lOMoARcPSD|8114274 Summary - Chapter 2 - Purchasing and Supply Chain Management 6th Edition Internationales Supply-Chain-Management (Hochschule für Wirtschaft und Recht Berlin) StuDocu is not sponsored or endorsed by any college or university Downloaded by dave flonasca (gerobi9637@whipjoy.com) lOMoARcPSD|8114274 Summary: Purchasing and Supply Chain Management 8/31/14 CHAPTER 2: INDUSTRIAL BUYING BEHAVIOR: DECISION MAKING IN PURCHASING ORGANIZATIONAL BUYING BEHAVIOR: BASIC CHARACTERISTICS Buying process: Includes determining the purchasing needs, selecting the supplier, arriving at a prober price, specifying terms and conditions, issuing the contract or order, and following up to ensure proper delivery and payment. Examples of industrial buying behavior are: Professional purchasing: professional buyers with education and experience who know their tasks and responsibilities Derived demand: developments in industrial markets are often related to changes in the end-user markets upstream in the value chain Inelastic, fluctuating demand: due to the derived demand, price-elasticity in industrial markets is frequently lower than in consumer markets Geographical concentration: many industrial markets are geographical concentrated (e.g. Silicon Valley) Large order quantities and large amounts of money involved Limited number of customers: industrial suppliers often supply only a few companies compared to companies that deliver directly to consumers Models of industrial buying behavior Aspect Industrial market Consumer market Buying objective Enable production Personal need satisfaction Buying motive Mainly rational Also emotional Purchasing function Professional buying Consumers Decision making Many persons involved, much discussion Often impulsive, without consulting others Characteristics Negotiations, intense interaction Often without negotiation, little interaction Product & market knowledge Large Limited Order size Often large Mostly small Demand Derived, fluctuation Autonomous, relatively stable Price elasticity Rather inelastic Rather elastic Number of customers Mostly limited Very large Spread of customers Sometimes large geographic concentration Large spread Jonas Heller Downloaded by dave flonasca (gerobi9637@whipjoy.com) 1 lOMoARcPSD|8114274 Summary: Purchasing and Supply Chain Management 8/31/14 THE PURCHASING PROCESS The variables that influence the outcome of the purchasing process can be classified into (1) variables that affect the buying process and (2) variables that affect buying behavior. (1) Variables that affect the buying process: Characteristics of the product: Differences could be: Financial importance, technological complexity and the supply risk involved when purchasing the product. Strategic importance: The higher the importance, the more likely the general management will get involved in the purchase decision. Sums of money involved Characteristics of the purchasing market Degree of risk related to the purchase Role of the purchasing department in the organization Effect of purchase on existing routines (2) Variables that affect the buying decision: Task variables: Relate to tasks, responsibilities and competences assigned to a person making the decision Non-task variables: Relate to the professional’s personality The purchasing process: The purchasing process (usually) contains the following steps: 1. 2. 3. 4. 5. Specification Supplier Selection and Assessment Negotiation and contracting Order process & Expediting Evaluation & Follow up Jonas Heller Downloaded by dave flonasca (gerobi9637@whipjoy.com) 2 lOMoARcPSD|8114274 Summary: Purchasing and Supply Chain Management 8/31/14 ASPECTS OF THE PURCHASING PROCESS: Business needs are leading: Business needs and requirements are the input for the purchasing process model Process approach: the various steps in the model are closely connected and the quality of the output of the preceding steps determines to a large extent the quality of the subsequent steps Defining the interfaces: the output of each phase has to be clearly defined, preferably with a document Determining responsibilities: purchasing is considered to be a cross-functional responsibility. Therefore, the tasks, responsibilities and authority of the parties involved should be clearly indicated in each phase Combining different skills, different types of knowledge and expertise: key question is how to combine the different types knowledge, skills and expertise in such way that all parties involved arrive at an optimal solution for the company THE ADDED VALUE OF THE PROFESSIONAL BUYER: The added value of the professional buyer lies in the ability to act as a facilitator for the supply process: Identifying new, potential suppliers and business partners for the company’s changing business needs Being involved in new product development and investment projects Supporting internal customers in defining purchasing specifications Preparing and carrying out contract negotiations, setting up requisitioning and ordering routines (e.g. through electronic buying catalogues, e-Procurement) in such a way that users can place orders themselves Setting up requisitioning and ordering routines in such a way that the users can place orders themselves Place orders at suppliers and maintain and monitor orders, contracts and supplier files Monitoring outstanding orders and financial obligations Follow up and evaluation of supplier performance and maintaining relevant supplier documentation TYPES OF PURCHASING: (1) New-task situation: Situation when the organization decides to buy a completely new product, supplied by an unknown supplier. (2) Modified rebuy: Relates to a situation when the organization wants to purchase a new product from a known supplier or a known product from a new supplier. (3) The straight rebuy: Relates to the acquisition of a known product from a known supplier (routine buy). Ordering often takes place through an E-procurement solution (All web-enabled solutions aimed at supporting the purchasing process and all electronic data exchange that is needed for efficient transaction processing). Jonas Heller Downloaded by dave flonasca (gerobi9637@whipjoy.com) 3 lOMoARcPSD|8114274 Summary: Purchasing and Supply Chain Management 8/31/14 THE PURCHASING PROCESS STEP-BY-STEP: 1. The specification phase: During the purchasing process, the purchasing requirements are determined and the company is also faced with the ‘make-or-buy’ decision. Purchasing managers differentiate between functional specifications and technical specifications. Those contain: Quality specifications Logistics specification Maintenance specification Legal and environmental requirements Target budget The specification is part of a wider concept, which is referred to as the purchase order specification. 