POWER YOUR
MINE WITH
TF Kable
MINING CABLES AUSTRALIA
Table of Contents
rUBBER CABLES
2
TELE-FONIKA Kable
3
PRODUCTION POTENTIAL
5
PRODUCTION MATRIX
6
GENERAL UNDERGROUND COAL MINING CABLES
1
TYPE 209 1.1/11 kV
TYPE 210 1.1/1.1 kV
TYPE 275 1.1/1.1 kV
TYPE 240 1.1/11 kV
TYPE 241 1.1/11 kV
UNDERGROUND METAL AND SURFACE MINING CABLES
10
13
15
17
20
TYPE 409 1.1/22 kV
TYPE 440 1.1/22 kV
TYPE 441 1.1/22 kV
TYPE 450 3.3/33 kV
TYPE 455 3.3/33 kV
MACHINE CABLES
25
28
31
34
37
TYPE 1 1.1/1.1 kV
TYPE 2S (IS) 1.2 kV
TYPE XLPE SWA PVC 0.6/1 kV
heavy duty industrial cables
42
44
52
TYPE EMV 0.6/1 kV
TYPE SINGLE CONDUCTOR POWER CABLE 0.6/1 kV, 1100C
TYPE H07RN-F 450/750 V SUB
TYPE NSGAFÖU 0.6/1, 1.8/3, 3.6/6 kV
TYPE 07RN-F-CY 450/750 V
TYPE NSGAFÖU/CY 1.8/3.3 kV
CABLE DRUMS
56
58
60
65
68
70
Sample data of wooden cable drums
71
PRINCIPAL ELASTOMERIC MATERIALS USED IN REELING AND TRAILING CABLES
72
RECOMMENDED LIMITS TO REELING AND TRAILING CABLE OPERATION
74
RUBBER
cables
TELE-FONIKA Kable is known as the Number One
cable producer in Central and Eastern Europe and is
recognised as the leader in rubber cable products.
TF Kable has over a dozen rubber production lines,
with triple head continuous vulcanization extruding
machines, twisters, braiders, amongst other plant
to call upon. With our state-of-art instrumentation,
which continuously monitor and control the production processes, we can be assured that our products
are of the highest standards and quality.
TF Kable offers wide range of rubber cables, starting
from nominal voltage of 100/100V up to 18/30kV and
cross-sections from 0,75 mm2 up to 1000 mm2 and
from 1 up to 56 cores. TF Kable manufacture cables
to national harmonized standards such as DIN VDE
(German), BS (British), ICEA i ASTM (American), CSA
(Canadian), AS/NZ (Australian/New), NF C (French),
SANS (South African), GOST (Russian), to name but
a few.
Rubber compounds used for manufacturing of rubber insulated and sheathed cables are based on
the best synthetic elastomers the market can offer,
including EPDM, EVA, SBR and Silicone. Depending
on type and application, our rubber insulation compounds will guarantee continuous working temperatures from 60°C through 110°C up to 220°C. For other cables components production, TF Kable uses the
following types of rubber compounds: chloroprene,
chlorinated polyethylene, chlorosulfonated polyethylene and others, depending on application.
2
Many years of experience in cable production and
processing, has allowed TF Kable to develop bespoke materials that meet the demanding installation environments. Cables working in hard conditions such as mines, have specialised polyurethane
sheaths which are flame retardant, rending, tear and
abrasion resistant, water, oils and other chemicals
resistant. Cables are designed and manufactured to
ensure the longest and the safest operation in heavy
duty conditions in today’s mines and other demanding environments.
TELE-FONIKA Kable
The Group TELE-FONIKA Kable (TF Kable) is ranked in the forefront of the global
cable industry. The Group is the third manufacturer of cables and wires in Europe
with significant development potential, based entirely on Polish capital.
TELE-FONIKA Kable Group’s considerable investment
in research and development centers and multiskilled work teams, which have included eminent
scientists working with our specialists, has been rewarded by the introduction of new-generation products and comprehensive services in the field of cable
engineering. Products manufactured in our plants are
sold in over 90 countries. Our product assortment includes 25 thousand cable types. The highest quality
of our products is confirmed by over 460 certificates
for groups of wares licensed by 34 renown centres of
certifications worldwide. The company combines the
good traditions of the cable industry in Poland and
innovative technical solutions. TELE-FONIKA Kable
Group consists of seven plants — five in Poland, one
in Ukraine, and one in Serbia. We own over a dozen
trade agencies abroad, reaching customers in several
dozen countries around the world.
TF Nordic
Malmoe
TELE-FONIKA Kable
Central Europe
Hilden
TELE-FONIKA
Cable Americas
Bolingbrook IL
TELE-FONIKA Kable
Kraków, Bydgoszcz,
Szczecin, Myślenice
TELE-FONIKA Baltic
Kaunas
Copper Cable Co.
Coalville
TOW TF KABEL
Chernihiv
TF KABEL
Kiev
3
TELE-FONIKA France
Longvic
TELE-FONIKA Kabely
Zabreh
TF KABLE FK Zajecar
Serbia
Experience
and
innovation
PRODUCTION
POTENTIAL
Our chief asset is extensive technological know-how in the field of production
of wide variety of cables and wires supported by our experienced personnel. Our
products match to a great extent the general trends concerning ecology and maintenance safety of wares. Extremely strict legislation in these areas has become
the indicator of the technological progress of the manufactured cables.
Kraków-Wielicka Plant
Kraków-Wielicka Plant was established in 1928. In
1992 it received the ISO 9002 certificate (now ISO
9001) and in 1998 the ISO 14001 given by the British
certification body: BASEC. The plant specializes in the
production of rubber insulated cables and wires for
mining and industrial applications. All types of rubber mixes used for EPR, CR, EVA and CSP cables are
based on an original prescription designed together
with research and development centres. The production offer of the plant are also medium voltage cables
made in XLPE technology, as well as signal and control wires for special purposes.
Kraków-Bieżanów Plant
Kraków-Bieżanów Plant was established in 2001. In
1992 it received the ISO 9001 certificate and 14001
given by the British certification body: BASEC. The
plant specializes in the production of overhead conductors from alloyed aluminium, conductors for railway traction network from copper and its alloys and
installation wires for general usage.
5
Bydgoszcz Plant
Bydgoszcz Plant started production of cables and
wires back in 1923. In 1992 it received the ISO 9002
certificate (now ISO 9001) and in 1998 the ISO 14001
given by the British certification body: BASEC. Bydgoszcz Plant specializes in power supply cables of medium and high voltage up to 400 kV. It is equipped with
six modern chain lines for crosslinking polyethylene
in XLPE technology. Complementary technological
lines for producing the abovementioned cables ranging from thick wire drawing machines, cable stranding
machines and screening machines to covering lines
and two large-size high voltage laboratories called
“Faraday cage” place the plant in the top of the list
of the largest production centres of medium and high
voltage cables in Europe.
Myślenice Plant
Myślenice Plant was established in April 1992 under
the name Zakłady Kablowe TELE-FONIKA s.c. In 1995 it
received the ISO 9001 certificate and in 1999 the ISO
14001 certificate. The certification body is BASEC. In
September 2007 the plant received the ISO/TS 16949
certificate for automotive cables given by the certification body: SGS. Myślenice Plant specializes in the production of copper and fibre optic telecommunication
cables, computer cables and automotive wires.
Szczecin Plant
Szczecin Plant was established in 1958. In 1992 it received the ISO 9002 certificate (now ISO 9001) and in
1998 the ISO 14001 given by the British certification
body: BASEC. This Plant is also certified according to
ISO/TS 16949 by SGS. It specializes in production of
enamelled magnet wires.
TOW TF Kabel (Ukraine)
The plant was established in 2002. In 2007 the plant
was joined into the TELE-FONIKA Kable Group. This
Plant is certified according to ISO 9001 and 14001. It
specializes in the production of overhead conductors
and cables for voltage up to 1 kV, including halogenfree, fire resistant and flame retardant cables versions.
TF Kable Fabrika Kablova Zajecar A.D. (Serbia)
The plant was established in 1974. In 2007 the plant
was joined into the TELE-FONIKA Kable Group. This
plant is certified according to ISO 9001 and 14001 by
DAS Certification Ltd. It specializes in the production
of low and medium voltage cables, as well as halogen-free, fire resistant and flame retardant cables,
telecommunication cables and PVC and polyethylenecoated conductors.
PRODUCT MATRIX
6
Cable Type
209
210
275
240
241
409
Voltage-Range
1.1kV - 11kV
1.1kV
1.1kV
1.1kV - 11kV
1.1kV - 11kV
1.1kV - 22kV
Conductor-Range
6 mm2 - 300 mm2
1.5 mm2 - 2.5 mm2
16 mm2 - 50 mm2
6 mm2 - 300 mm2
6 mm2 - 300 mm2
6 mm2 - 300 mm2
Conductor - Number
3
3
3
3
3
3
Conductor - Copper
Tinned
Tinned
Tinned
Tinned
Tinned
Tinned
Conductor - Screen
Semi-conductive
Semi-conductive
-
Semi-conductive
Semi-conductive
Semi-conductive
Insulation - Type
EPR R-EP-90
EPR R-EP-90
EPR R-EP-90
EPR R-EP-90
EPR R-EP-90
EPR R-EP-90
Insulation - Screen 1
Semi-conductive
Semi-conductive
-
Semi-conductive
Semi-conductive
Semi-conductive
Insulation - Screen 2
CU braid/poly yarn
CU braid/poly yarn
-
CU braid/poly yarn
-
CU braid/poly yarn
Pilot Conductor - Type
EPR central
EPR central
EPR central
EPR interstitial
EPR central
EPR central
Pilot Conductor Number
1
1
1
3
1
1
Earth Conductor - Type
-
-
Elastometric interstitial
-
Elastometric interstitial
-
Earth Conductor Number
-
-
3
-
3
-
Separators/Fillers/
Sheath
Cradle separator
Cradle separator
Cradle separator
Cradle separator
Cradle separator
Cradle separator
Reinforcing Strength
Members/Armour
-
-
Polyamid braid
yarn
-
Polyamid braid
yarn
-
Jacket/Outer Sheath
HD-85-PCP
HD-85-PCP
HD-90-CSP
HD-85-PCP
HD-90-CSP
HD-85-PCP
Core ID
Red, White, Blue
Red, White, Blue
Red, White, Blue
Red, White, Blue
Red, White, Blue
Red, White, Blue
Applications
Flexible feeder to
machinery
Hand held boring
machines and srills
Shuttle cars and pump
applications
General purposes
Main feeder, mine power,
pump applications
General purposes
underground metal and
surface mining
PRODUCT MATRIX
7
440
441
450
455
1
2S
XLPE SWA PVC
1.1kV - 22kV
1.1kV - 22kV
3.3kV - 33kV
3.3kV - 33kV
1.1kV
1.1kV
0.6kV - 1.2kV
6 mm2 - 240 mm2
6 mm2 - 300 mm2
16 mm2 - 240 mm2
16 mm2 - 300 mm2
2.5 mm2 - 4 mm2
1.5 mm2 - 95 mm2
1.5 mm2 - 300 mm2
3
3
3
3
3
2 - 6 (16, 30)
2-4
Tinned
Tinned
Tinned
Tinned
Tinned
Tinned
Tinned
Semi-conductive
Semi-conductive
Semi-conductive
Semi-conductive
-
-
-
EPR R-EP-90
EPR XR-EP-90
EPR XR-EP-90
EPR XR-EP-90
V-90 (PVC)
EPR R-EP-90
XLPE-90
Semi-conductive
Semi-conductive
Semi-conductive
Semi-conductive
Collective
Collective/individually
-
CU braid/poly yarn
-
CU braid/poly yarn
-
Tinned copper braid
CU braid/poly yarn
-
EPR interstitial
EPR central
EPR interstitial
EPR interstitial
-
EPR interstitial
-
3
1
1
1
-
3
-
-
Elastometric interstitial
Elastometric interstitial
Elastometric interstitial
-
-
Interstitial XLPE
-
3
2
2
-
-
1
Cradle separator
Cradle separator
Center filler
Center filler
Non-hygroscopic fillers
Center filler
Inner sheath
5V-90 (PVC)
-
Polyamid braid
yarn
Polyamid braid
yarn
Polyamid braid
yarn
-
-
GSW hellical serve armour
HD-85-PCP
HD-90-CSP
HD-85-PCP
XHD-90-CSP
5V-90 (PVC)
HD-90-CPE
5-V90 (PVC)
Red, White, Blue
1 one, 2 two, 3 three
Red, White, Blue
Red, White, Blue
1 one, 2 two, 3 three
2 one, 2 two, 3 three
Red, Black, Green/Yellow
Power to machinery and
equipment
Trailing draglines, shovels,
drills, reeling applications
Trailing draglines, shovels,
drills, reeling applications
Stacker/reclamation
Non-mobile machines
and fixed apparatus
Non-mobile machines
and fixed apparatus
Power networks,
outdoors, underground
and conduit
Coal mining
our
future
GENERAL UNDERGROUND
COAL MINING
Type 209
Copper Screened Three-core Cables
Central Pilot Core
Flexible Feeder to Machinery / Hand Held Tools
Type 210
Copper Screened Three-core Cables
Central Pilot Core
Hand Held Boring Machines and Drills
Type 275
Three-core Cables
Central Pilot Core
Interstitial Earth Conductors
General Use, Shuttle Cars and Pump Cable
Type 240
Copper Screened Three-core Cables
Interstitial Pilot Conductors
Mine Power / Main Feeder / Long Wall
9
Type 241
Three-core Cables
Central Pilot Core
Interstitial Earth Conductors
Mine Power / Main Feeder / Continuous Miners /
Pump Applications
TYPE 209 1.1/11 kV
TRAILING CABLES Type 209
1.1/11 kV
Copper Screened Three-core Cables, Central Pilot Core
Flexible Feeder to Machinery
General Underground Coal Mining
Construction
Conductors
Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 1802:2003
Conductor screen
Semi-conductive thermosetting compound
Insulation
Ethylene propylene rubber R-EP-90 to AS/NZS 3808
Insulation screen
Semi-conductive thermosetting compound and tinned copper/polyamide braid to AS/NZS 1802:2003
Cradle separator
Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 1802:2003
Cable assembly
Three screened power conductors laid up with right hand direction on cradle separator with central pilot
conductor
Jacket
Thermosetting compound HD-85-PCP heavy duty oil resistant and flame retardant
Operating temp
Minimum ambient temperature -25˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 1802:2003
Marking
Type of cable, size, manufacturer, year
Core ID
Red, White, Blue
FEATURES
Crush resistant central cradle construction
10
Flexible EPR insulation
Short circuit cafety - screened conductors/semi-conductive cradle
Heavy duty jacket
Oil resistant/flame retardant
Rated -25˚C to +90˚C
Specifications & Standards: AS/NZS 1802:2003, AS/NZS 1125:2001
TYPE 209.1 1.1/1.1 kV
Power conductor
Product code
Core screen
Nominal diam.
over insulation
Size
Area of
each screen
Sheath
thickness
Nominal
overall
diameter
Approx
mass
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-20901-006
6
84/0.30
1.5
6.5
7/0.25
7.2
3.8
30.0
129
TF-20901-010
10
77/0.40
1.5
7.7
7/0.25
8.6
3.8
32.6
157
TF-20901-016
16
126/0.40
1.6
9.0
7/0.25
9.6
4.0
35.8
197
TF-20901-025
25
209/0.40
1.6
10.5
7/0.25
11.3
4.3
39.7
255
TF-20901-035
35
285/0.40
1.6
12.1
7/0.25
12.4
4.6
43.8
312
TF-20901-050
50
380/0.40
1.7
13.8
7/0.25
14.4
5.0
48.4
386
TF-20901-070
70
361/0.50
1.8
16.1
7/0.25
16.5
5.4
54.0
503
TF-20901-095
95
475/0.50
2.0
17.7
7/0.25
18.2
6.0
58.8
605
TF-20901-120
120
608/0.50
2.1
20.0
7/0.25
20.3
6.4
64.6
741
TF-20901-150
150
740/0.50
2.3
22.2
7/0.25
22.3
6.9
70.3
896
TF-20901-185
185
925/0.50
2.5
24.7
7/0.30
30.2
7.4
77.5
1092
TF-20901-240
240
1221/0.50
2.8
27.9
7/0.30
33.6
8.2
86.1
1365
TF-20901-300
300
1525/0.50
3.0
31.0
7/0.40
50.1
8.8
95.2
1715
Sheath
thickness
Nominal
overall
diameter
Approx
mass
TYPE 209.3 3.3/3.3 kV
Power conductor
Product code
11
Core screen
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
TF-20903-015
16
126/0.40
12.6
7/0.25
13.4
5.3
46.7
301
TF-20903-025
25
209/0.40
14.1
7/0.25
14.8
5.6
50.6
369
TF-20903-035
35
285/0.40
15.4
7/0.25
15.1
5.9
54.0
431
TF-20903-050
50
380/0.40
16.9
7/0.25
17.5
6.3
58.1
507
TF-20903-070
70
361/0.50
18.9
7/0.25
19.6
6.6
63.0
624
TF-20903-095
95
475/0.50
20.1
7/0.25
20.6
7.1
66.7
719
TF-20903-120
120
608/0.50
22.2
7/0.30
27.2
7.4
72.6
876
TF-20903-150
150
740/0.50
24.0
7/0.40
39.6
7.8
78.6
1072
TF-20903-185
185
925/0.50
26.1
7/0.40
43.1
8.2
83.8
1236
TF-20903-240
240
1221/0.50
28.7
7/0.40
46.6
8.8
90.8
1484
3.0
Nominal diam.
