Fundamentals ofJet Propulsion with Applications This introductory text on air-breathingjet propulsion focuses on the basic operating principles ofjet engines and gas turbines. Previous coursework in fluid mechanics and thermodynamics is elucidated and applied to help the student understand and predict the characteristics of engine components and various types of engines and power gas turbines. Numerous examples help the reader appreciate the methods and differing, representative physical parameters. A capstone chapter integrates the text material in a portion of the book devoted to system matching and analysis so that engine performance can be predicted for both on- and off-design conditions. The book is designed for advanced undergraduate and first-year graduate students in aerospace and mechanical engineering. A basic understanding offluid dynamics and thermodynamics is presumed. Although aircraft propulsion is the focus, the material can also be used to study ground- and marine-based gas turbines and turbomachinery and some advanced topics in compressors and turbines. Ronald D. Flack is a Professor, former Chair of Mechanical and Aerospace Engi­ neering, a~d former Director of the Rotating Machinery and Controls (ROMAC) Industrial Research Program at the University of Virginia. Professor Flack began his career as an analytical compressor design engineer at Pratt & Whitney Air­ craft. He is an kSME Fellow and is actively involved in research on experimental internal flows in turbomachines and fluid film bearings. Fundamentals ofJet Propulsion with Applications RONALD D. FLACK University of Virginia r II , ~lN CAMBRIDGE ~:~ UNIVERSITY PRf:SS CAMBRIDGE UNIVERSITY PRESS Cambridge, New York, Melbourne, Madrid, Cape Town, Singapore, Sao Paulo Cambridge University Press 40 West 20th Street, New York, NY 100 114211, USA www.cambridge.org Information on this title: www.caInbridge.org/9780521819831 © Cambridge University Press 2005 This book is in copyright. Subject to statutory exception and to the provisions of relevant collective licensing agreements, no reproduction of any part may take place without the written permission of Cambridge University Press. First published 2005 Printed in the United States of America A catalog record for this publication is available from the British Library. Library ofCongress Cataloging in Publication Data Flack, Ronald D., 1947­ Fundamentals ofjet propulsion with applications / Ronald D. Flack, Jr. p. cm. - (Cambridge aerospace series; 17) Includes bibliographical references and index. ISBN 0-521-81983-0 (hardback) I. Jet engines. I. Title. II. Series. TL 709.F5953 2005 621.43' 52 - dc22 2004020358 On the cover is the PW 4000 Series - 112-inch fan(courtesy of Pratt & Whitney) ISBN-13 978-0-521-81983-1 hardback ISBN-IO 0-521-81983-0 hardback Cambridge University Press has no responsibility for the persistence or accuracy of URLs for external or third-party Internet Web sites referred to in this book and does not guarantee that any content on such Web sites is, or will remain, accurate or appropriate. Dedicated to Harry K. Herr, Jr. (Uncle Pete) who quietly helped me find the right career direction Contents Preface Foreword Part I page xv xix Cycle Analysis Introduction 1.1 1.2 3 History of Propulsion Devices and Turbomachines Cycles 1.2.1 Brayton Cycle 1.2.2 Brayton Cycle with Regeneration 1.2.3 Intercooling 1.2.4 Steam-Topping Cycle Classification of Engines 1:3.1 Ramjet 1.3.2 Turbojet 1.3.3 Turbojet with Afterburner 1.3.4 Turbofan . 