2. Supplier selection and supplier assessment Supplier selection relates to all activities which are required to select the best possible suppler and includes determining on the method of subcontracting, preliminary qualification of suppliers and drawing up the ‘bidders’-list, preparation of the request for quotation and analysis of the bids received and selection of the supplier. One important decision is if the company should decide to go for turnkey subcontracting or partial subcontracting (also referred to as full / partial outsourcing): The decision for fixed-price or a cost-reimbursable contract concerns the following factors: Comprehensiveness of the specification, absence of specifications makes a fair comparison impossible. Available time, is there enough time for a tender procedure and price negotiations? Technical expertise, when specialized knowledge and skills are required a cost-reimbursable contracts is often preferred. Degree of knowledge of the industry, about methods and price arrangements Jonas Heller Downloaded by dave flonasca (gerobi9637@whipjoy.com) 4 lOMoARcPSD|8114274 Summary: Purchasing and Supply Chain Management 3. 8/31/14 Negotiating and contracting In general the buyer should insist on a fixed price, arrived at through competitive bidding or negotiation, which is acceptable to both principal and supplier. In practice, different price arrangements are used in purchase agreements: Fixed-price plus incentive fee: This type of contract is designed to motivate suppliers by means of rewards to execute the work above the agreed standard. Cost-plus contract: Cost-plus contracts are used in situations where the work cannot be specified adequately, or when a fixed price constitutes too big a risk for both the supplier and the buyer. Cost-reimbursable: This type of contract is usually based on fixed hourly rates for labor and equipment. Without a bonus or penalty clause these contracts provide little incentive to minimize labor hours or costs. Agreement with price-adjustment: This type of contract is used mainly for agreements with a longterm delivery, or when very specific, market-sensitive materials are processed. The terms of payment always also need to be looked at and can play a crucial role by influencing the final price, 4. The ordering process and expediting After the terms and conditions of the contract have been agreed and recorded, the order can be placed. A purchase usually is initiated electronically through a purchase order requisition or a materials requisition. The buyer usually closely monitors the performance of the buyer. There are several ways of expediting: Exception expediting: buyer only takes action when the organization sends out signals of material shortages Routine status check: preventing materials supply and quality problems – few days before promised delivery, the buyer contacts the supplier to confirm delivery date Advanced status check: for critical purchase parts – a detailed production plan will be handed over to the buyer and during the process the buyer will carry out periodic checks In addition, when the products or equipment are delivered for the first time they will have to be checked to ensure that they meet the specified requirements. There are three ways of acceptance testing a product before using on a regular basis: 1. An Acceptance test at the supplier’s site before shipment 2. An Acceptance test at the user’s site after delivery 3. An Acceptance test when the equipment is put into operation for the first time Jonas Heller Downloaded by dave flonasca (gerobi9637@whipjoy.com) 5 lOMoARcPSD|8114274 Summary: Purchasing and Supply Chain Management 5. 8/31/14 Follow up and evaluation of the buying process The buyer’s role continues after the new product has been taken into production or the installation has been put into operation. Compare invoice with the original order Solve delivery issues Supplier assessment: o Keep track of supplier’s quality, delivery record, competitiveness and innovativeness E-PROCUREMENT Electronic market places: make searching for suppliers more easy like www.chemconnect.com for chemicals and plastics or www.aeroxchange.com for the aviation industry Electronic auctions: the electronic trade exchange is the most popular e-solution Electronic catalogue and ordering systems: offer buyers greater opportunities for more efficient order handling. Efficient order processing, logistics and payment systems Transactions without human interference Substantial cost reduction because of a.o. transaction costs FORMS OF E-AUCTIONS: Open Request for information (RFI) / request for proposal (RFP): o Qualification before auction o Supplier is invited based on the offer Reversed auction o input price determined by buyer o offers are visible, suppliers can see how far away they are from the best offer Forward auction: o Vendor determines the price o Several buyers announce their offer to the auctioneer Jonas Heller Downloaded by dave flonasca (gerobi9637@whipjoy.com) 6 lOMoARcPSD|8114274 Summary: Purchasing and Supply Chain Management 8/31/14 MAJOR BOTTLENECKS AND PROBLEMS Too much emphasis on price: Especially buying capital equipment buying decisions need to be based upon total-cost-of-ownership (TCO) rather than on price only. Poor administrative processes: Putting a sound administrative system in place could lead to significant savings. Problems in delivery phase: over time or incomplete delivery, quality problems can put the continuity of the business process in danger. Suppliers are not systematically assessed: This results in unprofessional suppliers and repeating problems. Too detailed specification: The specifications of the user are sometimes written to the capabilities of specific suppliers Inadequate supplier selection: Failure to check the supplier's (bank) references, can produce very unpleasant surprises like bankruptcy Personal relationships: Purchase orders are placed with suppliers with whom the user has a friendly relationship; As a result such suppliers may not be as competitive. Contracts are too general, incomplete, drafted up by the supplier or not present at all. Jonas Heller Downloaded by dave flonasca (gerobi9637@whipjoy.com) 7