MATH – ECON – ENGG SCIENCE PLANE GEOMETRY Polygons Number of diagonal: Nd = nC2 – n ⁄ ) ( Interior angle: Area of n-side polygon: side b: ( ) Cylinder circumscribed in a circle: √( )( ( ) Segment Area: Circle Theorems Inscribed angle (a); Tangent & chord (b): ̂ ) )( )( )( )( Frustum of Cone ( ( Sphere ) A ( )( ) ( )( ) Intersecting secants (d): ̂) (̂ = sum of prod. of opposite sides 3 A D A θ C (d) C B (e) Triangles )( )⁄ )( Inscribed in a circle: ⁄ Circumscribes a circle: Circle tangent to side a: ( ) ) H 2 1 y ' dx 2 A ( ( ( Wedge: S A T C O ) ) ) x2 y2 x1 x2 y1 ( ) ) Zone: Cone: Pyramid: ( ) ( Torus ) √ √ ( ) ( ) Sine Law Cosine Law Tangent Law Ellipsoid A Oblate Spheroid minor axis B B θ ) ( ab SOLID GEOMETRY Prism C B TRIGONOMETRY SOH CAH TOA CHO SHA CAO ) Segment: A ycurve,top ycurve ,bottom dx x1 1 2 A R 2 d 2 1 (c) R Lune: A ycurve dx xcurve dy D θ B x2 S Spherical: θ x θ ) θ Plane Area ( )( ) ( )( ) Tangent and Secant (e): ̂) (̂ ( )( ) ( ) (b) 2 y1 ( ) ( ) SPHERICAL TRIGONOMETRY Truncated Prism A Prolate Spheroid major axis Prismatoid ( Regular Polyhedron Two bases: [ Hyperboloid [ Conoid Regular Polyhedron F Tetrahedron 4 4 4 6 Hexahedron 6 6 8 12 Octahedron 8 8 6 12 Dodecahedron 12 12 20 30 = 7.66 3 Icosahedron 20 20 12 30 = 2.18 3 A V c B Paraboloid ) E (F+V-2) Volume = 2 3 12 = = 3 2 3 3 b a C Ac cc B b a 180 < A + B + C < 540 Napier’s Rule I: Sin-Tan-Ad ] Napier’s Rule II: Sin-Cos-Op ] Sine Law Cosine Laws: “SPAN” Volume Circular Disk: V x2 x1 r 2 dy Propositions of Pappus First Proposition: A 2 R S Second Theorem: V 2 R A Length of an Arc ) Ptolemy’s theorem: Ellipse V x1 y2 x1 ) √( Parabolic segment Intersecting chords (c): ̂) (̂ A )( )( √( A Frustum of a Pyramid ( √ Cone ) Cyclic Quadrilateral Bramaguptha’s Formula: Circles Arc length: Sector Area: (a) Circular Ring: ) Pyramid )( √( x2 ( Rhombus: Trapezoid ( Trapezium Cylindrical Shell: V 2 xycurve dx s: semiperimeter θ: average of opposite angles inscribed in a circle: ( ) √ ( ( Parallelogram ycurve dx Spherical Defect, d: ( Spherical Coordinates z ) ϕ ANALYTIC GEOMETRY Division of Line Segment √ Distance bet. line and a point √ Area of n-sided polygon * + Conic Sections Conics Eccentricity e f /d Discriminant B 2 4 AC Hyperbola >1 >0 Parabola =1 =0 Ellipse <1 < 0 (A ≠ C) Circle =0 < 0 (A = C) 1 y '2 R y '' Hyperbola: Limacon Cycloid Cylindrical Coordinates dx x n 1 x dx n 1 x ln x sin x dx cos x r 2 a 2 cos 2 r a sin 2 r a 1 cos r b a cos2 x a sin y a 1 sin z P(r,θ,z) x θ r z y cos x dx sin x tan x dx ln sec x u dv uv v du f x dx f x dx f x dx f x dx f x dx b DIFFERENTIAL EQUATION Variable Separable Homogeneous DE ( ) ( ) degree of M = degree of N Sol’n: y = vx or x = vy Exact DE ( ) ( ) ⁄ ⁄ Sol’n: Integrate Mdx and Ndy, Equate to solve g(y) or h(x) Unexact DE ⁄ ⁄ ( ) ( ∫ * ∫ ( ) ( ) + ) * ∫ + 2 + Solve for u’, integrate, and substitute. LOGARITHM ( ) ( ) ( ) ∫ ( ) ∫ ( Bernoulli’s Diff. Equation ( ) ( ) ( c b a a c ( ( ( Trigonometric Substitution m n sin u cos u du : 1 2 3 4 6 M12 4 5 6 7 9 7 8 9 )∫ ( ) Cofactor ( ) Adjoint Matrix ( ) Pivotal Method Sol’n: Solve for roots. (a) Real and distinct (b) Real and repeated (c) Complex, ( Non-homogeneous LDE ( ) ) Sol’n: ) MATRIX AND DETERMINANTS Minor, Mij )∫ ( ) ∫ ( ) 2ND order LDE ) ( ) ( ) ) b If m or n is odd, 2 ∫ ( ) ∫ ( ) ( ) ∫ ( ) a a b For + ; sin cos + sin ] cos ; [ 0 + 1 + + cos ] sin +[ 0 + 1 + + sin Substitute and solve for coefficients. yp by MVP, Substitute u to coefficients of yc. Linear Differential Equation ( ) ( ) n x3 y 3 2axy 0 1 COMPLEX NUMBERS 3/2 INTEGRAL CALCULUS x x 0 dx C e dx e Diameter of the conics: Differential, y=x/m Polar Coordinates ; ; + u du : Radius of Curvature L’hôpital’s Rule f x f ' x f n x Lim Lim ... Lim n x a g x x a g ' x x a g x Parabola: Cardiod sec n cos d d c 0 a x log a e a x dx dx d d 1 ln x x n nx n1 dx dx x d x d 1 x log a x log a e e e dx dx x d 1 1 d sin x sin x cos x dx 1 x2 dx d d cos x sin x cos1 x 1 2 dx dx 1 x d 2 d 1 1 tan x sec x tan x dx dx 1 x2 d dv du uv u v dx dx dx du dv v u d dx dx u / v dx v2 Ellipse: Four-leaved Rose n DIFFERENTIAL CALCULUS Distance bet. 2 parallel lines 𝑝 0 Angle bet. 2 intersecting lines ( ) Lemniscate of Bernoulli r yp by MUC, 𝑓( ) y For tan u du or Angle of Inclination Folium of Descartes θ x √ If m and n are odd, P(r,θ,ϕ) ( ) 4 1 3 1 3 0 2 3 4 3 2 x 2 0 1 1 10 5 2 6 3 0 10 6 5 Inverse Matrix, A-1 Transpose Form Adjoint Matrix Divide by determinant ALGEBRA Binomial Expansion term with yr: Non-mutual exclusive n r r y n Cr x Arithmetic Progression ( ) ( ) Deferred Annuity * Conditional ) Pyramidal Number (square base) ( )( ( Population: )] Pyramidal Number (triangle base) )( ) Sample: ( ( )( ) Work Problems Unit work * time = 1 Total man-time = Σ each man-time ( ) ( ) Mixture Problems Quantity: A + B = C Composition: Ax + By = Cz Permutation: order ( ) Alike things: Ring: ( ) Combination: group ( ) taken 1 or 2 or n Benefit to Cost Ratio Annual Equivalent Cost C0 CL C 1 1 i n 1 i n 1 i i Benefit to Cost Ratio ⁄ ) Sinking Fund Annual depreciation, d ̅) ( ̅) ) ( ( ENGINEERING SCIENCE Vectors ) A Ax i Ay j Az k + Dot Product Book Value, Cn A B A B cos Declining Balance Depreciation at nth year ( ( ) Ordinary: 360 days Exact: 365/366 days Compound Interest ( ) ( ) Nominal rate of Interest √ √ * + ( * Friction Sliding Block ) Rolling Friction Belting Friction Double Declining Balance, DDB Same with Declining Balance but Sum of Years Digit, SYD Depreciation at nth year ( ( ( ) ) √( ) Service Output Method + + ⁄ ) Catenary: uniformly dist. along length ) ( Working Hours Method ( ) Bonds * Cable Parabolic: uniformly dist. horizontally ⁄ ) Total depreciation Annuity: ( A B a n A B sin ) Scrap value ( ) Total depreciation Discount Discount: Rate of discount: ( ) Rate of discount vs interest * Cross Product Book value Effective rate ( ) Continuous Compounding Annuity Due ) * ECONOMICS Simple Interest Joint ) Total depreciation, Dn Standard Deviation: Relative Variability: SD/mean Z-score Ordinary: ( ( ) ( PROBABILITY Complementary Breakeven Book Value, Cn Pyramidal