OSHA 511 STUDY NOTES: PAGE 1 /DAY 1 OSHA’s mission-protect the health & safety of America’s workers. The result of workplace injuries & illnesses: “Lower Morale & increased cost to train replacements”. Oct Act Section 11(c): workers have a right to seek safety & health on the job without fear of punishment. “Horizontal standards apply when a condition is not covered by specific Industry Standard” Not test? Walking/working Sub-Part D 1910.21 Walking/working The purpose of OSHA directives including Enforcement & Compliance Directives is to: “Ensure consistent enforcement of OSHA regulations” OSHA Inspection Process: “Present Credentials, Opening Conference, Walk-a-round Inspection, Closing Conference” 6 mo /to complete report ABATEMENT: OSHA requires that employers certify that abatement is complete: FOR EACH CITED VIOLATION The following actions would result in “creating” employer receiving a citation under OSHA’s multiemployer citation policy: for damaging a guardrail exposing all employees to a fall hazard; Creating employer failed to inform employees, other than its workers, of the damaged guardrail Employer Rights: See Identification/credential, Know reason for inspection, accompany during inspection, take pictures, Know what hazards found According to OSHA std: 1910.21, a gap or open space measuring at least 2 inches in its least dimension in any floor, roof, horizontal walking-working surface, or similar surface through which persons may fall is a: “Floor Hole” A walking-working surface with an unprotected side or edge that is 4 feet or more above a lower level requires protection from falling. Walking/working All new fixed ladders that extend more than 24 feet above a lower level installed on or after November 19, 2018 must be equipped with a personal fall arrest system or a Ladder safety system OSHA 511 STUDY NOTES: PAGE 2 /DAY 1 HAZARDS/CONTROLS Handrails are required when there are 4 or more stair risers Not test? PPE Sub-Part I 1910.132-140 PPE (ST-587) Tax Break for employers/PPE PPE Hazard/electrical Guardrail systems: standard railing consists of top rail, mid-rail, and posts. Height from the upper surface of top rail to floor level is 42” (+/- 3”) Regardless of height, if a worker can fall into or onto dangerous machines or equipment, employers must provide guardrails and toe-boards. Other means of fall protection that may be required on certain jobs include safety harness and line, safety nets, stair railings and handrails. PPE: With few exceptions, OSHA requires PPE used to comply with OSHA standards to be paid for by the Employer. Very important: When someone gives you PPE for the first time, you should ask two (2) things: “What’s it for?” and “How do I use it?” “hazard assessment for PPE” is the law: 1920.132(d) Make sure you check for all kinds of hazards, ask your vendor to help with your hazard audits, make sure you check all parts of the body and all related hazards. Equipment grounding conductor is used to connect the noncurrent-carrying metal parts of equipment, raceways, and other enclosures to the system grounded conductor, the grounding electrode conductor, or both, at the service equipment or at the source of a separately derived system. OSHA 511 / PAGE 3 STUDY NOTES: Hazard/electrical The electrical safety related work practices division in Subpart S includes requirements to ensure safe working practices when working with electricity, including: Training and personnel protective equipment Hazard/electrical When an unqualified person is working in an elevated position near overhead lines the person and the longest conductive object, he/she may contact cannot come closer than 10 feet to any unguarded, energized overhead line with a voltage to ground 50kv or below Electricity: 3 types: Static, Alternating Current, Direct Current TUESDAY/CLASS JOHN NEWQUIST; JohnANewquist@gmail.com EXITS The most important factor to consider in providing *16 employees adequate safety during an emergency is: “An adequate number of Exit Routes” *17 Reporting and alerting emergencies: “Oral or Voice communication is acceptable for employers with 10 or fewer employees” Exit signs/lighting Must check exit sign emergency lighting monthly 1910.37(b)(4) Fire Extinguishers: Fully charged always accessible- and shall be located no *18 more than 50 feet for class B and C, and shall no more than 75 Feet in travel distance from the employee for for Class A & D Flammable Liquids Flashpoint & Boiling Point differentiates the four *19 Categories of a flammable liquid. *30 Under 29 CFR 1910.1200(h)(1) employers are required to provide workers information & training on hazardous chemicals in their work area: Upon their initial assignment and whenever any new physical or health hazard is introduced into their work area. *29 Basic industrial hygiene principles are primarily concerned with RECOGNITION, EVALUATION & CONTROL of chemical, biological, physical, and ergonomic hazards which may cause sickness or impair workers health. OSHA 511/ PAGE 4 STUDY NOTES *31 ? Employees