Module 1.1 Fundamentals of Facilities Planning Facilities Planning • It is concerned with the design, layout, location, and accommodation of people, machines, and activities of a system or enterprise within a physical spatial environment. • People, machines, vehicles and process are accommodated within the physical environment so that objectives of the system or enterprise housed within the facility can be satisfactorily achieved. Source: Garcia-Diaz, Alberto, Smith, J. MacGregor. (2008). Facilities Planning and Design. PearsonPrentice Hall. P1 Facilities Planning Facilities location Facilities layout Facilities planning Facilities design Facilities systems Handling systems Source: Tompkins, White, Bozer & Tanchoco. (2010. Facilities Planning 4th ed. John Wiley & Sons. P6-8 Facilities Planning • It determines how an activity’s tangible fixed assets best support achieving the activity’s objective. • The location of the facility refers to its placement with respect to customers, suppliers, and other facilities with which it interfaces. • The design components of a facility consists of the facilities systems, the layout, and the handling system. Source: Tompkins, White, Bozer & Tanchoco. (2010. Facilities Planning 4th ed. John Wiley & Sons. P6-8 Facilities Planning • The facilities systems consist of the structural systems, the atmospheric systems, the enclosure systems, the lighting/electrical/communication systems, the life safety systems, and the sanitation systems. • The layout consists of all equipment, machinery, and furnishings within the building envelope. Source: Tompkins, White, Bozer & Tanchoco. (2010. Facilities Planning 4th ed. John Wiley & Sons. P6-8 Facilities Planning • The handling system consists of the mechanisms needed to satisfy the required facility interactions. Source: Tompkins, White, Bozer & Tanchoco. (2010. Facilities Planning 4th ed. John Wiley & Sons. P6-8 What is Design? • The design process is an activity aimed at the production plan that, if executed, leads to no undesired or unanticipated consequences. • This design is intended to be logical, rational, and systematic activity. Source: Garcia-Diaz, Alberto, Smith, J. MacGregor. (2008). Facilities Planning and Design. PearsonPrentice Hall. P2 Hierarchal Cycle of Facilities Planning • Conceptual Design refers to the overall design concepts or morphologies embedded within the facilities plan. • Parametric Design is concerned with the assignment of numerical values to the parameters of the morphologies • Detailed Design is concerned with the final dimensioning, specification of equipment, materials, finishes, and furnishings, and formal approval of the design concept. Source: Garcia-Diaz, Alberto, Smith, J. MacGregor. (2008). Facilities Planning and Design. PearsonPrentice Hall. P7 Objectives of Facilities Planning • It can be divided into to: Objectives of Facilities Location and Objectives of Facilities Design. • Objective of Facilities Location – Determine the placement of all facilities needed to produce a product or service in such a way as to minimize all the components of the deliver-to-customers cost which depend on location aspects Source: Garcia-Diaz, Alberto, Smith, J. MacGregor. (2008). Facilities Planning and Design. PearsonPrentice Hall. P8 Objectives of Facilities Planning • Objectives of Facilities Design – Improve material handling, material control, and housekeeping to enhance and facilitate the manufacturing process – Effectively utilize people, equipment, space, and energy – Minimize capital investment – Promote flexibility and ease of maintenance – Promote employee safety and job satisfaction Source: Garcia-Diaz, Alberto, Smith, J. MacGregor. (2008). Facilities Planning and Design. PearsonPrentice Hall. P8 Facilities Planning Process 1. Define the problem – – Define or redefine the objective of the facility Specify the primary and support activities to be performed in accomplishing the objective 2. Analyze the problem – Determine the interrelationships among all activities 3. Determine the space requirements for all activities – Generate alternative plans 4. Evaluate the alternatives – Evaluate alternative facilities plans Source: Tompkins, White, Bozer & Tanchoco. (2010. Facilities Planning 4th ed. John Wiley & Sons. P14 Facilities Planning Process 5. Select the preferred design – Select a facilities plan 6. Implement the design – – – Implement the facilities plan Maintain and adapt the facilities plan Redefine the objective of the facility Source: Tompkins, White, Bozer & Tanchoco. (2010. Facilities Planning 4th ed. John Wiley & Sons. P14 Facilities Planning and Design Constraints • • • • • Building codes and zoning ordinances Fire, Health, and Safety Considerations Structural and environmental constraints Utility systems (heating, power, water, and light) Environmental and Energy System Constraints Source: Garcia-Diaz, Alberto, Smith, J. MacGregor. (2008). Facilities Planning and Design. PearsonPrentice Hall. P23