Installation
851-160893/CC180/6-39
Installation of the DN500 mounting
flange
This module describes the DN500 mounting flange, and
details the procedure required to install the unit.
Technical specifications and drawings are included.
851-160893/B
I
Kongsberg Simrad DN500 mounting flange
Document revisions
Rev
Date
Written by
Checked by
Approved by
A
03.03.98
NB
HAA
JEF
B
20.02.00
GM
EB
RBr
C
D
E
(The original signatures are recorded in the compamj's logistic database)
II
851-160893/B
Installation
Contents
1
2
3
4
INTRODUCTION.......................................................................................
1
1.1
1
General........................................................................................................
GENERAL INFORMATION.....................................................................
2
2.1
Specifications..............................................................................................
2
2.2
Installation accuracy and tolerances ......................................................
2
INSTALLATION.........................................................................................
3
3.1
Logistics......................................................................................................
3
3.2
References ..................................................................................................
3
3.3
Installation procedure ..............................................................................
Steel hulled vessels........................................................................
3
3
Wooden hulled vessels..................................................................
4
DRAWINGS ............................................................................................
5
4.1
Introduction................................................................................................
5
4.2
Drawing list................................................................................................
5
851-160893/B
III
Kongsberg Simrad DN500 mounting flange
Document history
(The information on this page is for internal use)
Rev. A
First edition. Generated from 851-160606 Mk.2.
Rev. B
Implemented drawings in the text. New layout. Ref. EM 10605B.
IV
851-160893/B
Installation
1
INTRODUCTION
1.1
General
This document describes the installation of the DN500 mounting
flange as used with the Kongsberg Simrad HiPAP system.
Drawings are included in the text.
Note !
The guidelines for installation presented here must be regarded as a base
for detailed plans prepared by the installation shipyard. These plans
must indude drawings, instrudions and procedures specific to the ship
in which the equipment is to be installed. These drawings must be
approved by the heal maritime classification society.
Kongsberg Simrad AS accepts no responsibility for any damage
or injury to the system, ship or personnel caused by drawings,
instructions or procedures not prepared by Kongsberg Simrad
AS.
851-160893/B
1
Kongsberg Simr ad DN500 mounting flange
2
2.1
GENERAL INFORMATION
Specifications
The mounting flange is welded into a hole cut in the vesseTs
bottom and provides a secure base for the huli unit assembly.
The DN500 mounting flange comprises a Steel cylinder with inner
and outer diameters of 506 mm and 546 mm respectively, topped
by a flange ring with an outer diameter of 670 mm. The flange ring
contains 20 equally spaced holes, each bored and tapped to
receive M24 studs. The holes are on a radius of 310 mm, with a
pitch of 18°.
The flange welded around the top of the cylinder enables a gate
valve to be bolted onto the top.
The total height of the mounting flange will depend on the
requirements for the specific installation. The standard height is
200 mm, though other sizes can be provided on request.
2.2
Installation accuracy and tolerances
It is very important for the system accuracy that the angular
orientation of the huil unit is as accurate as possible. This implies
that the welding of the mounting flange into the huli must be
completed with the utmost precision, preferably with tolerances
of lessthan ±1°.
Three offset angles must be considered:
Roil angle: - The upper surface of the mounting flange must be
horizontal in the athwartships direction when the ship is floating
at its normal trim.
Pitch angle: - The upper surface of the mounting flange must be
horizontal in the fore- and- aft direction when the ship is floating
at its normal trim.
Azimuth angle: - The mounting flange must be installed such
that a line parallel to the fore- and- aft centre line of the vessel runs
exactlybetweentwo pairs of holes on opposing sides of the flange.
2
851-160893/B
Installation
3
INSTALLATION
3.1
Logistics
Safety - Refer to the general safety procedures. Note that the
mounting flange is heavy. Use only properly certified lifting
apparatus to move the unit.
Personnel - Minimum 3 trained mechanical fatters/welders.
Vessel location - The vessel must be in a dry dock during the
installation of the mounting flange.
Special tools - Certified lifting apparatus. Cutting equipment.
Welding equipment.
3.2
References
Refer to the following drawings and diagrams:
->
-»
3.3
DN500 mounting flange, installation drawing on -page 6.
DN500 mounting flange, drawing on page 7.
Installation procedure
Steel hulled vessels
Note !
The mating surface of the flange unit must be protected with a wooden
cover at all times till the gate valve is about to be installed.
WARNING !
The security of the welding is critical to the safety of the
vessel. Welding must only be carried out by a certified
welder, and the installation must be approved by the
local classification authorities.
1
Decide the location of the huil unit.
2
Cut out a hole in the vesseTs huli with a diameter large
enough to accommodate the mounting flange.
3
- The exact size of the hole must be determined by the
shipyard.
Orientate the mounting flange correctly, then weld it into
position.
4
Check the flange surface to ensure that it is level,
undamaged and clean, then cover it for protection.
5
Brace the flange to the huli plating and the surrounding huil
frames by welding on several strengthening plates.
- The exact dimensions of the plates must be determined
by the shipyard.
851-160893/B
3
Kongsberg Simrad DN500 mounting flange
Wooden hulled vessels
The installation shipyard must write a suitable procedure
appropriate to the vessel and the classification rules.
4
851-160893/B
Installation
4
4.1
DRAWINGS
Introduction
This section contains drawings referred to in the text.
The original drawings are available in electronic format
(AutoCAD) upon request.
4.2
Drawing list
The following drawings are inkluded:
• Installation
- DN500 mounting flange with gate valve, on page 6.
• Mechanical construction
- DN500 mounting flange, on page 7.
851-160893/B
5
Kongsberg Simrad DN500 mounting flange
*Opfionol lengths
The fnstaSation fo be approved by frie locol
classlfication authorities.
Welding to be carfied out by certified wedej only.
W,RS. to be worked out by yard.
0670
Gate valve: 139-085436
Mounting flonge:599'082973
O-iing: 540-095690
Page 1 of 1
(Cd5132)
6
DN500 Mounting flange w/Gate valve
830-083045
Røv.C
851-160893/B
Installation
20 holes
horgeOio.
YZZZZZZZZZZ
DnV stomp
YZZZZZZZZZZÅ
^ f'
XI: 1 V
Å +°
N. // 0
G.R^n'2
V
Note: length X specified in order.
Tube: 0546x20, DIN 17121, Materiol: S355J2G3 (St52-3N) EN10025.
Flange: Piate, Materiol: S355J2G3 (St52-3N) EN10025.
Attachments:
Materiol certificate 3.1.B EN10204.
DnV certificate.
Welders approval certificate NS478.
Ali welds to be performed by certified welder, and
according to DnV "Rules for Classificatlon" Pt.3 Ch.1 Sec.12.
Surface treatment: Sandblasting to Sa3, one coat of Shopprimer.
To be stamped with:
DnV approval
Charge no.
Page 1 of 1
(Cd5134)
851-160893/B
Mounting flange 0500
599-082973
Rev.D
7
Kongsberg Simrad DN500 mounting flange
Blank page
851-160893/B
8
Cable layout and interconnections
851-160746/ AA027 / 6-18b
HiPÅP Huli Unit
Cable layout and interconnections
This document describes the cable layout and
interconnections for the Kongsberg Simrad HiPAP Huli
Unit.
851-160746/B
I
Kongsberg Simrad HiPAP Huil Unit
Document revisions
Rev
Date
Written by
Checked by
Approved by
A
24.07.97
NB
HAA
JEF
B
27.03.00
GM
EB
RBr
C
D
E
F
G
(The original signatures are recorded in the company's logistic database)
II
851-160746/B
Cable layout and interconnections
Contents
1
INTRODUCTION...............................................
1
1.1
1
General........................................................................................................
2
BASIC CABLING REQUIREMENTS.....................................................
2.1 Cable trays..................................................................................................
2.2 RF interference ..........................................................................................
2.3 Physical protection....................................................................................
2.4 Grounding..................................................................................................
2.5 Cable connections......................................................................................
2.6 Cable terminations....................................................................................
2.7 Cable Identification ..................................................................................
2
2
3
3
3
4
4
4
3
SYSTEM CABLING .................................................................................
3.1 Cable plan ..................................................................................................
3.2 Cable specifications ..................................................................................
Shipyard cables..............................................................................
System cables..................................................................................
3.3 Cable connections......................................................................................
3.4 Special cables..............................................................................................
5
5
5
5
5
5
5
4
CABLE GLAND ASSEMBLY PROCEDURE........................................
6
5
HIPAP CABLE PLAN...............................................................................
5.1 General.........................................................................................................
5.3 Huli unit cables..........................................................................................
9
9
10
6
INTERCONNECTIONS.............................................................................
12
6.1
6.2
6.3
6.4
6.5
6.6
Cable K.........................................................................................................
Cable M .......................................................................................................
Cable N.........................................................................................................
Cable O.........................................................................................................
Cable P.........................................................................................................
Cable Q........................................................................................................
12
12
12
12
13
13
CABLE INSTALLATION .........................................................................
14
7.1
7.2
7.3
7.4
Logistics.......................................................................................................
References ...................................................................................................
Installation procedure ..............................................................................
Actuator connections (option) ................................................................
Cables ..............................................................................................
14
14
14
15
15
DRAWING FILE..........................................................................................
9.1 Introduction................................................................................................
9.2 Drawings.....................................................................................................
17
17
17
7
9
851-160746/B
III
Kongsberg Simrad HiPAP Huli Unit
Document history
(The information on this page is for internal use)
Rev. A
First edition under this reg. no. Was P2993 / 851-130601 Mk.2.
Rev. B
Updated to new layout. Drawings are implemented in the text. Ref
Em 851-160746B.
IV
851-160746/B
Cable layout and interconnections
1
INTRODUCTION
This Section describes the general installation requirements
regarding cables. It then describes all the cables connected to the
HiPAP Huli Unit and associated controller units, and explains
how to perform the interconnections between those units.
1.1
General
Note !
All cable connections must be made in accordance zvith the guidelines
laid down by the vessel's classification society.
If no such guidelines exist, Kongsberg Simrad recommends that
the Den norske Veritas (DnV) Report No. 80-P008, "Guidelines fel­
installation and Proposal for Test of Equipment" be used as a guide.
851-160746/B
1
Kongsberg Simrad HiPAP Huil Unit
2
2.1
BASIC CABLING REQUIREMENTS
Cable trays
All permanently installed cables associated with the system must
be supported and protected along their entire lengths using
conduits and/or cable trays. The only exception to this rule is over
the final short distance (max. 0.5 metre) as the cables run into the
cabinets/units to which they are connected. These short
unsupported lengths are to allow the cabinets to move on their
shock mounts/ and to allow maintenance and replacements.
• Wherever possible, cable trays must be straight, accessible and
placed so as to avoid possible contamination by condensation
and dripping liquids (oil, etc.). They must be installed remote
from sources of heat, and must be protected against physical
damage. Suitable shields must be provided where cables are
installed in the vicinity of heat sources.
• Unless it is absolutely unavoidable, cables should not be
installed across the vesseTs expansion joints. If the situation is
unavoidable, a loop of cable having a length proportional to
the possible expansion of the joint must be provided. The
minimum internal radius of the loop must be at least twelve
times the external diameter of the cable.
• Where a service requires duplicate supply lines, the cables
must follow separate paths through the vessel whenever
possible.
• Signal cables must not be installed in the same cable tray or
conduit as high-power cables.
• Cables containing insulation materials with different
maximum-rated conductor temperatures should not be
bunched together (that is, in a common clip, giand, conduit or
duet). When this is impractical, the cables must be carefully
bunched such that the maximum temperature expected in any
cable in the bunch is within the specifications of the
lowest-rated cable.
• Cables with protective coverings which may damage other
cables should not be bunched together with other cables.
• Cables having a copper sheath or braiding must be installed in
such a way that galvanic corrosionby contact with other metals
is prevented.
