CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING a Selection of optimum inserts for turning The following diagrams show for each type of work material, the optimal combination of suitable grades and chip breakers for each application area in turning. y CUTTING CONDITIONS y CUTTING AREA Stable Cutting General Cutting Unstable Cutting Heavy Interrupted Cutting Irregular Depth of Cut Low Clamping Rigidity Cutting Finish Cutting (ap<0.5mm) Light Cutting (ap=0.5 ─ 1.5mm) Medium Cutting (ap=1.5 ─ 4.0mm) Semi-Heavy Cutting (ap=4.0 ─ 7.0mm) Heavy Cutting (ap=7.0 ─ 10mm) Material St ab le Cu ttin g HL UE6110 M ild St e e l HL MH UE6105 MH UE6020 MS UE6110 MS SY VP25N HM UH6400 UE6110 MH UE6020 SY UC6110 UE6110 FY VP25N MS UE6020 FY NX3035 SY UE6020 Un sta b NX3035 1st Recommendation (General Cutting) P FY UE6020 le Cu ttin g Mild Steel vc : Cutting Speed f : Feed ap : Depth of Cut NEGATIVE INSERTS Stable Cutting General Cutting Unstable Cutting A010 F S M G H Continuous Cutting Constant Depth of Cut Pre-Machined Securely Clamped Component Cutting Cutting Area F S M G H F S M G H F S M G H 1st Recommendation FY SY MS MH HL FY SY MS MH HL FY SY MS MH HM VP25N VP25N UE6110 UE6105 UE6110 NX3035 NX3035 UE6110 UE6110 UE6020 UE6020 UE6020 UE6020 UE6020 UH6400 Long Chips Chip Jamming vc FY NX3035 f , vc SY VP25N vc SY NX3035 FY VP25N MS NX3035 vc MS UE6020 SY VP25N MH UE6110 vc MH UE6110 MA UE6105 GH UE6105 vc HL UE6020 GH UE6110 HX UE6110 FY VP25N FY UE6020 f , vc SY NX3035 SY VP25N SY UE6020 FY NX3035 MS NX3035 vc MS UE6020 SY UE6020 MH UE6110 MH UE6105 MH UE6020 MA UE6110 GH UE6110 HL UE6110 HM UE6020 GH E6020 HX UE6020 FY NX3035 SY UE6020 f , vc SY UE6020 SY NX3035 MS UE6020 FY UE6020 MS UE6020 MS UE6110 MH UE6020 SY UE6020 MH UE6020 MH UE6110 MH UE6035 MA UE6020 GH UE6020 HM UE6020 ap, f HL UE6020 HX UH6400 Heavy Wear Fracture CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING General Cutting Unstable Cutting Finish Cutting Light Cutting Medium Cutting Material St ab le Cu ttin g Material St ab le Stainless Steel MV US7020 Cu ttin g Cast Iron Ductile Cast Iron MV VP15TF MV MV SV US7020 SV VP15TF SV SV US735 R/L-FS VP15TF VP15TF R/L-FS VP15TF MV VP15TF R/L-FS MV VP15TF R/L-FS US735 VP15TF SV VP15TF VP15TF R/L-FS VP15TF 1st Recommendation (General Cutting) M Un sta ble C VP15TF Un R/L-FS VP15TF utt ing 1st Recommendation (General Cutting) sta b le C Cutting Area Unstable Cutting F S M F S M F S M 1st Recommendation R/L-FS SV MV R/L-FS SV MV R/L-FS SV MV VP15TF US7020 US7020 VP15TF US735 US735 VP15TF VP15TF VP15TF Heavy Wear ap, f vc SV US735 vc MV US735 vc US7020 SV VP15TF MV US7020 MV VP15TF vc SV MV Stable Cutting General Cutting Unstable Cutting F S M F S M F S M R/L-FS SV MV R/L-FS SV MV R/L-FS SV MV VP15TF VP15TF VP15TF VP15TF VP15TF VP15TF VP15TF VP15TF VP15TF Long Chips SV ap, f SV SV ap, f