A-1. SPREADER BAR CALCULATION - Spreader Bar-01 Load Data Reference: LIFTING DEVICE DESIGN REQUIREMENTS FOR LIFT ON / LIFT OFF (LO/LO) MODULE (21 Dec 2021) a) Case-1 Hc A1 Fh1 Fh2 Fr1 Fr2 A2 W1 W2 B1 Lt B2 Lc.g CoG Design Weight (SWL ) = 3 PACKAGE 220 kips kg 100000 Impact Factor fi = γwc*γcog*γdaf*γskl**γc*γt*γw = 2.04 Where Weight contingency γwc = 1.05 COG shift γcog = 1.10 DAF γdaf = 1.12 SKL γskl = 1.10 Consequence factor γc = 1.30 Tilt Factor γt = 1.05 Yaw Factor γw = 1.05 Calculated Weight (Wtc) = 449.6 kips Length to CoG (Lc.g) = 236.22 in 600.0 cm Total Length (Lt) = 472.44 in 1200.0 cm Height to Center (Hc) = 17.72 in 45.0 cm Angle 1 (A1) = 45 deg Angle 2 (A2) = 45 deg Angle 3 (B1) = 5 deg 203,946 L001-04000-CS-8180-100733-1217_R1 kg Restricted Angle 4 (B2) = 5 deg Length of Spreader Bar (Lx) = 472.44 in 1200.0 cm BUILT-UP MEMBER PG 500x400 Selected Beam : unit weight (wb) 0.2 kip/ft Depth (Db) x Width (Bb) 40.00 cm Flange thk (tf) x web thk (tw) 4.00 cm Left web thk (twl) x right web thk (twr) 0.00 cm Bb 310.2 kg/m x 30.00 cm x 2.00 cm x 0.00 cm Y Db A1 A4 A2 A5 X A3 Section Ai yi yi*Ai Ii di di^2*Ai A1 120 38.0 4560.0 160 18.0 38880.0 A2 64 20.0 1280.0 5461 0.0 0.0 A3 120 2.0 240.0 160 -18.0 38880.0 A4 0 20.0 0.0 0 0.0 0.0 A5 0 20.0 0.0 0 0.0 Σ 304.0 6080.0 5781.3 Elastic modulus in Z yx = Ix = Sx = Sx=I/yx 20.0 cm 8.4E+04 cm4 4.2E+03 cm3 Section Ai xi yi*Ai Ii di di^2*Ai A1 120 15.0 1800.0 9000 0.0 0.0 A2 64 15.0 960.0 21 0.0 0.0 A3 120 15.0 1800.0 9000 0.0 0.0 A4 0 0.0 0.0 0 -15.0 0.0 A5 0 30.0 0.0 0 15.0 0.0 Σ 304.0 4560.0 18021.3 Elastic modulus in Y A= yy = Iy = Sy = Sy=Iy/yy 47.1 in^2 304.0 254.9 in^3 4177.1 cm^3 1201.4 cm^3 Sy = 73.3 in^3 rx = 6.5 in ry = 3.0 in 0.0 15.0 cm 1.8E+04 cm4 1.2E+03 cm3 cm^2 Sx = Material 4 0.0 77760.0 16.6 cm 7.7 cm ASTM A572 GR.50 Max. Yied (Fy) = 50 ksi 3514.1 kg/cm^2 E= 29000 ksi 2038.9 kg/cm^2 K= 1 Deflection at midspan, Δ = 1.10 in 2.80 cm W1 = ((Lt-Lc.g)/Lt)*Wtc = 224.8 kips 101973 kgs W2 = (Lc.g/Lt)*Wtc = 224.8 kips 101973 kgs Fh1 = W1/tan(A1) = 224.8 kips 101973 kgs Fh2 = W2/tan(A2) = 224.8 kips 101973 kgs Fr1 = W1*tan(B1) = 19.7 kips 8921.5 kgs Fr2 = W2*tan(B2) = 19.7 kips 8921.5 kgs Total Fh + Fr (Location 1) = 244.5 kips 110894 kgs Total Fh + Fr (Location 2) = 244.5 kips 110894 kgs Max (Fh+Fr) = 244.5 kips 110894 kgs L001-04000-CS-8180-100733-1217_R1 Restricted Check for Compression Member -Flexural Buckling (AISC 360-10 Sec. E3) Stiffened Elements criteria h/tw<=1.49*sqrt(E/Fy) 16 <= h/tw<=3.76*sqrt(E/Fy) 16 h/tw<=5.7*sqrt(E/Fy) 16 KLx/r <= 4.71*sqrt(E/Fy) 72 Fe=(3.14^2*E/(K*L/r)^2 55 Fcrc1=(0.658^(Fy/Fe))*Fy 34 ksi 1606 kips All. Compression, Pn1 = Fcr * Ag = 36 NONSLENDER <= 91 COMPACT <= 137 COMPACT <= 113.4 728,254 kgs Check for Compression Member -Torsional Buckling (AISC 360-10 Sec. E4) Eff. length factor for torsional buckling, Kz 1 Member length, L Shear modulus of elasticity of Steel, G 472 in 11200 ksi 162 ksi Fe=(3.14^2*E*Cw/(Kz*L)^2+G*J)*1/(Ix+Iy) Fcrc2=(0.658^(Fy/Fe))*Fy All. Compression, Pn2= Fcr * Ag = 44 ksi 2070 kips 244 kips Required Compression, Pr 3088.2 kg/cm^2 939,153 110894.3 kgs kgs Check for Torsional and Flexural-Torsional Buckling (AISC 360-10 Sec. F2) Length between laterally braced point, Lb= 472.4 in 1200.0 cm Lp= 128.5 in 326.3 cm Warping constant, Cw=Iy*ho^2/4 = 21744 in6 5838912.0 cm6 rts= 3.5 in 8.8 cm in4 1365.3 cm4 in 36.0 cm 870.8 cm Torsional Constant, J= 32.8 For doubly symetric I-shape, c= 1.0 Distance between flange centroids, ho= 14.2 Modification factor, Cb= 1.0 Lr= 343 in 58.0 Ksi 4078.3 kg/cm^2 961 kips 436080.4 kgs Lb>Lr, LTB Applies, Mn=Fcr*Sx<=Mp Fcr for flexural LTB, Fcrf= Table 3, Values of Ca (Refer to AISC ASD) All. Compression Pc=min(Pn1,Pn2)/1.67 Check Compression, fa/Fa = 0.25 OK Required Flexural Strength Mrx = Fh1*(Hc+Δ)-fr1*(Hc-Δ) +wb*lx^2/8= 4388 kip.in 783.7 kg.cm Mry = Fh2*(Hc+Δ)-fr2*(Hc-Δ) +wb*lx^2/8= 219 kip.in 39.2 kg.cm 5 L001-04000-CS-8180-100733-1217_R1 Restricted Available Flexural Strength Mcx= min(FY,Fcrf)*Sx/1.67 7629 kip.in 8789717.5 kg.cm Mcy= min(FY, Fcrf)*Sy/1.67 2194 kip.in 2528128.6 kg.cm UNITY CHECK Check Pr/Pc 0.254 ≥ Checking against formula (AISC 360-10 H1-1a) Axial Compression and Bending Pr/Pc+8/9*(Mrx/Mcx+Mry/Mcy)≤1.0 6 0.2 L001-04000-CS-8180-100733-1217_R1 0.854 < 1 OK Restricted