• To allow for future expansion of the system, all cables should
be allocated spare conductor pairs. Also, space within the
vessel should be set aside for the installation of extra cables.
2
851-160746/B
Cable layout and interconnections
2.2
RF interference
All cables that are to be permanently installed within 9 m (30 ft)
of any source of Radio Frequency (RF) interference such as a
transmitter aerial system or radio cabin, must, unless shieldedby
a metal deck or bulkhead, be adequately screened by sheathing,
braiding or other suitable material. In such a situation flexible
cables should be screened wherever possible.
It is important that cables, other than those supplying services to
the equipment installed in a radio room, are not installed through
a radio room. Cables which must pass through a radio room must
be screened by a continuous metal conduit or trunking which
must be bonded to the screening of the radio room at its points of
entry and exit.
2.3
Physical protection
Cables exposed to the risk of physical damage must be enclosed
in a Steel conduit or protected by a metal casing unless the cable's
covering (e.g. armour or sheath) is sufficient to protect it from the
damage risk.
Cables exposed to an exceptional risk of mechanical damage (for
example in holds, storage-spaces and cargo-spaces) must be
protected by a suitable casing or conduit, even when armoured,
if the cable covering does not guarantee sufficient protection for
the cables.
Metallic materials used for the physical protection of cables must
be suitably protected against corrosion.
2.4
Grounding
All metallic cable coverings (armour, lead sheath etc.) must be
electrically connected to the vessel's huli atboth ends except in the
case of final sub-circuits where they should be connected at the
supply end only.
Grounding connections should be made using a conductor which
has a cross- sectional area related to the current rating of the cable,
or with a metal damp which grips the metallic covering of the
cable and is bonded to the huli of the vessel. These cable coverings
may also be grounded by means of giands specially intended for
this purpose and designed to ensure a good earth connection. The
giands used must be firmly attached to, and in good electrical
contact with, a metal structure grounded in accordance with these
recommendations.
Electrical continuity must be ensured along the entire length of all
cable coverings, particularly at joints and tappings. In no case
should the lead- sheathing of cables be used as the only means of
grounding cables or units.
851-160746/B
3
Kongsberg Simrad HiPAP Hull Unit
Metallic casings, pipes and conduits mustbe grounded, and when
fitted with joints these must be mechanically and electrically
grounded.
2.5
Cable connections
All cable connections are shown on the applicable cable plan and
interconnection diagrams.
Where the cable plan shows cable connections outside an
equipment box outline, the connections are to be made to a plug
or socket which suits the plug or socket on that particular item of
equipment.
Where two cables are connected in series via a junction box or
terminal block, the screens of both cables must be connected
together but not grounded.
2.6
Cable terminations
Care must be taken to ensure that the correct terminations are
used for all cable conductors, especially those that are to be
connected to terminal blocks. In this case, crimped
sleeve-terminations must be fitted to prevent the conductor core
from fraying and making a bad connection with the terminal
block. It is also of the utmost importance that where crimped
terminations are used, the correct size of crimp and crimpingtool
are used. In addition, each cable conductor must have a minimum
of 15 cm slack (service loop) left before its termination is fitted.
2.7
Cable Identification
Cable identification codes corresponding to the cable number
shown in the cable plan must be attached to each of the external
cables. These identification codes should be positioned on the
cable in such a way that they are readily visible after all panels
have been fitted. In addition, each cable conductor should be
marked with the terminal board number or socket to which it is
connected.
4
851-160746/B
Cable layout and interconnections
3
SYSTEM CABLING
3.1
Cable plan
The cable plan defines the main interconnection cables between
the individual system cabinets an units. Bach cable is then listed
including the required cable specification.
3.2
Cable specifications
Bach individual cable is identified on the cable plans. The cables
fali into two categories:
• Cables provided by the installation shipyard.
• System cables supplied with the delivery.
Shipyard cables
The cables to be provided by the shipyard are identified as such
in the cable listing.
Note !
The cable specifications given are the minimum specifications.
For each cable the following is provided:
• Connection to be made on each end of the cable (including
system units, terminalblock identification and plug/ socket to
be used).
• Number of cores.
• Recommended cable type.
• Minimum cable specifications.
Caution !
Any special requirements must be considered in addition to those
listed. Kongsberg Simrad accepts no responsibility for damage to
the system orreduced operational performance ifthis is caused by
improper cabling.
System cables
Several cables will be supplied with the system. Such cables
normally comprise power cables for peripheral equipment, and
interconnection cables for computers and/ or workstations. These
cables are normally packed with the units.
3.3
Cable connections
All cables must be terminated correctly. The required information
is provided in the applicable interconnection drawings.
3.4
Special cables
Special system applications or requirements may result in
additional or modified cable runs.
851-160746/B
5
Kongsberg Simrad HiPAP Huil Unit
4
CABLE GLAND ASSEMBLY PROCEDURE
Cable giands are used whenever a cable passes through a
water-tight bulkhead or into a cabinet, to seal the opening
through which the cable passes and to protect the cable from
abrasion on the edges of the hole. Follow the procedure detailed
here when installing cables through cable giands.
Note !
There are many diffevent types of cable giand on the market. This
procedure describes the types used as standard in the units
manufactured by Kongsberg Simrad.
1
Ensure that all the cables to be connected, are completely
isolated from any power sources.
- Switch off and remove the supply fuses from any units
or systems into which the cables are already connected.
Note !
6
2
Select the cable to be connected into the cabinet, and select
the cable giand through which the cable is to pass.
3
Slacken and remove the compression nut from the cable
giand, and extract the compression seal and the screen
collar from the body of the giand.
A minimum of 5 cm (recommended 5-10 cm) of slack cable must be
allowed, both inside and outside the cabinet, when installing cables. This
is to allowfor vibration damping, maintenance and measurementerrors.
Always double-check your measurements befare takingany irreversible
actions.
851-160746/B
Cable layout and interconnections
4
Depending on whether the cable has already been installed
in conduits, either:
a (installed) measure the maximum length of cable
required to reach from the final cable clip outside the
cabinet to the terminal blocks inside the cabinet, add 20
cm, then remove the excess cable,
or:
b (loose cable) measure the maximum length of wire
required to reach from the cable giand to the terminal
blocks inside the cabinet, add 20 cm. and mark the cable.
Note !
851-160746/B
The cahle's outer insulation zvill extend into the cable giand to a point
approximately 5 mm outside the outer surface of the cabinet wall into
which the cable giand is secured.
5
Taking care not to damage the screening, carefully remove
the outer insulation from the required cable length.
6
Leaving 12 mm of the screen exposed from the insulation,
cut off the remainder.
7
Taking care not to damage the screening, slide the
compression nut (smallest diameter first) over the cable and
onto the intact insulation.
8
Taking care not to damage the screening, slide the
compression seal (rounded end first) over the cable and
onto the intact insulation.
9
Slide the screen collar (narrow end first) onto the cable and
fit it underneath thescreen. Slide it as close to the intact
outer insulation as possible.
10
If the screen extends beyond the "flat" end of the screen
collar, fold any excess length over the end of the collar such
that the screen will be gripped between the collar and the
giand body when the parts are assembled.
11
Carefully thread the cable through the giand body till the
screen collar is tight into the giand body.
12
Slide the compression seal into the giand body till the
shoulder is hard up against the giand body.
13
Slide the compression nut over the compression seal and
engage the threads.
14
While holding the giand body to prevent it turning, and
pressing the cable into the giand, tighten the compression
nut onto the giand body.
15
Referring to the wiring diagram and ensuring that there is
5 to 10 cm. slack cable inside the cabinet, prepare and
connect the cable cores to the appropriate terminals within
the cabinet.
7
Kongsberg Simrad HiPAP Huli Unit
16
Secure the cable within the cabinet using cable clips.
17
Check the terminal connections against the wiring diagram
to ensure they are correct.
Follow the same procedure for all the cables and cable giands.
Once all the cables have been fitted:
18
Check the cabinet to ensure all tools and rubbish are
removed, then close the cabinet door.
Once all the system cables are connected and checked:
8
19
Take the appropriate safety measures, then replace the
fuses and apply power to the system.
20
Perform a system test to ensure the installation has been
conducted successfully.
851-160746/B
Cable layout and interconnections
5
HIPAP CABLE PLAN
5.1
General
The following pages describe only those cables associated with
the huil unit and its control units. All other system cables are fully
described in the system Installation manual.
Refer to page 2 in this document for details of cable laying,
requirements for conduits etc. Refer to the relevant cable plans
and wiring diagrams for details of the terminations and
connections.
All power must be switched off to the system prior to the cable
installation.
All cables mustbe available at the units, properly installed in cable
ducting. Care mustbe taken not to exceed the physical limitations
of the cables.
Note !
Special system requirements, adaptions or components may introduce
special drawings and cables.
Note !
In order to meet the EMC requirements, dedicatedgroundingcables have
been used to connect the various system units to the vessel's ground.
These cables are identifiedas "X" on the cable plan drawings. The braided
grounding cable required is supplied with the system. These cables must
not be longer than 1 metre.
851-160746/B
9
Kongsberg Simrad HiPAP Huil Unit
5.2
Huil unit cables
Cable K
Transducer cable from Transceiver Unit to Transducer
• Kongsberg Simrad supply.
• The transducer cable is screened and consists of 10 twisted
pairs, each individual screened. Cable diam. = 19 mm.
• The Huli Unit end is connected to terminal blocks in the
junction box, and the transceiver end is connected to the
terminal block in the transceiver cabinet.
• Maximum length 5 m.
10
851-160746/B
Cable layout and interconnections
C able M
Cable from Hoist Control Unit to Remote Control Unit
• Shipyard supply.
• RCOP 7 x 2 / 0.5 mm2 with overall braided screen, 60 V.
• Both ends terminated in terminal blocks, refer to the
interconnection drawing.
• Maximum length: No practical limit.
Cable N
Cable from Hoist Control Unit to Huli Unit Junction Box
• Shipyard supply.
• RCOP 4 / 1.5 mm2 with overall braided screen, 750 V.
• Both ends terminated in terminal blocks, refer to the
interconnection drawing.
• Maximum length: No practical limit.
Cable O
Cable from 440 Vac / 3-phase / 3A to Hoist Control Unit
• Shipyard supply.
• RCOP 4/1.5 mm2 with overall braided screen, 750 V.
• Hoist Control Unit end terminated in terminal block, refer to
the interconnection drawing.
• Maximum length: No practical limit.
Cable P
Cable from Hoist Control Unit to Hoist Motor
• Shipyard supply.
• RCOP 4/1.5 mm2 with overall braided screen, 750 V.
• Hoist Control Unit end terminated in terminal block, refer to
the interconnection drawing. The motor end connects to the
dedicated power inlet tags on the motor.
Cable Q
Cable from Hoist Control Unit to Gate valve position
indicator
• Shipyard supply.
• RCOP 4/1.5 mm2 with overall braided screen, 750 V.
• Hoist Control Unit end terminated in terminal block, refer to
the interconnection drawing.
• Maximum length: No practical limit.
• Maximum length: No practical limit.
Cable X
Cable from Hoist Control Unit to EMC ground
• Kongsberg Simrad supply.
• Braided copper wire.
• Both ends terminated at M8 screws.
• Length: 300 mm.
851-160746/B
11
Kongsberg Simrad HiPAP Huil Unit
6
6.1
INTERCONNECTIONS
Cable K
This cable connects the huil unit with the Transceiver Unit.
6.2
Cable M
This cable connects the Hoist Control Unit with the Remote
Control Unit. Both ends are connected into terminal blocks within
the respective units.
(CD3161)
Cable "M"
(14)
(8)
(17)
(7)
Upper light
(22)
(6)
Stop light
(23)
(2)
Up
(24)
(5)
Up hold
(25)
(4)
Down
(26)
(3)
Down hold
(27)
d)
+24 Vdc
Terminal block HCTB1
Hoist Control Unit
6.3
Lower light
Terminal block RMTB
Remote Control Unit
Cable N
This cable connects the Hoist Control Unit to the Junction Box on
the Huil Unit. The cable is supplied by the manufacturers, and is
fitted with the appropriate terminations.
