A380 TECHNICAL TRAINING MANUAL MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls This document must be used for training purposes only Under no circumstances should this document be used as a reference It will not be updated. All rights reserved No part of this manual may be reproduced in any form, by photostat, microfilm, retrieval system, or any other means, without the prior written permission of AIRBUS S.A.S. A380 TECHNICAL TRAINING MANUAL LEVEL II - ATA 27 FLIGHT CONTROLS L0Y06082 - L0DT0T0 Flight Controls System Description (2) . . . . . . . . . . . . . . . . . . . . . . . . 2 Trimmable Horizontal Stabilizer Actuator Bay Lights & Power Outlets Description (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Flight Control System Operation, Control & Indicating (2) . . . . . . . 20 Component Location (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls TABLE OF CONTENTS Mar 21, 2006 Page 1 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Primary Flight Controls System Architecture L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 The primary flight control system has four blocks: - the CONTROL block with the pilot inputs (side sticks, rudder pedals...), - the COMPUTATION block with different computers as the PRIMary systems, the SEcondary Computers, the electrical backup system, and the Flight Control Data Concentrator (FCDC), - the ACTUATION block with the flight control surfaces, - and the INDICATING block with the monitoring displays (PFDs, SD, and EWD). Flight control computer reset P/BSWs are installed on the LH and RH side flight control panels 1211VM and 1212VM installed on the cockpit overhead panel. These reset P/BSWs are used for the software reset of the computers. MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 2 L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 A380 TECHNICAL TRAINING MANUAL PRIMARY FLIGHT CONTROLS SYSTEM - ARCHITECTURE MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 3 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Primary Flight Controls System (continued) Computer Power Supply L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 The PRIM1 and SEC1 are supplied by 28VDC (DC ESS BUS). The PRIM2 and SEC2 are supplied by 28 VDC (DC EHA) The PRIM3 and SEC3 are supplied by the 28VDC (DC BUS 1). The electrical backup system is powered by the green and yellow hydraulic system. MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 4 L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 A380 TECHNICAL TRAINING MANUAL PRIMARY FLIGHT CONTROLS SYSTEM - COMPUTER POWER SUPPLY MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 5 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Primary Flight Controls System (continued) Servo-Control Power Supply L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 The power supplies used by the servo-controls and the Trimmable Horizontal Stabilizer (THS) actuator are the two hydraulic circuits and three different electrical power sources: - AC ESS BUS (E1), - AC EHA (E2), - AC BUS 1 (E3). MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 6 L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 A380 TECHNICAL TRAINING MANUAL PRIMARY FLIGHT CONTROLS SYSTEM - SERVO-CONTROL POWER SUPPLY MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 7 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Primary Flight Controls System (continued) Cockpit Safety Devices L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 To prevent primary surfaces from moving, a lock pin is used to lock the side stick. MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 8 L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 A380 TECHNICAL TRAINING MANUAL PRIMARY FLIGHT CONTROLS SYSTEM - COCKPIT SAFETY DEVICES MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 9 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Secondary Flight Controls System Architecture The secondary flight control system has four blocks: - the CONTROL with pilot layout (slat flap lever + RESET C/B), - the COMPUTATION with two Slat Flap Control Computers (SFCCs), - the ACTUATION with the transmissions and surfaces, - the INDICATING with the Primary Flight Display (PFD). RESET C/Bs are installed on the 1231VM and 1222VM installed on the cockpit overhead panel. These RESET C/Bs are used for the software reset of the computers. Computer Power Supply L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 The SFCC 1 is powered by 28VDC (DC ESS BUS). The SFCC 2 is powered by 28VDC (DC BUS 2). MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 10 L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 A380 TECHNICAL TRAINING MANUAL SECONDARY FLIGHT CONTROLS SYSTEM - ARCHITECTURE & COMPUTER POWER SUPPLY MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 11 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Secondary Flight Controls System (continued) Power Control Unit Supply L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 The flap Power Control Unit (PCU) hydraulic motors are powered by the green and yellow hydraulic circuits. The slat PCU hydraulic motor is powered by the green hydraulic circuit, and the electrical motor is powered by 115 VAC ESSential network. MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 12 L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 A380 TECHNICAL TRAINING MANUAL SECONDARY FLIGHT CONTROLS SYSTEM - POWER