THIS PAPER IS NOT TO BE REMOVED FROM THE EXAMINATION HALL SCM030 MSc/PGDip/PGCert in Supply Chain Management and Global Logistics Operations and Process Management Wednesday 4 September 2019: 10.00 – 12.00 DO NOT TURN OVER UNTIL TOLD TO BEGIN Instructions to students: Section A consists of 20 multiple choice questions and is worth 40% of the marks for this paper. Section A must be answered on the multiple choice answer sheet provided, following strictly the instructions on that form. This form must be inserted into your answer booklet prior to handing this in. Please ensure that you enter your candidate number in the space provided at the top of the answer sheet. In Section A you will score 2 marks for each correct answer and 0 marks for a question you do not answer. There is no negative marking. Section B consists of two questions – you must answer Both Questions. Each question is worth 30% of the total marks for this paper. A handheld calculator may be used when answering questions on this paper and it must comply in all respects with the specification given with your Admission Notice. The make and type of machine must be clearly stated on the front cover of the answer book. Materials: Answer booklet and multiple choice questions answer sheet. Casio calculators FX-83 (MS, ES or GT+) or FX-85 (MS, ES or GT+) Dictionaries are not permitted. This examination paper may not be removed from the examination room. This examination paper consists of 6 printed pages including the title page. A Multiple choice answer sheet is attached to the back of this exam paper. © University of London 2019 UL19/0849 Page 1 of 6 Section A Answer ALL questions. Each question in Section A is worth 2 marks. Please use the multiple choice answer sheet provided at the back of this exam paper. 1. What is operations management? a. An organisational function which provides products and services b. The management of all day-to-day activities within an organisation c. The management of processes and resources that create and deliver products and services d. The process of planning and controlling operational activities 2. All operations can be classified according to their 4Vs, volume, variety, variation and visibility. Which of the following can be considered an advantage of low variety? a. Low unit cost b. High flexibility required c. Matching customer needs d. High complexity 3. The ability to deliver products or services exactly when promised, and when the customer needs them is a measure of: a. Speed b. Quality c. Flexibility d. Dependability 4. The operations frontier enables organisations to: a. Compare its critical product or service attributes across different product offerings b. Illustrate their current industry position with regard to critical product or service attributes c. Assess their operational effectiveness by comparing against the current best practices d. Identify the strategic direction of competitors with regard to product or service attributes 5. Which of the following is not an essential process flow measure? a. Average flow time b. Average inventory c. Throughput d. Queuing time 6. A call centre operator can process 10 calls per hour on average. What is the average time a customer spends in line when there are on average 4 customers in line that are either being processed or waiting to be processed? a. 20 minutes b. 24 minutes c. 32 minutes d. 40 minutes UL19/0849 Page 2 of 6 7. Which of the following actions is not suitable to reduce flow time of a process? a. Move some work off the critical path b. Shift of work to non-bottleneck resources c. Eliminate non-value adding activities d. Increase the speed of the operation 8. Given an effective unit load of 15 minutes per flow unit and a resource pool of 3 identical resource units, what is the effective capacity? a. 3 units per hour b. 10 units per hour c. 12 units per hour d. 15 units per hour 9. A process bottleneck describes the resource pool… a. With the smallest effective capacity b. With the lowest capacity utilisation c. With the smallest number of resource units d. That is on the critical path 10. What is the difference between seasonal inventory and safety inventory? a. Seasonal inventory is required for a level capacity strategy while safety inventory is required for a chase-demand strategy b. Seasonal inventory is required for coping with predictable fluctuations in supply and demand while safety inventory is required for dealing with unpredictable fluctuations c. Seasonal inventory is for supply management while safety inventory is for demand management d. Seasonal inventory is required for dealing with supply disruptions while safety inventory is required for dealing with surges in demand 11. Global Auto Parts (GAP) assembles interior modules for the automotive industry. The company expects annual demand of 120,000 at a cost per item of €500. The cost of ordering is €80, whilst the estimated annual holding costs amount to 24% of the item cost. What is the EOQ for GAP? a. The EOQ is 400 b. The EOQ is 1,000 c. The EOQ is 2,000 d. The EOQ is 10,000 12. Why are aggregate forecasts of demand more accurate than individual forecasts? a. Because standard deviation of the aggregated demand is larger than the sum of individual standard deviations b. Because aggregation minimises the error caused by inconsistencies in individual forecasts c. Because variance of aggregated demand is less than sum of individual variances d. Because larger than average demand values are likely to offset by smaller than average values when we aggregate UL19/0849 Page 3 of 6 13. For one of its best-selling products, a retailer for electronic items faces a weekly demand with a mean of 5000 units and a standard deviation of 1000 units. Given