Number (rectangle base) ( Total Investment Salvage Value Payout Period Net Annual Cash Flow Total depreciation, Dn STATISTICS Median: middle of arranged set Mode: most frequent value Mean: ̅ , average Variance Other Sequences: M-gonal Numbers ( Pay out Period p: success, f: failure √ )( ) Depreciation: Straight Line, SLD Annual depreciation, d Repeated Trials ) ( +( Independent Geometric Progression [ ) Perpetuity P n Cr pr qnr ( Rate of Return, ROR ( ( ) + ( ) ) Centroid (1ST Moment) Centrifugal Force Ft mat at V t r S x x dS Ax x dA V x x dV Polar Moment of Inertia Jz Ix I y Mass moment of Inertia I r 2 dm I x I x0 mr 2 Dynamics (Kinematics) Uniform Accel. Motion (Free fall, a=-g) V f2 V02 2a x x V0 t 1 2 at 2 V f V0 at x 1 2 V f V0 t Projectile Motion y V0 sin t 1 2 gt 2 h V0 sin 2 x V0 cos t V 2 sin 2 R 0 g 2g Rotational Kinematics same with linear but replace s , v , a Linear and Angular Relations s r , v r , a r Dynamics (Kinetics) Newton’s Law of Motion 1st Law: F 0 2nd Law: F ma 3rd Law: FR Newton’s Law of Universal Gravitation mm F G 12 2 s G 6.67 1011 N-m2 /kg 2 D’Alembert’s Principle F REF 0 REF ma Circular Motion Centripetal Force Fn man an V 2 r r 2 Wnet KE x y 16 4a 3 I x0 F t P F t f t0 m v f v0 ab3 bh3 21 3 x b 4 Iy 2bh3 7 3 x b 8 Iy PARABOLA 2 e=1 0<e<1 e=0 e Ix SPHERE: h2 h1 ROD, SEMI CIRCLE 4 x J y cg 4 y x HOLLOW 2 2 mr 3 1 m R2 r 2 2 ONE END I 1 2 mL 3 1 m 3R 2 3r 2 4 L2 12 I 3 mr 2 10 RECT. PLATE thru CENTER r 2 4 I x cg HOLLOW, at end CONE: h b h I CENTER I h 2 y ab3 HOLLOW 1 I mL2 12 OTHER GEOMETRIC PROPERTIES TRIANGLE bh3 bh3 h Ib I x0 y 12 36 3 RECTANGLE r cg θ θ I 1 I mr 2 2 H P r I 0 I x0 I y0 y b SOLID Angular Momentum 4 x cg 2 I mr 2 5 J F r t bh3 12 cg a y 2b3 h 15 3 y h 5 CYLINDER: SOLID CIRCLE b b3 h 5 3 y h 10 Thrown at angle: e tan 2 cot 1 Angular Impulse I x0 16 4b 3 I y0 4 Ix P before impact P after impact e V2 ' V1 ' V2 V1 bh3 3 x y a3b PARABOLA 1 Momentum Ib cg ELLIPSE Impulse-Momentum Theorem Perfectly elastic: Inelastic collision: Perfectly inelastic: Special Case: Bounce: Iy 16 4r 3 1 4 sin 2 r 4 2 1 sin 2 I y0 r 4 4 2 2r sin x 3 Work-Energy Theorem Ix y r4 I x0 M I I mk 2 KEr 1 2 I 2 Parallel Axis Theorem I x I x 0 Ar 2 8 SECTOR Centroidal Rotation m y QUARTER CIRCLE ab3 V tan gr I t r 2 dA r4 Iy 16 4r x 3 2 Thin Plate r4 Ix Banking of Highway m Iy QUARTER CIRCLE T W cos F V2 tan n W gr t 2 h / g 2 r4 8 4r y 3 Total accel an 2 at 2 Conical Pendulum Moment Of Inertia (2ND Moment) I y x 2 dA A x Ix 1 m a 2 b2 12 1 lbf CONVERSIONS 10^X 18 15 12 9 6 3 2 1 PREFIX Exa Peta Tera Giga Mega Kilo Hecto Deka 10^X -1 -2 -3 -6 -9 -12 -15 -18 PREFIX deci centi milli micro nano pico femto atto DISTANCE/SPEED/ACCEL 1 in = 1000 mil 1 ft = .3048 m = 3 hands 1 yd = 3 ft 1 fathom = 6 ft 1 chain = 66 ft 1 furlong = 660 ft 1 mile = 5280 ft 1 n. mile = 6080 ft = 1/60 degree 1 knot = 1 naut. mile/hr 1 m/s = 3.6 kph 1 lightyear = 9.46 x 1012 m 1 parsec = 3.084 x 1013 m 1 Angstrom = 10-10 m 9.81 m/s2 = 32.2 ft/s2 AREA 1 acre 1 are 1 hectare = 1 furlong x 1 chain = 