SOUTHWEST ELECTRIC COMPANY Tulsa Service Center 1 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS INTRODUCTION In this presentation we will be discussing: • Why do we use Personal Protective Grounds? (PPG) • What are the purposes for using PPG? • What makes up a PPG system? • NFPA 70E requirements. • Procedures for temporary grounding of de-energized • Isolated high-voltage equipment (over 600 volts) for the purpose of bare hand contact. 2 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS WHY USE GROUNDING EQUIPMENT • • • • Personal protective grounding (PPG) techniques provide shock protection for electrical workers working on de-energized equipment. PPG is by far the most effective means of protecting workers from electrical shock. In some cases PPG can precipitate arc flash events of unimaginable magnitude. PPG is especially important for high-voltage (HV) electrical workers, because equipment can become energized remote from the work location due to switching errors or through induction. 3 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS PURPOSE OF GROUNDING • The main purpose of PPG is to expeditiously actuate overcurrent protective devices (OCPDs) while simultaneously limiting voltage to which workers are exposed to safe levels. • When a circuit has been properly grounded for the protection of workers — and it accidentally becomes energized — the voltage on the system sags to near zero. • Grounding cables cannot carry these massive amounts of current for more than a fraction of a second. Therefore, the workers' lives depend upon the OCPDs that protect the circuit (to de-energize it) before the grounding cables melt open and voltage levels return to unsafe levels. Any changes to the OCPDs that would cause them to retard fault clearing should be avoided. Delaying the instantaneous trip setting could cause death! 4 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS GROUNDING EQUIPMENT This type of equipment is actually a system of components consisting of: • • • • Grounding heads Grounding electrodes Grounding mats Grounding cables 5 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS GROUNDING EQUIPMENT (CONT.) Grounding Heads • • The grounding head is the only connection between the grounding system and the electrical circuit on which work is to be performed. Like grounding cables, the grounding heads must be rated to withstand the available fault current for the duration of the fault event. 6 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS GROUNDING EQUIPMENT (CONT.) Grounding Electrodes • The grounding electrodes are the other end of the grounding system in that the electrode provides the physical contact with the earth. • There are many different ways to connect to the earth. • On metal-enclosed power switchgear (MEPS) the connection to the earth is usually through a grounding bus, which is a metal bar that is, in turn, connected to another grounding electrode. • Care must be taken to ensure the grounding bus is effectively connected to the earth via an effective grounding electrode. • Test your grounds! 7 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS GROUNDING EQUIPMENT (CONT.) Grounding mats • Grounding mats are used in PPG to place workers at the same potential (i.e., voltage) as the equipment on which they are working. • The grounding mat is essentially a tarp with aluminum strands braided into it in a crosshatched pattern. • The aluminum is connected to a “node” on the edge of the mat, which allows for a connection that is then connected to the grounding conductors of the system on which work is to be performed. • The aluminum is only installed on one side of the mat, so that side must obviously be facing up — to ensure the worker is standing on the aluminum grid. 8 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS GROUNDING EQUIPMENT (CONT.) Grounding cables • Grounding cables are responsible for providing a low-impedance path for fault current to flow on a properly grounded circuit. • The conductors must be made of multistranded copper and can be no smaller than 2 AWG. • The primary considerations when selecting grounding cables is their withstand rating for fault current and their length. 9 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS GROUNDING EQUIPMENT (CONT.) 10 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS GROUNDING EQUIPMENT (CONT.) Any changes to the OCPDs that would cause them to retard fault clearing should be avoided. Delaying the instantaneous trip setting could cause death! 11 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS NFPA 70E REQUIREMENTS (CONT.) NFPA 70E Section 120.3(A) Placement states, "Temporary protective grounds (personal protective grounds) are to be placed so that they do not expose employees to hazardous differences in potential. Grounds should not be placed too close to the worksite and must be placed or secured so they cannot come into contact with people." 