over insulation
Size
Area of
each screen
mm
n/mm
mm2
mm
mm
kg/100 m
TYPE 209.6 6.6/6.6 kV
Power conductor
Product code
Core screen
Sheath
thickness
Nominal
overall
diameter
Approx
mass
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
TF-20906-006
16
126/0.40
16.6
7/0.25
17.2
6.4
57.9
435
TF-20906-010
25
209/0.40
18.1
7/0.25
18.9
6.7
61.7
512
TF-20906-016
35
285/0.40
19.4
7/0.25
19.9
7.0
65.2
582
TF-20906-025
50
380/0.40
20.9
7/0.25
21.6
7.3
69.0
668
TF-20906-035
70
361/0.50
22.9
7/0.25
23.4
7.7
74.3
799
TF-20906-050
95
475/0.50
24.1
7/0.25
29.7
8.1
78.3
876
TF-20906-070
120
608/0.50
25.2
7/0.30
32.2
8.5
83.5
1072
TF-20906-095
150
740/0.50
28.0
7/0.30
45.7
8.9
89.5
1290
TF-20906-120
185
925/0.50
30.1
7/0.40
49.3
9.3
95.1
1466
TF-20906-150
240
1221/0.50
32.7
7/0.40
52.8
9.9
101.8
1733
Sheath
thickness
Nominal
overall
diameter
Approx
mass
5.0
Nominal diam.
over insulation
Size
Area of
each screen
mm
n/mm
mm2
mm
mm
kg/100 m
TYPE 209.11 11/11 kV
Power conductor
Product code
12
Core screen
Nominal area
Strand size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of
each screen
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-20911-025
25
209/0.40
23.5
7/0.25
24.1
8.1
76.0
742
TF-20911-035
35
285/0.40
24.8
7/0.30
30.2
8.4
80.1
847
TF-20911-050
50
380/0.40
26.2
7/0.30
32.2
8.7
84.0
943
TF-20911-070
70
361/0.50
28.2
7/0.30
34.6
9.1
89.1
1093
TF-20911-095
95
475/0.50
29.5
7/0.40
48.4
9.6
94.1
1267
TF-20911-120
120
608/0.50
31.5
7/0.40
51.0
9.9
99.9
1436
TF-20911-150
150
740/0.50
33.3
7/0.40
54.5
10.3
104.0
1614
7.6
TYPE 210 1.1/1.1 kV
TRAILING CABLES Type 210
1.1/11 kV
Copper Screened Three-core Cables, Central Pilot Core
Hand Held Boring Machines and Drills
General Underground Coal Mining
Construction
Conductors
Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 1802:2003
Conductor screen
Semi-conductive thermosetting compound
Insulation
Ethylene propylene rubber R-EP-90 to AS/NZS 3808
Insulation screen
Semi-conductive thermosetting compound and tinned copper/polyamide braid to AS/NZS 1802:2003
Cradle separator
Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 1802:2003
Cable assembly
Three screened power conductors laid up with right hand direction on cradle separator with central pilot
conductor
Jacket
Thermosetting compound HD-85-PCP heavy duty oil resistant and flame retardant
Operating temp
Minimum ambient temperature -25˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 1802:2003
Marking
Type of cable, size, manufacturer, year
Core ID
Red, White, Blue
FEATURES
Crush resistant central cradle construction
13
Flexible EPR insulation
Short circuit safety - screened conductors/semi-conductive cradle
Heavy duty jacket
Oil resistant/flame retardant
Rated -25˚C to +90˚C
Specifications & Standards: AS/NZS 1802:2003, AS/NZS 1125:2001
TYPE 210.1
Power conductor
Product code
14
Core screen
Nominal area
Strand size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of
each screen
mm2
n/mm
mm
mm
n/mm
mm2
TF-21001-001.5
1.5
30/0.25
1.4
4.4
TF-21001-002.5
2.5
50/0.25
1.5
5.0
7/0.25
5.2
Sheath
thickness
Nominal
overall
diameter
Approx
mass
mm
mm
kg/100 m
23.2
76
23.6
88
3.0
TYPE 275 1.1/1.1 kV
REELING AND TRAILING CABLES Type 275
1.1/1.1 kV
Three-core Cables, Central Pilot Core
Three Interstitial Earth Conductors
Shuttle Cars and Pump Applications
General Underground Coal Mining
Construction
15
Conductors
Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 1802:2003
Separator
Synthetic tape under insulation
Insulation
Ethylene propylene rubber R-EP-90 AS/NZS 3808
Earth conductors
Mechanically strong earth conductors with semi-conductive elastomeric covering
Cradle separator
Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 1802:2003
Cable assembly
Three screened power conductors and three earth conductors (black) laid up with right hand direction on cradle
separator with central pilot conductor
Filling/covering
Semi-conductive thermosetting compound to AS/NZS 1802:2003 tables 6 and 7
Reinforcing braid
Polyamide yarns
Jacket
Thermosetting compound HD-90-CSP extra heavy duty oil resistant and flame retardant
Operating temp
Minimum ambient temperature -25˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 1802:2003
Marking
Type of cable, size, manufacturer, year
Core ID
Red, (black), White, (black), Blue, (black)
FEATURES
Crush resistant central cradle construction
Flexible EPR insulation
Short circuit safety - screened conductors/semi-conductive cradle
Reinforced radial - strengthened heavy duty jacket
Oil resistant/flame retardant
Rated -25˚C to +90˚C
Specifications & Standards: AS/NZS 1802:2003, AS/NZS 1125:2001
TYPE 275.1
Power conductor
Product code
Strand size
Insulation
thickness
Nominal diameter
of wires
Thickness of semi-conducting
covering
mm2
n/mm
mm
n/mm
n/mm
TF-27501-016
16
126/0.40
1.6
60/0.30
TF-27501-025
25
209/0.40
1.6
100/0.30
Nominal area
16
Earth conductor
TF-27501-035
35
285/0.40
1.6
140/0.30
TF-27501-050
50
380/0.40
1.7
99/0.40
1.0
Sheath
thickness
Nominal
overall diam.
Approx
mass
mm
mm
kg/100 m
3.8
30.2
145
4.0
33.9
204
4.3
38.5
270
4.7
43.1
333
TYPE 240 1.1/11 kV
TRAILING CABLES Type 240
1.1/11 kV
Copper Screened Three-core Cables
Three Interstitial Pilot Conductors
General and Underground Coal Mining
Construction
17
Conductors
Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 1802:2003
Conductor screen
Semi-conductive thermosetting compound
Insulation
Ethylene propylene rubber R-EP-90 to AS/NZS 3808
Insulation screen
Semi-conductive thermosetting compound, tinned copper/polyamide braid to AS/NZS 1802:2003
Cradle separator
Semi-conductive thermosetting compound comply to AS/NZS 1802:2003
Cable assembly
Three screened power conductors and three EPR insulated (grey) and textile taped pilot conductors laid up with
right hand direction on cradle separator
Jacket
Thermosetting compound HD-85-PCP heavy duty oil resistant and flame retardant
Reinforcing braid
Polyamide yarns
Jacket
Thermosetting compound HD-90-CSP extra heavy duty oil resistant and flame retardant
Operating temp
Minimum ambient temperature -25˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 1802:2003
Marking
Type of cable, size, manufacturer, year
Core ID
Red, (grey), White, (grey), Blue, (grey)
FEATURES
Crush resistant central cradle construction
Flexible EPR insulation
Short circuit safety - screened conductors/semi-conductive cradle
Heavy duty jacket
Oil resistant/flame retardant
Rated -25˚C to +90˚C
Specifications & Standards: AS/NZS 1802:2003, AS/NZS 1125:2001
TYPE 240.1 1.1/1.1 kV
Power conductor
Product code
Core screen
Nominal diam.
over insulation
Size
Area of
each screen
Sheath
thickness
Nominal
overall
diameter
Approx
mass
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-24001-006
6
84/0.30
1.5
6.5
7/0.25
7.2
3.8
30.0
131
TF-24001-010
10
77/0.40
1.5
7.7
7/0.25
8.6
3.8
32.6
159
TF-24001-016
16
126/0.40
1.6
9.0
7/0.25
9.6
4.0
35.8
202
TF-24001-025
25
209/0.40
1.6
10.5
7/0.25
11.3
4.3
39.7
265
TF-24001-035
35
285/0.40
1.6
12.1
7/0.25
12.4
4.6
43.8
326
TF-24001-050
50
380/0.40
1.7
13.8
7/0.25
14.4
5.0
48.4
404
TF-24001-070
70
361/0.50
1.8
16.1
7/0.25
16.5
5.4
54.0
533
TF-24001-095
95
475/0.50
2.0
17.7
7/0.25
18.2
6.0
58.8
635
TF-24001-120
120
608/0.50
2.1
20.0
7/0.25
20.3
6.4
64.6
775
TF-24001-150
150
740/0.50
2.3
22.2
7/0.25
22.3
6.9
70.3
940
TF-24001-185
185
925/0.50
2.5
24.7
7/0.30
30.2
7.4
77.5
1140
TF-24001-240
240
1221/0.50
2.8
27.9
7/0.30
33.6
8.2
86.1
1410
TF-24001-300
300
1525/0.50
3.0
30.9
7/0.40
50.1
8.8
95.2
1775
Sheath
thickness
Nominal
overall
diameter
Approx
mass
TYPE 240.3 3.3/3.3 kV
Power conductor
Product code
18
Core screen
Nominal area
Strand size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of
each screen
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-24003-016
16
126/0.40
12.6
7/0.25
13.4
5.3
46.7
306
TF-24003-025
25
209/0.40
14.1
7/0.25
14.8
5.6
50.6
379
TF-24003-035
35
285/0.40
15.4
7/0.25
15.1
5.9
54.0
444
TF-24003-050
50
380/0.40
16.9
7/0.25
17.5
6.3
58.1
525
TF-24003-070
70
361/0.50
18.9
7/0.25
19.6
6.6
63.0
656
TF-24003-095
95
475/0.50
20.1
7/0.25
20.6
7.1
66.7
750
TF-24003-120
120
608/0.50
22.2
7/0.30
27.2
7.4
72.6
910
TF-24003-150
150
740/0.50
24.0
7/0.40
39.6
7.8
78.6
1115
TF-24003-185
185
925/0.50
26.1
7/0.40
43.1
8.2
83.8
1280
TF-24003-240
240
1221/0.50
28.7
7/0.40
46.6
8.8
90.8
1540
3.0
TYPE 240.6 6.6/6.6 kV
Power conductor
Product code
Core screen
Size
Area of
each screen
mm
n/mm
mm2
Nominal
overall
diameter
Approx
mass
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
mm
mm
kg/100 m
TF-24006-016
16
126/0.40
16.6
7/0.25
17.2
6.4
57.9
440
TF-24006-025
25
209/0.40
18.1
7/0.25
18.9
6.7
61.7
521
TF-24006-035
35
285/0.40
19.4
7/0.25
19.9
7.0
65.2
593
TF-24006-050
50
380/0.40
20.9
7/0.25
21.6
7.3
69.0
685
TF-24006-070
70
361/0.50
22.9
7/0.25
23.4
7.7
74.3
830
TF-24006-095
95
475/0.50
24.1
7/0.30
29.7
8.1
78.2
954
TF-24006-120
120
608/0.50
25.2
7/0.30
32.2
8.5
83.5
1111
TF-24006-150
150
740/0.50
28.0
7/0.40
45.7
8.9
89.5
1335
TF-24006-185
185
925/0.50
30.1
7/0.40
49.3
9.3
95.1
1515
TF-24006-240
240
1221/0.50
32.7
7/0.40
52.8
9.9
101.8
1788
Sheath
thickness
Nominal
overall
diameter
Approx
mass
5.0
Nominal diam.
over insulation
Sheath
thickness
TYPE 241.11 11/11 kV
Power conductor
Product code
19
Core screen
Nominal area
Strand size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of
each screen
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-24011-025
25
209/0.40
23.5
7/0.25
24.1
8.1
76.0
752
TF-24011-035
35
285/0.40
24.8
7/0.30
30.2
8.4
80.1
860
TF-24011-050
50
380/0.40
26.2
7/0.30
32.2
8.7
84.0
961
TF-24011-070
70
361/0.50
28.2
7/0.30
34.6
9.1
89.1
1125
TF-24011-095
95
475/0.50
29.5
7/0.40
48.4
9.6
94.1
1300
TF-24011-120
120
608/0.50
31.5
7/0.40
51.0
9.9
99.9
1470
TF-24011-150
150
740/0.50
33.3
7/0.40
54.5
10.3
104.0
1659
7.6
TYPE 241 1.1/11 kV
REELING AND TRAILING CABLES Type 241 Class 1
1.1/11 kV
Three-core Cables, Central Pilot Core
Three Interstitial Earth Conductors
Main Feeder/Mine Power/Pump Applications
Construction
20
Conductors
Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 1802:2003
Conductor screen
Semi-conductive thermosetting compound
Insulation
Ethylene propylene rubber R-EP-90 to AS/NZS 3808
Insulation screen
Semi-conductive thermosetting compound to AS/NZS 1802:2003 Table 7
Earth conductors
Mechanically strong earth conductors with semi-conductive elastomeric covering
Cradle separator
Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 1802:2003
Cable assembly
Three screened power conductors and three earth conductors (black) laid up with right hand direction on cradle
separator with central pilot conductor
Filling/covering
Semi-conductive thermosetting compound to AS/NZS 1802:2003 tables 6 and 7
Reinforcing braid
Polyamide yarns
Jacket
Thermosetting compound HD-90-CSP extra heavy duty oil resistant and flame retardant
Operating temp
Minimum ambient temperature -25˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 1802:2003
Marking
Type of cable, size, manufacturer, year
Core ID
Red, (black), White, (black), Blue, (black)
FEATURES
Crush resistant central cradle construction
Flexible EPR insulation
Short circuit safety - screened conductors/semi-conductive cradle
Reinforced radial-strengthened heavy duty jacket
Oil resistant/flame retardant
Rated -25˚C to +90˚C
Specifications & Standards: AS/NZS 1802:2003, AS/NZS 1125:2001
TYPE 241.1 Class 1 1.1/1.1 kV
Power conductor
Product code
Earth conductor
Strand size
Thickness of semi-conducting
covering
Sheath
thickness
Nominal
overall diam.
Approx
mass
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
n/mm
n/mm
mm
mm
kg/100 m
TF-24101-006
6
84/0.30
1.5
18/0.30
1.0
3.8
29.7
106
TF-24001-006
10
77/0.40
1.5
27/0.30
1.0
3.8
31.6
127
TF-24101-016
16
126/0.40
1.6
42/0.30
1.0
3.9
35.0
164
TF-24101-025
25
209/0.40
1.6
66/0.30
1.0
4.2
37.9
208
TF-24101-035
35
285/0.40
1.6
90/0.30
1.0
4.4
39.8
254
TF-24101-050
50
380/0.40
1.7
120/0.30
1.0
4.9
45.2
328
TF-24001-070
70
361/0.50
1.8
110/0.40
1.0
5.3
50.0
425
TF-24101-095
95
475/0.50
2.0
110/0.40
1.0
5.8
56.0
532
TF-24101-120
120
608/0.50
2.1
110/0.40
1.2
6.3
59.5
633
TF-24101-150
150
740/0.50
2.3
135/0.40
1.2
6.7
64.9
766
TF-24101-185
185
925/0.50
2.5
165/0.40
1.4
7.3
71.3
924
TF-24101-240
240
1221/0.50
2.8
216/0.40
1.4
8.0
76.6
1147
TF-24101-300
300
1525/0.50
3.0
275/0.40
1.4
8.7
86.4
1426
Sheath
thickness
Nominal
overall diam.
Approx
mass
TYPE 241.3 Class 1 3.3/3.3 kV
Power conductor
Product code
21
Earth conductor
Nominal area
Strand size
Insulation
thickness
Strand size
Thickness of semi-conducting
covering
mm2
n/mm
mm
mm
n/mm
mm
mm
kg/100 m
TF-24103-016
16
126/0.40
42/0.30
1.0
5.0
44.0
249
TF-24103-025
25
209/0.40
66/0.30
1.0
5.3
47.9
315
TF-24103-035
35
285/0.40
90/0.30
1.0
5.6
51.3
376
TF-24103-050
50
380/0.40
120/0.30
1.0
6.0
55.4
450
TF-24103-070
70
361/0.50
110/0.40
1.0
6.4
60.7
576
TF-24103-095
95
475/0.50
135/0.40
1.0
6.8
64.1
675
3.0
TF-24103-120
120
608/0.50
165/0.40
1.2
7.2
69.2
810
TF-24103-150
150
740/0.50
216/0.40
1.2
7.6
74.0
952
TF-24103-185
185
925/0.50
252/0.40
1.4
8.0
79.3
1112
TF-24103-240
240
1221/0.50
324/0.40
1.4
8.6
86.1
1360
TF-24103-300
300
1525/0.50
259/0.50
1.4
9.1
92.7
1640
TYPE 241.6 Class 1 6.6/6.6 kV
Power conductor
Product code
Earth conductor
Sheath
thickness
Nominal
overall diam.