100 m2 = 10000 m2 VOLUME/FLOW RATE 1 gal = 3.785 L = 0.1337 ft3 1 bbl = 42 gal 1 m3 = 1000 L 1 ganta = 8 chupas = 3 L MASS 1 kg 1 lbm 1 slug 1 tonne 1 short ton 1 long ton = 2.2 = 16 = 32.2 = 1 = 2000 = 2240 lbm oz lbm MT = 1000 kg lbm lbm DENSITY/CONCENTRATION 1 kg/L = 62.4 lbm/ft3 1 ppm = 1 mg/L or 1 mg/kg FORCE 1N 1 kgf = 100 000 dynes = 9.81 N PRESSURE 1 atm 1 bar 1 MPa ENERGY 1 Btu 1 kcal 1J 1 chu 1 eV = 4.448 N = 101.325 kPa = 14.7 psi = 29.92 inHg = 760 mmHg = 760 torr = 100 kPa = 1 N/mm2 = 1055 J = 252 cal = 778 ft-lbf = 4.187 kJ = 107 erg = 1.8 Btu = 1.602 x 10-19 J POWER 1 hp = 0.746 = 550 = 2545 1 metric hp = 736 1 kW = 3412 1 TOR = 3.516 = 12 000 1 BoHP = 35 322 kW ft.lbf/s Btu/h W Btu/h kW Btu/hr kJ/hr TEMPERATURE F = 1.8C + 32 R = F + 460 K = C + 273 R = 1.8 K F = 1.8 C DYNAMIC VISCOSITY 1 poise = 0.1 Pa-s KINEMATIC VISCOSITY 1 stoke = 1 cm2/s ANGLE 1 rev = 360 = 2π rad = 400 grad = 400 gons = 6400 mils CONSTANTS GENERAL ̅ = = = 8.3143 J/mol . K 1545 lbf-ft/lbm.mol.R 0.0821 L-atm/mol-K c = 3 x 108 NA = 6.02 x 1023 ς = 5.67 x 10-8 Solar Constant = Radius of Earth: Earth Escape V: Human Heat: m/s /mole W/m2K4 1353 6.38 x 106 11.2 225 W/m2 m km/s Btu/hr WATER/ICE/LIQUIDS Cp = 4.186 kJ/kg.K Lf = 334 kJ/kg = 144 Btu/lbm Lv = 2257 kJ/kg = 97 0 Btu/lbm E = 2.1 x 106 kPa Surface tension, ς @ 0C ς = 0.076 N/m @ 100C ς = 0.059 N/m Cp of ice = 0.5(Cp water) Liquids: SGmercury = 13.55 SGsea water = 1.03 AIR/GASES k = 1.4 or 1.3 (hot) Cp = 1 kJ/kg-K = 0.24 Btu/lbm.R Cv = 0.7186 kJ/kg R = 0.287 kJ/kg.K = 53.34 lbf-ft/lbm.R ρ = 1.2 kg/m3 Latent hv = 2442 kJ/kg Specific heat ratio: He, noble gases k = 1.667 Carbon dioxide k = 1.287 Nitrogen k = 1.399 STEEL E = G = α = ρ = 30 x 106 12 x 106 12 x 10-6 7860 psi psi /C kg/m3 OTHERS Molecular Weights: H(1),He(4), C(12),N(14),O(16) S(32), Air(29) OTHERS 1 clo = 0.880 [Btu/h· ft²·°F]-1 1 board ft = 1 ft x 1 ft x 1 in MACHINE DESIGN & SHOP PRACTICE With shock factors ) [( Stmax = STRESSES Axial Stress St = Ssmax = Shear Stress Ss = Vertical Shear Torsion Ss = = = ( ) = Sf = = Thermal Stress ST = ( δ = ( Design Stress Sd = = Modulus of Elasticity S = Modulus of Rigidity G = ) ( ) √ [ ] Ssmax = Stmax = Ssmax = *( √( ) √( ) Variable Stresses Ductile Materials = Brittle Materials = SHAFTINGS Power Transmission P= Line Shaft P= Short Shaft P= *units in hp, inches, rpm Diameter Power *kW,N-mm,rpm *hp,lbf-in,rpm ) SV = θ = SC = L =1.18D SS = Compression SC = Total Torque Total Capacity T = TC = D=√ P = P = ) + Shearing of Bolt T = Compression of Bolt THREADED MEMBERS Stresses Valiance T = Power Screw Collar friction TC = ( Raising & Lowering Square Tf = Brass Tubes ) ( ) ACME Tf = * + Trapezoid Tf = * + American Total Torque Efficiency Tf T e = = = * + = Friction angle β Linear Velocity V Lead Angle λ = = NL = Lead L L L Do =P = 2P = 3P = d =* Screw D () ) + SW = = Axial Sa = Dbc = Max. Tensile Stmax = h h h = = =D Max. Shear Ssmax= Eqv. Max.T. Stmax = T = T T Fi = = = Pcr = t/do > 0.03 Pcr = ⁄ ] ) ( ) ( ) Lap-welded Steel Tubes t/do > 0.03 Pcr = = ( ) ( ) ( ) Short Tube Collapsing/Critical Pressure Pcr = ( ) Crushing Stress Sc = RIVETS AND WELDED JOINT Rivet St = = Critical Pressure Thin Tubes Stainless Steel Tubes t/do < 0.025 Pcr e [√ ( t/do > 0.03 single double triple Longitudinal SL = Thin walled Sphere (t >0.1ri) Tangential St = Thick walled t = = Shaft D D = ( ) or ( ) *diam. (inch); L (ft); rpm; hp PRESSURE VESSEL Thin walled Cylinder Tangential St = Thickness Pcr FS ⁄ ( t/do < 0.025 ) ( Trms Power HP = ( ) Faires Sd = Applied Load Valiance Fa = Faires Fe = Bolt Constant, C Bronze c = 10 000 Carbon Steel c = 5 000 Alloy Steel c = 1 500 Working Strength of Bolt ] Ws = [ Bolt Spacing Z = Bolt Circle Diameter Depth Tap Brittle Valiance (Steel) Faires (S, WI) Initial Torque Valiance Faires Lubricated As received Initial Tension ) ] Outside D Handbook COUPLING Ssmax = √ Stmax = ( ( = Same Material SPLINES Shearing ) ) ) ) SS Compressive Stress ( Combined Stresses S = Stmax = Angular Deformation KEYS Shearing Stress Bearing Stress Sb = Bending Stress Sf = √( √( Weld Ave. Shear Ss = FS FS = Max. Shear Max. Tensile Ssmax = Ssmax = BEARINGS Bearling Pressure F = Max. Contact Stresses Balls Ssmax = 0.31 Smax Cylinders Ssmax = 0.31 Smax Life in million revs ) Balls L =( ) Cylinders L =( Compressive Breaking Load FC = Carbon steel k = 100,000 Alloy Steel k = 125,000 FS FS = 10 Maximum Load Fmax = Diam. Clearance Cd = SPRING End Type Actual n Solid L Free L Ground n ( ) Plain n Squared & ) n+2 ( Ground ) Squared n+2 ( Spring Index c = Whal Factor Stresses k = = Round Wire S = Square Wire S = Rect. Wire Deflections S = Round Wire δ = Square Wire δ = Rect. Wire δ = Stress (Torsion) S Deflection (Torsion) = Helical round δ = Spiral round δ = Spiral rect. δ = ( ) ( S = Multiple S = ) δ = Multiple δ Length of Wire Free Length L FL Impact Load Spring Rate Spring System Series Parallel FLYWHEEL Total Weight Rim weight ( Punch hole Energy Punching Force Steel round Steel square Brass rect. k k k = ( ) E = F = = Coef. Of Fluctuation Cf = = = ( ) Fa,cw = ( ) Fa T= = ( ( ( ( ) ) ) Uniform Wear Fa = T= FC = Belt cross-section ) Base circle D Center distance external internal = F1 – F2 A= ( * ( ( Fs = ( ) ) Dynamic Load Fd = ) ( ) T= Fa = Fa = Engagement Force Max. Pressure Pmax = * + ( ) Radial spring S = Garter spring S = Crossed L = ( Belt Speed ) V= = ( ) ( ) ( ( ) ( ) ( ) ) ) )( Factor of Safety ) Outside Diam. FS = Di = ( ⁄ ) D0i = * ( ( = Pd PC a = = = Whole depth Working depth Clearance Tooth thickness d d Do Drp Drg W Wr c t = = = = = = = = = Backlash B = Face width b = ( )+ ) Fd = [ (2000 Vm 4000 fpm) + (Vm > 4000 fpm) √ ] Normal Circular Pitch Axial Pitch Pcn = Pa = Lead single helix double helix triple helix multiple helix BF Strength L L L L Fs = = 1.0 to 1.25 = 1.25 to 1.5 = 1.5 to 1.75 = 1.75 to 2.0 Fd = ⁄ = = Pa = 2Pa = 3Pa = nPa = Dynamic Load Fd = = ) √ Failure based on fatigue Nsf Uniform load w/o shock Nsf Medium shock Nsf Moderately heavy shock Nsf Heavy shock Nsf Failure based on wear Fw Wear Load Fw GEARS (HELICAL) Radial