(CD3162)
Cable "N"
Upper limit
0 Vdc
Lower limit
Terminal block HCTB1
Hoist Control Unit
6.4
Terminal block E103
Junction Box
Cable O
This is the 440 Vac power cable from the vesseTs main supply to
the Hoist Control Unit. The cable is connected into the terminal
block in the unit.
12
851-160746/B
Cable layout and interconnections
(CD3163)
Cable "O"
Ground
R
S
T
Terminal block HCTB1
Hoist Control Unit
6.5
Cable P
This is the 440 Vac power cable from the Hoist Control Unit to the
Hoist Motor on the huli unit. The cable is connected to the
terminal block in the Hoist Control Unit, and to the dedicated
connection tags on the motor.
(CD3164)
Cable "P"
Terminal block HCTB1
Hoist Control Unit
6.6
Connections on
the hoist motor
Cable Q
This is the signal cable from the Hoist Control Unit to the Gate
valve position indicator. The cable is connected into the Hoist
Control Unit terminal block.
(Cd3164b)
Cable "Q”
Terminal block HCTB1
Hoist Control Unit
851-160746/B
Gate valve
open switch
13
Kongsberg Simrad HiPAP Huil Unit
7
CABLE INSTALLATION
This procedure describes how to install the cables between the
Huli Unit and the Hoist Control Unit.
7.1
Logistics
Safety - Refer to the general safety procedures.
Personnel - Trained electrical fitter.
Ship location - No special requirements. The watertight integrity
of the vessel will not be effected.
Special tools - None
7.2
References
The following drawings are located in the drawing file:
7.3
-*
Wiring diagram, Hoist Control Unit on page 20.
-»
Wiring diagram, Remote Control Unit on page 21.
-»
Interconnection diagram, hoisting system on page 18.
Installation procedure
1
Remove the junction box lid.
—»
Refer to the Cable glafjd installation procedure on page 6.
2
Dismantle the appropriate cable giand.
3
Thread the various parts onto the cable in the correct order.
4
Pass the cable into the junction box.
5
Connect the cable terminations into the junction box
terminal block.
- Ensure all connections are made firmly.
- Refer to the diagrams and drawings listed above.
14
6
Reassemble the cable giand and tighten it to ensure a water
proof seal, ensuring enough slack is left in the cable so none
of the wires is under tension.
7
When all cables have been connected, check the entire
assembly to ensure all the connections are correct and tight.
8
Replace the junction box lid, using a thin film of Silicon
grease on the seal to ensure the box will be water proof.
851-160746/B
Cable layout and interconnections
7.4
Actuator connections (option)
This section describes the all the cabling and interconnections in
the actuator system.
—»
Wiring diagram, refer to page 16.
Cables
All cables between the actuator and the control units are supplyed
by the yard.
The connections are as follows:
• 24 Vdc - mains supply to the actuator motor.
• Signal cable from the remote station (remote control).
• Signal cable from the local control unit (local control).
• Signal cable from gate valve indicator.
• 3 phase 440 V supply.
851-160746/B
15
Kongsberg Simrad HiPAP Huil Unit
NOTE:
Terminals may not appear in
Actuator
local control unit
Actuator
remote control unit
(06Z9PO)
Figure 3
16
Electrical actuator system - wiring diagram
851-160746/B
Cable layout and interconnections
8
8.1
DRAWINGFILE
Introduction
This section contains drawings and wiring diagrams referred to
in various sections in this manual.
8.2
Drawings
The following drawings are impemented:
- Interconnection diagram, hoist system,
see page 18.
- Interconnection diagram, remote control,
see page 19.
- Wiring diagram, Hoist Control Unit,
see page 20.
- Wiring diagram, Remote Control unit,
see page 21.
851-160746/B
17
Kongsberg Simrad HiPAP Huil Unit
4x1.5
HOIST CTL. UNIT
GND F"
O
-<440V AC
Ov-
01 O
HOIST MOTOR
HOIST MOTOR
JUNCTION BOX
020030
040
050
060
070
080
090
01 OO
-Bfouio ”1
-Sk>vio i
-U-0W1O j
•-(-OGND |
L_____ J
011 O
LOWER
UPPER
UPPER
UPPER
LOWER
LOWER
LIGHT
LIM.SW1
LIM.SW2
LIGHT
LIM.SW1
LIM.SW2
LIM.SW2
GND
STOP LIGHT
UP
UP HOLD
DOWN
DOWN HOLD
+24V HLU
GND
4x1.5
0120
0130
0140
0150
0160
0170
0180
LIMIT SWITCH
JUNCTION BOX
I-----------------1
---- U>120 ] ULS 1
—h>11 O
ULS 2
-K>10o I LLS 1
i_____
REMOTE CTL. UNIT
RMTB
3x1.5
E77 I
-t-oi
O I
-4—0
-0
-j-O
-4—0
0230
0240
0250
0260
0270
0280 j
20 I
30
40 |
50 I
-U>60 ]
-t^>70 |
-4—0 80 I
j 090 J
7x2x0.4
4-24V HLU
UP
DOWN HOLD
DOWN
UP HOLD
STOP LIGHT
UPPER LIGHT
LOWER LIGHT
I 0100 I
I OHO I
[ 0120 J
GATE VALVE
OPEN SWITCH
I-----------------i
X"
-f-
Page 1 of 1
(Cd5139)
18
--- j-Ol3o j UK
-----1—Ol 40 i
GN
2x1.5
Interconnection diagram hoisting system
824-102993
Rev.B
851-160746/B
Cable layout and interconnections
^^440VAC
RMTB
HCTB1
O1
GND
R
0 2 0-
S
0 3 0-
T
GND
0 40-
440V
R
/
/
0 50
-
i-
MOTOR
—
440V
/
- O 60
HOIST MOTOR
HOIST
/
0 70
1.0 80
0 90
/
0100
yis [
n
1 2
-O 1 o
+24V HLU
—O 2 0
UP
—0 3 O
DOWN HOLD
—0 4 O
—O 5 O
DOWN
UP HOLD
—O 6 O
STOP LIGHT
-0 7 0
UPPER LIGHT
—0 8 O
LOWER LIGHT
0 90
I
0100
ono
0110
0120
0120
0130
LOWER LIGHT
0140
UPPER LIM.SW1
0150
UPPER LIM.SW2
0160
UPPER LIGHT
0170
LOWER LIM.SW1
0180
LOWER LIM.SW2
0190
LIM.SW2
GND
STOP LIGHT
UP
UP HOLD
DOWN
DOWN HOLD
+24V HLU
GND
0200
0210
0220
LINK
023 0
0240
0250
0260
0270
0280
X
X
X
7x2x0.4
Page 1 of 1
(Cd5145)
851-160746/B
Interconnection diagram remote control-HU200
824-094177
Rev.B
19
Kongsberg Simrad HiPAP Huil Unit
Tag: Draw_2
-0 1 o
-020
-030
-040
GND
R
S MAINS 440V
} 1
380V
"0 9 0
REMR
-0100
REMO
-0110
REMC
230V
-050
-0 6 0
-O 7 0
NOTE:
. HOIST MOTOR
-080
ALL CONDUCTORS
ARE0.5 fFa
NOT OTHERWISE
SPESIFIED.
NOTE:
FOR MAINS = 440V,380V:
LINK HCTB2-2 TO HCTB2-3
LOWER UG HT
UPPERLIM. SW.l
FOR MAINS = 230V:
LINK HCTB2-1 TO HCTB2-3
LINK HCTB2-2 TO HCTB2-4
REMOVE UNK HCTB2-2 TO
HCTB2-3
UPPER LIM. SW.2
UPPER LIGHT
LOWER LIM. SW.l
LOWER LIM. SW.2
IM, SW.2
GND
24V DC SUPPLY
Page 1 of 1
(Cd5135)
20
Wiring diagram HCU
824-102987
Rev.A
851-160746/B
Cable layout and interconnections
RMTB
+24V
O 1 O-
UP
0 20-
DOWN HOLD
0 30
SI
GN
HOIST
BN
DOWN
UP HOLD
0 40
0 50
O
DOWN
VIO
UP HOLD
S2
YE
STOP LIGHT
DOWN HOLD
S3
STOP
0 6 0
X2, .XI
UPPER LIGHT
0 7 0
LOWER LIGHT
0 8 0
STOP LIGHT
L2
WH
X2, vXl
UPPER LIGHT
LI
GR
X2,
,X1
LOWER LIGHT
L3
090
Dl
1N4005
0100
Y
DIMMER
ono
D2
1N4005
0120
Note: All conductors, 0.5°
Page 1 of 1
(Cd5140)
851-160746/B
Wiring diagram RCU
824-094181
Rev.D
21
Kongsberg Simrad HiPAP Huil Unit
Blank page
22
851-160746/B
Installation
851-160767/ AA026 / 6-73
HiPAP transceiver units
This document describes the installation of the HiPAP
transceiver units.
851-160767/D
I
Kongsberg Simrad HiPAP transceiver units
Document revisions
Rev
Date
Written by
Checked by
Approved by
A
21.08.97
NB
LOS
JEF
B
25.03.98
GM
LOS
JEF
C
28.03.00
GM
EB
RBr
D
08.09.00
GM
EB
FtBr
E
F
G
(The original signatures are recorded in the company's logistic database)
II
851-160767/D
Installation
Contents
1
2
3
4
5
INTRODUCTION............................................................
1
1.1
1
OverView....................................................................................................
TECHNICAL SPECIFICATIONS.............................................................
2
2.1
Transceiver unit ........................................................................................
2
OverView..........................................................................................
Units dimensions............................................................................
2
2
Power supply ..................................................................................
2
Environment ...................................................................................
2
INSTALLATION.........................................................................................
4
3.1
Introduction................................................................................................
4
3.2
Unit location ..............................................................................................
4
3.3
Logistics......................................................................................................
4
3.4
Procedure....................................................................................................
5
CABLING ...................................................................................................
6
4.1
General........................................................................................................
6
4.2
Transducer cable connection....................................................................
6
CONNECTIONS TO THE TRANSCEIVER UNIT..................................
7
5.1
Transducer cable connector......................................................................
7
5.2
Terminal block connections......................................................................
8
5.3
Transceiver Unit cables ............................................................................
9
5.4
Transceiver unit interconnections ..........................................................
12
OverView...........................................................................................
12
Responder cables J........................................................................
12
Cable A and L ................................................................................
13
Synchronization .........................................................................................
Synchronization linefor Dual HiPAP, cable M (option).........
15
15
External synchronization, cable N ............................................
16
5.5
851-160767/D
III
Kongsberg Simrad HiPAP transceiver units
Document history
(The information on this page is for the manufacturer's internal use)
Rev. A
First edition under this reg. number. Was P3564/A.
Rev. B
Technical specification updated. Ref. 160767B.
Rev. C
General upgrading. Ref. EM 851-160767C.
Rev. D
Implemented the HiPAP 350 Transceiver Unit, and cable interconnections. Technical specification updated. Minor corrections in the text.
Ref. EM 851-160767D.
IV
851-160767/D
Installation
1
INTRODUCTION
1.1
OverView
This document describes the installation of the HiPAP transceiver
units. The foliowing units are available:
• HiPAP 500 Transceiver Unit
• HiPAP 350 Transceiver Unit
Note !
Installation of the two units are identical.
A HiPAP transceiver unit contains the transmission and reception
electronics for the system, and will normally be located in the
sonar room next to the huli unit. Some drawings and diagrams are
included in the text, though refer to the Cable layout document for
detailed instructions on the interconnections.
N Ote !
The guidelines for installation presented here must be regarded as a base
for detailed plans to be prepared by the installation shipyard. These plans
must include drawings, instructions and procedures specific to the ship
in which the equipment is to be installed. These drawings must be
approved by the heal maritime classification society before use.