1.3.5 Turbofan with Afterburner 1.3.6 Turboprop Unducted Fan (UDF) 1.3.7 1.3.8 Turboshaft 1.3.9 Power-Generation Gas Turbines 1.3.10 Comparison of Engine Types Engine Thrust Turbojet 1.4.1 Turbofan with a Fan Exhaust 1.4.2 1.4.3 Turboprop Performance Measures 1.5.1 Propulsion Measures Power-Generation Measures 1.5.2 Summary, , 1.3 1.4 1.5 1.6 2 3 10 10 13 14 15 16 16 17 19 20 25 27 29 29 30 32 34 35 38 40 41 41 42 42 Ideal Cycle Analysis 46 2;1 Introduction 46 47 48 51 53 2.2 Components 2.2.1 I)i~ser Compressor 2.2.2 2.2.3 .. Fan ..2 .2.4 Turbine 2.2.5 Propeller vii 55 56 ix Contents 4.2.4 Combined Area Changes and Friction 4.3 Supersonic 4.3.1 Shocks 4.3.2 Internal Area Considerations 4.3.3 Additive Drag 4.3.4 "Starting" an Inlet 4.4 Performance Map 4.5 Summary 244 5 Nozzles 5.1 Introduction 5.2 Nonideal Equations' 5.2.1 Primary Nozzle 5.2.2 Fan Nozzle 5.2.3 Effects of Efficiency on Nozzle Performance 5.3 Converging Nozzle 5.4 Converging-Diverging Nozzle 5.5 Effects of Pressure Ratios on Engine Performance 5.6 Variabl~N ozzle 5.7 Performance Maps 5.7.1 Dimensional Analysis 5.7.2 TrenQs 5.8 Thrust Reversers and Vectoring 5.8.1 Reversers 5.8.2 Vectoring 5.9 Summary 6 Axial Flow Compressors and Fans 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 215 216 216 225 229 232 235 236 Introduction Geometry Velocity Polygons or Triangles Single-Stage Energy Analysis 6.4.1 Total Pressure Ratio 6.4.2 Percent Reaction 6.4.3 Incompressible Flow 6.4.4 Relationships of Velocity Polygons.to Percent Reaction and Pressure Ratio Performance Maps 6.5.1 Dimensional Analysis 6.5.2 Trends 6.5.3 Experimental Data 6.5.4 Mapping Conventions 6.5.5 Surge Control Limits on Stage Pressure Ratio Variable Stators 6.7.1 Theoretical Reasons' 6.7.2 Turning Mechanism "Twin Spools 6.8.1' Theoretical Reasons o 244 244 244 245 245 246 247 256 258 260 260 261 265 265 267 270 276 276 277 283 286 287 287 288 289 299 299 300 301 302 303 303 307 307 312 312 312 Contents x 6.9 6.10 6.11 6.12 6.8.2 Mechanical Implementation 6.8.3 Three Spools Radial Equilibrium 6.9.1. Differential Analysis 6.9.2 Free Vortex 6.9.3 Constant Reaction Streamline Analysis Method 6.10.1 Flow Geometry 6.10.2 Working Equations Performance of a Compressor Stage 6.11.1 Velocity Polygons 6.11.2 Lift and Drag Coefficients 6.11.3 Forces 6.11.4 Relationship of Blade Loading and Performance 6.11.5 Effects of Parameters 6.11.6 Empiricism Using Cascade Data 6.11.7 Further Empiricism 6.11.8 Implementation of General Method Summary 7 Centrifugal Compressors 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 Introduction Geometry Velocity Polygons or Triangles Single-Stage Energy Analysis 7.4.1 Total Pressure Ratio 7.4.2 Incompressible Flow (Hydraulic pumps) 7.4.3 Slip 7.4.4 Relationships of Velocity Polygons to Pressure Ratio Performance Maps 7.5.1 Dimensional Analysis 7.5.2 Mapping Conventions Impeller Design Geometries 7.6.1 Eye Diameter 7.6.2 Basic Blade Shapes 7.6.3 Blade Stresses 7.6.4 Number of Blades 7.6.5 Blade Design Vaned Diffusers Summary 8 Axial Flow Turbines 8.1 Introduction 8.2 Geometry 8.2.1 Configuration 8.2.2 Comparison