US7020 US7020 MV VP15TF ap, f SV vc : Cutting Speed f : Feed ap : Depth of Cut 11° POSITIVE INSERT TYPE 1st Recommendation Fracture vc Cast Iron • Ductile Cast Iron Cutting Area ut t ing vc : Cutting Speed f : Feed ap : Depth of Cut 11° POSITIVE INSERT TYPE General Cutting K SV VP15TF Stainless Steel Stable Cutting A020 F S M Stable Cutting Heavy Wear Fracture vc ap, f vc MV vc ap, f vc ap, f vc MV vc ap, f vc ap, f vc MV vc ap, f VP15TF VP15TF VP15TF Chip Jamming — f — MV US7020 US7020 f — f — MV US735 US735 f — f — MV VP15TF VP15TF f TURNING INSERTS General Cutting Unstable Cutting Finish Cutting Light Cutting Medium Cutting Material Material St ab le St a Cu ttin g ble M i l d St e e l MV NX2525 Cu ttin g MV MV SV NX3035 SV NX2525 SV R/L-FS AP25N R/L-FS Carbon Steel Alloy Steel MV NX3035 SV NX3035 UE6020 R/L-FS AP25N MV UE6020 R/L-FS NX3035 MV VP15TF UE6020 SV VP15TF SV UE6020 NX2525 R/L-FS VP15TF Un NX2525 sta 1st Recommendation (General Cutting) P Un R/L-FS VP15TF Cu ttin g sta b 1st Recommendation (General Cutting) le C Mild Steel Cutting Area General Cutting Unstable Cutting F S M F S M F S M 1st Recommendation R/L-FS SV MV R/L-FS SV MV R/L-FS SV MV AP25N NX2525 NX2525 NX2525 NX3035 NX3035 VP15TF UE6020 UE6020 Heavy Wear vc vc MV AP25N Long Chips Fracture f , vc f SV NX3035 f , vc MV NX2525 MV NX3035 SV NX2525 f L-FS AP25N R/L-FS VP15TF f , vc f SV NX2525 SV VP45N f , vc MV NX3035 MV NX2525 MV VP25N SV NX3035 f f , vc f R/L-FS NX2525 ap, f SV US7020 SV VP15TF f , vc MV UE6020 MV US7020 MV VP15TF SV UE6020 f vc : Cutting Speed f : Feed ap : Depth of Cut 11° POSITIVE INSERT TYPE Stable Cutting General Cutting Unstable Cutting F S M F S M F S M 1st Recommendation R/L-FS SV MV R/L-FS SV MV R/L-FS SV MV AP25N NX3035 NX3035 NX2525 UE6020 UE6020 VP15TF VP15TF VP15TF Chip Jamming R/L-FS VP15TF Carbon Steel • Alloy Steel Cutting Area utt ing vc : Cutting Speed f : Feed ap : Depth of Cut 11° POSITIVE INSERT TYPE Stable Cutting P ble CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING F S M Stable Cutting Heavy Wear R/L-FS VP15TF vc Long Chips Fracture Chip Jamming f , vc f SV NX2525 SV VP45N f , vc MV NX3035 MV NX2525 MV VP45N SV NX3035 f L-FS AP25N R/L-FS VP15TF f , vc f SV US7020 SV VP15TF f , vc MV UE6020 MV US7020 MV VP15TF SV UE6020 f f , vc f f , vc MV VP15TF SV VP15TF f R/L-FS NX2525 ap, f SV UE6020 MV MV UE6020 ap, f VP15TF CLASSIFICATION A048, A054 A019 CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING Material St ab le Stable Cutting Cu ttin g Aluminium Alloy General Cutting Unstable Cutting F AZ HTi10 Un sta ble 1st Recommendation (General Cutting) N Cu ttin g Aluminium Alloy vc : Cutting Speed f : Feed ap : Depth of Cut 7° POSITIVE INSERT TYPE Cutting Area F F F Stable Cutting General Cutting Unstable Cutting 1st Recommendation AZ AZ AZ HTi10 HTi10 HTi10 Heavy Wear Long Chips Fracture