can be exposed to hazardous chemicals by performing operations such as spray painting, sandblasting, degreasing, etc. During work, the most common route of entry to the human body is: INHALATION (OTHERS ARE: INGESTION, SKIN ABSORPTION, INJECTION) “carbon monoxide poisoning #1 cause of inhalation fatalities” *34 *32 Engineering controlsSub-Part H Hazardous mat’ls *33 Ventilation*35 ? bloodborne pathogens/ *36 Hearing *28 Flammable liquids *26 Machinery/Machine Guarding: *21 A Skin notation found in Table Z-1 in the air contaminants standard indicates that skin contact with a chemical should be avoided because the chemical can: -Be absorbed through the skin and substantially add to total dose. Engineering controls include: substitution with less harmful material, enclosure of operator, Isolation, Ventilation-Local, NOT JOB ROTATION. Effective exhaust ventilation draws contaminated air away from workers’ breathing zones. The Bloodborne Pathogens standard, 1910.1030 applies to all occupational exposures to blood or: “Other potentially infectious materials” ‘OPIM” OSHA requires employers administer an effective hearing conservation program whenever employee noise exposures equal or exceed an 8-hour timeweighted average of 85 decibels. Which industry std has OSHA incorporated by reference for handling, use and storage of compressed gases? “CGA Pamphlet P-1” OSHA’s flammable liquids std, 29 CFR 1910.106, requires electrical interconnection when dispensing category 1 or 2 flammable liquids or: “Dispensing category 3 flammable liquids with a flashpoint below 100 degrees Fahrenheit” Point of Operation Means the point at which the: Cutting, shaping, boring, or forming is accomplished on the stock. OSHA 511/ PAGE 5 STUDY NOTES *22 Which of the following are the most common hazards associated with conveyors? -Nip points and rotating parts. *20 What are the 3-basic means of safeguarding machinery? Devices, guards, and location *45 OSHA’s Lockout/Tagout std, 1910.147, covers: Servicing & maintenance of machinery & equipment that could unexpectedly become energized *46 Which of the following is a contributing factor to most injuries regarding LO/TO? Failure to completely de-energize, isolate, block, and/or dissipate the energy source. (Employer shall conduct at least annually training on LO/TO also all new employees) Confined Space1910.146 *40 *41 *27 OSHA’s definition of a confined space in general industry includes a space that: -Is not designed for continuous employee occupancy Which of the following would be considered a permitrequired confined space (PRCS) per 1910.146? -A railroad tank car containing 300 gallons of toluene. The lower flammable limit of a flammable gas or vapor is the: -Lowest concentration of the gas or vapor in air, expressed as a percentage, that can be ignited. “Lockout & confined space are 2 areas that require employers to coordinate with other people/entities etc.” *10 Recordkeeping *9 As a result of work-related illness or injury, which of the following would be classified as restricted work activity (not including the day the illness or injury began?) -Days the employee was only able to work a partial work shift In OSHA recordkeeping, an incidence rate is: -The number of recordable injuries & illnesses per 100 full-time workers. Material Handling *38 Cranes Rigging*39 Welding*43 Hot Works *47 Safety & Health Management: *11 Program Awareness/Training *12 TOOLS Pwr tools/switch Circ-saws Cranes may be modified & re-rated provided: -Such modifications & the supporting structure are checked thoroughly for the new rated load by a qualified engineer or the equipment manufacturer. Under which of the following conditions does OSHA require synthetic slings to be removed from service? -The sling has been exposed to acid or caustic burns You have an oxygen cylinder and an acetylene cylinder stored within 1 foot of each other. Which would be the most appropriate solution to this hazard? Note: the cylinders were not stored on a cart. -Separate cylinders by a 5-foot 1/2-hour fire rated wall. If a nearby combustible materials cannot be removed or guarded, a fire watch must be stationed in the area and maintained for at least_____ minutes after the welding operations has been completed in locations where a fire might develop: 30 minutes To demonstrate management leadership & commitment to safety & health, managers should: Be an example by knowing & following the rules Safety employees are expected to follow. Which example best illustrates one way that an effective safety & health management system promotes a proactive approach in the workplace? Performing a periodic review of company policies & procedures to identify areas in need of improvement. “MUST DO A RING TEST” when changing out abrasive wheels…(also verify rpm/capacity of wheel matches grinder) 1/8” or less at grinding point Safety requirements for power tools specify that they be: Fitted with guards and safety switches All portable circular saws must be: “Equipped with a constant pressure on/off switch”