Force Fr = Tangential Force Ft = Axial Force Fa = Normal Pressure Angle ( ) ϕn = Normal Diametral Pitch Pdn = = Chain Length L GEAR (SPUR) Diametral Pitch ) Circular Pitch ) Addendum Dedendum 14.5 and 22.5 20 and 25 Outside D Root D ( ( ( )⁄ )⁄ Intermittent Service Commercial cut (Vm 2000 fpm) Fd = * + Carefully cut Fd = * Precision cut *units in lbf, inches POWER CHAIN Pitch Diameter Expanding ring clutch T = Band Clutch (same with band brake) Centrifugal Clutch Torque T= Radial spring force ) Ultimate Strength for plow steel 6 x 7; 6 x 19; 6 x 37 Fu = ) =( =( BF Strength ( WIRE ROPES Bending Load Fb = Weight of rope Wr = )+ Total Tension Ft = ( C C ) ) V-belts Tension Ratio Db = D ( L = ( Open Fa = T= Fr = = Fe = BELTS Centrifugal Force Crossed θ = Power transmitted P =( H = H = tr = T= *units in lb, inches, rpm = Belt length Uniform Pressure Block Clutch Torque Radial Force Belt tension ratio Effective Belt pull Angle of Contact Open θ = ( ) CLUTCH Plate/Disk Clutch Cone Clutch Torque Axial Force = WA+WH +WR ( ) = = S BRAKES Band Brake Tension Ratio ) = [ ( ⁄ )] = *units in tons, inches Hoop Stress ( = = = ) =( ) = = = Smax = ) cast iron C = 0.13 Btu/lb.F cast steel C = 0.116 Btu/lb.F Spot Brake Braking torque capacity T = ) = ( Wf WR F F Max. stress Brake Shoe Heat dissipated in brakes for lowering brakes Temperature rise Deflections (Leaf) Single T =( Pmax = Actuating Force Differential Brake Actuating Force Block Brake Braking Torque *a-moment arm; L-wire length Stresses (Leaf) Single Torque Max. unit pressure ( ) √ Wear Load Fw = Formative no. of teeth Nev = GEARS (WORM) Diametral Pitch Lead Lead Angle Pitch line velocity Pd = L = λ = Vw = ⁄ Vg = Worm Force Fw = Separating Force FS = * + Tangential Force on worm FG = * + Efficiency of the worm gear e = * + Face width Worm OD b = Dwo = Worm Diameter Dw = Teeth BFS Fs = Dynamic Load Worm Load Thermal Capacity GEARS (BEVEL) Cutting or Root angle Face angle Pitch angle Fd = * Fw = Q =( Face width ω β γp γg b Length of cone L =√ Strength Fs = Dynamic Load MACHINE SHOP Time = RPM(speed) + ) = = = = ( ( * ⁄ ⁄ ) ) + Fd = * + = Feed (in/min) = ( ) OTHERS Petrox Formula Tf = , N.m POWER AND INDUSTRIAL PLANT ENGINEERING S = = ( → Water: θ = 0 Mercury: θ = 140 Variation in pressure ) ( = = ̅ = = = Dalton’s Law of Partial Pressure = Processes Nonflow Work: ) =∫ = ( Steady flow Work: ) =∫ = ( Heat Transferred: = Isometric: V = C Wn = 0 ) Ws = ( Q = U S = ( ) ) SVSV SPSP SPSP PTPT ( ) OTTO BRAYTON RANKINE ERICCSON Isothermal: PV = C Wn = ( )= ( ) = Wn = H = 0 = Wn = ( ) Flow in Pipes Continuity Eqn Compressible: ̇ = ̇ → Incompressible: = → Bernoulli’s Eqn INTERNAL COMBUSTION ENGINE Otto Cycle: Compression ratio rk = = Volume Displacement VD = Percentage clearance c = Clearance Volume Efficiency VC = e = Mean eff. Pressure, Diesel Cycle: Compression ratio Pm = rk = Cut-off Ratio rc = Expansion Ratio re = e = Dual Cycle Pressure ratio ( ) Pressure decreases upwards Pressure increases downwards Buoyancy CARNOT STIRLING DIESEL DUAL Carnot