ap, f f , vc f vc ap, f f , vc f vc ap, f f , vc f Material St ab le Material St Cu ttin g ab Titanium Alloy le Cu ttin g Ni, Co-Based Alloy FJ VP10RT RT9010 Un Un sta ble sta 1st Recommendation (General Cutting) S Cu ttin g 1st Recommendation (General Cutting) Cutting Area Unstable Cutting F F F *Non stock, produced to order only. 1st Recommendation Heavy Wear * FJ * FJ * FJ vc ap, f f vc ap, f f vc ap, f f RT9010 RT9010 RT9010 Fracture Ni, Co-Based Alloy General Cutting Unstable Cutting Cutting Area F F F *Non stock, produced to order only. Long Chips vc : Cutting Speed f : Feed ap : Depth of Cut 7° POSITIVE INSERT TYPE Stable Cutting Cu ttin g vc : Cutting Speed f : Feed ap : Depth of Cut 7° POSITIVE INSERT TYPE General Cutting S ble Titanium Alloy Stable Cutting Chip Jamming vc FJ A018 Finish Cutting 1st Recommendation Heavy Wear * FJ * FJ * FJ vc ap, f f vc ap, f f vc ap, f f VP10RT VP10RT VP10RT Fracture Long Chips TURNING INSERTS General Cutting Unstable Cutting Finish Cutting Light Cutting Medium Cutting Material St ab le Cu ttin g Material St ab le Stainless Steel Cu ttin Cast Iron Ductile Cast Iron Flat Top g UC5105 Standard Flat Top US735 Standard Standard UC5115 Standard Standard US735 Standard UC5115 Standard Flat Top UC5115 US735 Standard Standard US735 UC5115 UC5115 Standard US735 UC5115 Standard US735 Un UC5115 sta 1st Recommendation (General Cutting) M Standard UC5115 Cu ttin g Un sta b le C utt 1st Recommendation (General Cutting) Stainless Steel Cutting Area General Cutting Unstable Cutting F S F S F S 1st Recommendation Standard Standard Standard Standard Standard Standard US735 US735 US735 US735 US735 US735 Heavy Wear Stable Cutting General Cutting Unstable Cutting F S M F S M F S M Standard Standard Flat Top Standard Standard Flat Top Standard Standard Flat Top UC5115 UC5115 UC5105 UC5115 UC5115 UC5115 UC5115 UC5115 UC5115 Chip Jamming ap, f f , vc f vc ap, f f , vc f vc ap, f f , vc f vc ap, f f , vc f vc ap, f f , vc f vc ap, f f , vc f vc : Cutting Speed f : Feed ap : Depth of Cut 7° POSITIVE INSERT TYPE 1st Recommendation Long Chips Fracture vc Cast Iron • Ductile Cast Iron Cutting Area ing vc : Cutting Speed f : Feed ap : Depth of Cut 7° POSITIVE INSERT TYPE Stable Cutting K ble CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING F S M Stable Cutting Heavy Wear Fracture vc Standard UE6110 vc Standard UE6110 vc Flat Top UC5115 vc Standard UE6110 vc Standard UE6110 Flat Top UC5105 ap, f vc Standard UE6110 vc Standard UE6110 Flat Top UC5105 ap, f CLASSIFICATION A048 A017 CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING F S Stable Cutting General Cutting Finish Cutting Light Cutting Unstable Cutting Material St ab le Cu ttin g Material St ab le M i l d St e e l Cu ttin g Carbon Steel Alloy Steel Standard Standard UE6110 UE6110 Standard Standard FV NX2525 FV NX2525 