INTRODUCTION TO BIOMATERIALS LECTURE 1 BME202-BIOMATERIALS 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 1 INTRODUCTION TO MATERIAL SCIENCE AND BIOMATERIALS Properties and applications of materials (synthetic and natural) that are used in contact with biological systems. Material Science, is the discipline that study the nature of materials; In terms of their; • Structure, • Composition, • Properties (structural, mechanical, physical, chemical, biological), General AIM; • Understand the structure of material, • Understand the relationship between structure and properties of materials. • Classify materials. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 2 OBJECTIVES To introduce the different materials & biomaterials used both in Bioengineering, food & biomedical engineering, and provide some fundamental properties of these materials, and indicate how they are used. OUTLINE Introduction: *need for biomaterials, definition of biocompatibility and introduce classes of biomaterials. ****Material properties, Metals, Ceramics, Polymers. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 3 MATERIALS & BIOMATERIALS COURSE Interdisciplinary; Medicine Food Biology Chemistry Materials Science 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 4 BIOMATERIAL A biomaterial is a nonviable material used in a medical device, intended to interact with biological systems (Williams, 1987). BIOCOMPATIBILITY: Is the ability of a material to perform with an appropriate host response in a specific applications (Williams, 1987) Appropriate host responses: The resistance to blood clotting, resistance to bacterial colonization, and normal, uncomplicated healing. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 5 BIOMATERIALS; Primarily used for bitechnology, food biotechnology, medical bitechnology applications. (Integrated into devices or implants) Used to grow cells in culture. To assay for blood proteins in the clinical laboratory. In equipment for processing biomolecules for biotechnological applications. For implants to regulate fertility in cattle. In diagnostic gene arrays. In the aquaculture of ecosystems. For investigational cell-silicon ‘biochips’. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 6 Historical Development of Materials 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 7 ENGINEERING MATERIALS METALS IRON BASED METALS 1- Welding Metals 2- Steels 2.08.2021 NON-METALS OTHER METALS 1- Light metals (Al, Mg, Ti, Be) 2-Heavy Metals (Cu, Ni, Zn, Pb) Inorganic materials (Semi conductors, Ceramics, Glasses) Organic Materials (Polimers, skin, wood) YDÜ, MÜHENDISLIK FAKÜLTESI, DOÇ. DR. TERIN ADALI 8 FOUR COMPONENTS OF MATERIAL SCIENCE AND ENGINEERING DISCIPLINES PROCESSES STRUCTURE PROPERTIES PERFORMANS PROCESSES: Processes, manufacturing, SYNTHESIS: Naturally occured products by chemical or biological processes. STRUCTURE : Structure of atoms and ions in the materials. 2.08.2021 YDÜ, MÜHENDISLIK FAKÜLTESI, DOÇ. DR. TERIN ADALI 9 WHAT ARE BIOMATERIALS? A biomaterial is a material used in a medical device, intended to interact with biological systems. is used to make devices to replace a part of a function of the body in a safe, reliable, economic, and physiologically acceptable manner. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 10 A haemodialysis' system; serving as an artificial kidney requires materials that must function; In contact with a patient’s blood. Exhibit appropriate membrane permeability Mass transport characterization. It must employ mechanical and electronic systems to pump blood and control flow rates. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 11 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 12 • Pacemaker BIOMATERIAL is any substance (other than a drug), natural or synthetic, that treats, augments, or replaces any tissue, organ, and body function. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 13 The need for biomaterials stems from an inability to treat many diseases, injuries and conditions with other therapies or procedures : replacement of body part that has lost function (total hip, heart) correct abnormalities (spinal rod) improve function (pacemaker, stent) assist in healing (structural, pharmaceutical effects: sutures, drug release) 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 14 EXAMPLES OF BIOMATERIALS APPLICATIONS 1. SKELETAL SYSTEM APPLICATIONS 2. CARDIOVASCULAR SYSTEM APPLICATIONS 3. ARTIFICIAL ORGANS 4. SENSES APPLICATIONS 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 15 1. Skeletal system applications 8/2/2021 Applications Types of Materials Joint replacement (hip, knee) Titanium, Ti-Al-V alloy, stainless steel, polyetheylene Bone plate for fracture, fixation Stainless steel, cobalt-chromium alloy Bone cement Poly(methyl metacrylate) Bone defect repair Hydroxylapatite Artificial tendon and ligament Teflon, Dacron Dental implant for tooth fixation Titanium, Ti-AliV alloy, stainless steel, carbon NEU, ASSOC. PROF. DR. TERIN ADALI 16 2. Cardiovascular system 8/2/2021 APPLICATION TYPES OF MATERIALS Blood vessel prosthesis Dacron, Teflon, polyurethane, Heart valve Reprocessed tissue, stainless steel, carbon Catheter Silicon rubber, Teflon, polyurethane NEU, ASSOC. PROF. DR. TERIN ADALI 17 3. Artificial Organs 8/2/2021 APPLICATIONS TYPES OF MATERIALS Artificial heart Polyurethane Skin repair template Silicon-collagen composite Artificial kidney (hemodializer) Cellulose, polyacrylonitrile Heart-lung machine Silicon rubber NEU, ASSOC. PROF. DR. TERIN ADALI 18 4. Senses 8/2/2021 APPLICATIONS TYPES OF MATERIALS Cochlear replacement Platinum electrodes Intraocular lens Poly(methymethacrylate), silicon rubber, hydrıgel Contact lens Silicon-acrylate, hydrogel Corneal Bandage Collagen, hydrogel NEU, ASSOC. PROF. DR. TERIN ADALI 19 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 20 Probability of failure Infection Loosing Fracture Wear 0 5 10 15 Implant period (years) A schematic illustration of probability of failure versus implant period for hip joint replacements. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 21 PERFOMANCE OF BIOMATERIALS The perfomance of an implant after insertion can be considered in terms of reliability. e.g. Four major factors contributing to the failure of hip joint replacements. 1. Fracture 2. Wear 3. Infection 4. Lossing of implants r=1-f where r is reliability, f is the probability of failure of a given system. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 22 BACKGROUND Historically, biomaterials consisted of materials common in the laboratories of physicians, with little consideration of material properties. Early biomaterials: GOLD: Malleable, inert metal (does not oxidize); used in dentistry by Chinese, Aztecs and Romans—dates 2000 years. IRON, BRASS: High strength metals; rejoin fractured femur (1775). GLASS: Hard ceramic; used to replace eye (purely cosmetic). WOOD: Natural composite; high strength to weight; used for limb prostheses and artificial teeth. BONE: Natural composite; uses: needles, decorative piercings. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 23 HISTORY • Important dates – 1860's: Lister develops aseptic surgical technique – early 1900's: Bone plates used to fix fractures – 1930's: Introduction of stainless steel, cobalt chromium alloys – 1938 : first total hip prosthesis (P. Wiles) – 1940's: Polymers in medicine: PMMA bone repair; cellulose for dialysis; nylon sutures – 1952: Mechanical heart valve – 1953: Dacron (polymer fiber) vascular grafts – 1958: Cemented (PMMA) joint replacement – 1960: first commercial heart valves – 1970's: PEO (polyethyleneoxide) protein resistant thin film coating – 1976: FDA ammendment governing testing & production of biomaterials /devices – 1976: Artificial heart (W. Kolff, Prof. Emeritus U of U) 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 24 MOTIVATION Improve quality of life.. Biomaterials is a 100 billion dolars + market, increasing at 57% /yr. DEVICES CURRENTLY ON THE MARKET 8/2/2021 DEVICE PATIENT COST ($) COST OF ANNUAL BIOMATERIAL REVENUE ($) (USA) $ HEMODIALYER 18 6 110 M PACEMAKER 6,000 75 6.75 M HIP 3,000 100 0.5 M Stent and Catheter 3,000 30 1.75 M NEU, ASSOC. PROF. DR. TERIN ADALI 25 EXAMPLES OF USES OF BIOMATERIALS Organ/Tissue Examples heart pacemaker, artificial valve, artificial heart eye contact lens, intraocular lens ear artificial stapes, cochlea implant bone bone plate, intramedullary rod, joint prosthesis, bone cement, bone defect repair 8/2/2021 kidney dialysis machine bladder catheter and stent muscle sutures, muscle stimulator circulation artificial blood vessels skin burn dressings, artificial skin endocrine encapsulated pancreatic islet cells NEU, ASSOC. PROF. DR. TERIN ADALI 26 MATERIAL ATTRIBUTES FOR BIOMEDICAL APPLICATIONS Property Desirables Biocompatibility Noncarcinogenic, nonpyrogenic, nontoxic, nonallergenic, blood compatible, non-inflammatory Sterilizability Not destroyed by typical sterilizing techniques such as autoclaving, dry heat, radiation, ethylene oxide Physical characteristics Strength, elasticity, durability Manufacturability 8/2/2021 Machinable, moldable, extrudable NEU, ASSOC. PROF. DR. TERIN ADALI 27 WHAT IS BIOCOMPATIBILITY? Is the ability of a material to perform with an appropriate host response in a specific applications (Williams, 1987). Appropriate host responses; • Resistance to blood clotting. • Resistance to bacterial colonization normal, uncomplicated healing. Specific Applications; • Haemodialysis membrane • Urinary catheter • Hip-joint replacement prosthesis. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 28 BIOCOMPATIBILITY 1. INTERACTION WITH –CELLS --Muscles/Ligaments --Fat --Bones --Organs 2. BIOMATERIALS CHEMICAL, MECHANICAL, PHARMA-COLOGICAL, SURFACE: (Corrosion, degradation, protein deposition, encapsulation, thrombus formation, calcification, toxic leaching, embrittlement, cell lysis, systemic reaction.) The success of a biomaterial or implant is highly dependent on three factors: 1. The properties and biocompatibility of the implant. 2. The health condition of the recipient 3. The competency of the surgeon who implants and monitors its progress. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 29 In general biocompatibility requirements are : 1. Acute systemic toxicity 2. Cytotoxicity 3. Hemolysis 4. Intravenous toxicity 5. Mutagenicity 6. Oral toxicity 7. Pyrogenicity 8. Sensitization 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 30 SURGICAL USES OF BIOMATERIALS 1. PERMANENT IMPLANTS Systems Muscular skeletal system Joint in upper (shoulder, elbow, finger) and lower (hip, knee, ankle, toe) extremities, permanently attached artificial limb. Cardiovascular system heart, (valve, wall, pacemaker, entire heart,) arteries, veins. Respiratory system Larynx, trachea, and bronchus, chest wall, diaphragm, lungs Digestive System Tooth fillings, esophagus, bile ducts, liver Genitouring system Kidney, ureter, urethra, bladder Nervous system Dura, hydrocephalus shunt Special senses Corneal and lens prosthesis, ear cochlear implant Other soft tissues Hernia repair sutures and mesh, tendons, visceral adhesion 8/2/2021 Cosmetic implants NEU, ASSOC. PROF. DR. TERIN ADALI Breast, eye, nose ,ear 31 There is no general set of criteria, that if met, qualify a material as being biocompatible. The time scale over which the host is exposed to the material or device must be considered. MATERIAL CONTACT TIME Syringe needle Tongue depressor Contact lens Bone screw/plate Total hip replacement Intraocular lens 1-2 s 10s 12hr-30 days 3-12 months 10-15 yrs. 30 + yrs 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 32 CHARACTERISTICS OF BIOMATERIALS Multidisciplinary Many Diverse Materials Figure 1. Disciplines involved in biomaterials science and the path from a need to a manufactured medical device 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 33 ACTION 1. Identify a need IDEA FACILITATOR 1. Physician/Dentist, Researcher, Inventor 2. Device Design 2. Physician, Engineer 3. Materials Synthesis 3. Ceramicist, Metallurgist, Polymer Chemist 5. Fabrication 6. Sterilization and Packaging 7. Device Testing IMPLEMENTATION 4. Materials Testing 4. Bioengineer, Mechanical Engineer, Biochemist, Veterinarian 5. Engineer 6. Bioengineer, Industrial designer 7. Bioengineer, physician/dentist 8. Regulatory Specialist, Agency, Congress 8. Regulatory 9. Physician, Dentist, optometrist 9. Clinical Use 10. Pathologist, Bioengineer 10. Explant Analysis PATIENT 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 34 CLASSES OF BIOMATERIALS 1. METALS; Stainless steel, cobalt alloys, titanium alloys. 2. CERAMICS: Aluminium oxide, zirconia, calcium phosphates. 3. POLYMERS: Silicones, poly(ethylene), poly(vinyl chloride), polyurethanes, polylactides NATURAL POLYMERS: Collagen, gelatin, elastin, chitin, chitosan, silk, polysaccharides. 4. COMPOSITES:are those materials that contain two or more constituent materials or phases, on microscopic or macroscopic size scale. 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 35 MATERIAL PROPERTIES OBJECTIVES To introduce the fundamental mechanical and surface chemistry properties of biomaterials. OUTLINE MECHANICAL PROPERTIES; Elasticity, viscoelasticity, brittle fracture, fatique. SURFACE CHEMISTRY 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 36 Materials testing Mechanical properties Toxicology Bioreaction to the material protein interaction Bioreaction to the material cell activation Bioreaction to the material tissue reaction Biostability mechanical Biostability chemical 8/2/2021 NEU, ASSOC. PROF. DR. TERIN ADALI 37