Materials Science and Engineering Topic 3. Defects in crystalline structures • Imperfections in crystals • Point defects • Line defects: dislocations • Plastic deformation • Planar defects • Solid Solution Topic 3. Defects in crystalline structures Learning objectives Learning objectives: ▪ Knowing the main network defects ▪ Performing defect concentration calculations based on temperature ▪ Performing dislocation parameter calculations based on the type of crystalline structure ▪ Understanding the concept of solubility between two metals and the characteristics that determine it Topic 3. Defects in crystalline structures Imperfections in crystals Perfect crystal All atoms in the regular lattice positions for a given structure All distances dhkl are the same for the given (h k l) No missing or extra atoms Only possible at 0 K Real crystal Perfect crystal (NaCl) Atoms vibrate There are positions that are not occupied (vacancies) Atoms displaced from ideal positions There are defects that modify the properties “Crystalline defect”: Disruption in the perfect periodic arrangement of atoms/ions in a crystalline material. Topic 3. Defects in crystalline structures Imperfections in crystals Thermodynamics Justify the presence of defects Creation of a defect ΔH, ΔS ΔGcrystal Vacancy or defect: ΔG = ΔH-TΔS < 0 ΔH < TΔS [Defects]eq ΔG = 0 ΔG: Gibbs energy ΔH: enthalpy of formation of each vacancy ΔS: entropy of formation of each vacancy T: absolute temperature Configuration Entropy S = KB ln W N! W= KB= Boltzmann constant =1.380622 10-23 JK-1 ( N − n)!n! W= Way of distributing n defects in N possible random positions In 1 mol of C+ there are NA possibilities to create 1 vacancy W 1023 When T [defects] Topic 3. Defects in crystalline structures Imperfections in crystals Classification of defects 1. Point Vacancies Interstitials Substitutional Schottky Frenkel Order-Disorder 2. Linear: dislocations: 3. Planar or Extended Edge (Taylor) Screw (Burgers) Mixed 4. Complex (volume defects): “clusters” External Surfaces Grain Boundaries Twin Boundaries Stacking Faults Topic 3. Defects in crystalline structures Point defects Localized disruptions in an otherwise ’perfect’ atomic/ionic arrangement in a crystal structure. ▪ Although the defect occurs at one or two sites, their presence is ‘‘felt’’ over much larger distances in a crystalline material. ▪ Introduced by movement of the atoms when they gain energy. ▪ Point defects: ✓ Impurities: elements/ compounds present from raw materials or processing. ✓ Dopants: elements/compounds concentrations). deliberately added (known Topic 3. Defects in crystalline structures Point defects a. Self-Interstitial • An extra atom in the lattice in the interstitial position Interstitial b. Vacancy • An atom is missing from the regular position • Number of vacancies at temperature T Vacancy nv = nº vacancies per cm3 N= nº of lattice points per cm3 Hv= Formation energy (J.mol-1) They are produced: ▪ ▪ ▪ ▪ During solidification (impurities, alloys) By particle bombardment with E During plastic deformation (processing) When T thermal vibrations nv For metals, vacancies concentration at equilibrium nv » 10-4 max N Topic 3. Defects in crystalline structures Point defects c. Schottky defect • A pair of vacancies of opposite charge • Number of defects: H s ns = N exp( − ) 2 RT HS / HF= E for Schottky/Frenkel defect creation N= nº of lattice positions Ni= nº of interstitial positions d. Frenkel defect • Migration of an ion from a regular to an interstitial position. • Number of defects: nF = NN i exp( − H F ) 2 RT In a crystal HS HF the defect with the lowest H will form Topic 3. Defects in crystalline structures Point defects L. Smart and E. Moore. “Química del Estado Sólido”. Addison-Wesley Iberoamericana. Wilmington, 1995. Schottky defects • NaCl (Tf=801 ºC) Hs= 3.69x10-19 J T=300K ns= 2.64x104 vacancies/mol T=1000Kns= 9.38x1017 vacancies/mol • MgO Hs= J T=300K ns= 2.12x10-32 vacancies/mol T=1000Kns= 1.39x107 vacancies/mol 10.57x10-19 nº defects with T Hs(MgO) > Hs(NaCl) ns low, more difficult to create vacancies Topic 3. Defects in crystalline structures Point defects e. Order-disorder phenomena (in substitutional solid solutions) Solids with elements of similar electronegativities. Topic 3. Defects in crystalline structures Point defects ----- Solid solution ------ By mixing two different materials in the liquid state and subsequent solidification, depending on the conditions, we can either get formation of two phases or a solid solution Solid solution: crystalline solid that has two or more elements dispersed as atoms in a structure that has just one phase. Solid solutions can be: Substitutional solid solutions Interstitial solid solutions Solute atoms replace atoms of the host Solute atoms occupy interstitial sites Topic 3. Defects in crystalline structures Point defects ----- Solid solution ------Conditions for the formation of solid solutions Hume-Rothery rules Substitutional solid solutions: • Atomic radii of solute and solvent atoms must be similar • The crystal structure of solute and solvent must match • Solute and solvent must have the same valence • Solute and solvent must have similar electronegativities