Cycle Efficiency Isentropic: PVk = C Wn = Ws = k Wn U = -Wn H = Q = S = 0 STST TVTV SPSV SVPSV Baume = Liquids: Gases: Manometer ) CYCLES = Ws U Q S =( ) Polytropic: PVn = C Wn = Ws = n W n Q = FUELS AND COMBUSTION API = )⁄ ( =( ) THERMODYNAMICS Pabs = QS = QL = H = Ideal Gases = = = ( ) Isobaric: P = C Wn = ( Ws = 0 Q = H S = Capillary Action = Efficiency rp = = Laminar flow: Turbulent flow: Friction Losses Orifices Weirs √ ⁄ *( ⁄ ) ( ) + ⁄ e = ( ) √ ; ⁄ FLUID MECHANICS SG = = Wta Waa =( ⁄ ) = =( ⁄ ) = ( ) ( ) Lift ) 77% N2 79% N2 = Electrical efficiency: egen = Thermal efficiency: eti = etb = etc = Viscosity Stokes’ Law Surface Tension Soap: σ = Liquid: σ = Velocity of Sound ⁄ ⁄ ) DIESEL POWERPLANT Piston Disp.: VD = Piston Speed = 2 L N Indicated Power Pind = Pmi VD Brake Power Pb = = T = Fr Pb = Pmb VD Friction Power Pf = Pind - Pb Mechanical efficiency: em = Drag ⁄ ) ) ) Bulk Modulus of Elasticity ( ( ⁄ Volumetric Analysis: %V = %G = %V( Noncircular: ; = Wta Gravimetric Analysis: %G = Reynold’s Number ) [ ( )] = = kJ/kg = 33820C+144212(H- )+9304S kJ/kg = 13500C + 60890H Btu/lb = ( ) ( = Composition of air: By Weight: 23% O2 By Volume: 21% O2 ( ⁄ ) =( ⁄ ) ( ( SGt Qh Qh Qh Wta √ ( ) Engine efficiency: eei = eeb = eec = Volumetric efficiency: ev = Va = Specific fuel consumption ( ) mi = mb = ( ) mc = ( ) Heat rate HRi = ( ) HRb = ( ) HRc = ( ) Equivalent Specific Evaporation ESE = Boiler Efficiency ( ) ebo = *mC is amount of carbon in ash Engine at High altitudes = Pact = ( √ ) inHg T = *h in feet R GAS TURBINE POWERPLANT Thermal efficiency eth = Overall efficiency eth = Combustor efficiency Eh = Net heat plant rate NHR = STEAM POWERPLANT Steam Rate SR = Rated Boiler HP Water tube: RBoHP = Fire tube: RBoHP = *A in m2 Developed Boiler HP ( ) DBoHP = *ms in kg/hr *h in kJ/kg Percent Rating Percent Rating = Turbine Wt = Wact = ( Pump Wp = Wact = ( ) ) GAS AND FEEDWATER LOOP Draft Loss D= ) cm H2O ( *Units in SI Friction factor, f Air-steel: Air-concrete: Fluegas-steel: Fluegas-concrete: Fan Work Specific Speed Use Factor U sF = NS = ⁄ Total efficiency etotal = ehemev NONCONVENTIONAL POWERPLANT Solar Power Qsun = Qw + PE + Qloss MACHINE FOUNDATION Clearance, c Bedplate to edge: 6 in to 12 in To ground: 6 in min Upper width a = w +2c Weight of foundation Wf = 3 to 5 times Wm Vf = W f / ρ Lower width, b = Depth, h h = 3.2 to 4.2 times stroke Vf = ( ) Weight of Steel bar reinforcements WSB = Anchor bolts Depth = Grate Efficiency egrate = Generator Speed N = P ASME Evaporation Units ) AEU = ( Factor of Evaporation FE = Equivalent Evaporation EE = Actual Specific Evap. or Boiler Economy ASE = f = 0.005 f = 0.007 f = 0.014 f = 0.014 VARIABLE LOAD PROBLEMS KW LOAD PLANT CAPACITY PEAK LOAD W= Air Horsepower AVERAGE LOAD kW-hrs Draft per 30m chimney D30 = ( ) *Brick and steel: k =2.7 HYDROELECTRIC POWERPLANT Pwater = Pelton h= Reaction (Francis and Kaplan) h= Peripheral Coefficient = √ TIME (hrs) √ Operation Factor OF = Plant Factor PF = CHIMNEY Densities ρair = ρgas = Draft head hw = ( ) Volume