Approx
mass
mm
mm
kg/100 m
6.1
55.2
365
6.4
59.1
440
Strand size
Insulation
thickness
Strand size
Thickness of semi-conducting
covering
mm2
n/mm
mm
n/mm
n/mm
TF-24106-016-1
16
126/0.40
42/0.30
TF-24106-025-1
25
209/0.40
66/0.30
TF-24106-035-1
35
285/0.40
90/0.30
6.7
62.6
509
TF-24106-050-1
50
380/0.40
120/0.30
7.1
66.4
592
Nominal area
TF-24106-070-1
70
361/0.50
TF-24106-095-1
95
475/0.50
7.4
71.3
727
7.9
75.0
835
TF-24106-120-1
120
608/0.50
165/0.40
8.3
80.3
990
TF-24106-150-1
150
TF-24106-185-1
185
740/0.50
216/0.40
8.6
84.8
1140
925/0.50
252/0.40
9.0
90.1
1311
TF-24106-240-1
240
1221/0.50
324/0.40
9.6
96.9
1576
Sheath
thickness
Nominal
overall diam.
Approx
mass
mm
mm
kg/100 m
5.0
110/0.40
1.4
135/0.40
TYPE 241.11 Class 1 11/11 kV
Power conductor
Product code
22
Earth conductor
Nominal area
Strand size
Insulation
thickness
Strand size
Thickness of semi-conducting
covering
mm2
n/mm
mm
mm
n/mm
TF-24111-025-1
25
209/0.40
66/0.3
7.8
73.4
645
TF-24111-035-1
35
285/0.40
90/0.30
8.1
76.7
724
TF-24111-050-1
50
380/0.40
120/0.30
8.5
80.7
825
TF-24111-070-1
70
361/0.50
TF-24111-095-1
95
475/0.50
8.9
85.9
975
9.3
89.2
1088
TF-24111-120-1
120
608/0.50
165/0.40
9.7
94.5
1258
TF-24111-150-1
150
TF-24111-185-1
185
740/0.50
216/0.40
10.0
99.0
1423
925/0.50
252/0.40
10.4
104.3
1610
7.6
110/0.40
135/0.40
1.8
Transforming
the future
mine
UNDERGROUND METAL AND
SURFACE MINING
Type 409
Copper Screened Three-core Cables
Central Pilot Core
General Underground Metal / Surface Mining
Type 440
Copper Screened Three-core Cables
Interstitial Pilot Conductors
Power to Machinery and Equipment
Type 441
Three-core Cables
Central Pilot Core / Interstitial Earth Conductors
Trailing / Draglines / Shovels / Drills / Reeling
Type450
Copper Screened Three-core Cables
Two Earth and One Pilot Interstitial Conductors
Dragline, Shovel, Drill Cable and Reeling
24
Type 455
Three-core Cables
Two Earth and One Pilot Interstitial Conductors
Stacker / Reclamation
TYPE 409 1.1/22 kV
TRAILING CABLES Type 409 Class 2
1.1/22 kV
Copper Screened Three-core Cables, Central Pilot Core
Underground Metal and Surface Mining
Construction
Conductors
Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 2802:2000
Conductor screen
Semi-conductive tape plus thermosetting compound
Insulation
Ethylene propylene rubber R-EP-90 to AS/NZS 3808
Insulation screen
Semi-conductive thermosetting compound, tape, tinned copper/polyamide braid to AS/NZS 2802 12.4.1
Pilot core
1.5mm2
Cradle separator
Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 2802:2000
Cable assembly
Three screened power conductors laid up with right hand direction on cradle separator with central pilot
conductor
Jacket
Thermosetting compound HD-85-PCP heavy duty oil resistant and flame retardant
Operating temp
Minimum ambient temperature -25˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 2802:2000
Marking
Type of cable, size, manufacturer, year
Core ID
Red, White, Blue
FEATURES
Crush resistant central cradle construction
25
Flexible EPR insulation
Short circuit safety - screened conductors/semi-conductive cradle
Heavy duty jacket
Oil resistant/flame retardant
Rated -25˚C to +90˚C
Specifications & Standards: AS/NZS 2802:2000, AS/NZS 1125:2001
TYPE 409.1 Class 2 1.1/1.1 kV
Power conductor
Product code
Core screen
Nominal diam.
over insulation
Size
Area of
each screen
Sheath
thickness
Nominal
overall
diameter
Approx
mass
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-40901-006-2
6
84/0.30
1.5
6.5
7/0.25
7.2
3.8
30.0
129
TF-40901-010-2
10
77/0.40
1.5
7.7
7/025
8.6
3.8
32.6
157
TF-40901-016-2
16
126/0.40
1.6
9.0
7/0.25
9.6
4.0
35.8
197
TF-40901-025-2
25
209/0.40
1.6
10.5
7/0.25
11.3
4.3
39.7
255
TF-40901-035-2
35
285/0.40
1.6
12.1
7/0.25
12.4
4.6
43.8
312
TF-40901-050-2
50
380/0.40
1.7
13.8
7/0.25
14.4
5.0
48.4
386
TF-40901-070-2
70
361/0.50
1.8
16.1
7/0.25
16.5
5.4
54.0
503
TF-40901-095-2
95
475/0.50
2.0
17.7
7/0.30
21.8
6.0
59.4
622
TF-40901-120-2
120
608/0.50
2.1
20.0
7/0.30
24.7
6.4
65.2
760
TF-40901-150-2
150
740/0.50
2.3
22.2
7/0.40
36.9
6.9
72.2
960
TF-40901-185-2
185
925/0.50
2.5
24.7
7/0.40
40.5
7.4
78.8
1139
TF-40901-240-2
240
1221/0.50
2.8
27.9
7/0.50
57.7
8.2
88.7
1465
TF-40901-300-2
300
1525/0.50
3.0
31.0
7/0.50
63.2
8.8
96.5
1790
Sheath
thickness
Nominal
overall
diameter
Approx
mass
TYPE 409.3 Class 2 3.3/3.3 kV
Power conductor
Product code
26
Core screen
Nominal area
Strand size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of
each screen
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-40903-016-2
16
126/0.40
12.5
7/0.25
13.1
5.3
46.3
301
TF-40903-025-2
25
209/0.40
14.0
7/0.25
14.8
5.6
50.0
371
TF-40903-035-2
35
285/0.40
15.3
7/0.25
15.8
5.9
53.5
430
TF-40903-050-2
50
380/0.40
16.8
7/0.25
17.2
6.3
57.5
511
TF-40903-070-2
70
361/0.50
18.8
7/0.25
18.6
6.6
62.4
624
TF-40903-095-2
95
475/0.50
20.0
7/0.25
20.3
7.1
66.1
724
TF-40903-120-2
120
608/0.50
22.1
7/0.30
27.2
7.4
72.1
880
TF-40903-150-2
150
740/0.50
23.9
7/0.40
39.6
7.8
77.9
1079
TF-40903-185-2
185
925/0.50
26.0
7/0.40
42.2
8.2
83.5
1251
TF-40903-240-2
240
1221/0.50
28.6
7/0.40
46.6
8.8
90.3
1502
3.0
TYPE 409.6 Class 2 6.6/6.6 kV
Power conductor
Product code
Core screen
Size
Area of
each screen
mm
n/mm
mm2
Nominal
overall
diameter
Approx
mass
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
mm
mm
kg/100 m
TF-40906-016-2
16
126/0.40
16.5
7/0.25
17.2
6.4
57.3
440
TF-40906-025-2
25
209/0.40
18.0
7/0.25
18.6
6.7
61.2
516
TF-40906-035-2
35
285/0.40
19.3
7/0.25
18.6
7.0
64.6
584
TF-40906-050-2
50
380/0.40
20.8
7/0.25
21.3
7.3
68.5
669
TF-40906-070-2
70
361/0.50
22.8
7/0.25
23.4
7.7
73.7
804
TF-40906-095-2
95
475/0.50
24.0
7/0.25
29.2
8.1
77.8
934
TF-40906-120-2
120
608/0.50
26.1
7/0.30
31.7
8.5
83.1
1090
TF-40906-150-2
150
740/0.50
27.9
7/0.40
45.7
8.9
89.1
1310
TF-40906-185-2
185
925/0.50
30.0
7/0.40
48.4
9.3
94.5
1479
TF-40906-240-2
240
1221/0.50
32.6
7/0.40
52.8
9.9
101.4
1749
Sheath
thickness
Nominal
overall
diameter
Approx
mass
5.0
Nominal diam.
over insulation
Sheath
thickness
TYPE 409.11 Class 2 11/11 kV
Power conductor
Product code
Core screen
Nominal area
Strand size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of
each screen
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-40911-025-2
25
209/0.40
23.4
7/0.25
23.7
8.1
75.6
750
TF-40911-035-2
35
285/0.40
24.7
7/0.30
30.2
8.4
79.6
859
TF-40911-050-2
50
380/0.40
26.2
7/0.30
31.7
8.7
83.5
954
TF-40911-070-2
70
361/0.50
28.2
7/0.30
34.1
9.1
88.7
1105
TF-40911-095-2
95
475/0.50
29.4
7/0.40
47.5
9.6
93.6
1290
TF-40911-120-2
120
608/0.50
31.5
7/0.40
51.0
9.9
98.7
1460
TF-40911-150-2
150
740/0.50
33.3
7/0.40
53.7
10.3
103.4
1636
Sheath
thickness
Nominal
overall
diameter
Approx
mass
7.6
TYPE 409.22 Class 2 22/22 kV
Power conductor
Product code
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
TF-40922-035-2
35
285/0.40
TF-40922-050-2
50
380/0.40
27
10.5
Core screen
Nominal diam.
over insulation
Size
Area of
each screen
mm
n/mm
mm2
mm
mm
kg/100 m
55.4
10.0
105.0
1405
58.1
10.3
108.8
1525
32.6
34.1
7/0.40
TYPE 440 1.1/22 kV
TRAILING CABLES Type 440 Class 2
1.1/22 kV
Copper Screened Three-core Cables
Three Interstitial Pilot Conductors
Power to Machinery and Equipment Applications
Construction
Conductors
Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 2802:2000
Conductor screen
Semi-conductive thermosetting compound
Insulation
Ethylene propylene rubber R-EP-90 to AS/NZS 3808
Insulation screen
Semi-conductive thermosetting compound, tinned copper/polyamide braid to AS/NZS 2802:2000
Cradle separator
Semi-conductive thermosetting compound comply to AS/NZS 2802:2000
Cable assembly
Three screened power conductors and three EPR insulated (grey) and textile taped pilot conductors laid up with
right hand direction on cradle separator
Jacket
Thermosetting compound HD-85-PCP heavy duty oil resistant and flame retardant
Operating temp
Minimum ambient temperature -25˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 2802:2000
Marking
Type of cable, size, manufacturer, year
Core ID
Red, (grey), White, (grey), Blue, (grey)
FEATURES
Crush resistant central cradle construction
28
Flexible EPR insulation
Short circuit safety - screened conductors/semi-conductive cradle
Heavy duty jacket
Oil resistant/flame retardant
Rated -25˚C to +90˚C
Specifications & Standards: AS/NZS 2802:2000, AS/NZS 1125:2001
TYPE 440.1 Class 2 1.1/1.1 kV
Power conductor
Product code
Core screen
Nominal diam.
over insulation
Size
Area of
each screen
Sheath
thickness
Nominal
overall
diameter
Approx
mass
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-44001-006-2
6
84/0.30
1.5
6.5
7/0.25
7.2
3.8
30.0
135
TF-44001-010-2
10
77/0.40
1.5
7.7
7/0.25
8.6
3.8
32.6
166
TF-44001-016-2
16
126/0.40
1.6
9.0
7/0.25
9.6
4.0
35.8
204
TF-44001-025-2
25
209/0.40
1.6
10.5
7/0.25
11.3
4.3
39.7
269
TF-44001-035-2
35
285/0.40
1.6
12.1
7/0.25
12.4
4.6
43.8
324
TF-44001-050-2
50
380/0.40
1.7
13.8
7/0.25
14.4
5.0
48.4
403
TF-44001-070-2
70
361/0.50
1.8
16.1
7/0.25
16.5
5.4
54.0
539
TF-44001-095-2
95
475/0.50
2.0
17.7
7/0.30
21.8
6.0
59.4
659
TF-44001-120-2
120
608/0.50
2.1
20.0
7/0.30
24.7
6.4
65.2
802
TF-44001-150-2
150
740/0.50
2.3
22.2
7/0.40
36.9
6.9
72.2
1018
TF-44001-185-2
185
925/0.50
2.5
24.7
7/0.40
40.5
7.4
78.8
1198
TF-44001-240-2
240
1221/0.50
2.8
27.9
7/0.50
57.7
8.2
88.7
1549
Sheath
thickness
Nominal
overall
diameter
Approx
mass
TYPE 440.3 Class 2 3.3/3.3 kV
Power conductor
Product code
29
Core screen
Nominal area
Strand size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of
each screen
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-44003-016-2
16
126/0.40
12.5
7/0.25
13.1
5.3
46.1
304
TF-44003-025-2
25
209/0.40
14.0
7/0.25
14.8
5.6
50.0
379
TF-44003-035-2
35
285/0.40
15.3
7/0.25
15.8
5.9
53.4
446
TF-44003-050-2
50
380/0.40
16.8
7/0.25
17.2
6.3
57.5
524
TF-44003-070-2
70
361/0.50
20.0
7/0.25
18.6
6.6
62.4
659
TF-44003-095-2
95
475/0.50
22.1
7/0.25
20.3
7.1
66.2
754
TF-44003-120-2
120
608/0.50
23.9
7/0.30
27.2
7.4
71.9
914
TF-44003-150-2
150
740/0.50
26.0
7/0.40
39.6
7.8
79.9
1119
TF-44003-185-2
185
925/0.50
28.6
7/0.40
42.2
8.2
83.4
1289
TF-44003-240-2
240
1221/0.50
31.2
7/0.40
46.6
8.8
90.2
1559
3.0
TYPE 440.6 Class 2 6.6/6.6 kV
Power conductor
Product code
Core screen
Size
Area of
each screen
mm
n/mm
mm2
Nominal
overall
diameter
Approx
mass
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
mm
mm
kg/100 m
TF-44006-016-2
16
126/0.40
16.5
7/0.25
17.2
6.4
57.3
444
TF-44006-025-2
25
209/0.40
18.0
7/0.25
18.6
6.7
61.2
523
TF-44006-035-2
35
285/0.40
19.3
7/0.25
18.6
7.0
64.6
599
TF-44006-050-2
50
380/0.40
20.8
7/0.25
21.3
7.3
68.5
689
TF-44006-070-2
70
361/0.50
22.8
7/0.25
23.4
7.7
73.7
834
TF-44006-095-2
95
475/0.50
24.0
7/0.30
29.2
8.1
77.8
964
TF-44006-120-2
120
608/0.50
26.1
7/0.30
31.7
8.5
83.1
1119
TF-44006-150-2
150
740/0.50
27.9
7/0.40
45.7
8.9
89.1
1349
TF-44006-185-2
185
925/0.50
30.0
7/0.40
48.4
9.3
94.5
1529
Sheath
thickness
Nominal
overall
diameter
Approx
mass
5.0
Nominal siam.
over insulation
Sheath
thickness
TYPE 440.11 Class 2 11/11 kV
Power conductor
Product code
Core screen
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
mm
mm
kg/100 m
TF-44011-025-2
25
209/0.40
23.4
7/0.25
23.7
8.1
75.6
759
TF-44011-035-2
35
285/0.40
24.7
7/0.30
30.2
8.4
79.6
869
TF-44011-050-2
50
380/0.40
26.2
7/0.30
31.7
8.7
83.5
974
TF-44011-070-2
70
361/0.50
28.2
7/0.30
34.1
9.1
88.7
1139
TF-44011-095-2
95
475/0.50
29.4
7/0.40
47.5
9.6
93.6
1319
TF-44011-120-2
120
608/0.50
31.5
7/0.40
51.0
9.9
98.7
1489
TF-44011-150-2
150
740/0.50
33.3
7/0.40
53.7
10.3
103.4
1679
Sheath
thickness
Nominal
overall
diameter
Approx
mass
7.6
Nominal diam.
over insulation
Size
Area of
each screen
mm
n/mm
mm2
TYPE 440.22 Class 2 22/22 kV
Power conductor
Product code
Core screen
Nominal area
Strand size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of
each screen
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-44022-035-2
35
285/0.40
55.4
10.0
104.9
1429
TF-44022-050-2
50
380/0.40
58.1
10.3
108.8
1549
30
10.5
32.6
34.1
7/0.40
TYPE 441 1.1/22 kV
REELING AND TRAILING CABLES Type 441 Class 2
1.1 / 22 kV
Three-core Cables Central Pilot Core
Three Interstitial Earth Conductors
Trailing / Draglines / Shovels / Drills / Reeling Applications
Construction
31
Conductors
Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 2802:2000
Conductor screen
Semi-conductive thermosetting compound
Insulation
Ethylene propylene rubber R-EP-90 and XR-EP-90 AS/NZS 3808
Insulation screen
Semi-conductive thermosetting compound to AS/NZS 2802:2000
Earth conductors
Mechanically strong earth conductors with semi-conductive elastomeric covering
Cradle separator
Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 2802:2000
Cable assembly
Three screened power conductors and three earth conductors (black) laid up with right hand direction on
cradle separator with central pilot conductors
Filling/covering
Semi-conductive thermosetting compound to AS/NZS 2802:2000 tables 6 and 7
Reinforcing braid
Polyamide yarns
Jacket
Thermosetting compound HD-90-CSP heavy duty oil resistant and flame retardant
Operating temp
Minimum ambient temperature -25˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 2802:2000
Marking
Type of cable, size, manufacturer, year
Core ID
"1 ONE, (black), 2 TWO, (black), 3 THREE, (black)"
FEATURES
Crush resistant central cradle construction
Flexible EPR insulation
Short circuit safety - interstitial earth conductors/semi-conductive cradle
Reinforced radial-strengthened heavy duty jacket
Oil resistant/flame retardant
Rated -25˚C to +90˚C
Specifications & Standards: AS/NZS 2802:2000, AS/NZS 1125:2001
TYPE 441.1 Class 2 1.1/1.1 kV
Power conductor
Product code
Earth conductor
Nominal diam.
over insulation
Strand size
Nom. conduct.
area
Sheath
thickness
Nominal
overall diam.