Kongsberg Simrad accepts no responsibility for any damage or
injury to the system, ship or personnel caused by drawings,
instructions and procedures not prepared by Kongsberg Simrad.
851-160767/D
1
Kongsberg Simrad HiPAP transceiver units
2
2.1
TECHNICAL SPECIFICATIONS
Transceiver unit
OverView
This section includes the transceiver unit technical data. These
data are identical for both the HiPAP 500 and the HiPAP 350
transceiver units.
Units dimensions
Width (cabinet)
Height
Depth overall
Weight
525 mm
(cabinet) 713 mm/(overall) 919 mm
566 mm
55 kg
Power supply
Voltage
230 Vac
• The power supply to a HiPAP transceiver unit must be kept
within ± 10% of the unit's nominal voltage; 180-264 Vac.
• The maximum transient voltage variations on the main
switchboard's bus-bars which could occur (except under fault
conditions), are not to exceed -15% to +20% of the nominal
voltage.
Frequency
50 - 60 Hz
Inrush max
500 W
Nominal
250W
Environment
Temperature:
Storage
Operational
-20 to +65° C
0 to +35° C
Humidity:
Storage
90% relative
Operational
80% relative
Degree of protection
IP 44
The unit must be kept in an operational environment with the
room temperature and humidity within the specified limits, and
in a dust-free atmosphere.
2
851-160767/D
Installation
851-160767/D
3
Kongsberg Simrad HiPAP transceiver units
3
3.1
INSTALLATION
Introduction
The HiPAP Transceiver Unit comprises a steel cabinet containing
a rack holding the system electronics modules.
The cabinet is to be mounted to a bulkhead using four shock
absorbers, two mounted on the top of the cabinet at the rear, and
two on the bottom.
The brackets onto which the shock absorbers are bolted are to be
welded to the bulkhead. Remove the brackets from the shock
absorbers before welding.
Note !
For ventilation and maintenance purposes, there must be a minimum of
150 mm clear space between the Transceiver Unit and the next unit or
bulkhead horizontally, and a minimum of200 mm clear space below the
unit.
Refer to thefigure on page 3 forfurther details.
3.2
Unit location
The HiPAP Transceiver Unit must be located close to the Huli
Unit, either in the same compartment or in a separate
compartment in the close vicinity.
Note !
The maximum distance between the Transceiver Unit and the Huil Unit
is restricted by the length of the transducer cable.
The transducer cable is delivered with a standard length of ten metres;
five metres is required on the huli unit to allow the Huli Unit to move,
and five metres is hose extending from the top of the Huli Unit. The
Transceiver Unit must therefore be mounted within five metres of the
Huli Unit.
3.3
Logistics
Safety - Refer to the general safety procedures.
Personnel- Minimum 3.
Qualifications - Trained mechanical/electrical fitters.
Ship location - No special requirements. The vesseTs watertight
integrity will not be effected.
Special tools - None.
4
851-160767/D
Installation
3.4
Procedure
Note !
You do not need to remove the circidt boards and modules from the
cabinet during the installation process. Keep the cabinet door firmly
skut. Ensure that the cabinet is not exposed to dust, moisture, vibration
or physical damage during the installation process.
Caution!
Always ascertain what is on the other side of bulkheads and
decks befare welding.
1
Bearing in mind the distance and access restrictions, select
a suitable bulkhead.
2
Measure and mark the locations where the shock absorber
brackets are to be mounted.
3
Check the other side of the bulkhead to ensure there willbe
no " surprises" when you weld the brackets to the bulkhead.
4
Remove the brackets from the shock absorbers by removing
the 16 bolts (four for each shock absorber).
- There is no need to remove the shock absorbers from the
cabinet.
5
Weld the brackets to the bulkhead.
6
Clean the welds and brackets, and paint them with the
appropriate preservation mediums.
7
Once the paint is dry, lift the cabinet into position and align
the bolt holes in the shock absorbers and the brackets.
8
Working on the upper shock absorbers first, bolt the shock
absorbers to the brackets.
- Use shake-proof washers, and tighten the bolts to a
torque of approximately 50 Nm.
- Ensure all the correct bolts and washers are used.
9
WARNING !
Ensure all power supplies are switched off and the fuses
removed before attempting to connect in the cables.
10
Caution!
851-160767/D
Connect in the cables.
Once all the cables have been installed and the installation
has been checked, remove all "foreign" matter from the
cabinet and shut the door.
Do not attempt to run the system before the checks listed in the
Test and Alignment procedure section have been completed.
5
Kongsberg Simrad HiPAP transceiver units
4
4.1
CABLING
General
The Transceiver Unit has two main connection points;
1
The transducer cable terminates in a plug, which is
connected into a Socket on the left side (seen from the front)
of the Transceiver Unit.
2
All other cables to and from the Transceiver Unit enter the
unit through cable giands located in the bottom panel. The
cables are then connected into terminalblocks located in the
base of the unit.
Ensure that 10 cm of slack cable is provided outside the cabinet to
allow the cabinet to move on its shock absorbers without
damaging the cable.
Ensure that a "service loop" of approximately 15 cm of slack cable
is provided inside the cabinet to allow for future maintenance of
the unit.
4.2
Transducer cable connection
-»
Refer to the Cable giand section,
1
Remove the protective cover from the connector on the
cable.
2
Align the connector with the socket on the Transceiver Unit,
then carefully press the connector into the socket.
- Ensure the pins are not damaged.
3
6
Tighten the securing screws to hold the connector firmly
into the socket.
851-160767/D
Installation
5
5.1
CONNECTIONS TO THE TRANSCEIVER UNIT
Transducer cable connector
The HiPAP 500 connector contains a total of sixteen 37-pin "D"
connectors.
The HiPAP 350 connector contains a total of three 37-pin "D"
connectors.
Figure 1 - HiPAP 500 Transceiver Unit
indicating transducer cable connection
851-160767/D
7
Kongsberg Simrad HiPAP transceiver units
5.2
Terminal block connections
The cables pass into the cabinet through cable giands located in
the base of the unit. These cable giands ensure that the cabinet
prevents stray electro-magnetic fields interfering with the
system.
a
V
V
V
V
OOOOQOOOOP
OOOOOOOOOO
00000 0000*0
*
H____R
I
i
j?i=S=i
R
R
1 1' \tvf
t
e
(CD308ia/io2649C)
Dual
TBC TB1
TB2
RTB
TB3
GND
Ethernet
Figure 2 - Layout of the terminal blocks within a transceiver unit
8
851-160767/D
Installation
5.3
Transceiver Unit cables
The figure below illustrates the cabling of the transceiver units.
Cable A
RS 422 Serial line cable to the transceiver unit.
Cable H
230 Vac power supply to the transceiver.
• Shipyard supply.
• 3 x 1 / 1.5 mm2 with ground as separate conductor, 750 V.
• Transceiver end terminated in standard 3-pin AC supply
female connector.
• Maximum length: No practical limits.
Cable J
Signal cable to responder(s).
• Shipyard supply.
• Maximum four responders may be connected, each will need
a separate "}" cable.
• 3 x 1.5 mm2, overall braided screen, 60 V.
• Transceiver end terminated in the transceiver's terminal
block, refer to the interconnection drawing.
• Maximum length: 1500 m.
851-160767/D
9
Kongsberg Sirarad HiPAP transceiver units
Cable K
(HiPAP 500 system)
Transducer cable from Transceiver Unit to Transducer
• Kongsberg Simrad supply.
• The transducer cable is screened and consists of 8 flat cables
(round w/scr.).
• The huil unit end is permanently attached to the transducer,
the free end terminates in a plug for connection to the
Transceiver Unit.
• Standard length approximately 5 m
(from the top of the transducer shaft).
Note !
The transducer cable connedions are desaibed in the HiPAP huil units
Instruction manual.
Cable L
RS 422 Serial line cable to external peripheral devices.
• Shipyard supply.
• 3 x 2 / 0.5 mm2, overall braided screen, 60 V.
• Transceiver end terminated in the transceiver's terminal
block, refer to the interconnection drawing.
• Maximum length: 1000 m.
Cable M
RS 422 Master Slave synchronization cable
(Syne line for Dual HiPAP).
• Shipyard supply.
• 3 x 2 / 0.5 mm2, overall braided screen, 60 V.
• Terminated in a 9 pin Delta connector in both ends.
• Maximum length: 1000 m.
Cable N
External synchronization.
• Shipyard supply.
• 2 x 2 / 0.5 mm2, overall braided screen, 60 V.
• Maximum length: 20 m.
Cable X
10
Brained grounding cable.
851-160767/D
Installation
Cable Y
(HiPAP 350 system)
Transducer cable from Transceiver Unit to Transducer
• Kongsberg Simrad supply.
• The transducer cable is screened and consists of 2 flat cables
(round w/ ser.).
• The HiPAP 350 transducer cable comprises of two separate
cables as follows:
- Cable 1:
From top of the transducer (bottom of the transducer shaft)
to the top of the transducer shaft, into the junetion box.
- Cable 2:
From the junetion box to the Transceiver Unit, via the
bracket on the huli unit.
V Standard length approximately 7.5 m.
Note !
851-160767/D
The transducer cable connections are described in the HiPAP huli units
Instruction manual.
11
Kongsberg Simrad HiPAP transceiver units
5.4
Transceiver unit interconnections
OverView
The Transceiver Unit normally contains four RS 422 serial lines,
available on terminal block 1. If a system needs more than four
serial lines, an additional Digiboard can be installed in the
Transceiver computer and connected with an optional cable to
terminal block 2. This option can be RS 422 or RS 232 depending
on the Digiboard installed and the cable connected to terminal
block 2.
Responder cables J
One separate cable is required for each responder to be connected
to the system. The HiPAP end connects to terminal block 3 in the
Transceiver Unit.
The +24 Vdc connected to pins (1) and (2) on terminal block 3 is
supplied by a dedicated power supply mounted in the Main
Control Panel in the transceiver cabinet.
Cable "J"
-
Responders
rxdi+
1
Responder
no.4
Responder
no.3
+24 Vdc
2
24 V GND
3
Vr4 (+24)
4
TRIG4
5
GND
6
Vr3 (+24)
7
TRIG3
8
GND
9
Vr2 (+24)
Responder
no.2
10
TRIG2
11
GND
12
Vrl (+24)
Responder
no.1
13
TRIG 1
14
GND
NC = Not connected
15
+5 Vdc
16
NC
17
NC
18
NC
19
Dig GND
20
Dig GND
Terminal block 3
HiPAP Transceiver Unit
Responders
Figure 4 - Responder cable
12
851-160767/D
Installation
Cable A and L
External sensors such as a Vertical Reference Unit or a course gyro
may be connected via serial lines to terminal blocks 1 and 2 in the
Transceiver Unit.
Cable “L” - External sensors RS 422
Serial line 1
Serial line 2
Serial line 3
Serial line 4
Normally used for
cable A. Refer to
appropriate
paragraph in manual
Site dependant
external sensor
VRU, gyro etc.
Site dependant
external sensor
VRU, gyro etc.
Site dependant
external sensor
VRU, gyro etc.
1
RXD1+
3
5
y
RXD1TXD1+
TXD1-
9
GND1
11
RXD2+
13
RXD2-
15
TXD2+
17
TXD2-
19
GND2
2
RXD3+
4
RXD3-
6
TXD3+
8
TXD3-
10
GND3
12
RXD4+
14
RXD4-
16
TXD4-f
18
TXD4-
20
GND4
Terminal block 1
HiPAP Transceiver Unit
(CD4212)
Figure 5 - Cable for external sensors
RS 422 serial lines are supplied as standard.
851-160767/D
13
Kongsberg Simrad HiPAP transceiver units
An additional four serial lines can be supplied as an option.
(Option)
Serial line 5
Serial line 6
Serial line 7
Serial line 8
Site dependant
external sensor
VRU, gyro etc.
