DRILLING FLUID SYSTEMS AND ENGINEERING (PEE355) BY DR. K.O. BELLO AND ENGR. B. OTAMERE COURSE CONTENT Introduction to drilling fluidsa. Types of drilling fluid b. Functions of drilling fluid Circulatory system Geological and Environmental consideration Selection design and Engineering of drilling fluids Rheological properties and Laws. The drilling fluids personnela. Duties, b. responsibilities, Mud pits- activities DRILLING FLUID SYSTEMS AND ENGINEERING Definition of drilling fluids Drilling fluids are chemicals that are pumped down hole to flush out the cuttings that the drill bit produces as it bores into the various sediments it encounters. What is the difference between drilling fluid and drilling mud? DRILLING FLUID SYSTEMS AND ENGINEERING DRILLING FLUIDS CLASSIFICATION Drilling fluids are separated into three major classifications: o Pneumatic o Oil-based or Synthetic based o Water-based DRILLING FLUID SYSTEMS AND ENGINEERING o Pneumatic fluids: this type of drilling fluid system can either be air, mist, foam or gasified mud or aerated fluid. Relatively low formation pressure or depleted zone. High risk of lost circulation or formation damage. Poor candidate for permeable zone. High rate of penetration in hard rock formations. Poor candidate for areas where large formation fluids volumes or high-pressure hydrocarbon or fluid-laden formation are encountered. o Oil based fluids: it has a high percentage of oil to water which is called oil/water ratio. The system generally functions well with oil/water ratio from 65/35 to 95/5. o Functions of Oil-Based Mud To drill troublesome shales and maintain hole stability. To drill highly deviated well or hole. To drill a formation of high temperature and high pressure (HT/HP). To minimize formation damage and ensure native-state coring They are resistant to contaminants such salts, and CO2 and H2S acid gases. o Cost consideration for oil-based mud. Cost per barrel of oil-based mud is very high compared to a convectional water-based mud system: i. It can be reconditioned and reused. Constituents Base oil such as kerosene Brine – e.g. calcium chloride Emulsifier – To emulsify the water droplets, e.g. lime Ca(OH)2 . Viscosifier – Amine treated bentonite. Fluid loss agent. Weighting Agents - Barite o Environmental impact consideration for using oil-based muds system. The use of oil-based muds is prohibited or severely restricted in many areas. However, drilling with oil-based muds in some areas, mud and cuttings require to be highly contained and hauled to an approved disposal site. • The cost of containments, hauling and disposal can increase the cost of using oilbased muds. o Water-based muds system Water-based muds are extensively used drilling fluids. They are divided into three major subclassifications: I. Non-Inhibitive II. Inhibitive III. polymer Non-inhibitive fluids: they are those fluids that do not suppress or overcome clays swelling during drilling operations. They are generally comprised of native clays or commercial bentonites with some caustic soda or lime. They contain deflocculants or dispersants such as lignites, lignosulfonates or phosphates. they are generally used as spud muds. Inhibitive fluids: they are those fluids that appreciably retard swelling. • Inhibitive is achieved through the presence of some cations: typically, sodium ions (Na+), calcium ions, (Ca++), and potassium ion, (K+) . Generally, Ca++ or K+ or a combination of both, provides the greatest inhibition to clay dispersion. The source of the cations is generally a salt examples are calcium chloride, potassium chloride etc. • These systems are generally used to drill hydratable clays and sands containing hydratable clays. Polymer fluids: they rely on macromolecules, either with or without clay interactions to provides mud properties. • They are very diversified in their application. These fluids can be inhibitive or non-inhibitive depending whether an inhibitive cation is used. • Polymers are used to viscosify fluids, control filtration properties, deflocculate solids or encapsulate solids. Constituents Water Bentonite – Acts as the primary viscosifier Weighting Material – barite most common weighting material Fluid Loss Agent – stabilised starch pH Control – Caustic Soda Dispersants – for dispersed mud Lignites Encapsulators – for inhibitive mud Functions of drilling fluids