Approx
mass
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-44101-006-2
6
84/0.30
1.5
6.5
33/0.30
2.3
3.8
28.6
111
TF-44101-010-2
10
77/0.40
1.5
7.7
51/0.30
3.6
3.8
31.2
136
TF-44101-016-2
16
126/0.40
1.6
9.0
81/0.30
5.7
3.9
34.1
176
TF-44101-025-2
25
209/0.40
1.6
10.5
81/0.30
5.7
4.2
37.8
231
TF-44101-035-2
35
285/0.40
1.6
12.1
81/0.30
5.7
4.4
41.1
274
TF-44101-050-2
50
380/0.40
1.7
13.8
120/0.30
8.5
4.9
45.8
349
TF-44101-070-2
70
361/0.50
1.8
16.1
110/0.40
13.8
5.3
52.2
481
TF-44101-095-2
95
475/0.50
2.0
17.7
135/0.40
16.9
5.8
56.6
579
TF-44101-120-2
120
608/0.50
2.1
20.0
165/0.40
21.2
6.3
62.6
724
TF-44101-150-2
150
740/0.50
2.3
22.2
216/0.40
27.1
6.7
68.3
881
TF-44101-185-2
185
925/0.50
2.5
24.7
252/0.40
32.1
7.3
74.8
1049
TF-44101-249-2
240
1221/0.50
2.8
27.9
214/0.50
42.0
8.0
83.4
1329
TF-44101-300-2
300
1525/0.50
3.0
31.0
280/0.50
55.0
8.7
91.1
1629
Sheath
thickness
Nominal
overall diam.
Approx
mass
TYPE 441.3 Class 1 3.3/3.3 kV
Power conductor
Product code
32
Earth conductor
Nominal area
Strand size
Insulation
thickness
Nominal diam.
over insulation
Strand size
Nom. conduct.
area
mm2
n/mm
mm
mm
n/mm
mm2
mm
mm
kg/100 m
TF-44103-016-1
16
126/0.40
2.2
12.4
81/0.30
5.7
4.6
43.0
241
TF-44103-025-1
25
209/0.40
2.2
14.0
81/0.30
5.7
4.9
46.8
304
TF-44103-035-1
35
285/0.40
2.2
15.3
81/0.30
5.7
5.2
50.2
359
TF-44103-050-1
50
380/0.40
2.4
17.1
120/0.30
8.5
5.7
55.4
446
TF-44103-070-1
70
361/0.50
2.4
19.1
110/0.40
13.8
6.0
60.3
571
TF-44103-095-1
95
475/0.50
2.4
20.3
135/0.40
16.9
6.4
63.5
659
TF-44103-120-1
120
608/0.50
2.4
22.4
165/0.40
21.2
6.5
68.5
794
TF-44103-150-1
150
740/0.50
2.4
24.2
216/0.40
27.1
6.6
72.6
931
TF-44103-185-1
185
925/0.50
2.4
26.3
252/0.40
32.1
6.7
77.4
1080
TF-44103-240-1
240
1221/0.50
2.4
28.9
214/0.50
42.0
6.9
83.3
1310
TF-44103-300-1
300
1525/0.50
2.4
31.5
280/0.50
55.0
7.0
89.2
1570
TYPE 441.6 Class 1 6.6/6.6 kV
Power conductor
Product code
Earth conductor
Sheath
thickness
Nominal
overall diam.
Approx
mass
mm2
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
mm
mm
kg/100 m
TF-44106-016-1
16
126/0.40
14.0
81/0.30
5.7
5.0
47.4
241
TF-44106-025-1
25
209/0.40
15.5
81/0.30
5.7
5.3
51.2
304
TF-44106-035-1
35
285/0.40
16.8
81/0.30
5.7
5.6
54.7
359
TF-44106-050-1
50
380/0.40
18.3
120/0.30
8.5
6.0
58.8
446
TF-44106-070-1
70
361/0.50
19.1
110/0.40
13.8
6.3
63.8
571
TF-44106-095-1
95
475/0.50
20.3
135/0.40
16.9
6.4
66.4
659
TF-44106-120-1
120
608/0.50
21.5
165/0.40
21.2
6.6
71.3
794
TF-44106-150-1
150
740/0.50
23.6
216/0.40
27.1
6.7
75.4
931
TF-44106-185-1
185
925/0.50
25.4
252/0.40
32.1
6.8
80.1
1080
TF-44106-240-1
240
1221/0.50
27.5
214/0.50
42.0
7.0
86.1
1310
TF-44106-300-1
300
1525/0.50
30.1
280/0.50
55.0
7.1
91.9
1570
Sheath
thickness
Nominal
overall diam.
Approx
mass
3.0
Nominal diam.
over insulation
Strand size
Nom. conduct.
area
mm
n/mm
TYPE 441.11 Class 1 11/11 kV
Power conductor
Product code
Earth conductor
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
TF-44111-016-1
25
209/0.40
19.6
TF-44111-025-1
35
285/0.40
20.8
81/0.30
5.7
6.4
65.1
542
TF-44111-035-1
50
380/0.40
22.4
120/0.30
8.5
6.5
68.7
620
TF-44111-050-1
70
361/0.50
24.4
110/0.40
13.8
6.6
63.8
750
TF-44111-070-1
95
475/0.50
25.6
135/0.40
16.9
6.8
73.0
850
TF-44111-095-1
120
608/0.50
27.7
165/0.40
21.2
6.9
76.2
986
TF-44111-120-1
150
740/0.50
29.5
216/0.40
27.1
7.0
80.8
1129
TF-44111-150-1
185
925/0.50
31.6
252/0.40
32.1
7.1
85.0
1289
TF-44111-185-1
240
1221/0.50
34.2
214/0.50
42.0
7.3
89.6
1539
Sheath
thickness
Nominal
overall diam.
Approx
mass
5.0
Nominal diam.
over insulation
Strand size
Nom. conduct.
area
mm
n/mm
mm2
mm
mm
kg/100 m
81/0.30
5.7
6.3
62.1
481
TYPE 441.22 Class 1 22/22 kV
33
Power conductor
Product code
TF-44122-035-1
Nominal area
Strand size
Insulation
thickness
mm2
n/mm
mm
35
285/0.40
Earth conductor
Nominal diam.
over insulation
Strand size
Nom. conduct.
area
mm
n/mm
mm2
mm
mm
kg/100 m
26.3
81/0.30
5.7
6.9
78.0
733
TF-44122-050-1
50
380/0.40
27.8
120/0.30
8.5
7.0
81.5
820
TF-44122-070-1
70
361/0.50
29.8
110/0.40
13.8
7.1
85.9
960
TF-44122-095-1
95
475/0.50
31.0
135/0.40
16.9
7.2
88.7
1070
TF-44122-120-1
120
608/0.50
33.1
165/0.40
21.2
7.3
93.6
1220
TF-44122-150-1
150
740/0.50
34.9
216/0.40
27.1
7.4
97.6
1380
TF-44122-185-1
185
925/0.50
37.0
252/0.40
32.1
7.6
102.6
1545
7.6
TYPE 450 3.3/33 kV
REELING AND TRAILING CABLES Type 450 Class 1
3.3/33 kV
Copper Screened Three-core Cables
Two Earth and One Pilot Interstitial Conductors
Dragline/Shovel/Drills/Reeling Applications
Construction
34
Conductors
Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 2802:2000
Conductor screen
Semi-conductive thermosetting compound
Insulation
Ethylene propylene rubber XR-EP-90 to AS/NZS 3808
Insulation screen
Semi-conductive thermosetting compound, tinned copper/polyamide braid to AS/NZS 2802:2000 12.4.1
Earth conductors
Mechanically strong earth conductors with semi-conductive elastomeric covering
Cable assembly
Three screened power conductors, two Earth conductors (black) and one insulated Pilot conductor (grey)
laid up in right hand direction with Elastomeric centre filler
Inner jacket
Thermosetting compound HD-85-CSP extra heavy duty oil resistant and flame retardant
Reinforcing braid
Open polyamide braid between Inner and Outer Jacket
Outer jacket
Thermosetting compound HD-85-PCP extra heavy duty oil resistant and flame retardant
Operating temp
Minimum ambient temperature -25˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 2802:2000
Marking
Type of cable, size, manufacturer, year, type of insulation and jacket
Core ID
Red, (black), White, (black), Blue, (grey)
FEATURES
High grade flexible EPR conductors
Short circuit safety/screened power conductors/interstitial earth conductors
Interstitial pilot conductor
Reinforced radial-strengthened heavy duty jacket
Oil resistant/flame retardant
Rated -25˚C to +90˚C
Specifications & Standards: AS/NZS 2802:2000, AS/NZS 1125:2001
TYPE 450.3 Class 1 3.3/3.3 kV
Power conductor
Product code
Core screen
Nominal
area
Strand
size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of each
screen
mm2
n/mm
mm
mm
n/mm
TF-45003-016-1
16
126/0.40
2.2
12.4
TF-45003-025-1
25
209/0.40
2.2
14.0
Earth / pilot conductor
Sheath
thickness
Nominal
overall
diam.
Approx
mass
Strand
Size
Covering
thickness
mm2
n/mm
mm
mm
mm
kg/100 m
128/0.25
6.3
120/0.30
1.4
4.5
42.8
266
118/0.30
8.3
120/0.30
1.4
4.8
46.9
338
TF-45003-035-1
35
285/0.40
2.2
15.2
127/0.30
9.0
120/0.30
1.4
5.1
50.4
392
TF-45003-050-1
50
380/0.40
2.4
17.1
141/0.30
10.0
183/0.30
1.4
5.6
55.7
487
TF-45003-070-1
70
361/0.50
2.4
19.1
117/0.40
14.7
152/0.40
1.4
6.0
61.3
637
TF-45003-095-1
95
475/0.50
2.4
20.3
123/0.40
15.5
196/0.40
1.6
6.3
64.5
734
TF-45003-120-1
120
608/0.50
2.4
22.4
135/0.40
17.0
236/0.40
1.6
6.4
69.2
867
TF-45003-150-1
150
740/0.50
2.4
24.2
144/0.40
18.1
314/0.40
1.6
6.6
73.5
1022
TF-45003-185-1
185
925/0.50
2.4
26.3
144/0.40
26.7
237/0.50
1.6
6.7
78.3
1175
TF-45003-240-1
240
1221/0.50
2.4
28.9
136/0.50
28.3
302/0.50
1.6
6.9
84.7
1741
Sheath
thickness
Nominal
overall
diam.
Approx
mass
TYPE 450.6 Class 1 6.6/6.6 kV
Power conductor
Product code
TF-45006-016-1
35
Core screen
Earth / pilot conductor
Nominal
area
Strand
size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of each
screen
Strand
size
Covering
thickness
mm2
n/mm
mm
mm
n/mm
mm2
n/mm
mm
mm
mm
kg/100 m
16
126/0.40
14.0
118/0.30
8.3
120/0.30
1.4
5.0
47.7
317
TF-45006-025-1
25
209/0.40
15.5
129/0.30
9.1
120/0.30
1.6
5.2
51.3
382
TF-45006-035-1
35
285/0.40
16.8
139/0.30
9.8
120/0.30
1.6
5.5
54.8
443
TF-45006-050-1
50
380/0.40
18.4
149/0.30
10.5
177/0.30
1.6
5.9
58.9
534
TF-45006-070-1
70
361/0.50
TF-45006-095-1
95
475/0.50
TF-45006-120-1
120
608/0.50
3.0
20.3
123/0.40
15.5
152/0.40
1.6
6.3
64.3
682
21.5
130/0.40
16.3
196/0.40
1.8
6.4
67.1
771
23.6
141/0.40
17.7
236/0.40
1.8
6.5
71.9
912
TF-45006-150-1
150
740/0.50
25.4
144/0.40
18.1
314/0.40
1.8
6.6
76.2
1073
TF-45006-185-1
185
925/0.50
27.5
144/0.40
18.1
237/0.50
1.8
6.8
81.0
1222
TF-45006-240-1
240
1221/0.50
30.1
141/0.50
27.7
302/0.50
1.8
7.0
87.5
1502
TYPE 450.11 Class 1 11/11 kV
Power conductor
Product code
Core screen
Nominal
area
Strand
size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of each
screen
mm2
n/mm
mm
mm
n/mm
TF-45011-025-1
25
209/0.40
16.6
TF-45011-035-1
35
285/0.40
20.9
Earth / pilot conductor
Sheath
thickness
Nominal
overall
diam.
Approx
mass
Strand
size
Thickness of
EPR covering
mm2
n/mm
mm
mm
mm
kg/100 m
120/0.40
15.1
120/0.30
2.0
6.3
62.8
542
127/0.40
16.0
120/0.30
2.0
6.4
65.8
601
TF-45011-050-1
50
380/0.40
22.4
135/0.40
17.0
183/0.30
2.0
6.5
69.4
692
TF-45011-070-1
70
361/0.50
24.4
144/0.40
18.1
152/0.40
2.0
6.6
73.9
826
TF-45011-095-1
95
475/0.50
25.6
144/0.40
18.1
196/0.40
2.2
6.7
76.7
926
5.0
TF-45011-120-1
120
608/0.50
27.7
144/0.50
18.1
236/0.40
2.2
6.9
81.8
1082
TF-45011-150-1
150
740/0.50
29.5
139/0.50
27.3
314/0.40
2.2
7.0
86.2
1263
TF-45011-185-1
185
925/0.50
31.6
144/0.50
28.3
237/0.50
2.2
7.1
90.9
1433
TF-45011-240-1
240
1221/0.50
34.2
141/0.50
28.3
302/0.50
2.2
7.3
96.8
1695
Sheath
thickness
Nominal
overall
diam.
Approx
mass
TYPE 450.22 Class 1 22/22 kV
Power conductor
Product code
Core screen
Nominal
area
Strand
size
Insulation
thickness
Nominal diam.
over insulation
Size
Area of each
screen
mm2
n/mm
mm
mm
n/mm
TF-45022-035-1
35
285/0.40
26.3
TF-45022-050-1
50
380/0.40
27.8
TF-45022-070-1
70
203/0.50
TF-45022-095-1
95
259/0.50
TF-45022-120-1
120
TF-45022-150-1
150
Earth / pilot conductor
Strand
size
Thickness of
EPR covering
mm2
n/mm
mm
mm
mm
kg/100 m
144/0.40
18.1
120/0.30
6.8
78.5
601
144/0.40
18.1
183/0.30
6.9
81.8
692
29.8
140/0.50
27.5
152/0.40
31.0
144/0.50
28.3
196/0.40
336/0.50
33.1
144/0.50
28.3
427/0.50
34.9
144/0.50
28.3
7.6
7.0
86.9
826
7.2
89.9
926
236/0.40
7.3
94.7
1082
314/0.40
7.4
103.4
1263
Sheath
thickness
Nominal
overall
diam.