1
RXD5+
3
RXD5TXD5+
5
7
Site dependant
external sensor
VRU, gyro etc.
Site dependant
external sensor
VRU, gyro etc.
Site dependant
external sensor
VRU, gyro etc.
TXD5-
9
GND5
11
RXD6+
13
RXD6-
15
TXD6+
17
TXD6-
19
GND6
2
RXD7+
4
RXD7-
6
TXD7+
8
TXD7-
10
GND7
12
RXD8+
14
RXD8-
16
TXD8+
18
TXD8-
20
GND8
Terminal block 2
HiPAP Transceiver Unit
(CD4213)
Figure 6 - Four serial line - option
RS 232 serial lines can be supplied as an option.
Cable “L” - External sensors RS 232 (Option)
Serial line
1 or 5
Serial line
2 or 6
Serial line
3 or 7
Serial line
4 or 8
(CD4214)
Terminal block 1 or 2
HiPAP Transceiver Unit
Figure 7 - RS 232 serial line - option
14
851-160767/D
Installation
An MRU interface RS 232 to RS 422 Terminal Block Converter
(TBC) can also be used.
From
transceiver TB3 15
backplane TB3 19
From
MRU
P7-1 +5 V
P7-3 GND
TX+
IX-
6
5
o
8
7
TBC
4
3
2
1
TXD+
TXDNC
RXD+
RXDGND
1
Terminal block 1
HIPAP Transceiver Unit
(CD4215)
Figure 8 - MRU interface RS 232 to RS 422 Terminal Block Converter
—*
The Terminal Block Converter diagram indicating the links, is shown in
figure 12.
The Terminal Block Converter link setting for MRU Interface is as
follows:
5.5
LK1 = OFF
LK2 = OFF
LK3 = ON
LK4 = OFF
LK5 = ON
LK6 = OFF
LK7 = OFF
LK8 = OFF
LK9 = ON
LK10 = OFF
LK11 = OFF
LK12 = ON
LK13 = OFF
LK14 = OFF
LK15 = ON
LK16 = OFF
Synchronization
Synchronization line for Dual HiPAP, cable M
(option)
This cable is required for synchronization of the HiPAP
transmitting in a Dual HiPAP system.
Master
6
1
7
2
3
—
—
—
—
—
9 pin male
HTC 10 P6
Slave
SO 422+______________ 2
50 422-_______________ 7
51 422-_______________ -j
S1 422+______________ 6
GND________________ g
(Cd4839)
9 pin male
HTC 10 P6
Figure 9 - Dual HiPAP Master Slave synchronization
851-160767/D
15
Kongsberg Simrad HiPAP transceiver units
External synchronization, cable N
This line is for synchronizing the HiPAP system to external
systems.
Standard external synchronization
The Terminal Block Converter (TBC) is used for standard external
synchronization. If the TBC installed is already used for MRU
interface, an additional TBC have to be installed in the transceiver
next to the one that is already installed.
The figure below shows the connections from the external
synchronization signals to the TBC, and the internal connections
in the transceiver from TBC to COM1/2 of the HTC 10, and the
power supplied from P9 of the transceiver backplane.
From
transceiver
backplane
COM 1/2
External syne
P7-1
1+5 V
DTR 4
CTS 8
GND 5
9 pin female
HTC 10
--------- ^-----
6
OUT
IN
GND
l8
1
P7-3
From
transceiver
backplane
TBC
5
(Cd4837)
4
3 ------ rj— OUT
2 —n— in
1 -------y— GND
Nippel: transceiver
^____X
Normally
no light
1
^____ !
Normally
closed
*
External
connection
Figure 10 - Terminal Block Converter used for external synchronization
-*
The Terminal Block Converter diagram indicating the links, is shown in
the figure on page 18,
The Terminal Block Converter link setting for synchronization
input is as follows:
16
LK1 = ON
LK2 = OFF
LK3 = OFF
LK4 = ON
LK5 = OFF
LK6 = ON
LK7 = OFF
LK8 = ON
LK9 = OFF
LK10 = OFF
LK11 = ON
LK12 = OFF
LK13 = OFF
LK14 = ON
LK15 = ON
LK16 = OFF
851-160767/D
Installation
Additional synchronization inputs (Option)
If more synchronization signals are needed, an additional TBC
can be mounted in the transceiver next to the TBCs' that is already
installed.
From
transceiver
backplane
COM 1/2
External syne
P7-1
1+5 V
RIS 7
DSR6
GND 5
9 pin female
HTC 10
OUT
IN
GND
P7-3
From
transceiver
backplane
6
7
8
5
(CcM840)
4
TBC
I
2
1
OUT
IN
GND
Nippel: transceiver
< 1, Normally
^____T no iight
------ 1 Normally
^____ i closed
External
connection
Figure 11 - Terminal Black Converter - optional
The link settings are the same as for the standard external
synchronization.
851-160767/D
17
Kongsberg Simrad HiPAP transceiver units
Terminal Block Converter
The Terminal Block Converter diagram, indicating the links is
shown in the figure below.
(Cd4838)
Figure 12 - Terminal Block Converter - diagram
18
851-160767/D
Installation
851-160890 / CC179 / 6-40
Installation of the DN500 Gate valve
This module describes the gate valve and details the
procedure required to install the unit. Technical
specifications and drawings are included.
851-160890/C
I
Kongsberg Simrad DN500 Gate valve
Document revisions
Rev
Date
Written by
Checked by
Approved by
A
03.03.98
NB
HAA
JEF
B
28.02.00
GM
EB
FSBr
C
15.03.00
GM
HAA
JEF
D
E
F
G
(The original signatures are recorded in the company's logistic database)
II
851-160890/C
Installation
Contents
1
2
3
4
5
INTRODUCTION.......................................................................................
1
1.1
1
General........................................................................................................
UNIT DESCRIPTION ...............................................................................
2
2.1
Purpose ......................................................................................................
2
2.2
Description ................................................................................................
2
2.3
Gate valve ..................................................................................................
Gate valve position indicator......................................................
3
3
TECHNICAL SPECIFICATIONS.............................................................
4
3.1
General........................................................................................................
4
3.2
Unit dimensions........................................................................................
4
INSTALLATION.........................................................................................
5
4.1
Introduction................................................................................................
5
4.2
Location of the unit ..................................................................................
5
4.3
Logistics......................................................................................................
5
4.4
References ..................................................................................................
5
4.5
Procedure....................................................................................................
5
DRAWINGS ...............................................................................................
7
5.1
Introduction................................................................................................
7
5.2
Drawing list................................................................................................
7
851-160890/C
III
Kongsberg Simrad DN500 Gate valve
Document history
(The information on this page is for Simrad's internal use)
Rev. A
First edition. Generated from 851-160605 Mk. 2.
Rev. B
Added gate valve position indictor information.
Drawings are implemented in the text. New layout.
Ref. EM 851-160890B.
Rev. C
Updated Gate valve technical specifications and drawing. Ref. EM
851-160890C.
IV
851-160890/C
Installation
1
INTRODUCTION
1.1
General
This document describes the DN500 Gate valve as used with the
Kongsberg Simrad HPR Huli units. Drawings and diagrams are
included in the text.
Note !
The guidelines for installation presented here must be regarded as a base
for detailed plans prepared by the installation shipyard. These plans
must include drawings, instructions and procedures specific to the ship
in which the eqidpment is to be installed. These drawings must be
approved by the local maritime classification society.
Kongsberg Simrad AS accepts no responsibility for any damage
or injury to the system, ship or personnel caused by drawings,
instructions or procedures not prepared by Kongsberg Simrad
AS.
851-160890/C
1
Kongsberg Simrad DN500 Gate valve
2
UNIT DESCRIPTION
2.1
Purpose
The gate valve is a part of the huli unit installation. It is located
between the mounting flange and the huil unit transducer dock.
The valve is fitted to enable the vessel's crew to close the hole in
the huli through which the transducer is lowered, to prevent the
ingress of water in the event of a problem with the huli unit and
to enable maintenance to be carried out on the transducer and the
other "wet" parts of the huli unit.
2.2
Description
The gate valve is of the sliding wedge type. A manually rotated
wheel turns a threaded shaft which in turn drives a
wedge-shaped plate across the opening through the valve unit.
The plate runs in a slot cut into the internal surface of the valve
casing, and the taper forms a water-tight seal in the slot.
Note !
The valve must be operated at regular intervals to prevent the build up
of crustaceans on the plate and in the slot. Excessive growth in the valve
unit may prevent the valve sealing properly when closed. A diver must
then go down and clean the unit.
The valve unit is bolted down onto the top of the mounting flange,
which is welded into the huil of the vessel. A total of 20 M26 studs
secured into the mounting flange hold the gate valve in position.
An O-ring gasket between the two units ensures the seal.
The huli unit's transducer dock is secured into position on the top
flange of the gate valve by a similar arrangement.
Refer to the Technical specifications section for the dimensions.
2
851-160890/C
Installation
2.3
Gate valve
The gate valve shuts off the opening in the vesseTs huli when the
transducer is raised. The gate valve is supplied with a position
indicator.
Gate valve position indicator
The purpose of the gate valve position indicator is to give a
feedback indication of the position of the gate valve. The feedback
is done by use of switches.
The gate valve position indicator is mounted directly onto the gate
valve.
It consists of a slider sliding on a threaded spindle and two
switches operated by the slider.
Switch A - is operated when the gate valve is fully open.
Switch B - is operated when the gate valve is fully closed. In the
middle position no switch is operated.
The Hoist Control Unit uses the fully open indication (switch A)
only!
The Hoist Control Unit will not allow the hoist motor to move the
Transducer shaft unless the gate valve is fully open.
Mounting flange
Transducer shaft
Figure 1 - Gate valve with position indicator
851-160890/C
3
Kongsberg Simrad DN500 Gate valve
3
3.1
TECHNICAL SPECIFICATIONS
General
Weight .................................................................... Approx. 500 kg
Material:
- Case .................................................... Nodular cast iron
- Gate........................................................................ Bronze
Maximum pressure ................................................................ 6 Bar
3.2
Unit dimensions
Height .................................................................................. 350mm
Length overall..................................................................
1660 mm
Casing width max....................................................................... 670mm
Opening diameter .............................................................. 500mm
Flange diameter......................................................................... 670mm
Mounting holes ........................ 20 x 26 mm 0 holes per flange,
on radius of 310 mm, 18° pitch
Figure 2 - DN500 Gate valve - outline dimensions
4
851-160890/C
Installation
4
4.1
INSTALLATION
Introduction
This section describes the installation of the gate valve. Drawing
is included in the Drawings section.
The HiPAP huli unit must be mounted on a DN500 gate valve.
4.2
Location of the unit
The gate valve is installed between the mounting flange and the
huli unit transducer dock.
4.3
Logistics
Safety - Refer to the general safety procedures. Note that the gate
valve is heavy. Use only properly certified lifting apparatus to
move the unit.
Personnel - Minimum 3 trained mechanical fitters.
Vessel location - The vessel must be in a dry dock during the
installation of the gate valve.
Special tools - Certified lifting apparatus.
4.4
References
DN500 mounting flange w/gate valve...................... 830-083045
—»
4.5
DN500 mounting flange w/gate valve on page 8.
Procedure
1
Ensure that the mounting flange has been installed
correctly, the installation has been inspected, and that any
offsets are within tolerance. Ensure that its mating surface
is clean and undamaged.
2
Manoeuvre the gate valve down into the huli unit room.
- Take great care not to damage the mating surfaces of the
valve.
851-160890/C
3
Remove the protective cover from the mating surface on the
mounting flange.
4
Check to ensure the mating surface of the flange is clean and
undamaged.
5
Kongsberg Simrad DN500 Gate valve
(CD3373)
Frame
Figure 3 - Gate valve in position on the mounting flange
5
Secure the stud bolts into position in the mounting flange.
6
Wipe a thin film of sealing compound onto the flange, then
lay the O-ring into position.
7
Orientate the gate valve so that the wheel points in the
desired direction.