that the supply lead times is four weeks, how much safety inventory should the retailer keep to achieve a service level of 95% (note that z needs to be equal to 1.65 in this case)? a. 1000 b. 3300 c. 5000 d. 23,300 14. Which of the following is a cause of delays and queues in make-to-order operations? a. Variability in processing times b. High capacity utilization c. High inflow rate d. All of the above 15. A capacity management strategy that aims to align capacities and demand by continuously adapting capacities is called: a. Level capacity strategy b. Chase demand strategy c. Demand management strategy d. Yield management strategy 16. Statistical process control is concerned with a. Meeting internal expectations b. Meeting external expectations c. Minimising stochastic variability d. Eliminating normal variability 17. Errors occurring when no action is taken as a process exhibits a measure within the control band although it is out of control are called: a. Type I errors b. Sampling error c. Type II errors d. Control error 18. Which of the following is not one of the seven types of waste identified by Toyota according to the lean methodology: a. Overproduction b. Defects c. Waiting d. Movement 19. Which of the following statements is correct about the Kanban system? a. It is a method for implementing push systems b. It is a method for managing inventory of finished products c. It is a system of triggering production in upstream resources d. It is a system for stopping production when there is no customer order UL19/0849 Page 4 of 6 20. According to the environmental bottom line, organisations should aim at a. Improving or at least to not worsening environmental conditions b. Creating economic value while addressing the financial demands of stakeholders c. Establishing fair business practices with the employees, suppliers and customers d. Minimising the consumption of transforming resources Section B Answer both of the following questions. Each question in Section B is worth 30 marks. Question 1 At the Royal London Hospital’s emergency room, on average 20 patients show up per hour and are processed at the same rate. Arriving patients wait in queue till being called in for registration. Afterwards, they are assigned a bed where they wait till an intern is ready to see them. After consultation, patients are either identified as routine case, prescribed medication and released, or admitted to the hospital for further tests. On average, there are 30 patients waiting for registration and another 20 waiting to be seen by an intern. A recent study determined that 75% of the patients simply require routine treatment. i. Given the current system, how long do patients spend in the emergency room before being released or admitted? (6 marks) After some complaints, Royal London Hospital implements a new system that separates the emergency room into two treatment areas, one for routine care and another for emergency cases. A nurse assigns the patient to one of the two tracks after registration. Routine patients are afterwards seen by an intern who either prescribes medication and releases them or moves the patient to the emergency track in case the nurse has made a mistake. Emergency patients are seen by an intern who either admits them for further treatment or determines that they are routine cases, prescribes medication and releases them. It is determined that there are, on average, 20 people waiting to be registered, 5 waiting to be seen by the nurse, 10 waiting to be seen by an intern in the emergency area, and 10 waiting to be seen by an intern in the routine care area. ii. Assuming that the nurse makes no mistakes, how long do patients that are finally admitted spend in the emergency room? (12 marks) iii. How long do patients spend on average in the emergency room? (6 marks) iv. How could the average flow time of the process be further improved? (6 marks) UL19/0849 Page 5 of 6 Question 2 Quick&Chic is an online fashion retailer for occasion wear with monthly changing offerings. As the operations manager of the company, you are responsible for managing the required level of inventory each month. All fashionable cloths have to be ordered four months in advance to the selling month from a contract manufacturer at an average purchase cost of €120 per unit. During the promotion month, the advertised items are sold at an average regular price of €390 each. Due to the fast changing trends in the fashion business, outdated items that have not been sold during their intended promotion month can only be sold at a discount price of €90 per unit in the following months. Just as many online retailers, Quick&Chic faces a considerable level of demand uncertainty and does not know how many customers will order online during the promotion month. To tackle this problem, the company has collected several months of demand data that can be summarised as follows: Demand 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300 1,400 1,500 Frequency 1 3 2 5 1 6 7 6 8 5 4 1 3 Referring to the newsvendor approach, answer the following questions: i. What is the optimal level of product availability given the price and cost structure of the fashion products? (6 marks) ii. Given that the demand distribution remains unchanged, how many pieces should be ordered from the contract manufacturer in advance to the selling month? (12 marks) iii. If the company was able to reduce the lead time of its fashion items, what was the impact on forecasting, service levels and inventories? (6 marks) iv. Discuss what else the fashion retailer could do besides shortening the supply lead times in order to reduce demand uncertainty and the underand overstocking risk. (6 marks) END OF PAPER UL19/0849 Page 6 of 6