FV FV UE6110 UE6110 Standard Standard UE6020 UE6020 NX3035 NX3035 FV UE6020 Un sta b 1st Recommendation (General Cutting) P Mild Steel FV UE6020 le Cu Un sta 1st Recommendation (General Cutting) ttin g ble Cu vc : Cutting Speed f : Feed 7° POSITIVE INSERT TYPE Cutting Area Stable Cutting General Cutting Unstable Cutting F S F S F S 1st Recommendation FV Standard FV Standard FV Standard NX2525 UE6110 NX3035 UE6110 UE6020 UE6020 P Carbon Steel • Alloy Steel AP25N vc FV FV NX3035 Standard UE6020 NX2525 Long Chips Chip Jamming f , vc Standard NX2525 FV UE6020 f f , vc Standard UE6110 Fracture Heavy Wear FV FV UE6020 vc Standard UE6020 FV UE6020 f vc Standard UE6020 f , vc Standard UE6020 Standard UE6110 Standard US735 FV UE6020 f vc : Cutting Speed f : Feed 7° POSITIVE INSERT TYPE Cutting Area Stable Cutting General Cutting Unstable Cutting A016 F S F S F S ttin g 1st Recommendation FV NX2525 Standard UE6110 FV NX3035 Standard UE6110 FV UE6020 Standard UE6020 Heavy Wear FV AP25N vc FV NX3035 Standard UE6020 NX2525 Long Chips Chip Jamming f , vc Standard NX2525 FV UE6020 f f , vc Standard UE6110 Fracture FV FV UE6020 vc Standard UE6020 FV UE6020 f vc Standard UE6020 f , vc Standard UE6020 Standard UE6110 Standard US735 FV UE6020 f TURNING INSERTS St ab le Stable Cutting GJ VP10RT Cu ttin Ni, Co-Based Alloy GJ g General Cutting MS VP05RT Unstable Cutting MS VP10RT MJ VP05RT VP10RT FJ VP10RT MS VP15TF FJ VP10RT MJ VP15TF VP10RT 1st Recommendation (General Cutting) S F S M G GJ VP15TF MJ FJ VP15TF Un sta ble Cu ttin g Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Ni, Co-Based Alloy vc : Cutting Speed f : Feed ap : Depth of Cut NEGATIVE INSERTS Stable Cutting General Cutting Unstable Cutting Cutting Area F S M G F S M G F S M G 1st Recommendation Heavy Wear FJ MJ MS GJ FJ MJ MS GJ FJ MJ MS GJ vc FJ MJ US905 MJ VP10RT MS US905 GJ US905 vc FJ MJ VP05RT MJ VP15TF MS VP05RT GJ US905 FJ VP10RT MJ VP15TF MJ VP10RT MS VP15TF MS VP10RT GJ VP10RT VP10RT VP05RT VP05RT VP10RT VP10RT VP10RT VP10RT VP10RT VP15TF VP15TF VP15TF VP15TF Fracture Long Chips Chip Jamming — MJ VP10RT f MS VP10RT — GJ GJ VP15TF — f VP15TF FJ VP15TF — MJ VP10RT f MS VP15TF — GJ GJ VP15TF — f FJ — MJ VP15TF f GJ VP15TF — GJ ap, f — f FJ VP10RT VP10RT VP10RT VP10RT CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING Material VP15TF VP15TF CLASSIFICATION A036 A015 CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING Material St Stable Cutting le Cu ttin g GJ RT9010 General Cutting MS RT9010 Unstable Cutting MS RT9010 RT9010 FJ RT9010 FJ F S M G GJ TF15 MJ MS TF15 RT9010 MJ TF15 RT9010 1st Recommendation (General Cutting) S Titanium Alloy GJ MJ RT9010 FJ TF15 Un sta ble Cu ttin g Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Titanium Alloy vc : Cutting Speed f : Feed ap : Depth of Cut NEGATIVE INSERTS Stable Cutting General Cutting