8
Check to ensure the mating surface on the valve is clean and
undamaged.
9
Lower the valve carefully onto the mounting flange.
10
11
12
6
- Take great care to ensure the studs protruding from the
mounting flange do not damage the mating surface on
the gate valve.
Place first the washers, then the nuts, onto the studs, and
tighten them all to finger-tight.
Check to ensure the valve is orientated and aligned
correctly.
Disconnect and remove the lifting apparatus.
13
Working alternately on opposing sides of the valve
circumference, tighten the nuts in several stages to a final
torque of 270 Nm (applies to a HPR system).
14
Working alternately on opposing sides of the valve
circumference, tighten the nuts in several stages to a final
torque of 470 Nm (applies to a HiPAP system).
851-160890/C
Installation
5
5.1
DRAWINGS
Introduction
This section contains drawings referred to in the text.
The original drawings are available in electronic format
(AutoCAD) upon request.
5.2
Drawing list
The following drawings are included:
DN500 mounting flange w/gate valve,
installation drawing on page 8.
851-160890/C
7
Kongsberg Simrad DN500 Gate valve
*OpttcxTal fengths
The InstaØotion to be approved by the locd
classification outhoritles.
Weldhg to be cottied out by certified weWef <xily.
W.RS, to be wcdced out by yard,
ø670
Gate valve: 139-0&5436
Mountlng ftange:599-082973
O-ring:540-095690
Page 1 of 1
(Cd5132)
8
DN500 Mounting flange w/Gate valve
830-083045
Rev. C
851-160890/C
Cable layout and interconnections
851-160174 / 4AA026 / 6-23
HiPAP
Cable layout and interconnections
This document describes the cable layout and
interconnections for the HiPAP system using the APC
10 computer.
851-160174/G
I
Kongsberg Simrad / HiPAP
Document revisions
Rev
Date
Written by
Checked by
Approved by
A
05.12.96
NB
LOS
JEF
B
28.04.97
NB
LOS
JEF
C
12.08.97
NB
LOS
JEF
D
07.11.97
NB
LOS
JEF
E
13.02.98
NB
LOS
JEF
F
07.07.99
GM
LOS
JEF
G
08.09.00
GM
EB
RBr
(The original signatures are recorded in the company's logistic database)
II
851-160174/G
Cable layout and interconnections
Contents
1
2
3
4
5
INTRODUCTION.......................................................................................
1
1.1
1
OverView....................................................................................................
BASIC CABLING REQUIREMENTS.....................................................
2
2.1
Cable trays..................................................................................................
2
2.2
2.3
RF interference ..........................................................................................
Physical protection....................................................................................
3
3
2.4
Grounding..................................................................................................
3
2.5
Cable connections......................................................................................
4
2.6
Cable terminations....................................................................................
4
2.7
Cable identification ..................................................................................
4
SYSTEM CABLING .....................................
5
3.1
3.2
Cable plan ..................................................................................................
Cable specifications ..................................................................................
Shipyard cables..............................................................................
5
5
5
System cables..................................................................................
5
3.3
Cable connections......................................................................................
5
3.4
Special cables..............................................................................................
5
CABLE GLAND ASSEMBLY PROCEDURE........................................
6
4.1
4.2
Purpose .......................................................................................................
General procedure ....................................................................................
6
6
4.3
Securing and terminating the cables......................................................
7
4.4
Multi- diameter modules...........................................................................
8
4.5
4.6
Standardtype ............................................................................................
Additional type 1 (842-093878) ..............................................................
9
11
4.7
Additional type 2 (541-093642) ..............................................................
12
HIPAP CABLE PLAN ..............................................................................
14
5.1
5.2
5.3
14
15
17
General.........................................................................................................
APC 10 cables ............................................................................................
Transceiver Unit cables ............................................................................
851-160174/G
III
Kongsberg Simrad / HiPAP
6
INTERCONNECTIONS.............................................................................
20
6.1
APC10 Interconnections..........................................................................
20
Standard cables..............................................................................
20
Serial line cables, APC 10 computer..........................................
20
CableA ............................................................................................
21
Cable B ............................................................................................
22
Transceiver unit interconnections ...........................................................
23
OverView..........................................................................................
Responder cables J........................................................................
23
24
Cable A and L ................................................................................
25
Synchronization ........................................................................................
Synchronization line for Dual HiPAP, cable M (option)........
27
27
External synchronization, cable N ............................................
28
Terminal Block Converter............................................................
30
6.2
6.3
IV
851-160174/G
Cable layout and interconnections
Document history
(The information on this page is intendedfor internal use)
Rev. A
Rev. B
First edition of this document.
Size of Cable J increased from 3 x 0.5 mm2 to 3 x 1.5 mm2.
Rev. C
Serial line cable options added. Ref. EM 160174C
Rev. D
“HSC 400” changed to “APC 10”. Ref. EM 160174D.
Rev. E
Connections for cables A and L changed from serial no. 30141. Ref.
EM 160174E.
Implemented two cables: The Syne line for Dual HiPAP and the
external syne line, and a terminal block diagram. Layout updated.
Ref. EM 160174F.
Rev. F
Rev. G
851-160174/G
Updated according to implementation of the HiPAP 350 system. Ref.
EM 851-160174G.
V
Kongsberg Sixnrad / HiPAP
Blank page
VI
851-160174/G
Cable layout and interconnections
1
INTRODUCTION
1.1
OverView
This document describes the general installation requirements
regarding cables/ and then describes all the cables used in the
HiPAP systems. It explains how to perform the interconnections
between the various units in the system.
Note !
This document describes only the "cabinet" cables. All cables connected
to the huli unit are described in the huil unit instruction manual.
Note !
All cable connections must be made in accordance zoith the guidelines
laid down by the vessel's classification society.
If no such guidelines exist, Kongsberg Simrad recommends that
the Den norske Veritas (DnV) Report No. 80-P008, "Guidelines for
Installation and Proposal for Test of Equipment" be used as a guide.
851-160174/G
1
Kongsberg Simrad / HiPAP
2
2.1
BASIC CABLING REQUIREMENTS
Cable trays
All permanently installed cables associated with the system must
be supported and protected along their entire lengths using
conduits and/ or cable trays. The only exception to this rule is over
the final short distance (max. 0.5 metre) as the cables run into the
cabinets/units to which they are connected. These short
unsupported lengths are to allow the cabinets to move on their
shock mounts, and to allow maintenance and replacements.
• Wherever possible, cable trays must be straight, accessible and
placed so as to avoid possible contamination by condensation
and dripping liquids (oil, etc.). They must be installed remote
from sources of heat, and must be protected against physical
damage. Suitable shields must be provided where cables are
installed in the vicinity of heat sources.
• Unless it is absolutely unavoidable, cables should not be
installed across the vesseTs expansion joints. If the situation is
unavoidable, a loop of cable having a length proportional to
the possible expansion of the joint must be provided. The
minimum internal radius of the loop must be at least twelve
times the external diameter of the cable.
• Where a service requires duplicate supply lines, the cables
must follow separate paths through the vessel whenever
possible.
• Signal cables must not be installed in the same cable tray or
conduit as high-power cables.
• Cables containing insulation materials with different
maximum-rated conductor temperatures should not be
bunched together (that is, in a common clip, giand, conduit or
duet). When this is impractical, the cables must be carefully
bunched such that the maximum temperature expected in any
cable in the bunch is within the specifications of the
lowest-rated cable.
• Cables with protective coverings which may damage other
cables should not be bunched together with other cables.
• Cables having a copper sheath or braiding must be installed in
such a way that galvanic corrosionby contact with other metals
is prevented.
• To allow for future expansion of the system, all cables should
be allocated spare conductor pairs. Also, space within the
vessel should be set aside for the installation of extra cables.
2
851-160174/G
Cable layout and interconnections
2.2
RF interference
All cables that are to be permanently installed within 9 m (30 ft)
of any source of Radio Frequency (RF) interference such as a
transmitter aerial system or radio cabin, must, unless shieldedby
a metal deck or bulkhead, be adequately screened by sheathing,
braiding or other suitable material. In such a situation flexible
cables should be screened wherever possible.
It is important that cables, other than those supplying services to
the equipment installed in a radio room, are not installed through
a radio room. Cables which must pass through a radio room must
be screened by a continuous metal conduit or trunking which
must be bonded to the screening of the radio room at its points of
entry and exit.
2.3
Physical protection
Cables exposed to the risk of physical damage must be enclosed
in a Steel conduit or protectedby a metal casing unless the cable7s
covering (e.g. armour or sheath) is sufficient to protect it from the
damage risk.
Cables exposed to an exceptional risk of mechanical damage (for
example in holds, storage-spaces and cargo-spaces) must be
protected by a suitable casing or conduit, even when armoured,
if the cable covering does not guarantee sufficient protection for
the cables.
Metallic materials used for the physical protection of cables must
be suitably protected against corrosion.
2.4
Grounding
All metallic cable coverings (armour, lead sheath etc.) must be
electrically connected to the vessel's huil at both ends except in the
case of final sub-circuits where they should be connected at the
supply end only.
Grounding connections should be made using a conductor which
has a cross- sectional area related to the current rating of the cable,
or with a metal clamp which grips the metallic covering of the
cable and is bonded to the huli of the vessel. These cable coverings
may also be groundedby means of giands specially intended for
this purpose and designed to ensure a good earth connection. The
giands used must be firmly attached to, and in good electrical
contact with, a metal structure grounded in accordance with these
recommendations.
Electrical continuity must be ensured along the entire length of all
cable coverings, particularly at joints and tappings. In no case
should the lead-sheathing of cables be used as the only means of
grounding cables or units.
851-160174/G
3
Kongsberg Simrad / HiPAP
Metallic casings, pipes and conduits mustbe grounded, and when
fitted with joints these must be mechanically and electrically
grounded.
2.5
Cable connections
All cable connections are shown on the applicable cable plan and
interconnection diagrams.
Where the cable plan shows cable connections outside an
equipment box outline, the connections are to be made to a plug
or socket which suits the plug or socket on that particular item of
equipment.
Where two cables are connected in series via a junction box or
terminal block, the screens of both cables must be connected
together but not grounded.
2.6
Cable terminations
Care must be taken to ensure that the correct terminations are
used for all cable conductors, especially those that are to be
connected to terminal blocks. In this case, crimped
sleeve-terminations must be fitted to prevent the conductor core
from fraying and making a bad connection with the terminal
block. It is also of the utmost importance that where crimped
terminations are used, the correct size of crimp and crimping tool
are used. In addition, each cable conductor must have a minimum
of 15 cm slack (service loop) left before its termination is fitted.
2.7
Cable Identification
Cable identification codes corresponding to the cable number
shown in the cable plan must be attached to each of the external
cables. These identification codes should be positioned on the
cable in such a way that they are readily visible after all panels
have been fitted. In addition, each cable conductor should be
marked with the terminal board number or socket to which it is
connected.
4
851-160174/G
Cable layout and interconnections
3 SYSTEM CABLING
3.1
Cable plan
The cable plan defines the main interconnection cables between
the individual system cabinets an units. Each cable is then listed
including the required cable specification.
3.2
Cable specifications
Each individual cable is identified on the cable plans. The cables
fali into two categories:
• Cables provided by the installation shipyard.
• System cables supplied with the delivery.
Shipyard cables
The cables to be provided by the shipyard are identified as such
in the cable listing.
The cable specifications given are the minimum specifications.
Note !
For each cable the following is provided:
• Connection to be made on each end of the cable (including
system units, terminal block identification and plug/ socket to
be used).
• Number of cores.
• Recommended cable type.
• Minimum cable specifications.
Caution!
Any special requirements must be considered in addition to those
listed. Kongsberg Simrad accepts no responsibility for damage to
the system orreduced operationalperformance ifthis is caused by
improper cabling.
System cables
Several cables will be supplied with the system. Such cables
normally comprise power cables for peripheral equipment, and
interconnection cables for computers and/ or workstations. These
cables are normally packed with the units.