12 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS NFPA 70E REQUIREMENTS (CONT.) Grounds must be placed close enough to protect workers if ground is energized, but not so close that they endanger the worker from: • • • • Contact them causing electrical shock Cables can swing violently Cables could blow up causing shrapnel Arc Blast could occur causing burns 13 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS NFPA 70E REQUIREMENTS (CONT.) NFPA 70E Section 120.3(B) Capacity states, "Temporary protective grounding equipment shall be capable of conducting the maximum fault current that could flow at the point of grounding for the time necessary to clear the fault." 14 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS NFPA 70E REQUIREMENTS (CONT.) NFPA 70E Section 120.3(C) Equipment Approval states, "Personal protective grounding equipment must meet the requirements of ASTM F-855, Standard Specification for Temporary Protective Grounds to be Used on De-energized Electric Power Lines and Equipment." 15 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS NFPA 70E REQUIREMENTS (CONT.) NFPA 70E Section 120.3(D) Impedance states, "Temporary protective grounding equipment and connections shall have an impedance low enough to cause immediate operation of protective devices in case of accidental energizing of the electric conductors or circuit parts." 16 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS ADDITIONAL INFORMATION • If the system has a nominal voltage above 600V, grounding is a mandatory requirement. • However, grounding is not just for high-voltage systems. If there is any danger of voltages appearing on the circuit or device, it must be grounded. • UPSs, VFDs, and similar types of equipment have large capacitors that can store a lethal charge. • Backfeeds • Proper grounding and grounding equipment that meets ASTM F-2249 and ASTM F-855 specifications is necessary to provide a safe work environment. 17 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS BACKFEEDING Backfeed: • • • Occurs when electric power is being induced into the local power grid. Power flows in the opposite direction from its usual flow. Examples of Backfeeding: • Light circuits • CTs AND PTs during testing • If there are de-energized cables run for long distances in cable trays that contain energized cables, an induced voltage can appear on them • Rotating equipment such as fans 18 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS INSTALLING GROUNDS PROCEDURE • De-energize the electrical equipment by isolating all possible electrical sources to the equipment. • For HV systems, it is a requirement to get a “visual open” in the circuit, such that • The worker can visualize an air-gap in the switches used to isolate the circuit. • This can be achieved either by opening a solidblade switch that can be visually inspected. • Racking out a circuit breaker by removing it from contact with an electrical bus. • Any other means that positively separates the electrical contacts in an energy isolating device. • Follow normal lockout/tagout (LOTO) procedures. 19 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS INSTALLING GROUNDS PROCEDURE (CONT.) • It is required to perform a 3-point test with a sensitive voltage testing devices to verify a zero energy state. A 3-point test consists of: 1. Test the voltage tester on a known energized source to verify it is working properly. 2. Test the circuit on which work is to be performed. 3. Test the voltage tester on the same energized source as was used in No.1 to verify the tester is still working properly. 4. Examples of sensitive voltage testing devices include “proximity” testers, tic-tracers, or direct-reading HV voltmeters. NOTE: It is Southwest Electric Procedure to have two independent voltage checks be performed and recorded on the Safety Task Analysis (STA) 20 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS INSTALLING GROUNDS PROCEDURE (CONT.) • • The most important step in the grounding process is to properly clean the conductors before connecting to them. The main point to remember is that you must remove all oxidation on both the phase conductors and grounding electrodes before attaching grounding cables to them. Grounding cables must be installed and removed in a specific order: 1. Always connect the grounded end of the grounding cables first. 2. Make connections to the phase conductors. 3. When finished with your work, remove the grounding jumpers in the reverse order. Caution: There have been fatalities when workers attempted to move or remove the ground connections while the jumpers were still connected to the phase conductors. 21 SOUTHWEST ELECTRIC COMPANY PERSONAL PROTECTIVE GROUNDS FINAL THOUGHTS Final Thoughts: • Personal protective grounds are critical safety devices that require care and skill when using them. • Improperly sized or installed grounds will only provide a false sense of security. • Technicians often place personal protective grounds and don't give much thought as to whether they would actually protect them if the worst should happen. • Once locked out and tagged, we have a tendency to consider electrical circuits and equipment "safe." • Electrical circuits and equipment cannot be considered safe until tested and found absent of voltage. 22 SOUTHWEST ELECTRIC COMPANY There are a number of safety-related items that are not stated in either the OSHA regulations PERSONAL PROTECTIVE GROUNDS 23