Unstable Cutting A014 ab Cutting Area F S M G F S M G F S M G 1st Recommendation Heavy Wear FJ MJ MS GJ FJ MJ MS GJ FJ MJ MS GJ vc FJ vc MJ TF15 vc vc vc FJ vc MJ TF15 vc vc FJ RT9010 MJ TF15 MJ RT9010 MS TF15 MS RT9010 GJ RT9010 RT9010 RT9010 RT9010 RT9010 RT9010 RT9010 RT9010 RT9010 TF15 TF15 TF15 TF15 Fracture Long Chips Chip Jamming — MJ RT9010 f MS TF15 — GJ GJ TF15 — f TF15 FJ — MJ RT9010 f MS TF15 — GJ GJ TF15 — f TF15 FJ — MJ TF15 f GJ TF15 — GJ ap, f — f FJ RT9010 RT9010 RT9010 RT9010 TF15 TF15 TURNING INSERTS St ab le Stable Cutting Flat Top Cu ttin g Cast Iron Ductile Cast Iron UC5105 Flat Top General Cutting Standard UC5105 Unstable Cutting Standard UC5115 MA UC5105 Flat Top UC5115 MA UC5115 MA UC5105 Standard UC5115 MA UC5115 MA UC5115 UC5115 1st Recommendation (General Cutting) K MA UC5115 Un sta ble Cast Iron • Ductile Cast Iron Stable Cutting General Cutting Unstable Cutting F S M G F S M G F S M G 1st Recommendation MA MA Standard Flat Top MA MA Standard Flat Top MA MA Standard Flat Top UC5105 UC5105 UC5105 UC5105 UC5115 UC5115 UC5115 UC5115 UC5115 UC5115 UC5115 UC5115 Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting vc : Cutting Speed f : Feed ap : Depth of Cut NEGATIVE INSERTS Cutting Area Cu ttin g F S M G Heavy Wear Fracture vc MA UC5115 vc MA UC5115 vc Standard UC5115 vc Flat Top UC5115 MA UC5105 Standard UC5115 MA UC5105 Standard UC5115 Standard UC5105 Flat Top UC5115 Flat Top UC5105 ap, f MA UC5105 Standard UC5115 MA UC5105 Standard UC5115 Standard UC5105 Flat Top UC5115 Flat Top UC5105 ap, f CLASSIFICATION A036 CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING Material A013 CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING Material St ab le HM US735 Stainless Steel General Cutting HM GH US7020 GH US735 MS US7020 MS US735 SH US735 SH FH US735 FH US735 US735 1st Recommendation (General Cutting) M US735 SH US735 FH US735 Unstable Cutting F S M G H HM US735 GH US735 MS US735 Un sta ble Cu ttin g Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting Stainless Steel vc : Cutting Speed f : Feed ap : Depth of Cut NEGATIVE INSERTS Stable Cutting General Cutting Unstable Cutting A012 Stable Cutting Cu ttin g Cutting Area F S M G H F S M G H F S M G H 1st Recommendation Heavy Wear FH SH MS GH HM FH SH MS GH HM FH SH MS GH HM vc SH US735 vc MS US735 FH vc MS US735 MA US7020 MH US7020 vc GH US735 MH US7020 f vc ap, f GH US7020 f vc SH US735 vc MS US735 FH MS US7020 MA US735 GH US7020 ap, f MA US735 f vc ap, f GH US735 f vc SH US735 — SH US735 vc MS US735 FH US735 MS US735 MS US7020 MA US735 MA US735 GH US735 GH US7020 ap, f MA US735 f vc ap, f GH US735 f US735 US735 US7020 US7020 US735 US735 US735 US735 US735 US735 US735 US735 US735 US735 US735 Fracture Long Chips Chip Jamming — SH US735 US735 MS US7020 — SH US735 US735 MS US735 MA US735 GH US735 TURNING INSERTS