3.3
Cable connections
All cables must be terminated correctly. The required information
is provided in the applicable interconnection drawings.
3.4
Special cables
Special system applications or requirements may result in
additional or modified cable runs.
851-160174/G
5
Kongsberg Simrad / HiPAP
4
CABLE GLAND ASSEMBLY PROCEDURE
4.1
Purpose
Cable giands are used whenever a cable passes through a
water-tight bulkhead or into a cabinet, to seal the opening
through which the cable passes and to protect the cable from
abrasion on the edges of the hole. Follow the guidelines detailed
here when installing cables through cable giands.
Note !
There are many different types of cable giand on the market. This
procedure describes the types used (now and previously) as standard in
the units manufactured by Kongsberg Simrad. The cable giands are not
supplied with the system.
Even though the cabinets from Kongsberg Simrad may be
prepared for specific types, the installation shipyard will be
responsible for selecting cable giand types and installing them.
4.2
General procedure
1
2
Note !
Ensure all the cables to be connected are completely isolated
from any power sources.
- Le. Switch off and remove the supply fuses from any
units or systems into which the cables are already
connected.
Select the cable to be connected into the cabinet, and select
the cable giand through which the cable is to pass.
A minimum of 5 cm (recommended 5-10 cm) of slaclc cable must be
allowed, both inside and outside the cabinet, when installing cables. This
is to allowfor vibration damping, maintenance and measurement errors.
Always double-check your measurements befare taking any irreversible
actions.
3
Depending on whether the cable has already been installed
in conduits, either.
a (installed) measure the maximum length of cable
required to reach from the final cable clip outside the
cabinet to the terminal blocks inside the cabinet, add 20
cm, then remove the excess cable,
or:
b (loose cable) measure the maximum length of wire
required to reach from the cable giand to the terminal
blocks inside the cabinet, add 20 cm. and mark the cable.
Note !
6
The cable's outer insulation will extend into the cable giand to a point
approximately 5 mm outside the outer surface of the cabinet wall into
which the cable giand is secured.
851-160174/G
Cable layout and interconnections
4.3
4
Taking care not to damage the screening, carefully remove
the outer insulation from the required cable length.
5
Leaving an appropriate length of the screen exposed from
the insulation, cut off the remainder.
Securing and terminating the cables
1
Referring to the wiring diagram and ensuring that there is
5 to 10 cm. slack cable inside the cabinet, prepare and
connect the cable cores to the appropriate terminals within
the cabinet.
2
Secure the cable within the cabinet using cable clips.
3
Check the terminal connections against the wiring diagram
to ensure they are correct.
Follow the same procedure for all the cables and cable giands.
Once all the cables have been fitted:
4
Check the cabinet to ensure all tools and rubbish are
removed, then close the cabinet door.
Once all the system cables are connected and checked:
851-160174/G
5
Take the appropriate safety measures, then replace the
fuses and apply power to the system.
6
Perform a system test to ensure the installation has been
conducted successfully.
7
Kongsberg Simrad / HiPAP
4.4
Multi-diameter modules
Multi-diameter cable giands are now available from several
sources, and these types are becoming increasingly popular due
to ease of use. Only a brief description of the system will be
presented her, further information with technical specifications
and installation descriptions must be obtained from the
manufacturer(s).
Figure 1 - Multi-diameter modules (example)
The illustrations and examples here are from the following
manufacturer:
Roxtec AB
Bx 540
S-371 23 Karlskrona, SWEDEN
http://www.roxtec.se
To use this sealing system, you first need to cut an opening in the
wall (bulkhead) you wish to penetrate, and this hole must be
sized to fit one of the standard rectangular or circular frames
provided by the manufacturer.
After the frame has been mounted, the cables can be pulled
through, and in most cases the opening will be large enough even
to accept the plugs on the cables.
8
851-160174/G
Cable layout and interconnections
Figurel - Multi-diameter system Principal procedure
Once the cables are through, each cable is secured with a square
module, which is adjusted to få the cable's outer diameter.
When the required number of modules are installed, the
assembly is tightened with a compression unit.
This system is available with a large number of various modules
and compression units, and it will also comply to screening and
EMC requirements.
4.5
Standard type
1
Ensure that all the cables to be connected, are completely
isolated from any power sources.
- Switch off and remove the supply fuses from any units
or systems into which the cables are already connected.
851-160174/G
2
Select the cable to be connected into the cabinet, and select
the cable giand through which the cable is to pass.
3
Slacken and remove the compression nut from the cable
giand, and extract the compression seal and the screen
collar from the body of the giand.
9
Kongsberg Simrad / HiPAP
Note !
A minimum of 5 cm (recommended 5-10 cm) of slack cable must be
allowed, both inside and outside the cabinet, when installing cables. This
is to allowfor vibration damping, maintenance and measurement errors.
Always double-check your measurements before taking any irreversible
actions.
4
Depending on whether the cable has already been installed
in conduits, either:
c (installed) measure the maximum length of cable
required to reach from the final cable clip outside the
cabinet to the terminal blocks inside the cabinet, add 20
cm, then remove the excess cable,
or:
d (loose cable) measure the maximum length of wire
required to reach from the cable giand to the terminal
blocks inside the cabinet, add 20 cm. and mark the cable.
Note !
10
The cable's outer insulation will extend into the cable giand to a point
approximately 5 mm outside the outer surface of the cabinet wall into
which the cable giand is secured.
5
Taking care not to damage the screening, carefully remove
the outer insulation from the required cable length.
6
Leaving 12 mm of the screen exposed from the insulation,
cut off the remainder.
7
Taking care not to damage the screening, slide the
compression nut (smallest diameter first) over the cable and
onto the intact insulation.
8
Taking care not to damage the screening, slide the
compression seal (rounded end first) over the cable and
onto the intact insulation.
9
Slide the screen collar (narrow end first) onto the cable and
fit it underneath the screen. Slide it as close to the intact
outer insulation as possible.
851-160174/G
Cable layout and interconnections
10
If the screen extends beyond the "flat" end of the screen
collar, fold any excess length over the end of the collar such
that the screen will be gripped between the collar and the
giand body when the parts are assembled.
11
Carefully thread the cable through the giand body till the
screen collar is tight into the giand body.
12
Slide the compression seal into the giand body till the
shoulder is hard up against the giand body.
13
Slide the compression nut over the compression seal and
engage the threads.
14
While holding the giand body to prevent it turning, and
pressing the cable into the giand, tighten the compression
nut onto the giand body.
15
Referring to the wiring diagram and ensuring that there is
5 to 10 cm. slack cable inside the cabinet, prepare and
connect the cable cores to the appropriate terminals within
the cabinet.
16
Secure the cable within the cabinet using cable clips.
17
Check the terminal connections against the wiring diagram
to ensure they are correct.
Follow the same procedure for all the cables and cable giands.
Once all the cables have been fitted:
18
Check the cabinet to ensure all tools and rubbish are
removed, then close the cabinet door.
Once all the system cables are connected and checked:
4.6
19
Take the appropriate safety measures, then replace the
fuses and apply power to the system.
20
Perform a system test to ensure the installation has been
conducted successfully.
Additional type 1 (842-093878)
851-160174/G
1
Mount the cable giand body, and tighten it with the nuts on
each side of the cabinet wall.
2
Slide the metal washers, the rubber gasket and the
compression nut onto the cable in the order indicated in the
figure.
->
Refer to figure 4.
3
Bend the screen over the rubber gasket.
4
Push the rubber gasket and the two metal washers carefully
into the cable giand body.
11
Kongsberg Simrad / HiPAP
Figure 4 - Cable giand, type 1 (842-093878)
5
4.7
12
While holding the giand body to prevent it turning, and
pressing the cable into the giand, tighten the compression
nut onto the giand body.
Additional type 2 (541 -093642)
1
Mount the cable giand body, and tighten it with the nuts on
each side of the cabinet wall.
2
Slide the metal washers, the rubber gasket and the
compression nut onto the cable in the order indicated in the
figure.
-»■
Rejer to figure 5.
3
Bend the screen over the compression cone.
4
Push the compression conne, the washers and the rubber
sealing washer into the cable giand body.
5
Close the mounting nut.
6
Close and tighten the compression nut on the other side of
the cabinet wall.
851-160174/G
Cable layout and interconnections
Female compression cone
Cable giand body
Metal washers
(CD3765/093642)
Figure 5 - Cable giand, type 2 (541-093642)
851-160174/G
13
Kongsberg Simrad / HiPAP
5
HIPAP CABLE PLAN
5.1
General
This section describe the cabling required for a standard
Kongsberg Simrad HiPAP system installation with the APC 10
computer.
Note !
Special system requirements, adaptions or components may introduce
special drawings and cables.
Note !
The huli unit cables are described in the HiPAP huli units Instruction
manual.
->
Refer to page 2 in this section for details ofcable laying, requirements for
conduits etc.
->
Refer to the relevant cable plans and zoiring diagrams for details of the
terminations and connections.
All power must be switched off to the system prior to the cable
installation.
All cables mustbe available at the units, properly installed in cable
ducting.
Note !
Note !
14
Do not to exceed the physical limitations of the cables.
In order to meet the EMC requirements, dedicated grounding cables have
been used to connect the various system units to the vessel's ground.
These cables are identifiedas "X" on the cable plan drawings. The braided
grounding cable required is supplied with the system. These cables must
not be longer than 1 metre.
851-160174/G
Cable layout and interconnections
5.2
APC10 cables
The figure below illustrates the cabling of the APC 10.
Cable A
RS 422 Serial line cable to the HiPAP Transceiver Unit
• Shipyard supply.
• 3 x 2 / 0.5 mm2, overall braided screen, 60 V.
• APC 10 end terminated in 9- pin Delta connector.
• RFI screen must be connected to the plug housing.
• Maximum length: 1000 m.
851-160174/G
15
Kongsberg Simrad / HiPAP
C able B
RS 422 Serial line cable to external computer or other
peripheral devices
• Shipyard supply.
• 3 x 2 / 0.5 mm2, overall braided screen, 60 V.
• APC 10 end terminated in 9-pin Delta connector.
• RFI screen must be connected to the plug housing.
• Maximum length: 1000 m.
C able C
230 Vac power supply to the APC 10
• Shipyard supply.
• 3 x 1 / 1.5 mm2 with ground as separate conductor, 750 V.
• APC 10 end terminated in standard 3- pin AC supply female
connector.
• Maximum length: No practical limits.
Cable F
Standard VGA cable between APC 10 and LCD display
• Included with the delivery.
Cable G
Signal cable between APC 10 and WinKeyboard
• Included with the delivery.
Cable X
Braided grounding cable to connect the cabinet to EMC
ground
• Included with the delivery
(Kongsberg Simrad part no.649-096720).
• 2x7 mm.
• Maximum length: 1 m.
16
851-160174/G
Cable layout and interconnections
5.3
Transceiver Unit cables
The figure below illustrates the cabling of the transceiver units.
Cable A
RS 422 Serial line cable to the transceiver unit.
Cable H
230 Vac power supply to the transceiver.
• Shipyard supply.
• 3 x 1 / 1.5 mm2 with ground as separate conductor, 750 V.
• Transceiver end terminated in standard 3-pin AC supply
female connector.
• Maximum length: No practical limits.
Cable J
Signal cable to responder(s).
• Shipyard supply.
• Maximum four responders may be connected, each will need
a separate "J" cable.
• 3 x 1.5 mm2, overall braided screen, 60 V.
• Transceiver end terminated in the transceiver's terminal
block, refer to the interconnection drawing.
• Maximum length: 1500 m.
851-160174/G
17
Kongsberg Simrad / HiPAP
Cable K
(HiPAP 500 system)
Transducer cable from Transceiver Unit to Transducer.
• Kongsberg Simrad supply.
• The transducer cable is screened and consists of 8 flat cables
(round w/scr.).
