane of symmetry. • Th The member b will ill nott bend b d in i the th plane of the couples. • In general, the neutral axis of the section will not coincide with the axis of the couple. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-15 lOMoARcPSD|4832048 Unsymmetric Bending Superposition is applied to determine stresses in the most general case of y bending. g unsymmetric ·Resolve the couple vector into components along the principle centroidal axes. M z = M cos θ ; M y = M sin θ ·Superpose the component stress distributions Mz y M yz σx = − + Iy Iz Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-16 lOMoARcPSD|4832048 Unsymmetric Bending Orientation of neutral axis There is Th i no normall stress t att neutral t l axis, therefore Mz y M yz σx = 0 = − + Iz Iy =− ( M cos θ ) y ( M sin θ ) z + Iz Iy tan α = y Iz = tan θ z Iy Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-17 lOMoARcPSD|4832048 Example 12.5 The rectangular cross section is subjected to a bending moment of M=12kNm. Determine the normal stress developed at each corner co e of o thee section, sect o , and a d specify spec y thee orientation o e at o of o thee neutral eut a axis. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-18 lOMoARcPSD|4832048 Example 12.5 Internal Moment Components The moment is resolved into its y and z components, where 4 M y = − (12kNm) = −9.6kNm 5 3 M z = (12kNm) = 7.2kNm 5 Section Properties The moment of inertia about the y and z axes are 1 (400)(200) 3 = 266.7 ×10 6 mm 4 12 1 I z = (200)(400) 3 = 1067 × 106 mm 4 12 Iy = Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-19 lOMoARcPSD|4832048 Example 12.5 Bending Stress Mz y M yz σ =− + Iz Iy 7.2 × 10 6 (200) − 9.6 × 106 (−100) σB = − + = 2.25MPa 1067 × 10 6 266.7 × 106 7.2 × 10 6 (200) − 9.6 × 106 (100) + = −4.95MPa σC = − 1067 × 106 266.7 × 106 7.2 × 10 6 (−200) − 9.6 ×10 6 (100) = −2.25MPa σD = − + 1067 × 10 6 266.7 ×10 6 7.2 ×10 6 (−200) − 9.6 × 106 (−100) + σE = − = 4.95MPa 1067 ×10 6 266.7 × 106 Orientation of Neutral Axis The location z of the neutral axis can be established by proportion Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 2.25MPa 4.95MPa = z (200mm − z ) z = 62.5mm 1212-20 lOMoARcPSD|4832048 Example 12.5 The angle α is used to specify the orientation of neutral axis (N.A.) with respect to z or maximum principal axis. axis From sign convention, θ must be measured from the +z axis toward the +y axis. θ = − tan −1 4 = −53.1o 3 Thus, tan α = Iz tan θ Iy 1067 ×106 tan α = tan(−53.1o ) 6 266.7 ×10 α = −79.4o Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-21 lOMoARcPSD|4832048 Composite Beams Beams constructed B t t d off two t or more materials are referred to as composite beams. Composite beams are used to develop a more efficient means for carrying applied loads. The flexure formula derived previously was developed d l d for f beams b whose h material i l is homogeneous → not applicable for composite beams. Transformed section method is used to modify or transform the cross section of composite beam into one made of single material. Once it is done, the flexure formula derived previously can be applied for the stress analysis. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-22 lOMoARcPSD|4832048 Composite Beams • Consider a composite beam formed from two materials with E1 and E2 with E1 > E2 . • Normal strain varies linearly: ε x = − y p • Piecewise linear normal stress variation: σ 1 = E1ε x = − E1 y ρ , σ 2 = E 2ε x = − E2 y ρ Notice the “jump” in stress at the juncture of the materials. Neutral N t l axis i does d nott pass through th h section ti centroid of composite section. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-23 lOMoARcPSD|4832048 Transformed-Section Method ·Elemental forces on the section are: dF1 = σ 1dA = − E1 y dF2 = σ 2 dA = − E2 y ρ ρ dA dA · Define a transformed section such that dF1 = − n= (nE2 ) y ρ dA = − E2 y ρ (ndA dA) E1 E2 ·Stresses S iin the h two materials i l My I σ 2 = σ x , σ 1 = nσ x σx = − Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-24 lOMoARcPSD|4832048 Example A composite beam is made of wood and reinforced with a steel pplate located on the bottom of side. It has the cross-sectional area as shown. If the beam is subjected to a bending moment of M = 2 kNm, determine the normal stress at points B and C. Take Ew = 12 GPa and Est = 200 GPa Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-25 lOMoARcPSD|4832048 Example Section Properties Although the choice is arbitrary, here we transform the section into one made entirely of steel. Since steel has a greater stiffness than wood ( Est > Ew ), ) the width of wood will be reduced to an equivalent width of steel. n= Ew 12 (150mm) = 9mm → bst = nbw = Est 200 The location of centroid (bottom of section is taken as a reference) y= ∑ ( y A) = 10(20 ×150) + 95(9 ×150) = 36.38mm 20 ×150 + 9 ×150 ∑A The moment of inertia (about the neutral axis) ⎡1 ⎤ ⎡1 ⎤ I = ⎢ 150(20) 3 + (150 × 20)(36.38 − 10) 2 ⎥ + ⎢ 9(150) 3 + (150 × 9)(95 − 36.38) 2 ⎥ ⎣12 ⎦ ⎣12 ⎦ = 9.358 ×106 mm 4 Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-26 lOMoARcPSD|4832048 Example Normal stress Normal stress at B’ and C is My B ' M 2000(170 − 36.38) =− = −28.6 MPa I 9.358 × 106 My 2000(−36.38) σC = − C = − = 7.78MPa I 9.358 × 106 σ B' = − Normal stress distribution on the transformed (all steel) section is shown. The normal stress in the wood, located at B, is σ B = nσ B ' = 12 (−28.6) = −1.71MPa 200 Normal stress distribution in the actual beam is shown. Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-27 lOMoARcPSD|4832048 Reinforced Concrete Beams Concrete beams subjected to bending moments are reinforced by steel rods. The steel rods carry y the entire tensile load below the neutral surface. The upper part of the concrete beam carries the compressive load. In the transformed section section, the cross sectional area of the steel, As, is replaced by the equivalent area nAs where n = Es . Ec To determine d i the h location l i off the h neutrall axis, i (bh' ) h' − nAst (d − h' ) = 0 2 1 2 bh' + nAst h'− nAst d = 0 2 The normal stress in the concrete and steel My I σ c = σ x , σ s = nσ x σx = − Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-28 lOMoARcPSD|4832048 Example The reinforced concrete beam has the cross-sectional area as shown. h If it is i subjected bj t d to t a bending b di momentt of M=60kNm, determine the normal stress in each steel reinforcing rods and the maximum normal stress in the concrete. Take Est = 200GPa and Econc = 25GPa Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-29 lOMoARcPSD|4832048 Example Since beam is made from concrete, its strength in supporting tensile stress is neglected. Section Properties p The steel will be transformed into an equivalent area of concrete. n= Est Econc A' = nAst = [ ] 200 2 × π (12.5) 2 = 7856mm 2 25 The location of centroid h' ⎞ ⎛h − 7856(400h' ) = 0 300h' ⎜ 2 ⎝ ⎠ h'2 +52.37 h'−20949.33 = 0 h' = 120.9mm Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-30 lOMoARcPSD|4832048 Example The moment of inertia (about the neutral axis) 2 ⎡1 ⎛ 120.9 ⎞ ⎤ 3 2 I = ⎢ 300(120.9) + (300 × 120.9)⎜ ⎟ ⎥ + 7856(400 − 120.9) ⎝ 2 ⎠ ⎦⎥ ⎣⎢12 [ ] = 788.67 × 106 mm 4 Normal stress The maximum normal stress in the concrete is (σ conc )max Mc 60 × 106 (120.9) =− =− = −9.20 MPa I 788.67 ×106 The normal stress resisted by the “concrete” strip, which replaced the steel, is 60 ×10 6 [− (400 − 120.9)] My =− = 21.23MPa σ 'conc = − 788.67 ×10 6 I The normall stress Th t i each in h off the th two t reinforcing rods is therefore σ stt = nσ 'conc = 200 (21.23) = 169.84 MPa 25 Chapter 12 – Bending Downloaded by Batata Basal (t.osaily23@gmail.com) 1212-31