Approx
mass
mm
kg/100 m
2.5
TYPE 450.33 Class 1 33/33 kV
Power conductor
Product code
36
Core screen
Nominal
area
Strand
size
Insulation
thickness
Nominal diam.
over insulation
mm2
n/mm
mm
mm
10.5
36.1
TF-45033-050-1
50
380/0.40
TF-45033-070-1
70
361/0.50
TF-45033-095-1
95
475/0.50
Size
Area of each
screen
Strand
size
Thickness of
EPR covering
n/mm
mm2
n/mm
mm
mm
7.4
96.9
1222
144/0.50
28.3
152/0.40
2.5
7.5
101.4
385
7.7
104.4
1505
34.1
37.3
Earth / pilot conductor
183/0.30
196/0.40
TYPE 455 3.3/33 kV
REELING AND TRAILING CABLES Type 455 Class 1
3.3/33 kV
Three-core Cables
Two Earth and One Pilot Interstitial Conductors
Stacker/Reclamation Applications
Construction
37
Conductors
Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 2802:2000
Conductor screen
Semi-conductive thermosetting compound
Insulation
Ethylene propylene rubber XR-EP-90 AS/NZS 3808
Insulation screen
Semi-conductive thermosetting compound to AS/NZS 2802:2000
Earth conductors
Mechanically strong earth conductors with semi-conductive elastomeric covering
Cable assembly
Three screened power conductors, two Earth (black) and one Pilot conductor (grey) laid up in right hand
direction
Filling/covering
Semi-conductive thermosetting compound to AS/NZS 2802:2000 tables 6 and 7
Reinforcing braid
Open polyamide braid
Jacket
Thermosetting compound XHD-90-CSP extra heavy duty oil resistant and flame retardant
Operating temp
Minimum ambient temperature -25˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 2802:2000
Marking
Type of cable, size, manufacturer, year, type of insulation and jacket
Core ID
Red, (black), White, (black), Blue, (grey)
FEATURES
High grade flexible EPR conductors
Short circuit safety - interstitial earth conductors/semi-conductive inner sheath
Interstitial pilot conductor
Reinforced radial-strengthened heavy duty jacket
Oil resistant/flame retardant
Rated -25˚C to +90˚C
Specifications & Standards: AS/NZS 2802:2000, AS/NZS 1125:2001
TYPE 455.3 Class 1 3.3/3.3 kV
Power conductor
Product code
Earth / pilot conductor
Sheath
thickness
Nominal
overall
diam.
Approx
mass
Nominal
area
Strand
size
Insulation
thickness
Nominal diam.
over insulation
Size
Thickness of
EPR covering
mm2
n/mm
mm
mm
n/mm
mm
mm
mm
kg/100 m
TF-45503-016-1
16
126/0.40
2.2
12.4
120/0.30
1.4
4.2
39.5
224
TF-45503-025-1
25
209/0.40
2.2
14.0
120/0.30
1.4
4.5
43.4
281
TF-45503-035-1
35
285/0.40
2.2
15.2
120/0.30
1.4
4.8
46.8
336
TF-45503-050-1
50
380/0.40
2.4
17.1
183/0.30
1.4
5.3
52.0
424
TF-45503-070-1
70
361/0.50
2.4
19.1
152/0.40
1.4
5.7
57.0
556
TF-45503-095-1
95
475/0.50
2.4
20.3
196/0.40
1.6
6.1
60.5
646
TF-45503-120-1
120
608/0.50
2.4
22.4
236/0.40
1.6
6.4
65.6
786
TF-45503-150-1
150
740/0.50
2.4
24.2
314/0.40
1.6
6.5
69.6
931
TF-45503-185-1
185
925/0.50
2.4
26.3
237/0.50
1.6
6.6
74.5
1072
TF-45503-240-1
240
1221/0.50
2.4
28.9
302/0.50
1.6
6.8
80.4
1310
TF-45503-300-1
300
1525/0.50
2.4
31.5
409/0.50
1.6
6.9
86.2
1602
Sheath
thickness
Nominal
overall
diam.
Approx
mass
TYPE 455.6 Class 1 6.6/6.6 kV
Power conductor
Product code
TF-45506-016-1
38
Earth / pilot conductor
Nominal
area
Strand
size
Insulation
thickness
Nominal diam.
over insulation
Size
Thickness of
EPR covering
mm2
n/mm
mm
mm
n/mm
mm
mm
mm
kg/100 m
16
126/0.40
14.0
120/0.30
1.6
4.7
44.0
266
TF-45506-025-1
25
209/0.40
15.5
120/0.30
1.6
5.0
47.9
332
TF-45506-035-1
35
285/0.40
16.8
120/0.30
1.6
5.3
51.4
387
TF-45506-050-1
50
380/0.40
18.3
183/0.30
1.6
5.6
55.1
466
TF-45506-070-1
70
361/0.50
20.3
152/0.40
1.8
6.0
60.2
597
TF-45506-095-1
95
475/0.50
21.5
196/0.40
1.8
6.3
63.4
692
3.0
TF-45506-120-1
120
608/0.50
23.6
236/0.40
1.8
6.5
68.4
826
TF-45506-150-1
150
740/0.50
25.4
314/0.40
1.8
6.6
72.5
977
TF-45506-185-1
185
925/0.50
27.5
237/0.50
1.8
6.7
77.2
1122
TF-45506-240-1
240
1221/0.50
30.1
302/0.50
1.8
6.9
83.2
1361
TF-45506-300-1
300
1525/0.50
32.7
409/0.50
1.8
7.0
89.0
1652
TYPE 455.11 Class 1 11/11 kV
Power conductor
Product code
Earth / pilot conductor
Nominal
area
Strand
size
Insulation
thickness
Nominal diam.
over insulation
Size
Thickness of
EPR covering
mm2
n/mm
mm
mm
n/mm
mm
Sheath
thickness
Nominal
overall
diam.
Approx
mass
mm
mm
kg/100 m
TF-45511-016-1
16
126/0.40
18.1
120/0.30
2.0
5.8
55.0
392
TF-45511-025-1
25
209/0.40
19.6
120/0.30
2.0
6.1
59.1
462
TF-45511-035-1
35
285/0.40
20.9
120/0.30
2.0
6.3
62.4
527
TF-45511-050-1
50
380/0.40
22.4
183/0.30
2.0
6.4
65.7
607
TF-45511-070-1
70
361/0.50
24.4
152/0.40
2.0
6.5
70.2
742
TF-45511-095-1
95
475/0.50
25.6
196/0.40
2.2
6.7
73.4
837
TF-45511-120-1
120
608/0.50
27.7
236/0.40
2.2
6.8
78.0
982
TF-45511-150-1
150
740/0.50
29.5
314/0.40
2.2
6.9
82.1
1143
5.0
TF-45511-185-1
185
925/0.50
31.6
237/0.50
2.2
7.0
86.9
1305
TF-45511-240-1
240
1221/0.50
34.2
302/0.50
2.2
7.2
92.9
1553
Sheath
thickness
Nominal
overall
diam.
Approx
mass
TYPE 455.22 Class 1 22/22 kV
Power conductor
Product code
Nominal
area
Earth / pilot conductor
Strand
size
Insulation
thickness
Nominal diam.
over insulation
Size
Thickness of
EPR covering
mm2
n/mm
mm
TF-45522-016-1
16
126/0.40
mm
n/mm
mm
mm
mm
kg/100 m
23.5
120/0.30
6.6
68.5
578
TF-45522-025-1
25
209/0.40
25.0
120/0.30
6.6
71.7
653
TF-45522-035-1
35
285/0.40
26.3
120/0.30
6.7
74.8
719
TF-45522-050-1
50
380/0.40
27.8
183/0.30
6.8
78.3
810
TF-45522-070-1
70
361/0.50
29.8
152/0.40
7.0
83.0
956
7.6
2.5
TF-45522-095-1
95
475/0.50
31.0
196/0.40
7.1
85.8
1061
TF-45522-120-1
120
608/0.50
33.1
236/0.40
7.2
90.6
1221
TF-45522-150-1
150
740/0.50
34.9
314/0.40
7.3
94.7
1392
TF-45522-185-1
185
925/0.50
37.0
237/0.50
7.4
99.2
1564
Sheath
thickness
Nominal
overall
diam.
Approx
mass
TYPE 455.33 Class 1 33/33 kV
39
Power conductor
Product code
Nominal
area
Earth / pilot conductor
Strand
size
Insulation
thickness
Nominal diam.
over insulation
mm2
n/mm
mm
TF-45533-016-1
16
126/0.40
TF-45533-025-1
25
209/0.40
TF-45533-035-1
35
285/0.40
TF-45533-050-1
50
380/0.40
TF-45533-070-1
70
361/0.50
10.5
Size
Thickness of
EPR covering
mm
n/mm
mm
mm
mm
kg/100 m
29.8
120/0.30
7.0
83.0
822
31.3
120/0.30
7.1
86.4
920
32.6
120/0.30
34.1
183/0.30
7.2
89.4
993
7.3
92.8
1092
36.1
152/0.40
7.4
97.4
1254
2.5
TF-45533-095-1
95
475/0.50
37.3
196/0.40
7.6
100.5
1372
TF-45533-120-1
120
608/0.50
39.4
236/0.40
7.7
105.2
1543
Cutting edge
machine
cables
MACHINE CABLES
Type 1
Machine Cables
1.1 kV -30C to +90C
V-90 PVC Insulated and 5V-90
Type 2S
Machine Cables
1.1 kV -30C to +90C
Collectively or Individually Screened
AS 5000.1
TXLPE Insulated PVC Bedded
GSW Serve Wire Armoured Cable / PVC Sheath
0.6 to 1 kV -5C to +90C
41
TYPE 1 1.1/1.1 kV
MACHINE CABLES Type 1
1.1/1.1 kV
V-90 PVC Insulated and 5V-90 Sheathed
Individually Screened
Machine Cables, Non – Mobile or Fixed Apparatus
Control Boxes and Motors
Construction
Conductors
Flexible tinned copper conductor to AS/NZS 1125
Dimensions of cables comply with Table 1a, 1b
Colour of sheath
Black or Transparent
Insulation
Special PVC compound type V-90 acc. To AS/NZS 3808, AS/NZS 5000.1
Insulation screen
Braid made of 0.2mm tinned copper wires, coverage min 80%. A polyester tape may be applied over and under
the screen
Fillers
Non-hygroscopic
Covering
Special PVC compound type 5V-90 to AS/NZS 3808, AS/NZS 1660
Operating temp
Minimum ambient temperature -30˚C Maximum conductor temperature + 90˚C
Cable tests
AS/NZS 1125, AS/NZS 3808
Marking
Type of cable, size, manufacturer, year
Core ID
Black - "1 ONE, 2 TWO, 3 THREE"
FEATURES
Special flexible PVC
42
Short circuit safety - earth screened conductors
Resistant to chemical attack
Rated -30˚C to +90˚C
Specifications & Standards: AS/NZS 1972, AS/NZS 1125, AS/NZS 3808
TYPE 1
Product code
TF-1-3x2.5-IS
TF-1-3x4-IS
43
Approx.
overall
diameter
Approx.
net weight
of cables
Maximum
conductor
resistance at
temperature
200C
mm
mm
kg/km
Ω/km
0.8
0.8
11.0
176
8.21
1.0
1.0
12.9
249
5.09
Number
of
conductor
Cross section
of
conductor
Maximum dia.
of wires in
conductor
n/mm2
mm
mm
mm
2.5
0.26
4
0.31
3
Nominal
Nominal
thickness of
thickness of insulation
sheath
TYPE 2S (IS) 1.2 kV
MACHINE CABLES Type 2S
1.2 kV
Flexible Multi-Core
Individually Screened
Machine Cables, Non – Mobile or Fixed Apparatus
Construction
Conductors
Flexible tinned annealed copper wires to AS/NZS 1125
Insulation
Ethylene propylene compound Type R-EP-90 to AS/NZS 3808
Screen
Individual and collective braid of tinned copper wire and nylon yarns, covering minimum 80% under screen
separator of polyester tape
Outer sheath
Thermosetting synthetic CPE compound equivalent HD-90-CPE, heavy duty, oil resistant and flame retardant
Colour Black to AS/NZS 3808
Cable tests
AS/NZS 1972: 2006
Marking
Type of cable, year, size, metric scale
Core ID
“1 ONE, 2 TWO, 3 THREE” identification in accordance with AS 1979
FEATURES
Flexible EPR insulation
Short circuit safety - individually and collectively screened conductors
Oil resistant/flame retardant
Rated -30˚C to +90˚C
Specifications & Standards: AS/NZS 1972: 2006
44
TYPE 2S
Product
code
45
Number
of cores
Power conductor
strand size
Thickness of insulation
n
mm
mm
16
1.0
Type of screen
Sheath thickness
mm
TF-2S-02x16-IS
2
TF-2S-03x16-IS
3
TF-2S-04x16-IS
4
TF-2S-06x16-IS
6
TF-2S-02x25-IS
2
TF-2S-03x25-IS
3
TF-2S-04x25-IS
4
TF-2S-06x25-IS
6
TF-2S-02x35-IS
2
TF-2S-03x35-IS
3
TF-2S-04x35-IS
4
TF-2S-02x50-IS
2
TF-2S-03x50-IS
3
TF-2S-04x50-IS
4
TF-2S-02x70-IS
2
TF-2S-03x70-IS
3
TF-2S-04x70-IS
4
2.1
TF-2S-02x95-IS
2
2.1
TF-2S-03x95-IS
3
TF-2S-04x95-IS
4
Individually
1.8
1.8
25
1.2
Individually
1.8
1.8
1.9
35
1.2
Individually
50
1.4
Individually
1.8
1.8
1.9
2.0
2.0
70
95
1.4
1.6
Individually
Individually
2.0
2.2
2.3
TYPE 2S
Product
code
Number
of cores
Size
Insulation thickness
n
mm2
mm
1.5
0.8
Individually
1.8
2.5
1.0
Individually
1.8
4
1.0
Individually
1.8
6
1.0
Individually
1.8
10
1.0
Individually
1.8
TF-2S-02x1.5-IS
2
TF-2S-03x1.5-IS
3
TF-2S-04x1.5-IS
4
TF-2S-06x1.5-IS
6
TF-2S-16x1.5-IS
16
TF-2S-30x1.5-IS
30
TF-2S-02x2.5-IS
2
TF-2S-03x2.5-IS
3
TF-2S-04x2.5-IS
4
TF-2S-06x2.5-IS
6
TF-2S-02x4.0-IS
2
TF-2S-03x4.0-IS
3
TF-2S-04x4.0-IS
4
TF-2S-06x4.0-IS
6
TF-2S-02x6.0-IS
2
TF-2S-03x6.0-IS
3
TF-2S-04x6.0-IS
4
TF-2S-06x6.0-IS
6
TF-2S-02x10-IS
2
TF-2S-03x10-IS
3
TF-2S-04x10-IS
4
TF-2S-06x10-IS
6
Type of screen
Sheath thickness
mm
Individually Screened (IS) Electrical Properties
Size
Max. resistance
DC 20°C
mm
Ω/km
2
46
AC 90°C
capacitance
Rating current
2-core
3-core
μF/km
4-core
6-core
A
1.5
13.7
17.5
0.223
20
20
20
20
2.5
8.21
10.5
0.275
32
27
27
24
4
5.09
6.49
0.326
45
39
39
31
6
3.39
4.32
0.403
57
48
48
39
10
1.95
2.49
0.504
80
67
67
53
16
1.24
1.58
0.605
106
89
89
72
25
0.795
1.01
0.621
141
119
119
96
35
0.565
0.721
0.719
174
147
147
-
50
0.393
0.502
0.735
218
185
185
-
70
0.277
0.354
0.860
272
230
230
-
95
0.210
0.269
0.867
323
271
271
-
Size
Inductance
2-core
3-core
1.5
0.399
0.399
2.5
0.364
0.364
mm
6-core
2-core
3-core
0.501
0.598
0.125
0.456
0.545
0.114
Impedance at 90°C
4-core
6-core
2-core
3-core
0.125
0.157
0.188
17.5
0.114
0.143
0.171
10.5
mH/km
2
47
4-core
Reactance
4-core
6-core
17.5
17.5
17.5
10.5
10.5
10.5
Ω/km
Ω/km
4
0.339
0.339
0.425
0.508
0.106
0.106
0.134
0.159
6.49
6.49
6.49
6.49
6
0.313
0.313
0.393
0.469
0.098
0.098
0.123
0.147
4.32
4.32
4.32
4.33
10
0.290
0.290
0.364
0.434
0.091
0.091
0.114
0.136
2.49
2.49
2.49
2.49
16
0.274
0.274
0.344
0.411
0.086
0.086
0.108
0.129
1.58
1.58
1.58
1.59
25
0.267
0.267
0.335
0.401
0.084
0.084
0.105
0.126
1.02
1.02
1.02
1.02
35
0.257
0.257
0.323
-
0.081
0.081
0.101
-
0.725
0.725
0.728
-
50
0.253
0.253
0.317
-
0.079
0.079
0.100
-
0.508
0.508
0.512
-
70
0.244
0.244
0.306
-
0.077
0.077
0.096
-
0.362
0.362
0.367
-
95
0.241
0.241
0.303
-
0.076
0.076
0.095
-
0.280
0.280
0.285
-
TYPE 2S (CS) 1.2 kV
MACHINE CABLES Type 2S
1.2 kV
Flexible Multi-Core
Collectively Screened
Machine Cables, Non – Mobile or Fixed Apparatus
Construction
Conductors
Flexible tinned annealed copper wires to AS/NZS 1125
Insulation