CONTROL UNIT SUPPLY MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 13 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Secondary Flight Controls System (continued) Cockpit Safety Devices L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 To prevent secondary surface from moving, a locking tool is used to lock the slat/flap control lever. MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 14 L0Y06082 - L0DT0T0 - LM27DVLEVEL0201 A380 TECHNICAL TRAINING MANUAL SECONDARY FLIGHT CONTROLS SYSTEM - COCKPIT SAFETY DEVICES MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Mar 17, 2006 Page 15 A380 TECHNICAL TRAINING MANUAL TRIMMABLE HORIZONTAL STABILIZER ACTUATOR BAY LIGHTS & POWER OUTLETS DESCRIPTION (2) System Overview The Trimmable Horizontal Stabilizer (THS) bay has six Light Emitting Diode (LED) type lights installed in the bay floor and bay ceiling. The system also includes two 28 VDC power outlets to facilitate performance of the maintenance tasks in this area. The lights are controlled from a single toggle switch installed on the fuselage floor, on the LH of the bay access door (311AB). The service lights and the power outlets are energized from the 28 VDC GND SVCE BUS. Human factor point: L0Y06082 - L0DT0T0 - LM27DULEVEL0201 WARNING: BE CAREFUL WITH MOVING SURFACES, MOVEMENT OF SURFACES CAN KILL OR CAUSE INJURY TO PERSONS. MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls TRIMMABLE HORIZONTAL STABILIZER ACTUATOR BAY LIGHTS & POWER OUTLETS DESCRIPTION (2) Mar 17, 2006 Page 16 L0Y06082 - L0DT0T0 - LM27DULEVEL0201 A380 TECHNICAL TRAINING MANUAL SYSTEM OVERVIEW MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls TRIMMABLE HORIZONTAL STABILIZER ACTUATOR BAY LIGHTS & POWER OUTLETS DESCRIPTION (2) Mar 17, 2006 Page 17 L0Y06082 - L0DT0T0 - LM27DULEVEL0201 A380 TECHNICAL TRAINING MANUAL SYSTEM OVERVIEW MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls TRIMMABLE HORIZONTAL STABILIZER ACTUATOR BAY LIGHTS & POWER OUTLETS DESCRIPTION (2) Mar 17, 2006 Page 18 A380 TECHNICAL TRAINING MANUAL L0Y06082 - L0DT0T0 - LM27DULEVEL0201 This Page Intentionally Left Blank MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls TRIMMABLE HORIZONTAL STABILIZER ACTUATOR BAY LIGHTS & POWER OUTLETS DESCRIPTION (2) Mar 17, 2006 Page 19 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) L0Y06082 - L0DT0T0 - LM27OVLEVEL0201 Primary Flight Controls MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Mar 17, 2006 Page 20 L0Y06082 - L0DT0T0 - LM27OVLEVEL0201 A380 TECHNICAL TRAINING MANUAL PRIMARY FLIGHT CONTROLS MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Mar 17, 2006 Page 21 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Primary Flight Controls (continued) General Operation, Control & Indication NOTE: Note: No more control wheel. L0Y06082 - L0DT0T0 - LM27OVLEVEL0201 WARNING: Flight control surface movement MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Mar 17, 2006 Page 22 L0Y06082 - L0DT0T0 - LM27OVLEVEL0201 A380 TECHNICAL TRAINING MANUAL PRIMARY FLIGHT CONTROLS - GENERAL OPERATION, CONTROL & INDICATION MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Mar 17, 2006 Page 23 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Primary Flight Controls (continued) Flight Control Computer Status and Reset L0Y06082 - L0DT0T0 - LM27OVLEVEL0201 WARNING: BCM activated if all computers OFF + one hydraulic circuit pressurized. MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Mar 17, 2006 Page 24 L0Y06082 - L0DT0T0 - LM27OVLEVEL0201 A380 TECHNICAL TRAINING MANUAL PRIMARY FLIGHT CONTROLS - FLIGHT CONTROL COMPUTER STATUS AND RESET MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Mar 17, 2006 Page 25 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Secondary Flight Controls General Operation, Control & Indication L0Y06082 - L0DT0T0 - LM27OVLEVEL0201 WARNING: Flight control surface movement, risk of interference between slat or droop nose and engine cowling. MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Mar 17, 2006 Page 26 L0Y06082 - L0DT0T0 - LM27OVLEVEL0201 A380 TECHNICAL TRAINING MANUAL SECONDARY FLIGHT CONTROLS - GENERAL OPERATION, CONTROL & INDICATION MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Mar 17, 2006 Page 27 A380 TECHNICAL TRAINING MANUAL FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Secondary Flight Controls (continued) L0Y06082 - L0DT0T0 - LM27OVLEVEL0201 Slat/Flap Control Computer Status And Reset MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Mar 17, 2006 Page 28 L0Y06082 - L0DT0T0 - LM27OVLEVEL0201 A380 TECHNICAL TRAINING MANUAL SECONDARY FLIGHT CONTROLS - SLAT/FLAP CONTROL COMPUTER STATUS AND RESET MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls FLIGHT CONTROL SYSTEM OPERATION, CONTROL & INDICATING (2) Mar 17, 2006 Page 29 A380 TECHNICAL TRAINING MANUAL COMPONENT LOCATION (2) Primary Flight Controls L0Y06082 - L0DT0T0 - LM27CVLEVEL0201 Secondary Flight Controls MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls COMPONENT LOCATION (2) Mar 17, 2006 Page 30 A380 TECHNICAL TRAINING MANUAL L0Y06082 - L0DT0T0 - LM27CVLEVEL0201 This Page Intentionally Left Blank MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls COMPONENT LOCATION (2) Mar 17, 2006 Page 31 AIRBUS S.A.S. 31707 BLAGNAC cedex, FRANCE STM REFERENCE L0Y06082 MARCH 2006 PRINTED IN FRANCE AIRBUS S.A.S. 2006 ALL RIGHTS RESERVED AN EADS JOINT COMPANY WITH BAE SYSTEMS