1 ME 312 – Machine Design Dr. Bilal A. Siddiqui, Asst. Prof (ME) Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 2 Course Outline Basic criteria of design of machine parts Determination of permissible and actual stresses, factor of safety etc. Design of ….. Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 3 Course Outline Pre-requisites Mechanics of Materials-I (ME-212) Mechanics of Materials-II (ME-213) Textbook Mechanical Engineering Design by J. E. Shigley, McGraw Hill References Machine Design, An Integrated Approach by R. L. Norton, McGraw Hill. Design of Machine Elements by M. F. Spotts, Prentice Hall Fundamentals of Machine Component Design, by R. C. Juvinall & K. M. Marshek, John Wiley Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 4 Course Outline Evaluation Methods Course Objectives Homeworks Project Quizzes Major Exams Final Exam 6.5% 7.0% 6.5% 30.0% 50.0% Design common machine elements and to gain experience in solving design problems. Prepare professional quality solutions and effectively communicate the results of analysis and design. Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 5 What is a (Mechanical) Machine A machine is a tool containing one or more moving parts that uses energy to perform the action it is designed for. Tool: …well, open to interpretation. Anything that makes life easy Moving parts: simple machines? Energy: chemical, electrical, mechanical, thermal etc. Action: transport, manufacturing, destroying etc. Design: ME-312 Newtonian Mechanics Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 6 Simple Machines Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 7 Design Example (simple lever) 𝐸𝑓𝑓𝑜𝑟𝑡 𝐴𝑟𝑚 𝐿 Mechanical Advantage = 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝐴𝑟𝑚 = 𝐿𝑒 𝑟 Constraints Strength of material Strength of Fulcrum joint Bearing strength Effort force available Maximum and minimum arm lengths (Le>Lr) Cost Design Space Le 2/2/2017 Spring 312 ( Copyrights' Bilal Siddiqui 2015 Lr 8 Compound Machines Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 9 Complex Machines Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 10 Really Complex Machines Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 11 Nature & Engineering Design T=0 T= 1503 AD Spring 312 ( Cpoyrights Bilal Siddiqui 2015 T= 1903 AD T= 2003 AD 2/2/2017 12 So what is the best Design Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 13 The Design Cycle Identify need Survey existing solutions Define Problem (constraints, requirements…) Evaluate Solutions Solutions (simulations) Develop and Testing and further Presentation and Prototype Solution improvement Communicate Spring 312 ( Cpoyrights Bilal Siddiqui 2015 optimization Select Possible Select ‘Best’ Solution 2/2/2017 14 Design Stages Initial Design Preliminary Design Detailed Design Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 15 Course Project….. 1. Define need DESPERATE: We need to replace these guys with these… Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 16 Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 17 Course Project….. 1. Survey Existing Solutions Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 18 2. Offshoot Ideas Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 19 3. Generate Ideas (Brainstorm) Come up with several concepts New …or hybrid Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017 20 Define the Problem Which disabilities? What sizes? Constraints? Regulations? Business model? Which parts are required? Who are the competitors? Our advantage? Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2/2/2017