Ethylene propylene compound Type R-EP-90 to AS/NZS 3808
Screen
Individual and collective braid of tinned copper wire and nylon yarns, covering minimum 80% under screen
separator of polyester tape
Outer sheath
Thermosetting synthetic CPE compound equivalent HD-90-CPE, heavy duty, oil resistant and flame retardant
Colour Black to AS/NZS 3808
Cable tests
AS/NZS 1972: 2006
Marking
Type of cable, year, size, metric scale
Core ID
“1 ONE, 2 TWO, 3 THREE” identification in accordance with AS 1979
FEATURES
Flexible EPR insulation
Short circuit safety - individually and collectively screened conductors
Oil resistant/flame retardant
Rated -30˚C to +90˚C
Specifications & Standards: AS/NZS 1972: 2006
48
TYPE 2S
Product
code
49
Number
of cores
Power conductor
strand size
Thickness of
insulation
n
mm
mm
1.5
0.8
Collective
1.8
2.5
1.0
Collective
1.8
4
1.0
Collective
1.8
6
1.0
Collective
1.8
10
1.0
Collective
1.8
TF-2S-02x1.5-CS
2
TF-2S-03x1.5-CS
3
TF-2S-04x1.5-CS
4
TF-2S-06x1.5-CS
6
TF-2S-16x1.5-CS
16
TF-2S-30x1.5-CS
30
TF-2S-02x2.5-CS
2
TF-2S-03x2.5-CS
3
TF-2S-04x2.5-CS
4
TF-2S-06x2.5-CS
6
TF-2S-02x4.0-CS
2
TF-2S-03x4.0-CS
3
TF-2S-04x4.0-CS
4
TF-2S-06x4.0-CS
6
TF-2S-02x6.0-CS
2
TF-2S-03x6.0-CS
3
TF-2S-04x6.0-CS
4
TF-2S-06x6.0-CS
6
TF-2S-02x10-CS
2
TF-2S-03x10-CS
3
TF-2S-04x10-CS
4
TF-2S-06x10-CS
6
Type of screen
Sheath thickness
mm
TYPE 2S
Product
code
Number
of cores
Size
Insulation
thickness
n
mm2
mm
16
1.0
TF-2S-02x16-CS
2
TF-2S-03x16-CS
3
TF-2S-04x16-CS
4
TF-2S-06x16-CS
6
TF-2S-02x25-CS
2
TF-2S-03x25-CS
3
TF-2S-04x25-CS
4
TF-2S-06x25-CS
6
TF-2S-02x35-CS
2
TF-2S-03x35-CS
3
TF-2S-04x35-CS
4
TF-2S-02x50-CS
2
TF-2S-03x50-CS
3
TF-2S-04x50-CS
4
TF-2S-02x70-CS
2
TF-2S-03x70-CS
3
TF-2S-04x70-CS
4
TF-2S-02x95-CS
2
TF-2S-03x95-CS
3
TF-2S-04x95-CS
4
Type of screen
Sheath thickness
mm
Collective
1.8
1.8
25
1.2
1.8
Collective
1.8
1.9
35
1.2
Collective
50
1.4
Collective
1.8
1.8
1.9
2.0
1.9
70
1.4
Collective
2.0
2.1
2.1
95
1.6
Collective
2.2
2.3
Individually Screened (CS) Electrical Properties
Size
Max. resistance
DC 20°C
mm
50
AC 90°C
Ω/km
2
Capacitance
Rating current
2-core
3-core
μF/km
4-core
6-core
A
1.5
13.7
17.5
0.159
20
20
20
20
2.5
8.21
10.5
0.192
32
27
27
24
4
5.09
6.49
0.224
45
39
39
31
6
3.39
4.32
0.271
57
48
48
39
10
1.95
2.49
0.332
80
67
67
53
16
1.24
1.58
0.394
106
89
89
72
25
0.795
1.01
0.409
141
119
119
96
35
0.565
0.72
0.470
174
147
147
-
50
0.393
0.50
0.484
218
185
185
-
70
0.277
0.35
0.562
272
230
230
-
95
0.210
0.27
0.571
323
271
271
-
Size
Inductance
2-core
3-core
mm
6-core
2-core
3-core
mH/km
2
51
4-core
Reactance
4-core
Impedance at 90°C
6-core
2-core
3-core
Ω/km
4-core
6-core
Ω/km
1.5
0.338
0.338
0.404
0.470
0.106
0.106
0.127
0.148
17.5
17.5
17.5
17.5
2.5
0.310
0.310
0.370
0.431
0.097
0.097
0.116
0.135
10.5
10.5
10.5
10.5
4
0.291
0.291
0.347
0.404
0.091
0.091
0.109
0.127
6.49
6.49
6.49
6.49
6
0.271
0.271
0.324
0.377
0.085
0.085
0.102
0.118
4.32
4.32
4.32
4.32
10
0.255
0.255
0.304
0.354
0.080
0.080
0.096
0.111
2.49
2.49
2.49
2.49
16
0.244
0.244
0.291
0.339
0.077
0.077
0.091
0.106
1.58
1.58
1.58
1.58
25
0.242
0.242
0.290
0.337
0.076
0.076
0.091
0.106
1.02
1.02
1.02
1.02
35
0.235
0.235
0.281
-
0.074
0.074
0.088
-
0.725
0.725
0.726
-
50
0.234
0.234
0.280
-
0.073
0.073
0.088
-
0.507
0.507
0.509
-
70
0.227
0.227
0.272
-
0.071
0.071
0.085
-
0.361
0.361
0.364
-
95
0.227
0.227
0.271
-
0.071
0.071
0.085
-
0.278
0.278
0.282
-
TYPE XLPE SWA PVC 0.6/1 kV
XLPE INSULATED PVC BEDDED
0.6 to 1 kV
GSW Armoured Cable/PVC Sheath
Power Networks, Outdoors, Underground and Conduit
Construction
Conductors
Circular Stranded and circular compacted stranded conductor class 2 (RM and RMC) to AS/NZS 1125
Insulation
Cross-linked polyethylene XLPE type X-90 to AS/NZS 3808
Inner sheath
PVC compound type 5V-90 acc to AS/NZS 3808; colour white
Armour
Galvanized steel wires helically served
Outer sheath
PVC UV resistant compound type 5V-90 to AS/NZS 3808; colour orange RAL 2003
Min. bend radius
12 X D multi-core cables,” D = Overall diameter”
Short Circuit Temp: 250C
Core ID
2 Core + Earth - Red, Black, Green/Yellow
FEATURES
Flexible PVC insulation
Crush resistant core
Resistant to chemical attack
UV resistant
Armored - cut through resistant
Rated +90˚C
52
Specifications & Standards: AS/NZS 5000.1
TYPE XLPE SWA PVC
Nominal
thickness
insulation
Nominal
thickness inner
sheath
Nominal
diameter
armour wire
Nominal
thickness outer
sheath
Approx overall
diameter
Approx cable
weight
n x mm2
mm
mm
mm
mm
mm
kg/km
Ω/km
TF-51-XLPE-2x1.5-SWA
2x1.5RM+1.5RM
0.7/0.7
1.0
0.9
1.8
13.8
353
12.1/12.1
TF-51-XLPE-2x2.5-SWA
2x2.5RM+2.5RM
0.7/0.7
1.0
0.9
1.8
14.7
412
7.41/7.41
Product code
53
Number and
crosssectional area of
conductor
Max conductor
resistance at
20oC
TF-51-XLPE-2x04-SWA
2x4RM+2.5RM
0.7/0.7
1.0
0.9
1.8
15.3
472
4.61/7.41
TF-51-XLPE-2x06-SWA
2x6RMC+2.5RM
0.7/0.7
1.0
0.9
1.8
16.0
539
3.08/7.41
TF-51-XLPE-2x10-SWA
2x10RMC+4RM
0.7/0.7
1.0
1.25
1.8
18.3
796
1.83/4.61
TF-51-XLPE-2x16-SWA
2x16RMC+6RMC
0.7/0.7
1.0
1.25
1.8
20.1
1004
1.15/3.08
TF-51-XLPE-2x25-SWA
2x25RMC+6RMC
0.9/0.7
1.0
1.25
1.8
22.5
1330
0.727/3.08
TF-51-XLPE-2x35-SWA
2x35RMC+10RMC
0.9/0.7
1.0
1.6
1.8
25.4
1803
0.524/1.83
TF-51-XLPE-2x50-SWA
2x50RM+16RMC
1.0/0.7
1.0
1.6
1.8
28.3
2281
0.387/1.15
TF-51-XLPE-2x70-SWA
2x70RMC+25RMC
1.1/0.9
1.0
1.6
1.9
31.9
2991
0.268/0.727
TF-51-XLPE-2x90-SWA
2x95RMC+25RMC
1.1/0.9
1.0
1.6
2.0
34.9
3702
0.193/0.727
TF-51-XLPE-2x120-SWA
2x120RMC+35RMC
1.2/0.9
1.2
2.0
2.1
39.4
4818
0.153/0.524
Product code
Number and crosssectional area of
conductor
Nominal
thickness
insulation
Nominal
thickness inner
sheath
Nominal
diameter
armour wire
Nominal
thickness outer
sheath
Approx overall
diameter
Approx cable
weight
Max conductor
resistance at
20oC
n x mm2
mm
mm
mm
mm
mm
kg/km
Ω/km
TF-51-XLPE-3x1.5-SWA
3x1.5RM+1.5RM
0.7/0.7
1.0
0.9
1.8
14.5
393
12.1/12.1
TF-51-XLPE-3x2.5-SWA
3x2.5RM+2.5RM
0.7/0.7
1.0
0.9
1.8
15.6
465
7.41/7.41
TF-51-XLPE-3x04-SWA
3x4RM+2.5RM
0.7/0.7
1.0
0.9
1.8
16.4
546
4.61/7.41
TF-51-XLPE-3x06-SWA
3x6RMC+2.5RM
0.7/0.7
1.0
1.25
1.8
17.9
733
3.08/7.41
TF-51-XLPE-3x10-SWA
3x10RMC+4RM
0.7/0.7
1.0
1.25
1.8
19.8
939
1.83/4.61
TF-51-XLPE-3x16-SWA
3x16RMC+6RMC
0.7/0.7
1.0
1.25
1.8
21.9
1224
1.15/3.08
TF-51-XLPE-3x25-SWA
3x25RMC+6RMC
0.9/0.7
1.0
1.6
1.8
25.7
1810
0.727/3.08
TF-51-XLPE-3x35-SWA
3x35RMC+10RMC
0.9/0.7
1.0
1.6
1.8
28.1
2267
0.524/1.83
TF-51-XLPE-3x50-SWA
3x50RM+16RMC
1.0/0.7
1.0
1.6
1.9
31.7
2884
0.387/1.15
TF-51-XLPE-3x70-SWA
3x70RMC+25RMC
1.1/0.9
1.2
2.0
2.1
37.1
4119
0.268/0.727
TF-51-XLPE-3x95-SWA
3x95RMC+25RMC
1.1/0.9
1.2
2.0
2.2
40.8
5137
0.193/0.727
TF-51-XLPE-3x120-SWA
3x120RMC+35RMC
1.2/0.9
1.2
2.0
2.3
44.6
6225
0.153/0.524
TF-51-XLPE-3x150-SWA
3x150RMC+50RMC
1.4/1.0
1.4
2.5
2.5
51.0
8064
0.124/0.387
TF-51-XLPE-3x185-SWA
3x185RMC+70RMC
1.6/1.1
1.4
2.5
2.6
55.5
9725
0.0991/0.268
TF-51-XLPE-3x240-SWA
3x240RMC+95RMC
1.7/1.1
1.6
2.5
2.8
62.4
12265
0.0754/0.193
TF-51-XLPE-3x300-SWA
3x300RMC+120RMC
1.8/1.2
1.6
2.5
3.0
67.4
14742
0.0601/0.153
TYPE XLPE SWA PVC
Number and crosssectional area of
conductor
Nominal
thickness
insulation
Nominal
thickness inner
sheath
Nominal
diameter
armour wire
Nominal
thickness outer
sheath
Approx overall
diameter
Approx cable
weight
Max conductor
resistance at
20oC
n x mm2
mm
mm
mm
mm
mm
kg/km
Ω/km
TF-51-XLPE-4x1.5-SWA
4x1.5RM+1.5RM
0.7/0.7
1.0
0.9
1.8
15.4
441
12.1/12.1
TF-51-XLPE-4x2.5-SWA
4x2.5RM+2.5RM
0.7/0.7
1.0
0.9
1.8
16.6
529
7.41/7.41
TF-51-XLPE-4x04-SWA
4x4RM+2.5RM
0.7/0.7
1.0
1.25
1.8
18.3
746
4.61/7.41
TF-51-XLPE-4x06-SWA
4x6RMC+2.5RM
0.7/0.7
1.0
1.25
1.8
19.2
846
3.08/7.41
TF-51-XLPE-4x10-SWA
4x10RMC+4RM
0.7/0.7
1.0
1.25
1.8
21.4
1106
1.83/4.61
TF-51-XLPE-4x16-SWA
4x16RMC+6RMC
0.7/0.7
1.0
1.6
1.8
24.5
1602
1.15/3.08
TF-51-XLPE-4x25-SWA
4x25RMC+6RMC
0.9/0.7
1.0
1.6
1.8
28.2
2187
0.727/3.08
TF-51-XLPE-4x35-SWA
4x35RMC+10RMC
0.9/0.7
1.0
1.6
1.9
31.1
2748
0.524/0.268
TF-51-XLPE-4x50-SWA
4x50RM+16RMC
1.0/0.7
1.0
2.0
2.0
35.9
3778
0.387/1.15
Product code
54
TF-51-XLPE-4x70-SWA
4x70RMC+25RMC
1.1/0.9
1.2
2.0
2.2
41.0
5022
0.268/0.727
TF-51-XLPE-4x95-SWA
4x95RMC+25RMC
1.1/0.9
1.2
2.0
2.3
45.4
6333
0.193/0.727
TF-51-XLPE-4x120-SWA
4x120RMC+35RMC
1.2/0.9
1.4
2.5
2.5
51.2
8200
0.153/0.524
TF-51-XLPE-4x150-SWA
4x150RMC+50RMC
1.4/1.0
1.4
2.5
2.7
56.9
9942
0.124/0.387
TF-51-XLPE-4x185-SWA
4x185RMC+70RMC
1.6/1.1
1.6
2.5
2.8
62.4
12079
0.0991/0.268
TF-51-XLPE-4x240-SWA
4x240RMC+95RMC
1.7/1.1
1.6
2.5
3.0
69.7
15181
0.0754/0.193
TF-51-XLPE-4x300-SWA
4x300RMC+120RMC
1.8/1.2
1.6
2.5
3.2
75.3
18264
0.0601/0.153
Leader in
heavy duty
industrial
cables
TYPE EMV 0.6/1 kV
EMV
0.6 to 1 kV
Motor power supply flexible rubber cables (VSD)
Other industrial applications
Construction
Conductors
Annealed flexible stranded bare copper Class 6 or 5 to IEC 60228, HD 383
Separator
A suitable tape separator between the conductor and insulation
Insulation
Ethylene-propylene rubber (EPR) type 3GI3 in accordance to DIN VDE 0207 p. 20
Circuit indetification
white, blue, red, earth: green-yellow
Assembly
3 power cores + one earth (for 4mm2) or 3 power cores and 3 earth cores laid up around rubber filler wrapped
of polyester tape
Internal jacket
Ethylene propylene thermosetting compound type EI 4 acc. DIN VDE 0207 part 20. Color natural
Concentric screen
The wrap aluminium tape (one side polyester covered) + tinned copper wires (diameter 0.25, 0.30, 0.40 mm)
applied in the form of braid. Covering min. 80%
Outer jacket
A synthetic thermosetting compound type 5GM3 acc. DIN VDE 0207 part 21
Colour of outer jacket
Black
Flame propagation
IEC 60332-1-2:2004, EN 60332-1-2:2004
FEATURES
Special composite concentric screen
Flame retardant
56
Temperature range for mobile application -30 to +90˚C, for fixed -40˚C to +90˚C
Heat, ozone, oil resistance
Ink jet printed for easy identification
500m on drums. Other forms of packing and delivery are available on request
Specifications & Standards: DIN VDE 0250 p. 812
TYPE EMV 0.6/1 kV
Size
57
Stranding of power
conductor
Stranding of earth
conductor
Nominal diameter under
screen
Nominal outer diameter
Approx. weight of cable
mm
mm
kg/km
13.50
18.60
572
3x4+4
203/0.15
203/0.15
3x6+3x1.5
185/0.20
28/0.25
15.90
18.90
652
3x6
76/0.30
-
15.90
18.90
563
3x10+3x1.5
312/0.20
28/0.25
17.40
23.50
876
3x16+3x2.5
484/0.20
45/0.25
18.00
23.10
987
3x25+3x4
777/0.20
52/0.30
22.80
28.10
1434
3x35+3x6
1094/0.20
182/0.20
26.40
31.70
1860
3x50+3x10
1552/0.20
312/0.20
31.70
38.00
2710
3x70+3x10
2070/0.20
301/0.20
34.00
43.30
3810
3x95+3x16
2928/0.20
484/0.20
39.40
46.70
4526
3x120+3x16
1554/0.30
470/0.20
42.00
49.90
5689
3x150+3x25
1118/0.40
777/0.20
48.20
56.50
6846
TYPE SINGLE CONDUCTOR POWER CABLE 0.6/1 kV, 110˚C
SINGLE CONDUCTOR POWER CABLE
0.6 to 1kV
Wiring machine, screened, rubber insulated and sheathed cable
Construction
Conductors
Annealed plain copper conductor Class 6 to IEC 60228
Separator
If needed a suitable tape separator between the conductor and insulation
Insulation
EPR thermosetting compound type R-E-110
Outer sheath
Halogen free, low smoke thermosetting compound E-110-R
Colour of outer sheath
Orange
Standard marking
Ink jet printed. For example: TF Kable 3 R-E-110 1x95 mm2 0.6/1kV 2012
FEATURES
Halogen free, heat resistance
Oil, chemical resistance, flame retardant
UV and weather resistant
Temperature range -25˚C to +110˚C
Ink jet printed for easy identification
1000m on drums. Other forms of packing and delivery are available on request
Specifications & Standards: AS/NZS 5000.1, IEC 60228, AS/NZS 3808, AS/NZS3008, AS/NZS3008, AS/NZS1660.5.2, AS/NZS 1660.5.3,
IEC 61034-2, IEC 60754-2, IEC 60332-1
58
TYPE SINGLE CONDUCTOR POWER CABLE
59
Nominal O.D.
over insulation
Overall diameter
Short circuit current
Number and crosssection area
Stranding
mm2
n x mm
mm
1x16
470x0.2
6.6
9.3
10.3
202
2.1
6.7
105
1x25
726x0.2
8.1
10.8
11.9
293
3.3
10.4
145
Approx. weight
Min.