• The huil unit end is permanently attached to the transducer,
the free end terminates in a plug for connection to the
Transceiver Unit.
• Standard length approximately 5 m
(from the top of the transducer shaft).
Note !
The transducer cable connections are described in the HiPAP huli units
Instruction manual.
Cable L
RS 422 Serial line cable to external peripheral devices.
• Shipyard supply.
• 3 x 2 / 0.5 mm2, overall braided screen, 60 V.
• Transceiver end terminated in the transceiver's terminal
block, refer to the interconnection drawing.
• Maximum length: 1000 m.
Cable M
RS 422 Master Slave synchronization cable
(Syne line for Dual HiPAP).
• Shipyard supply.
• 3 x 2 / 0.5 mm2, overall braided screen, 60 V.
• Terminated in a 9 pin Delta connector in both ends.
• Maximum length: 1000 m.
Cable N
External synchronization.
• Shipyard supply.
• 2 x 2 / 0.5 mm2, overall braided screen, 60 V.
• Maximum length: 20 m.
Cable X
18
Brained grounding cable.
851-160174/G
Cable layout and interconnections
Cable Y
(HiPAP 350 system)
Transducer cable from Transceiver Unit to Transducer.
• Kongsberg Simrad supply.
• The transducer cable is screened and consists of 2 flat cables
(round w/ ser.).
• The HiPAP 350 transducer cable comprises of two separate
cables as follows:
- Cable 1:
From top of the transducer (bottom of the transducer shaft)
to the top of the transducer shaft, into the junetion box.
- Cable 2:
From the junetion box to the Transceiver Unit, via the
bracket on the huli unit.
V Standard length approximately 7.5 m.
Note !
851-160174/G
The transducer cable connections are described in the HiPAP huil units
Instruction manual.
19
Kongsberg Simrad / HiPAP
6
6.1
INTERCONNECTIONS
APC 10 Interconnections
Standard cables
The following cables are regarded as "standard", and are
connected into the appropriate sockets on the rear of the APC 10
computer:
C
230 Vac to the APC 10
D
230 Vac to the display
F
Special VGA cable
G
Keyboard cable
Different connector types are used on the various cables to ensure
the correct connections.
Serial line cables, APC 10 computer
Up to four serial lines can be connected to four 9-pin
D- connectors identified as COM1, COM2, COM3 and COM4 on
the rear of the APC 10 computer.
Serial lines 1 and 2 are normally the two standard serial lines on
the APC 10 motherboard, and are always RS 232. Serial lines 3 and
4 are normally the two lines on each DFlex board mounted within
the APC 10, and can be RS 232, RS 422 or 20 mA current loop
depending on the optional SIMM module mounted on the DFlex
board. In principle, a number of serial lines may be used.
20
851-160174/G
Cable layout and interconnections
Cable A
This serial line is an RS 422 interface. The cable plugs into socket
COM3 on the rear of the APC 10, and to terminal block 1 in the
Transceiver Unit.
Note !
RS 422 is the standard. RS 232 can be supplied on special order.
The connections used are recorded in the system software.
Cable "A" - RS422
(Standard)
(1) RXD+
(5) TXD+
(2) TXD+
(1) RXD+
(3) TXD-
(3) RXD-
(4) RXD-
(7) TXD-
(5) GND
(9) GND
(6)
(7)
(CD4198)
(8)
Serial line 1
(9)
9-pin D-connector COM 3
APC 10 computer
851-160174/G
Terminal block 1
HiPAPTransceiver Unit
21
Kongsberg Simrad / HiPAP
Cable B
This RS 422 serial line cable plugs into the COM 4 socket on the
rear of the APC10. The actual connections to the peripheral device
will depend on the application.
Cable "B" - External computer RS 422
Extemal computer
(C D 4 0 5 9 )
9-pin D-connector COM 4
APC 10 computer
Cable "B" option - External computer RS 232
Extemal computer
(C D 4 0 6 0 )
9-pin D-connector COM 4
APC 10 computer
Cable "B" option - External computer 20 mAcurrent loop
(2) TX+
(3) TXD source
RXD-
zSl___
(4) TX return
______
RXD+
External computer
20 mA current loop
9-pin D-connector COM 4
APC 10 computer
(CD4061)
22
851-160174/G
Cable layout and interconnections
6.2
Transceiver unit interconnections
OverView
The Transceiver Unit normally contains four RS 422 serial lines,
available on terminal block 1. If a system needs more than four
serial lines, an additional Digiboard can be installed in the
Transceiver computer and connected with an optional cable to
terminal block 2. This option can be RS 422 or RS 232 depending
on the Digiboard installed and the cable connected to terminal
block 2.
The following standard cables are included with the transceiver
unit and huil unit:
H
230 Vac to the Transceiver Unit
K/Y Transducer cables
851-160174/G
23
Kongsberg Simrad / HiPAP
Responder cables J
One separate cable is required for each responder to be connected
to the system. The HiPAP end connects to terminal block 3 in the
Transceiver Unit.
The +24 Vdc connected to pins (1) and (2) on terminal block 3 is
supplied by a dedicated power supply mounted in the Main
Control Panel in the transceiver cabinet.
Cable "J" - Respondere
rxdi+
1
Responder
no.4
Responder
no.3
Responder
no.2
Responder
no.1
NC = Not connected
+24 Vdc
2
24 V GND
3
Vr4 (+24)
4
TRIG4
5
GND
6
Vr3 (+24)
7
TRIG3
8
GND
9
Vf2 (+24)
10
TRIG2
11
GND
12
VM (+24)
13
TRIG 1
14
GND
15
+5 Vdc
16
NC
17
NC
18
NC
19
Dig GND
20
Dig GND
Terminal block 3
HiPAP Transceiver Unit
Responders
Figure 8 - Responder cable
24
851-160174/G
Cable layout and interconnections
Cable A and L
External sensors such as a Vertical Reference Unit or a course gyro
may be connected via serial lines to terminal blocks 1 and 2 in the
Transceiver Unit.
Cable “L” - External sensors RS 422
Serial line 1
Serial line 2
Serial line 3
Serial line 4
Normally used for
cable A. Refer to
appropriate
paragraph in manual
Site dependant
external sensor
VRU, gyro etc.
Site dependant
external sensor
VRU, gyro etc.
Site dependant
external sensor
VRU, gyro etc.
1
RXD1+
3
5
7
RXD1TXD1+
TXD1-
9
GND1
11
RXD2+
13
RXD2-
15
TXD2+
17
TXD2-
19
GND2
2
RXD3+
4
RXD3-
6
TXD3+
8
TXD3-
10
GND3
12
RXD4+
14
RXD4-
16
TXD4+
18
TXD4-
20
GND4
Terminal block 1
HiPAP Transceiver Unit
(CD4212)
Figure 9 - Cable for external sensors
RS 422 serial lines are supplied as standard.
851-160174/G
25
Kongsberg Simrad / HiPAP
An additional four serial lines can be supplied as an option.
(Option)
Serial line 5
Serial line 6
Serial line 7
Serial line 8
(CD4213)
Site dependant
external sensor
VRU, gyro etc.
1
RXD5+
3
RXD5TXD5+
5
7
Site dependant
external sensor
VRU, gyro etc.
Site dependant
external sensor
VRU, gyro etc.
Site dependant
external sensor
VRU, gyro etc.
TXD5-
9
GND5
11
RXD6+
13
RXD6-
15
TXD6+
17
TXD6-
19
GND6
2
RXD7+
4
RXD7-
6
TXD7+
8
TXD7-
10
GND7
12
RXD8+
14
RXD8-
16
TXD8+
18
TXD8-
20
GND8
Terminal block 2
HiPAP Transceiver Unit
Figure 10 - Four serial line - option
RS 232 serial lines can be supplied as an option.
Cable “L” - External sensors RS 232 (Option)
Serial line
1 or 5
Serial line
2 or 6
Serial line
3 or 7
Serial line
4 or 8
(CD4214)
Terminal block 1 or 2
HiPAP Transceiver Unit
Figure 11 - RS 232 serial line - option
26
851-160174/G
Cable layout and interconnections
An MRU interface RS 232 to RS 422 Terminal Block Converter
(TBC) can also be used.
(CD4215)
Figure 12 - MRU interface RS 232 to RS 422 Terminal Block Converter
The Terminal Block Converter diagram indicating the links, is shown in
figure 16.
The Terminal Block Converter link setting for MRU Interface is as
follows:
6.3
LK1 = OFF
LK2 = OFF
LK3 = ON
LK4 = OFF
LK5 = ON
LK6 = OFF
LK7 = OFF
LK8 = OFF
LK9 = ON
LK10 = OFF
LK11 = OFF
LK12 = ON
LK13 = OFF
LK14 = OFF
LK15 = ON
LK16 = OFF
Synchronization
Synchronization line for Dual HiPAP, cable M
(option)
This cable is required for synchronization of the HiPAP
transmitting in a Dual HiPAP system.
Master
g—
1 —
7—
2—
3 —
9 pin male
HTC 10 P6
Slave
SO 422+________________ 2
50 422-_________________ 7
51 422-_________________ -)
-S1 422±________________ ø
GND__________________ 3
(Cd4839)
9 pin male
HTC 10 P6
Figure 13 - Dual HiPAP Master Slave synchronization
851-160174/G
27
Kongsberg Simrad / HiPAP
External synchronization, cable N
This line is for synchronizing the HiPAP system to external
systems.
Standard external synchronization
The Terminal Block Converter (TBC) is used for standard external
synchronization. If the TBC installed is already used for MRU
interface, an additional TBC have to be installed in the transceiver
next to the one that is already installed.
The figure below shows the connections from the external
synchronization signals to the TBC, and the internal connections
in the transceiver from TBC to COM1 /2 of the HTC 10, and the
power supplied from P9 of the transceiver backplane.
From
transceiver
backplane
COM 1/2
External syne
P7-1
1+5 V
DTR 4
CIS 8
GND 5
9 pin female
HTC 10
OUT
IN
GND
P7-3
1
From
transceiver
backpiane
6
7
8
5
_ ^
TBC
(Cd4837)
4
3
^
------ — OUT
1
----- TA- GND
Normally
no light
- - - - j-j— IN
Nippel: transceiver
Normally
closed
External
connection
Figure 14 - Terminal Block Converter used for external synchronization
—>
The Terminal Block Converter diagram indicating the links, is shown in
the figure on page 30.
The Terminal Block Converter link setting for synchronization
input is as follows:
28
LK1 = ON
LK2 = OFF
LK3 = OFF
LK4 = ON
LK5 = OFF
LK6 = ON
LK7 = OFF
LK8 = ON
LK9 = OFF
LK10 = OFF
LK11 = ON
LK12 = OFF
LK13 = OFF
LK14 = ON
LK15 = ON
LK16 = OFF
851-160174/G
Cable layout and interconnections
Additional synchronization inputs (Option)
If more synchronization signals are needed, an additional TBC
canbe mounted in the transceiver next to the TBCs' that is already
installed.
From
transceiver
backplane
COM 1/2
P7-1
l+5V
i
RIS 7-----QUI—
6
7
DSR 6-----—--------GND 5----- GND ♦
8
5
9 pin female
HTC10
py.g__I
prom
(Cd4840)
External syne
TBC
4
3
2
1
Normally
no light
OUT
IN
GND
Nippel: transceiver
Normally
closed
External
connection
transceiver
backplane
Figure 15 - Terminal Black Converter - optional
The link settings are the same as for the standard external
synchronization.
851-160174/G
29
Kongsberg Simrad / HiPAP
Terminal Block Converter
The Terminal Block Converter diagram, indicating the links is
shown in the figure below.
Figure 16 - Terminal Block Converter - diagmm
30
851-160174/G
Installation
851-160894 / CC181 / 6-30
Installation of the HiPAP Huli Unit
gantry
This module describes the huil unit gantry, and gives
the procedure required to install the unit. Technical
specifications and drawings are included.
851-160894/B
I