48V Rack Mounted Li-ion Battery BMS OPERATION GUIDE RS232 / RS485 for local monitoring Version: 1.1 Date:2021-07-18 CONTENT 1. Hardware preparation 3 2. Software preparation 3 3. RS232 to USB communication 4 4. RS485 to USB communication 4 5. PC software operation 5 6. BMS software update 7 7. Fault analysis and data record 8 This document mainly introduces the BMS PC software operation of rack mounted lithium battery 48V series/51.2V series. The BMS PC monitor software can download from below link or contact with Ritar sales. https://github.com/Ritar-Wei/Ritar-BMS-software-48V/archive/master.zip http://120.27.63.138:8181/attach_files/rack_48v/52 1. Hardware preparation Ritar Rack mounted Li-ion battery PC with windows operating system RS232 to USB card PIN3-RS232-RX PIN4-RS232 TX PIN5-R232 -GND RJ11 plug for RS232 2. Software preparation BMS PC software operation guide- V1.0 3 3. RS232 to USB communication RS 232 to USB 6 5 4 3 21 RJ11 PIN BMS PC software operation guide- V1.0 Description 1, 2,6 NC 3 TX 4 RX 5 GND 4 5. PC software operation Once the hardware connect well. Open the BMS PC software by below steps. Step 1. Click the reset button 6~10s to active the battery, Setp 2. Double click BMSTools.exe to open the software. Step 3. Check the battery ADD, USB series Port and band rate, click "connect". BMSTool RealTimeMonitoring System Settings ParameterSetting System extension Settings Logs Help Serial Port Port 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Baud Rate 1. Battery ADD Selection Pack Information Temperature (℃) 0.0 A Remain’Capacity 6.3 Ah MaxTemp 29.0 Pack Voltage 48.8 V 30.0 Ah Temp 1 28.9 SOC SOH 21.0 100.0 % Rated Capacity % Battery Cycle 30.0 Ah 1 Temp 3 Cell V2 Cell V3 Cell V4 Cell V9 3252 Cell V10 3233 3252 Cell V11 Cell V12 3251 Cell V13 3251 Cell V14 3251 VoltDif 28.5 MOS Temp Env Temp Interval (S) 0.5 Save 3. Connect 3 Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF 29.2 31.0 Cell V15 3251 10 SwitchStatus No Protect PACK STATU STANDBY CHG MOS ON 3250 Cell V16 3252 Protect Status 3251 3251 3252 28.4 3251 3251 MaxVolt 28.4 Min Temp Temp 4 3252 Cell V6 Cell V8 29.0 2 No Alarm 3251 Cell V5 Cell V7 Connect Alarm Status Cell Voltage (mV) Cell V1 Temp 2 Refresh 9600 2. USB Series Port Band rate Equilibrium Pack Current Full Capacity COM5 Auto Fault Status 0 3233 MinVolt 2 No Fault DSG MOS ON LIMIT MOS OFF HEATING MOS OFF DRY CONN1 OFF DRY CONN2 OFF PRE MOS OFF 19 Communication Normal Password BMS PC software operation guide- V1.0 Login LIMIT MOS Connect Disconnect Forced Shutdown 5 If the communication is normal, the battery realtime information will be listed. BMSTool RealTimeMonitoring System Settings ParameterSetting System extension Settings Logs Help Serial Port Port 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Baud Rate Pack Information Temperature (℃) 0.0 A Remain’Capacity 6.3 Ah MaxTemp 29.0 Pack Voltage 48.8 V 30.0 Ah Temp 1 28.9 21.0 SOC % Rated Capacity 100.0 SOH % Battery Cycle 30.0 Ah 1 Cell V9 3252 Cell V12 0.5 Save 28.5 Env Temp Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF Cell V1 OFF 29.2 31.0 3251 Cell V13 3251 3251 Cell V14 3251 Cell V15 3251 MaxVolt 3252 VoltDif 19 Communication Normal 10 Fault Status 0 3233 MinVolt Password SwitchStatus No Protect PACK STATU STANDBY CHG MOS ON 3250 Cell V16 3252 Protect Status 3251 Cell V6 Cell V8 Temp 4 3251 Cell V5 Cell V7 Interval (S) 3 3252 Cell V11 3251 Cell V4 28.4 No Alarm 3251 Cell V10 3233 Cell V3 Connect Alarm Status 3252 Cell V2 Min Temp MOS Temp 28.4 Temp 3 Cell Voltage (mV) Cell V1 2 29.0 Temp 2 Refresh 9600 Equilibrium Pack Current Full Capacity COM5 Auto Default password : 1 No Fault 2 LIMIT MOS Login Connect Disconnect Forced Shutdown DSG MOS ON LIMIT MOS OFF HEATING MOS OFF DRY CONN1 OFF DRY CONN2 OFF PRE MOS OFF For single battery application, the charger limiter function can be closed to achieve larger current recharge purpose. By click disconnect to close charger limiter. If the LIMIT MOS shows OFF, it means the charger limiter is closed. For 48V BMS, some parameters are adjustable. these parameters can change by parameter setting item. BMSTool RealTimeMonitoring Clear Read BMS default setting ParameterSetting System Settings Deselect All System extension Settings Write Logs Help Write Modify the parameter Check box and write Caution: Parameter setting needs to be carried out by professionals, improper setting will damage the battery and cause safety hazards. All paramters need to be setted correctly after test. BMS PC software operation guide- V1.0 6 6. BMS software update By system setting, It can update the BMS software. Get the update software file from Ritar sales, The file suffix is .bin “Select bin file” and click “download” It will takes 5~6 min to complete the update Caution: The battery shouldn’t be shutdown during update. So the battery should have enough energy or the battery charger should be connected. BMS PC software operation guide- V1.0 7 7. Fault analysis and data record The logs can be used for fault analysis. the BMS can save the last 500 logs. Click read log and save date. Send log file to Ritar for analysis. The BMS PC software can record realtime charge/discharge data. The recording interval can be 0.5S ,1S, 2S, 5S, 10S and 30S click “Save” to save the data. BMS PC software operation guide- V1.0 8 www.ritarpower.com