Flow Rate of Flue gas Qg = Theoretical Velocity of Flue gas Vt = √ Reserve over Peak ROP = Plant Capacity – Peak Load Average Load Ave. Load = Load Factor LF = Capacity Factor CF = Annual Capacity Factor ACF = ( ) Actual Velocity of Flue gas ) Va = ( Chimney Inside Diameter, D Qg = ( Reserve Over Peak HPt = Demand Factor DeF = Diversity Factor DiF = Utilization Factor UtF = ) PIPING GREEN SILVER-GRAY VIOLET LIGHT BLUE LIGHT ORANGE WHITE BROWN YELLOW OCHRE BLACK SAFETY RED SAFETY YELLOW Water Steam Acid/Alkali Air Electricity Communications Flammable, Oil Gases Other Fluids, Drainage Fire fighting Hazardous Pipe wall thickness Power Piping Systems: tmin = tnominal = Industrial and Gas Piping Systems: tmin = Refrigeration Piping Systems: tmin = Composite Pipe Q= ( ⁄ ) ( ⁄ Adiabatic Compressor Efficiency ec(adiabatic) = MULTISTAGE COMPRESSOR ( ) Pm = √( ) *( ) ] ) COMPRESSORS SINGLE STAGE NPr = VD = Capacity: c = n, k, or 1 V1 ’ = Clearance: c = VC/VD Volumetric Efficiency = ( ) ⁄ ev = [ ( ) Work: WS Polytropic and Isentropic (n=k) *( ) NS = √ FANS AND BLOWERS Static Head, hs SATURATION LINE SPECIFIC VOLUME WET BULB TEMP DEW POINT TEMP REL. HUMIDITY DRY-BULB TEMP Air mixing Mass: Energy: Moisture: Temp: Air conditioner RC = ( ) Rate of moisture removal = Volume flow rate: V1’ = Cooling tower “drawing Range: TR = Approach: TA = – Cooling tower efficiency e= = Total head: h Capacity: Power output: Power input: Q = AV Pair = Pbrake = + Compressor Efficiency ec = Piston Speed: V = 2LN Indicated Power: Pind = PmiVD H 2 2 1 = hs + = ( ) P 3 N 5 D 1 ρ REFRIGERATION Reverse Carnot COP Isothermal: ( ) Q 1 3 0 ( ) Turbine specific speed, ns = rk = rcre = Psychometric chart ⁄ Dryer Regain COP = Refrigeration Load Q= Vapor Compression Cycle P 1-2: compression 2-3: condensation 3-4: expansion 4-1: evaporation ( ) = Moisture content = 3 4 2 1 h ,m3/s , m2 OTHERS 1 yd3 = 6 sacks cement Enthalpy H= Degree of saturation D= = ( ) Similar Fans: ] = Specific Volume υ= = e pe m Static efficiency, es Actual: ⁄ ) Q H P 1 2 3 N 3 2 5 D NGr = MACHINERY ROOM Exhaust air, Q = Free aperture, F = *G in kg Relative Humidity RH = Specific Speed Similar pumps: NNu = , ( evol = Q/VD Volume flow rate: Q = VA Slip: S = VD - Q Percent Slip: %S = S/VD Re = (buoyancy/viscous) ) Power: P = Efficiencies: epump = eoverall = Prandtl Number (momentum/heat) Nusselt Number (Tgradient/overall T) Grashof Number ev = ( H= Sensible Heat Ratio: SHR = Recirculated air: mr = ( Ventilation load: QV = ) ) AIRCONDITIONING Pressure Pt = Pa + Pv Humidity ratio w= = emotor = AMTD = Reynolds Number (inertial/viscous) COP = + PUMPS Total dynamic head: ) Critical radius: rc = Radiation Q/t = σ [ Perfect Black Body Convection Q= ( Heat Exchangers LMTD = ( ⁄ ) Volume flow rate: V1’ = mv1 Heat rejected, QR = ( Refrigerating Capacity, QA = ( Refrigerating Effect, RE = Coefficient of Performance SPECIFIC HUMIDITY HEAT TRANSFER Conduction ( ) Q= Fluid to Wall to Fluid ( ) Q= Aircon calculation Sensible: Qs = Latent: QL = Total: QT = ( ( ) ) ⁄ )