Valve and Actuator Manual Applications and Quick Tips Section Application Note Issue Date 977 VM-12 1292 Application Considerations: Three-Way Valve Equal Percentage Flow Characteristic The inherent equal percentage flow characteristic can be described by the following equation: Inherent Flow Characteristics If the pressure across a valve is held constant regardless of the flowrate through the valve, the resulting relationship between the valve stroke and flow is called the inherent flow characteristic. The shape of this characteristic is determined by the shape of the valve plug. Different types of plug shapes are used to optimize control response for specific applications. Q = QmR [(x/T)-1] Where: Q = Flowrate X = Valve Position T = Maximum Valve Travel Qm = Maximum Flowrate R = Valve Rangeability A plot of the characteristic for a two-way valve is shown in Figure 1. 100 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 PERCENT VALVE STROKE Figure 1: Inherent Equal Percentage Flow Characteristic Two-Way Valve © 1992 Johnson Controls, Inc. Code No. LIT-977AN12 1 A three-way equal percentage valve has two equal percentage plugs. A plot of the inherent characteristic for this type of three-way valve is shown in Figure 2. The total flowrate through this valve is the sum of the Normally Open (N.O.) and Normally Closed (N.C.) port flowrates at any particular valve stroke. control valve will see an increase in differential pressure which is equal to the reduction in pressure drop in the piping, coils, etc. This pressure shift has a significant impact on the actual installed valve flow characteristic. The deviation from the inherent flow characteristic is a function of a property called valve authority (N). It is defined as the ratio of the full flow valve pressure drop to the system pressure drop (including the valve). These inherent flow characteristics are valuable for specifying a type of valve to be supplied by a manufacturer, but they do not reflect the actual performance of the valve once it is installed within a system. Recall that implicit in the definition of a inherent flow characteristic is the stipulation that the pressure across the valve will be constant regardless of the system flowrate. In a real system, as the system flowrate decreases the pressure drop across the valve will increase. This occurs because the pressure losses for the piping, coils, balancing valves, etc. will decease exponentially with the flowrate. In turn, the N = ∆P valve ÷ ∆P system Where: N = Valve Authority The installed flow characteristic can be described by the following equation which is a function of valve authority and the inherent valve flow characteristic. 120 100 N .C . P O R T N .O . P O R T 80 TOTAL FLO W 60 40 20 0 0 10 20 30 40 50 60 70 PERCENT VALVE STROKE Figure 2: Inherent Equal Percentage Characteristic Three-Way Valve 2 Application Considerations: Three-Way Valve Equal Percentage Flow Characteristic 80 90 100 Q in sta lle d = 0 .5 1 N 1 -1 + N Discussion These two traits are not necessarily mutually exclusive. As can be seen with the preceding plot, a three-way valve with an authority of ten percent can meet both of these performance constraints. A good summary is provided in the “Handbook of Control Valves” published by the Instrument Society Of America. 1 k2 Where: Q installed = Actual Installed Flowrate N = Valve Authority, Decimal Percentage k = Inherent Flowrate, Decimal Percentage Linear inherent flow characteristic provides a change in flow which is linear with valve lift and, thus, with the signal to the valve. A linear characteristic would seem intuitively to be the most desirable characteristic for control, since it provides constant valve gain throughout the stroke at a constant pressure drop. However, inclusion of the valve into a system, with its associated piping equipment, and control loop, leads to considerations which generally make “equal percentage” the most widely applied characteristic. The equal percentage characteristic produces a change in flow, with a change in lift, that is a constant percentage of the flow before the change was made. The characteristics of a three-way valve with an authority of ten percent is shown in Figure 3. System Design Considerations There are two items to be considered when applying three-way way valves: 1. The valve should be selected so that its installed characteristic, when combined with the coil performance characteristic, will allow a linear combined lift versus capacity relationship. 2. The valve should provide a relatively constant system flowrate regardless of its stem position. 120 100 80 60 N .C . P O R T N .O . P O R T 40 TO TAL FLO W 20 0 0 10 20 30 40 50 60 70 80 90 100 PERCENT VALVE STROKE Figure 3: Installed Characteristic Authority = 10% Three-Way Valve Application Considerations: Three-Way Valve Equal Percentage Flow Characteristic 3 Controls Group 507 E. Michigan Street P.O. Box 423 Milwaukee, WI 53201 4 Application Considerations: Three-Way Valve Equal Percentage Flow Characteristic FAN 977 Valve and Actuator Manual Printed in U.S.A.