Interstitial solid solutions: • Radii of solute atoms must be smaller than those of the solvent • Solute and solvent must have similar electronegativities Topic 3. Defects in crystalline structures Point defects e. Order-disorder phenomena (in substitutional solid solutions) Solids with elements of similar electronegativities. Disorder: Atoms of one sub-lattice occupy positions of the other and vice versa Order: Above certain critical temperature, disordered atoms return to regular positions. Example: Cu-Au alloy T>390ºC T<390ºC Topic 3. Defects in crystalline structures Linear defects:dislocations Linear defects or dislocations are line imperfections in an otherwise perfect crystal Characteristics: they can be displaced in the interior of a crystal by applying relatively low forces and can produce a complete displacement over crystalline planes. They explain: - Etheoretical ( Young modulus) > Eexperimental - Plastic deformation in metals (workability, ductility) Formation: during solidification, upon permanent deformation, concentration of vacancies and atomic disarrangements in solid solutions. Types: - edge dislocation (Taylor) - screw dislocation (Burgers) - mixed dislocation Topic 3. Defects in crystalline structures Linear defects:dislocations a) Edge dislocation (Taylor) Geometric modification of the lattice: extra plane of atoms Energetic modification (dislocations store energy) b 2 1 A Characterization of dislocation: Burgers vector (b ) Magnitude: distance 1-2 Direction: 1-2 (or 2-1) b ⊥ to dislocation line b || to the direction movement 2 E b Dislocation line: ⊥ point A Slipping plane: line of points Topic 3. Defects in crystalline structures Linear defects:dislocations b) Screw dislocation (Burgers) Locally curves some atom lines. The effect is as if a shear stress is applied to produce a distortion D Plane view. We can trace a screw (spiral ramp) around the dislocation. 1 5 b D A C Burgers vector: The magnitude and distance from 1-5 define b b || to dislocation line SS´ b ⊥ to the direction of movement C B Topic 3. Defects in crystalline structures Linear defects:dislocations c) Mixed dislocation Edge and screw dislocations with a transition region between them. Burgers vector remains the same for all portions of mixed dislocations. Edge B A C Screw Topic 3. Defects in crystalline structures Plastic deformation The capability of a metal to be plastic deformed depends on the capability of dislocations to move. Dislocation movement (edge and screw) when a shear stress is applied Topic 3. Defects in crystalline structures Plastic deformation Slip → process by which the plastic deformation is produced by dislocation motion Dislocation propagates along the slip direction over the slip plane Slip direction & slip plane form slip system For edge dislocations Burgers vector || to slip direction For screw dislocations Burgers vector to slip direction Slip direction is parallel to the direction of maximum packing Topic 3. Defects in crystalline structures Plastic deformation Dislocation movement or slip direction is parallel to the direction of maximum packing since: E used to move a dislocation= E |b|2 Compact direction Non compact direction FCC [110] FCC [100] b b b = 2·R Eb 4R2 b 2 + b 2 =(4 R ) 2 b = 2 2·R Eb 8R2 Topic 3. Defects in crystalline structures Plastic deformation Most dense atomic packing Slip systems → Ductility Higher linear density Topic 3. Defects in crystalline structures Planar defects Planar defects Boundaries or planes that separate a material into regions, each having the same crystal structure but different orientation. ▪ ▪ ▪ ▪ External surfaces Grain boundaries Twin boundaries Stacking faults A) External surface It is the end of the crystal or grain structure Coordination numbers at the surface < at the interior of the crystal Esurface> Einterior Topic 3. Defects in crystalline structures Planar defects B) Grain boundaries They separate crystals with different orientation. Formation: during solidification: crystals are formed when nuclei grow simultaneously. Polycrystal Grains nucleation and growth They limit dislocations movement in the material Topic 3. Defects in crystalline structures Planar defects Boundary width: 2-5 interatomic distances Very energetic zones (atomic packing < in interior ): ✓ Solid state reactions ✓ Atomic diffusion Materials properties = f (grain size) Dislocation movement is limited when there are many grain boundaries. Grain size Mechanical resistance Topic 3. Defects in crystalline structures Planar defects C) Twin boundaries Twin boundaries are grain boundaries with a special case of mirror image misorientation of the crystal structure Formation: deformation process or during thermal treatments The twin boundaries interfere with the slip process and increase the strength of the material Austenitic stainless steel Topic 3. Defects in crystalline structures Planar defects C) Twin boundaries Brass (70 Cu / 30 Zn) Topic 3. Defects in crystalline structures Planar defects D) Stacking faults HCP A stacking fault is a one or two layer interruption in the stacking sequence For example, FCC structure: A B A Perfect network: ABCABC ABC Stacking fault: ABCABABC FCC A C B A