Max.
mm
1 sec.
kg/km
0.1 sec.
kA
Current rating
(Amps)
A
1x35
1040x0.2
9.4
12.1
13.3
390
4.8
15.2
175
1x50
1499x0.2
11.0
13.7
15.0
535
6.6
20.9
215
1x70
2165x0.2
12.8
15.5
17.1
725
9.2
29.2
270
1x95
2745x0.2
15.0
17.9
19.5
870
12.5
39.7
340
1x120
1554x0.3
16.9
19.8
21.5
1205
15.8
50.1
395
1x150
1961x0.3
18.9
22.1
23.9
1500
19.8
62.6
455
1x185
2331x0.3
21.1
24.4
26.5
1840
24.4
77.2
530
1x240
3172x0.3
23.5
27.1
29.3
2350
31.7
100.2
630
1x300
3965x0.3
28.2
29.9
32.4
2915
39.8
125.9
730
1x400
5246x0.3
29.6
33.5
36.3
3817
52.8
167.0
850
1x500
6588x0.3
33.1
37.2
40.3
4805
66.0
208.7
980
1x630
4880x0.4
40.2
41.0
48.0
6480
83.2
263.0
1147
TYPE H07RN-F 450/750 V SUB
H07RN-F SUB
450 to 750 V
Flexible rubber insulated and sheathed cables
Construction
Conductors
Annealed flexible stranded tin coated class 5 to EN 60228
Separator
A suitable tape separator between the conductor and insulation
Insulation
Ethylene-propylene rubber (EPR) type EI4 in acc. to EN 50363-1
Circuit identification
Twin
3-core
4-core
5-core
Above 5-core
Blue and brown
Green-yellow, blue, brown
Green-yellow, brown, black, grey
Green-yellow, blue, brown black, grey
Green-yellow, other cores black with white numbering
Colour coding of power conductors comply to HD 308, DIN VDE 0293-308
Internal jacket
A synthetic thermosetting compound type EM3 in acc. to EN 50363-2-1
(above 2, 3, 4, 5 x 6mm2 and 1 x 50mm2)
Outer jacket
A synthetic thermosetting compound type EM2 in acc. to EN 50363-2-1
Colour of outer jacket
Black or other colours can be provided
Flame propagation
EN 60332-1-2:2004, IEC 60332-1-2:2004
FEATURES
Excellent flexibility
Flame retardant
Temperature range -25˚C to +90˚C
60
For fixed protected installation -40˚C to +90˚C
UV, sunlight, ozone and oil resistant
Ink jest printed for easy identification
1000m on drums. Other forms of packing and delivery are available on request
Specifications & Standards: EN 50525-2-21, BBJ HAR
TYPE H07RN-F 450/750 V
Nominal thickness of jacket
Size
61
Number x
maximum
diameter of
wire
Nominal
thickness of
insulation
Double layer
Single
Internal
Outer
Approx. O.D. of
cable
Voltage drop
Approx. weight
of cable
Maximum
conductor
resistance at
20˚C
n x mm2
mm
mm
mm
mm
mm
mm
V/A/km
kg/km
Ω/km
1x1.5
28x0.26
0.8
1.4
-
-
5.7
23.73
49
13.7
1x2.5
45x0.26
0.9
1.4
-
-
6.4
14.22
65
8.21
1x4
51x0.31
1.0
1.5
-
-
7.3
8.82
89
5.09
1x6
76x0.31
1.0
1.6
-
-
7.9
5.88
114
3.39
1x10
74x0.41
1.2
1.8
-
-
9.8
3.38
178
1.95
1x16
116x0.41
1.2
1.9
-
-
11.1
2.16
248
1.24
1x25
180x0.41
1.4
2.0
-
-
12.9
1.39
356
0.795
1x35
254x0.41
1.4
2.2
-
-
14.3
0.99
476
0.565
1x50
364x0.41
1.6
2.4
-
-
16.8
0.70
657
0.393
1x70
514x0.51
1.6
-
1.0
1.6
19.0
0.51
884
0.277
1x95
684x0.51
1.8
-
1.1
1.7
21.9
0.40
1156
0.210
1x120
870x0.51
1.8
-
1.2
1.8
23.4
0.33
1420
0.164
1x150
1092x0.51
2.0
-
1.3
1.9
26.0
0.28
1762
0.132
1x185
1325x0.51
2.2
-
1.4
2.0
29.1
0.24
2145
0.108
1x240
1752x0.51
2.4
-
1.4
2.1
31.2
0.20
2720
0.0817
1x300
2203x0.51
2.6
-
1.4
2.2
35.4
0.19
3385
0.0654
1x400
2904x0.51
2.8
-
1.5
2.3
38.4
0.17
4196
0.0495
1x500
3679x0.61
3.0
-
1.6
2.4
43.5
0.16
5431
0.0391
1x630
4880x0.61
3.0
-
1.6
2.5
48.4
0.15
6300
0.0292
2x1
29x0.21
0.8
1.3
-
-
7.9
40.00
89
20.0
2x1.5
28x0.26
0.8
1.5
-
-
8.9
27.40
116
13.7
2x2.5
45x0.26
0.9
1.7
-
-
10.6
16.42
167
8.21
2x0.75
22x0.20
0.8
1.3
-
-
7.9
-
80
26.7
2x4
51x0.31
1.0
1.8
-
-
12.8
10.18
227
5.09
2x6
76x0.31
1.0
2.0
-
-
13.7
6.78
301
3.39
2x10
74x0.41
1.2
-
1.2
1.9
18.9
3.90
559
1.95
2x16
116x0.41
1.2
-
1.3
2.0
21.6
2.49
765
1.24
2x25
180x0.41
1.4
-
1.4
2.2
25.3
1.60
1092
0.795
3x1
29x0.21
0.8
1.4
-
-
8.5
34.64
107
20.0
3x1.5
28x0.26
0.8
1.6
-
-
9.5
23.73
137
13.7
3x2.5
45x0.26
0.9
1.8
-
-
11.3
14.22
202
8.21
3x4
51x0.31
1.0
1.9
-
-
13.8
8.82
292
5.09
3x6
76x0.31
1.0
2.1
-
-
15.0
5.87
390
3.39
3x10
74x0.41
1.2
-
1.3
2.0
20.2
3.38
684
1.95
3x16
116x0.41
1.2
-
1.4
2.1
23.1
2.15
944
1.24
3x25
180x0.41
1.4
-
1.5
2.3
27.1
1.38
1355
0.795
3x35
254x0.41
1.4
-
1.6
2.5
29.3
0.99
1726
0.565
3x50
364x0.41
1.6
-
1.8
2.7
35.2
0.69
2452
0.393
3x70
514x0.51
1.6
-
1.9
2.9
39.7
0.50
3253
0.277
TYPE H07RN-F 450/750 V
Nominal thickness of jacket
Size
62
Number x
maximum
diameter of
wire
Nominal
thickness of
insulation
Double layer
Single
Internal
Outer
Approx. O.D. of
cable
Voltage drop
Approx. weight
of cable
Maximum
conductor
resistance at
20˚C
n x mm2
mm
mm
mm
mm
mm
mm
V/A/km
kg/km
Ω/km
3x95
684x0.51
1.8
-
2.1
3.2
46.1
0.39
4303
0.210
3x120
870x0.51
1.8
-
2.2
3.4
49.0
0.31
5191
0.164
3x150
1092x0.51
2.0
-
2.4
3.6
54.7
0.26
6455
0.132
3x185
1325x0.51
2.2
-
2.5
3.9
61.1
0.23
7906
0.108
3x240
1752x0.51
2.4
-
2.8
4.3
66.6
0.18
10027
0.0817
3x300
2203x0.51
2.6
7.7
3.1
4.6
77.0
0.16
12300
0.0654
4x1
29x0.21
0.8
1.5
-
-
9.4
34.64
131
20.0
4x1.5
28x0.26
0.8
1.7
-
-
10.4
23.73
167
13.7
4x2.5
45x0.26
0.9
1.9
-
-
12.5
14.22
247
8.21
4x4
51x0.31
1.0
2.0
-
-
14.3
8.82
340
5.09
4x6
76x0.31
1.0
2.3
-
-
16.3
5.87
463
3.39
4x10
74x0.41
1.2
-
1.4
2.0
22.1
3.38
831
1.95
4x16
116x0.41
1.2
-
1.4
2.2
25.3
2.15
1166
1.24
4x25
180x0.41
1.4
-
1.6
2.5
30.1
1.38
1711
0.795
4x35
254x0.41
1.4
-
1.7
2.7
32.5
0.99
2190
0.565
4x50
364x0.41
1.6
-
1.9
2.9
37.8
0.69
3101
0.393
4x70
514x0.51
1.6
-
2.0
3.2
44.2
0.50
4143
0.277
4x95
684x0.51
1.8
-
2.3
3.6
49.6
0.39
5517
0.210
4x120
870x0.51
1.8
-
2.4
3.6
54.4
0.31
6611
0.164
4x150
1092x0.51
2.0
-
2.6
3.9
60.9
0.26
82.44
0.132
4x185
1325x0.51
2.2
-
2.8
4.2
68.2
0.23
10113
0.108
4x240
1752x0.51
2.4
-
3.1
4.6
74.1
0.18
12838
0.0817
5x1
29x0.21
0.8
1.6
-
-
10.3
34.64
159
20.0
5x1.5
28x0.26
0.8
1.8
-
-
11.5
23.73
206
13.7
5x2.5
45x0.26
0.9
2.0
-
-
13.7
14.22
304
8.21
5x4
51x0.31
1.0
2.2
-
-
15.9
8.82
426
5.09
5x6
76x0.31
1.0
2.5
-
-
18.1
5.87
579
3.39
5x10
74x0.41
1.2
-
1.4
2.2
24.3
3.38
1024
1.95
5x16
116x0.41
1.2
-
1.5
2.4
28.7
2.15
1440
1.24
5x25
180x0.41
1.4
-
1.7
2.7
33.3
1.38
2105
0.795
5x35
254x0.41
1.4
-
1.8
2.8
36.2
0.99
2618
0.565
5x50
364x0.41
1.6
-
2.0
3.2
43.9
0.69
3659
0.386
5x70
514x0.51
1.6
-
2.2
3.4
49.4
0.50
5031
0.277
5x95
684x0.51
1.8
-
2.6
3.9
58.0
0.39
6726
0.210
6x1.5
28x0.26
0.8
2.5
-
-
13.9
27.40
288
13.7
6x2.5
45x0.26
0.9
2.7
-
-
16.3
16.42
412
8.21
6x4
51x0.31
1.0
2.9
-
-
18.8
10.18
567
5.09
TYPE H07RN-F 450/750 V
Nominal thickness of jacket
Size
63
Number x
maximum
diameter of
wire
Nominal
thickness of
insulation
Double layer
Single
Internal
Outer
Approx. O.D. of
cable
Voltage drop
Approx. weight
of cable
Maximum
conductor
resistance at
20˚C
n x mm2
mm
mm
mm
mm
mm
mm
V/A/km
kg/km
Ω/km
7x1.5
28x0.26
0.8
2.5
-
-
14.8
40.00
327
13.7
7x2.5
45x0.26
0.9
2.7
-
-
17.5
27.40
471
8.21
7x4
51x0.31
1.0
2.9
-
-
20.1
16.42
650
5.09
8x1.5
28x0.26
0.8
2.6
-
-
16.2
27.40
395
13.7
8x2.5
45x0.26
0.9
2.8
-
-
19.1
16.42
569
8.21
8x4
51x0.31
1.0
3.1
-
-
22.2
10.18
795
5.09
9x1.5
28x0.26
0.8
2.7
-
-
17.3
27.40
403
13.7
9x2.5
45x0.26
0.9
3.0
-
-
20.60
16.42
587
8.21
10x1.5
28x0.26
0.8
2.8
-
-
17.5
27.40
432
13.7
10x2.5
45x0.26
0.9
3.0
-
-
20.6
16.42
620
8.21
10x4
51x0.31
1.0
3.3
-
-
23.9
10.18
866
5.09
12x1.5
28x0.26
0.8
2.9
-
-
18.2
27.40
484
13.7
12x2.5
45x0.26
0.9
3.1
-
-
22.1
16.42
708
8.21
12x4
51x0.31
1.0
3.5
-
-
25.0
10.18
988
5.09
14x1.5
28x0.26
0.8
2.9
-
-
19.0
27.40
535
13.7
14x2.5
45x0.26
0.9
3.2
-
-
22.6
16.42
785
8.21
15x2.5
45x0.26
0.9
3.3
-
-
23.8
16.42
865
8.21
16x1.5
28x0.26
0.8
3.0
-
-
20.0
27.40
603
13.7
16x2.5
45x0.26
0.9
3.3
-
-
23.8
16.42
886
8.21
18x1.5
28x0.26
0.8
3.2
-
-
22.3
27.40
684
13.7
18x2.5
45x0.26
0.9
3.5
-
-
25.3
16.42
1001
8.21
18x4
51x0.31
1.0
3.9
-
-
29.5
10.18
1417
5.09
19x1.5
28x0.26
0.8
3.1
-
-
22.0
27.40
722
13.7
19x0.5
45x0.26
0.9
3.4
-
-
26.2
16.42
1062
8.21
24x1.5
28x0.26
0.8
3.5
-
-
24.9
27.40
888
13.7
24x2.5
45x0.26
0.9
3.9
-
-
29.8
16.42
1313
8.21
27x1.5
28x0.26
0.8
3.5
-
-
25.4
27.40
954
13.7
27x2.5
45x0.26
0.9
3.9
-
-
30.4
16.42
1415
8.21
36x1.5
28x0.26
0.8
3.8
-
-
28.5
27.40
1233
13.7
36x2.5
45x0.26
0.9
4.3
-
-
34.3
16.42
1845
8.21
37x2.5
45x0.26
0.9
4.3
-
-
34.8
16.42
1860
8.21
TYPE H07RN-F 450/750 V
Current rating in free air at air temperature of 30˚C and conductor temperature of 85˚C
Cross section
Single core
Two cores
Three cores
mm2
1.5
Four cores
Five cores
Seven cores
21
21
15
A
24
23
23
2.5
32
32
32
29
29
23
4
42
42
42
38
38
28
6
55
55
55
50
50
55
10
77
77
77
67
67
74
16
101
101
101
91
91
-
25
133
133
133
121
121
-
35
165
-
165
149
-
-
50
202
-
202
183
-
-
70
250
-
260
231
-
-
95
300
-
310
280
-
-
120
360
-
370
324
-
-
150
412
-
430
372
-
-
185
465
-
490
423
-
-
240
550
-
580
501
-
-
300
630
-
680
-
-
-
500
831
-
-
-
-
-
Correction factor for ambient temperature
64
Temperature of air ˚C
35
40
45
50
55
60
65
70
75
80
Correct factor
0.95
0.90
0.85
0.82
0.76
0.70
0.64
0.57
0.50
0.40
TYPE NSGAFÖU 0.6/1, 1.8/3, 3.6/6 kV
SINGLE CONDUCTOR RUBBER INSULATED AND SHEATED FLEXIBLE POWER CABLES
0.6/1, 1.8/3, 3.6/6 kV
Heavy-duty flexible single core power cables for mobile and fixed applications
Other industrial applications
Construction
Conductors
Annealed flexible stranded tin coated or bare copper class 5 to IEC 60228, HD 383
Separator
A suitable tape between the conductor and insulation
Insulation
Ethylene-propylene rubber (EPR) type 3GI3 to DIN VDE 0207 p. 20
Outer jacket
A synthetic thermosetting compound type 5GM3 to DIN VDE 0207 p. 21
Colour of outer jacket
Black or other colours can be provided
FEATURES
Excellent flexibility
Water resistant and flame retardant
Temperature range -25˚C to +90˚C. For fixed installation lowest temperature is -40˚C
UV, sunlight, ozone and oil resistant
Ink jet printed for easy indetification
1000m on drums. Other forms of packing and delivery are available on request
Specifications & Standards: DIN VDE 0250 p. 602
65
TYPE NSGAFÖU 0.6/1, 1.8/3, 3.6/6 kV
Number and cross-sectional
area of conductor
Nominal thickness of
insulation
Nominal thickness of
sheath
Approx. overall diameter
Approx. net weight of
cables
Current-carrying capacity
at 30˚C in air
mm2
mm
mm
mm
kg/km
A
0.6/1 kV
1x1.5
0.8
0.8
4.7
35
30
1x2.5
0.9
0.8
5.4
49
41
1x4
1.0
0.8
6.1
67
55
1x6
1.0
0.8
6.6
88
70
1x10
1.2
0.8
8.0
137
98
1x16
1.2
0.8
10.1
207
132
1x25
1.4
0.8
11.7
298
176
1x35
1.4
1.0
12.8
399
218
1x50
1.6
1.0
15.2
560
276
1x70
1.6
1.0
17.0
754
347
1x95
1.8
1.0
19.5
983
416
1x120
1.8
1.0
20.6
1213
488
1x150
2.0
1.0
22.8
1501
566
1x185
2.2
1.2
25.9
184
644
1x240
2.4
1.2
27.8
2365
775
1x300
2.6
1.2
31.8
2945
898
1x400**
2.6
1.2
34.1
3794
1060
1.8/3 kV
66
1x1.5
1.3
0.8
6.0
44
30.26
1x2.5
1.3
0.8
6.2
57
18.13
1x4
1.3
0.8
6.7
74
11.24
1x6
1.3
0.8
7.3
99
7.49
1x10
1.5
0.8
8.6
150
4.31
1x16
1.5
0.8
10.1
215
2.74
1x25
1.8
1.0
12.3
323
1.76
1x35
1.8
1.0
13.0
413
1.26
1x50
1.8
1.0
15.0
566
0.88
1x70
1.8
1.0
16.8
761
0.63
1x95
2.2
1.0
19.7
1006
0.49
1x120
2.2
1.0
20.8
1235
0.39
1x150
2.2
1.2
23.6
1576
0.33
1x185
2.4
1.2
25.7
1853
0.28
1x240
2.6
1.2
29.4
2479
0.23
1x300
2.8
1.2
31.9
2953
0.21
1x400**
3.1
1.4
34.5
3853
0.18
1x500**
3.4
1.6
43.2
4974
0.16
0.8
7.9
78
3.6/6 kV
1x1**
0.26
2.6
1x1.5
0.26
2.6
0.8
8.0
84
1x2.5
0.26
2.6
0.8
8.8
99
1x4
0.31
2.6
0.8
9.8
74
1x6
0.31
2.6
0.8
10.8
99
1x10
0.41
2.6
0.8
11.5
150
TYPE NSGAFÖU 0.6/1, 1.8/3, 3.6/6 kV
Number and cross-sectional