St ab le Stable Cutting Cu ttin g HX UE6110 HX Carbon Steel Alloy Steel General Cutting GH UE6105 GH MP UE6110 GH UE6020 SH UC6110 UE6110 FH AP25N MP UE6020 UE6110 SH UE6020 NX3035 1st Recommendation (General Cutting) P F S M G H HX UH6400 SH UE6105 FH Unstable Cutting UE6020 MP UE6105 FH UE6110 Un sta ble Cu ttin g Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting Carbon Steel • Alloy Steel vc : Cutting Speed f : Feed ap : Depth of Cut NEGATIVE INSERTS Stable Cutting General Cutting Unstable Cutting Cutting Area F S M G H F S M G H F S M G H 1st Recommendation Heavy Wear FH SH MP GH HX FH SH MP GH HX FH SH MP GH HX vc FH NX3035 f vc SH UE6110 FH UE6110 MP UE6105 vc MP UE6110 SH UE6105 MH UE6105 vc GH UE6110 MH UE6105 HL vc HX UE6020 HM UE6110 HV UE6110 FH AP25N FH UE6110 f SH NX3035 SH UE6105 SH UE6020 FH UE6110 MP UE6110 MP UE6105 MP UE6020 SH UE6110 MH UE6110 GH UE6105 GH UE6020 MH UE6110 HL HX UE6110 HX UH6400 HM UE6020 HV UE6020 vc FH UE6020 f SH UE6110 SH UE6110 MV UE6020 FH UE6020 MP UE6020 MP UE6110 MH UE6020 SH UE6020 MH UE6020 GH UE6110 GH US735 MH UE6020 HL HX UE6020 ap, f HM UH6400 HV UH6400 AP25N UE6105 UE6105 UE6105 UE6110 NX3035 UE6110 UE6110 UE6110 UE6020 UE6110 UE6020 UE6020 UE6020 UH6400 Long Chips Fracture Chip Jamming SH AP25N UE6110 CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING Material UE6110 UE6020 CLASSIFICATION A036 A011 TURNING INSERTS St ab le Stable Cutting Cu ttin g Aluminium Alloy General Cutting Unstable Cutting R/L-FS HTi10 F R/L-FS Finish Cutting HTi10 R/L-FS HTi10 Un sta ble 1st Recommendation (General Cutting) N Cu ttin g Aluminium Alloy vc : Cutting Speed f : Feed ap : Depth of Cut 11° POSITIVE INSERT TYPE 1st Recommendation Cutting Area F F F Stable Cutting General Cutting Unstable Cutting R/L-FS HTi10 R/L-FS HTi10 R/L-FS HTi10 Heavy Wear Long Chips Fracture vc ap, f f , vc f vc ap, f f , vc f vc ap, f f , vc f Material St ab le Material St ab le Titanium Alloy Cu ttin g Ni, Co-Based Alloy Cu ttin g R/L-FS VP15TF R/L-FS HTi10 R/L-FS R/L-FS HTi10 VP15TF R/L-FS HTi10 Un sta ble 1st Recommendation (General Cutting) S Cu ttin g Cutting Area Unstable Cutting F F F 1st Recommendation R/L-FS HTi10 R/L-FS HTi10 R/L-FS HTi10 Heavy Wear Fracture General Cutting Unstable Cutting F F F 1st Recommendation R/L-FS VP15TF R/L-FS VP15TF R/L-FS VP15TF Long Chips vc ap, f f vc ap, f f vc ap, f f vc : Cutting Speed f : Feed ap : Depth of Cut 11° POSITIVE INSERT TYPE Cutting Area Cu ttin g vc : Cutting Speed f : Feed ap : Depth of Cut Ni, Co-Based Alloy Stable Cutting Un sta ble 1st Recommendation (General Cutting) 11° POSITIVE INSERT TYPE General Cutting S R/L-FS VP15TF Titanium Alloy Stable Cutting Chip Jamming CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING Material Heavy Wear Fracture Long Chips vc ap, f f vc ap, f f vc ap, f f CLASSIFICATION A054 A021