with Axial Flow Compressors 8.3 Velocity Polygons or Triangles 8.4 Single-Stage Energy Analysis 8.4.1 Total Pressure Ratio 314 315 316 316 317 318 320 321 322 331 332 335 340 341 342 346 351 354 355 374 374 374 378 380 381 381 382 386 390 390 390 391 392 392 392 393 394 394 397 406 406 407 407 409 413 416 417 Contents xi 8.4.2 8.4.3 8.4.4 Percent Reaction Incompressible Flow (Hydraulic Turbines) Relationships of Velocity Polygons to Percent Reaction and Performance 8.5 Performance Maps 8.5.1 Dimensional Analysis 8.5.2 Mapping Conventions 8.6 Thermal Limits of Blades and Vanes 8.6.1 Blade Cooling 8.6.2 Blade and Vane Materials 8:6.3 Blade and Vane Manufacture 8.7 Streamline Analysis Method 8.8 Summary 9 Combustors and Afterburners 9.1 Introduction 9.2 Geometries 9.2.1 Primary Combustors 9.2.2 <Afterbumers 9.3 Flame Stability, Ignition, and Engine Starting 9.3.1 Flame Stability ,9.3.2 Ignition and Engine Starting 9.4 Adiabatic Flame Temperature 9.4.1 Chemistry 9.4.2 Thermodynamics 9.5 Pressure Losses 9.5.1 Rayleigh Line Flow 9.5.2 Fanno Line Flow 9.5.3 Combined Heat Addition and Friction 9.5.4 Flow with a Drag Object 9.6 Performance Maps 9.6.1 Dimensional Analysis' 9.6.2 Trends 9.7 Fuel Types and Properties 9.8 Summary 10 417 418 419 425 425 425 427 428 429 430 433 434 440 440 441 441 445 447 447 448 449 450 451 456 456 457 458 459 461 461 462 463 465 Ducts and Mixers 471 10.1 Introduction 10.2 Total Pressure Losses 10.2.1 Fanno Line Flow 10.2.2 Mixing Process 10.2.3 Flow with a Drag Object 10.3 Summary 471 471 471 473 475 477 ~ ~ Part III System Matching and Analysis 11 Matching of Gas Turbine Components 11.1 ." Introduction 11.2 Component Matching 481 481 482 o Contents xii 11.2.1 Gas Generator 11.2.2 Jet Engine 11.2.3 Power-Generation Gas Turbine 11.2.4 Component Modeling 11.2.5 Solution of Matching Problem 11.2.6 Other Applications 11.2.7 Dynamic or Transient Response 11.3 Matching of Engine and Aircraft 11.4 Use of Matching and Cycle Analysis in Second-Stage Design 11.5 Summary Part IV 482 484 486 487 492 499 499 508 511 512 Appendixes Appendix A Standard Atmosphere 527 Appendix B Isentropic Flow Tables 530 Appendix C Fanno Line Flow Tables 548 Appendix D Rayleigh Line Flow Tables 5.58 Appendix E Normal Shock Flow Tables 568 Appendix F Common Conversions 583 Appendix G Notes on Iteration Methods 585 G.l G.2 G.3 Introduction Regula Falsi Successive Substitutions 585 585 588 One-Dimensional Compressible Flow 591 H.l H.2 H.3 H.4 H.5 H.6 H.7 H.8 H.9 H.I0 H.ll H.12 H.13 H.14 591 591 593 595 597 598 600 601 Appendix H Appendix I Introduction Ideal Gas Equations and Stagnation Properties Variable Specific Heats Isentropic Flow with Area Change Fanno Line Flow Rayleigh Line Flow Normal Shocks Oblique Planar Shocks Flow with a Drag Object Mixing Processes Generalized One-Dimensional Compressible Flow Combined Area Changes and Friction Combined Heat Addition and Friction Combined Area Changes, Heat Addition, and Friction Turbomachinery Fundamentals 1.1 1.2 Introduction Single-Stage Energy Analysis 1.2.1 Total Pressure Ratio 1.2.2 Percent Reaction 1.2.3 Incompressible Flow 604 605 607 608 609 610 613 613 613 613 618 618 xiii Contents 1.3 Similitude 1.3.1 Dimensional Analysis - Compressible Flow 620 620 623 628 631 References Ans\t1-'ers to Selected Problems Index o