area of conductor
Nominal thickness of
insulation
Nominal thickness of
sheath
Approx. overall diameter
Approx. net weight of
cables
Current-carrying capacity
at 30˚C in air
mm2
mm
mm
mm
kg/km
A
1.0
12.7
282
0.6/1 kV
1x16
2.6
1x25
0.41
2.9
1.0
14.5
400
1x35
0.41
2.9
1.0
16.5
600
1x50
0.41
2.9
1.0
18.0
740
1x70
0.51
2.9
1.0
22.0
861
1x95
0.51
3.2
1.0
24.0
1106
1x120
0.51
3.2
1.2
24.5
1335
1x150
0.51
3.2
1.2
25.3
1676
1x185
0.51
3.2
1.2
27.3
1947
1x240**
0.51
3.4
1.4
29.6
2571
1x400**
0.51
3.4
1.4
35.5
3909
**Based on DIN VDE 0250 p. 602 as (N)SGAFOU
67
0.41
TYPE 07RN-F/CY 450/750 V
RUBBER INSULATED AND JACKETED CABLES WITH CONCENTRIC TINNED COPPER SCREEN
450/750 V
In mines, quarries and industrial areas, indoors and outdoors, for higher mechanical stresses
as flexible cable and as trailing cable for mobile current consumers
Other industrial applications
Construction
Conductors
Annealed flexible stranded tin coated class 5 to IEC 60228
Separator
A suitable tape separator between the conductor and insulation
Insulation
EPR thermosetting compound exceed parameters of type EI4 in accordance to EN 50363-1
Circuit identification
Colour coding of power conductors comply to HD 308
Internal jacket
EPR thermosetting compound type EI4 in accordance to EN 50363-1
Concentric screen
The wrap of aluminum tape (one side polyester coating) + the braid of tinned copper wires. Covering:
minimum 82%
Outer jacket
Heavy duty thermosetting CPE compound type EM2 in accordance to EN 50363-2-1
Colour of outer jacket
Black
FEATURES
Concentric copper screen between layer
Flame retardant and oil resistant jacket
Bending radius for fixed max. 10 x cable diameter, for mobile application 15 x cable diameter
Temperature range -25˚C to +90˚C. For fixed installation lowest temperature is -30˚C
68
Ink jet printed for easy indetification
500m on drums. Other forms of packing and delivery are available on request
Specifications & Standards: EN 50525-2-21
TYPE 07RN-F/CY 450/750 V
Nominal thickness of jacket
Size
69
Maximum
diameter of wire
Nominal
thickness of
insulation
Double layer
Single
Internal
Outer
Approx. O.D. of
cable
Approx. weight
of cable
Maximum
conductor
resistance 20˚C
n x mm2
mm
mm
mm
mm
mm
mm
kg/km
Ω/km
5G1.5
0.26
0.8
-
1.0
2.4
16.2
432
13.7
5G2.5
0.26
0.9
-
1.0
2.4
18.0
526
8.21
5G4
0.31
1.0
-
1.3
3.0
22.4
734
5.09
5G6
0.31
1.2
-
1.3
3.0
23.7
877
3.39
5G10
0.41
1.2
-
1.4
3.0
28.2
1291
1.95
4G25
0.41
1.4
-
1.7
3.0
35.8
2323
0.795
4G35
0.41
1.4
-
1.8
2.8
37.5
2940
0.565
TYPE NSGAFÖU/CY 1.8/3.3 kV
SINGLE CONDUCTOR EPR INSULATED, Cu SCREENED AND CPE SHEATHED POWER CABLES
1.8/3.3 kV
Heavy-duty flexible single core power cable with concentric screen for mobile and fixed
applications
Other industrial applications
Construction
Conductors
Annealed flexible stranded tin coated or bare copper class 5 to IEC 60228, HD 383
Separator
A suitable tape separator between the conductor and insulation
Insulation
Ethylene-propylene rubber (EPR) type 3GI3 to DIN VDE 0207 p. 20
Concentric screen
The braid of tinned copper wires. Covering 82%
Outer jacket
A synthetic thermosetting compound type 5GM3 to DIN VDE 0207 p. 21
Colour of outer jacket
Black or other colours can be provided
FEATURES
Concentric copper screen between layer
Flame retardant and oil resistant jacket
Bending radius for fixed max. 10 x cable diameter, for mobile application 15 x cable diameter
Temperature range -25˚C to +90˚C. For fixed installation lowest temperature is -30˚C
Ink jet printed for easy indetification
500m on drums. Other forms of packing and delivery are available on request
Specifications & Standards: DIN VDE 0250 p. 602
70
Number and crosssectional area of
conductor
Nominal thickness of
insulation
Nominal thickness of
sheath
Approx. overall
diameter
Approx. net weight of
cables
mm2
mm
mm
mm
1x120
2.2
1.4
23.0
1x150
2.2
1.4
1x185
2.4
1x240
2.6
1x400
3.1
Current-carrying
capacity at 30˚C in air
Conductor resistance
at 20˚C
kg/km
A
Ω/km
1446
488
0.164
24.8
1735
566
0.132
1.4
27.4
2082
644
0.108
1.4
29.3
2624
775
0.0817
2.0
37.1
4223
1060
0.0495
CABLE DRUMS
SAMPLE DATA OF WOODEN CABLE DRUMS
Sample data regarding wooden cable drums
Type
ØD
Ø D1
B
L
Weight (kg)
060T
600
300
400
510
20
070T
700
350
400
510
26
080T
800
400
400
510
33
08AT
800
400
560
670
36
090T
900
450
560
690
54
100T
1000
500
560
700
71
10AT
1000
500
650
790
73
120T
1200
600
710
845
104
12AT
1200
630
710
845
120
140T
1400
700
710
865
153
150T
1500
800
710
870
180
160T
1600
800
900
1055
233
16AT
1600
1000
900
1055
280
180T
1800
1000
900
1070
311
200T
2000
1200
900
1090
442
20AT
2000
1000
900
1090
409
20BT
2000
1250
1100
1310
465
210T
2100
1100
1300
1540
554
220T
2200
1200
1100
1335
616
22AT
2200
1400
1250
1485
681
22BT
2200
1600
1250
1460
735
22MT
2200
1400
1100
1335
663
240T
2400
1400
1210
1440
754
24AT
2400
1200
1210
1440
706
24BT
2400
1000
1500
1755
762
250T
2500
1600
1250
1505
951
25AT
2500
1600
1250
1550
951
280T
2800
1800
1400
1675
1332
D
D1
71
B
L
Note: Figures used are indicative and may vary due to manufacturing tolerances, so should only be used as guidance.
Cable wooden drums are standardized, but we also offer special wooden drums with different dimensions on customer request.
PRINCIPAL ELASTOMERIC MATERIALS
USED IN REELING AND TRAILING CABLES
INSULATION
The elastomer used for the insulation of all reeling and trailing cables to AS/NZS 1802 and AS/NZS 2802 is a compound based on
ethylene propylene rubber (EPR) known in the Australian Standards as R-EP-90 or, in the case of Class 1 cables to AS/NZS 2802,
as XR-EP-90, the latter being an electrically superior grade material when compared with R-EP-90 and mechanically different.
Typical properties of TF Kable Ethylene Propylene Rubber (EPR) insulation
Test
(per AS/NZS 1802/AS/NZS 2802)
R-EP-90
Typical achieved
Specified value
XR-EP-90
Typical achieved
Specified value
1. Tensile strength (MPa)
6.5
≥ 4.2
10
≥ 8.5
2. Elongation at rupture (percent)
400
≥ 200
300
≥ 200
1. Tensile strength (percentage of values found in unaged specimens)
100
≥ 70
95
≥ 75
2. Elongation at rupture (percentage of values found in unaged specimens)
90
≥ 70
85
≥ 75
1. Elongation under load (percent)
10
≤ 175
20
≤ 175
2. Residual elongation after cooling (percent)
0
≤ 15
0
≤ 15
A. Mechanical tests without ageing
B. Mechanical tests after ageing in air oven
C. Hot set test
D. Electrical characteristics
1. Insulation resistance constant (ki) at room temperature (GΩ.m)
≤ 1.1/1.1kV ≥ 3.3/3.3kV
6000
≥ 1500 ≥ 4000
60000
≥ 4000
80
≥ 1.5 ≥ 4.0
1600
≥ 4.0
2. Insulation resistance constant (ki) at 90˚C (GΩ.m)
SHEATH
The elastomer used for the sheathing (inner and outer) of all reeling and trailing cables to AS/NZS 1802 and AS/NZS 2802 is a
compound based on heavy/extra heavy duty polychloroprene (PCP). For all cables, in addition to the requirements specified in
AS/NZS 1802, the PCP compound meets the most stringent requirements applicable for XHD-85-PCP specified for Class 1 cables
in AS/NZS 2802. Black PCP sheath is recommended.
Typical properties of TF Kable PCP sheath
Test
(except for D and E, per AS/NZS 1802/AS/NZS 2802)
72
Typical Achieved
All Black PCP sheaths
Specified value
GP-85-PCP
HD-85-PCP
XHD-85-PCP
A. Mechanical tests without ageing
CSP
PCP
1. Tensile strength (MPa)
18.5
18
≥ 8.5
≥ 11
≥ 12.5
2. Elongation at rupture (percent)
330
500
≥ 250
≥ 250
≥ 300
3. Tear resistance (N/mm)
12
12
-
≥5
≥7
1. Tensile strength (MPa)
14.0
13
≥ 6.2
≥ 8.5
≥ 8.5
2. Elongation at rupture (percent)
350
400
≥ 125
≥ 125
≥ 150
1. Tensile strength (percentage of values found in unaged specimens)
80
80
≥ 60
≥ 60
≥ 60
2. Elongation at rupture (percentage of values found in unaged specimens)
95
95
≥ 60
≥ 60
≥ 60
D. Hardness (IRHD)
71
71
-
-
-
E. Oxygen index
32
32
-
-
-
B. Mechanical tests after ageing in air oven
C. Oil immersion test
SEMICONDUCTIVE CRADLE, EARTH COVERING AND SCREEN FOR CORE ASEMBLY
The semiconductive elastomer used in the manufacture of the reeling and trailing cable cradle, the interstitial earth conductor
covering (other than for Type 412) and the screen for core assembly (Types 241, 245, 275 and 441 only) is a compound based on
polychloroprene (PCP) which, unlike in the case of the semiconductive materials in many imported cables, does not propagate
flame and is oil and wear resistant.
Typical properties of TF Kable semiconductive chlorosulphonated
polyethylene (CSP)
Test
(except for D, per AS/NZS 1802/AS/NZS 2802)
Typical Achieved
Specified value
1. Tensile strength (MPa)
12
≥ 8.5
2. Elongation at rupture (percent)
280
≥ 200
5
≤ 20
8
≥ 6.2
A. Mechanical tests without ageing
3. Permanent set (percent)
B. Mechanical tests after ageing in air oven
1. Tensile strength (MPa)
2. Elongation at rupture (percent)
73
200
≥ 50
C. Volume resistivity at 23˚C (Ω.m)
0.05
≤ 1.0
D. Oxygen index
26
-
RECOMMENDED LIMITS TO REELING
AND TRAILING CABLE OPERATION
Although TELE-FONIKA Kable cables perform satisfactorily under more severe conditions, in the interest of ensuring good
service life and reliability it is recommended that the following limits be observed:
TEMPERATURE
Maximum continuous conductor temperature: 90˚C
Minimum continuous conductor temperature: -25˚C
TENSION
Maximum continuous working tension: 0.02kN/mm2 of total cross-sectional area of main conductors*
BARREL SIZE OF REELS
Often cables are reeled for storage or relocation and therefore are not energised while on the reel. The minimum diameter of
the barrel of the reel, in multiples of cable overall diameter, shall be no less than:
1kV cables
12D
Reeling and Trailing, 3.3kV & above
15D
BENDING RADII AND CHANGES IN DIRECTION
Reeling and trailing cable bending radii, in multiples of cable overall diameter, shall be not less than:
Situation
Fixed installation
Cables rated
1.1/1.1kV
Cables rated
3.3/3.3kV and above
4
6
Free flexing (not under tension)
6
10
Permanently repeating reeling
10
12
At deflection sheaves or rollers
15
20
Change in the cable axial direction when related to the cable drum axis, i.e. change from right angle to that parallel to the drum
axis (or similar) should be avoided. Where unavoidable, the straigth section of cable between the deflection sheave or roller
where change in axial direction takes place and the preceding bending point, shall be not less than 20 times the overall diameter
of the cable. Same minimum straight section applies where cable is subjected to an "S" bend.
74
* Any reduced size conductors (e.g. any interstitial conductors), and screens do not effectively contribute to the strength of the cable and hence should not be
included in the calculation.
NOTES
75
TELE-FONIKA Kable cannot be held responsible
for any printing errors, and reserves the right
to change the contents of the information without prior notice.
All Rights Reserved – TELE-FONIKA Kable Sp. z o.o. S.K.A.
Edition II
TELE-FONIKA Kable Sp. z o.o. S.K.A.
Wielicka Street No. 114, 30-663 Cracow
T: (+48) 12 652 51 02, (+48) 12 652 59 31, (+48) 12 652 59 37
F: (+48) 12 652 59 28
export@tfkable.pl
www.tfkable.com