Consulting & Training Agency S.A.L Introduction to quality management 1 Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. Quality ??? Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 2 www.cta-mena.com Consulting & Training Agency S.A.L Introduction to quality management § You did not get your order on time § Your new bought product is broken § Your repaired product is still not working § You received a product other than the one you ordered § …… Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 3 Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 4 Vincent Mazraani, Ph.D www.cta-mena.com Introduction to quality management Consulting & Training Agency S.A.L Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 5 § “Quality is thus a perception that is based on an individual’s value system. It relies heavily on the culture, life experiences, and expectations of each individual. Quality receives a new definition with each interaction between an individual and an item for which the term is evaluated.... ‘I know it when I see it” Brent C. James, Quality Management for Health Care Delivery Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 6 www.cta-mena.com Introduction to quality management Consulting & Training Agency S.A.L Quality means doing the right things right the first time Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 7 § “Quality must be the number one priority of the organization”. Joseph M. Juran (Juran’s Quality Control handbook, 1988) § “Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for”. Peter F. Drucker (Innovation and Entrepreneurship: Practice and Principles, p.228) Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 8 www.cta-mena.com Consulting & Training Agency S.A.L Introduction to quality management § “Quality is free. It’s not a gift, but it is free. What costs money are the unquality things-all the actions that involve not doing jobs right the first time....” Philip B. Crosby, Quality Is Free § “Making quality certain’ means getting people to do better all the worthwhile things they ought to be doing anyway.” Philip B. Crosby, Quality Is Free Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 9 While in the past we may have wanted loyal employees, today we need flexible people who are not possessive about “the way things are done around here” Dr Spencer Johnson – Who moved my cheese Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 10 www.cta-mena.com Consulting & Training Agency S.A.L Introduction to quality management § In 1955, we bought a product that helps in linen washing; § In 1975, we bought a washing machine to wash the whole linen. we asked for a guarantee in case of defect; § In 1995, we bought a washing machine to wash the whole linen (in silence) and we wanted a technician to install it and to explain how it works; § Today, we will buy a washing machine, the associated services already asked in 1995 but in addition to new services, it should recycle water before rejecting it and to be constructed by an enterprise respecting the norms of international ethics. Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 11 Consulting & Training Agency S.A.L. 12 § 1930: § Quality = Inspection. § To sort out the bad pieces of the good. § 1950: § Quality = Inspection + statistical controls. § 1960: § Quality = Quality assurance. § Today: § Quality = Strategic management of the quality. § Quality is a client oriented culture. Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D www.cta-mena.com Consulting & Training Agency S.A.L Introduction to quality management Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 13 Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 14 Vincent Mazraani, Ph.D www.cta-mena.com Consulting & Training Agency S.A.L Introduction to quality management § Quality is expensive but something exists more expensive than the quality, the absence of quality. § It is essential to study the relation between the quality and the cost. § Quality is defined as the capacity to produce a product/services without errors. § Its major financial effect is the reduction of the costs by the reduction of wastes. Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 15 § Quality Control: The operational techniques and activities that are used to fulfill requirements for quality § Quality Assurance: All those planned and systematic activities implemented to provide adequate confidence that an entity will fulfill requirements for quality ISO 9000 Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 16 www.cta-mena.com Introduction to quality management Consulting & Training Agency S.A.L One important component for a functioning QA system is the formal documentation of quality activities. § According to Montgomery (2005b) there are four types of documentation, namely: 1. Policy that explains what has to be done and why 2. Procedures focus on useful methods and the personnel that will implement policy 3. Work instructions and specifications are supposed to give direction to product-, department-, tool- or machine-oriented activities 4. Records are present to detect specific units or parts of products or services, so that their producing process can be determined § Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 17 Problem Management Problem Identification Problem Analysis Problem Correction Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Feedback to QA Consulting & Training Agency S.A.L. 18 www.cta-mena.com Introduction to quality management Consulting & Training Agency S.A.L From QC Data Gathering Problem Trend Analysis Process Identification Process Improvement Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Process Analysis Consulting & Training Agency S.A.L. QC QA Product Process Reactive Proactive Line function Staff function Find defects 19 Prevent defects Examples Walkthrough Quality Audit Testing Defining process Inspection Selection of tools Checkpoint review Trainings Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 20 www.cta-mena.com Introduction to quality management Consulting & Training Agency S.A.L The management processes that overarch and tie together quality control and quality assurance activities. Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 21 § « A continuous quality improvement management system directed from the top, but empowering employees and focusing on systemic, non individual, employee problems » JCAHO § TQM is the way of managing for the future, and is far wider in its application than just assuring product or service quality – it is a way of managing people and business processes to ensure complete customer satisfaction at every stage, internally and externally. § TQM, combined with effective leadership, results in an organization doing the right things right, first time. Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 22 www.cta-mena.com Introduction to quality management Consulting & Training Agency S.A.L What is a Process? Input Process Output A set of interrelated or interacting activities which transforms inputs into outputs. Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Resources Methods Client ‘s needs Consulting & Training Agency S.A.L.23 Competencies Client’s satisfaction Procedures Environment Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Measures Objectives Consulting & Training Agency S.A.L. 24 www.cta-mena.com Introduction to quality management Consulting & Training Agency S.A.L § Quality is the exact answer to the costumer’s expectations without falling into the under or over quality. Expectations of the recipient Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. Measurements, analysis, improvement Resource management Inputs Stakeholders’ satisfaction Stakeholders’ requirements Management responsibility Product realization 25 Outputs Product /Service Vincent Mazraani, Ph.D - Ms. Sciences-MPH-DES-MBA Vincent Mazraani, Ph.D 26 www.cta-mena.com Introduction to quality management Consulting & Training Agency S.A.L The W. Edwards Deming Institute Founder of Quality Management System “If you don’t describe what you are doing as a process, you don’t know what you are doing!” W. Edwards Deming 1903-1993 Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 27 CONTINUOUS IMPROVEMENT § Quality Management Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D P D A C Consulting & Training Agency S.A.L. 28 www.cta-mena.com Consulting & Training Agency S.A.L § § § § § § § § Introduction to quality management Plan: 1. Responsibility- Assign responsibility to the person(s) responsible for the construction and execution of the plan. 2. Scope- Define the parameters that will be monitored. 3. Important Aspects- List the important aspects or focus (goals and objectives). 4. Indicators- Develop indicators; specify which activities, events, occurrences or outcomes need to be monitored. 5. Thresholds- Define the limit that will be acceptable/unacceptable. Do : 6. Exercise and Monitor the System- Collect and organize data for each indicator. Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 29 § Check: § 7. Evaluate- Evaluate data using appropriate quality tools. Identify opportunities for improvement. § Act: § 8. Action- Apply a problem solving process. Specify who or what is expected to change, what actions should be taken and when. § 9. Assess- Assess the effectiveness of the action. § 10. Communicate-Communicate results to all stakeholders. The cycle is repeated to continuously improve. Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 30 www.cta-mena.com Introduction to quality management Consulting & Training Agency S.A.L § Service is the result of at least one activity necessarily performed at the interface between the supplier and customer and is generally intangible. § Provision of a service can involve, for example, the following: § An activity performed on a customer-supplied tangible product (e.g. automobile to be repaired); § An activity performed on a customer-supplied intangible product (e.g. the income statement needed to prepare a tax return); § The delivery of an intangible product (e.g. the delivery of information in the context of knowledge transmission); § The creation of ambience for the customer (e.g. in hotels and restaurant ISO 9000 Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 31 The Client Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 32 www.cta-mena.com Consulting & Training Agency S.A.L § Shy § § § Be logical Naïve § § § Put at ease Ask questions Difficult § § Introduction to quality management Do not deceive Do not abuse of the situation Rude § § Be friendly Avoid conflict Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 33 Client needs everything NOW 2) Client needs to be SPECIAL 1) 3) Client needs to TALK TO SOMEONE 4) Client needs to 5) ….. Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D BE INFORMED Consulting & Training Agency S.A.L. 34 www.cta-mena.com Consulting & Training Agency S.A.L Introduction to quality management § “Quality is never an accident; it is always the result of high intention, sincere effort, intelligent direction, and skillful execution. It represents the wise choice of many alternatives”. Unknown Willa A. Foster, Source § “Quality is the result of a carefully constructed culture; it has to be the fabric of the organization—not part of the fabric, but the actual fabric. It is not hard for a modern management team to produce quality if they are willing to learn how to change and implement”. Philip B. Crosby Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Consulting & Training Agency S.A.L. 35 § Quality s not achieved by doing different things; § It is achieved by doing things differently. § Quality is not something extraordinary. It is doing something ordinary extraordinary well. Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 36 www.cta-mena.com Consulting & Training Agency S.A.L Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Introduction to quality management Consulting & Training Agency S.A.L. 37 § Suppose you invited a friend for dinner, and after finishing eating that person said: "That met the requirements!" or "There were no defects there!" or "That had all the value I wanted!" or "The degree of excellence was acceptable!. § Wouldn't you rather have that person look into your eyes and say Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 38 www.cta-mena.com Introduction to quality management Consulting & Training Agency S.A.L "WOW!"? Vincent Mazraani, Ph.D Ms. Sciences-MPH-MBA Vincent Mazraani, Ph.D Consulting & Training Agency S.A.L. 39 www.cta-mena.com