KIMANIS POWER PROJECT
JOB SAFETY ANALYSIS
Task / Job Description
JSA No
Type of JSA
:
/
Functional Area: 275kV Kolopis switchyard
: Erection of Steel Structure (Gantry and equipment)
: JHA/KLPS/2013/ABB/02
New
Prepared by :
Name
LUQMAN OSMAN
Revised
Purpose of JSA
Position
Company
HSE SV
ABB
Reviewed by:
1 SHAH NAWAZ
SAFETY ADVISOR
2
3
1. Approved for Submission:
1
ABB
Signature
:
Non Routine Work
Date
/
Routine Work
Name
Turnaround
Environment
Gas Release (HC / H2S)
Spill or Loss of
Dusty
Off-Site Impact
Signature
Date
16.05.13
16.05.13
Reviewed by CTCI:
1
2
3
2. Approved by KPSB:
1
Signature
I/C No.
Date
RISK RATING
Potential Hazard Example for Specific Categories :
Equipment
Fire
Damage (Physical)
Loss of Production
Explosion
Other…
Projects
CTCI & KPSB
Position
Company
Workers : I acknowledge receiving these instruction, understand the instruction, and fully comply with the JSA
Name
Comp
Signature
I/C No.
Date
Company
Name
any
Worker
Slip/ Trip/ Fall
Struck/ Against
Overhead Work
Burn (Heat/ Chemical)
Eye Injury
Radiation Hazard
Sharp Objects
Back Injury
Hazardous Chemical
Containment
Contacted by/ with
Caught/ in/ on/ between
Strains
Electrical Hazard
Specific Area:
Severity:
Extreme Multiple facilities, extensive damage or prolong
loss of production > RM 200M
High Single Fatality, major injury, > 1 lost Time
Injury (LTI) major and loss of production
(between RM 8M to RM 200M).
Medium Major & minor injury loss
of
production
(between RM 2 M to RM 8M)
Low
No injury, slight damage to equipment and no
loss to production.
Likelihood:
High
Probable, likely to occur (0-0.5 year).
Medium Possible could occur (0.5-4 year).
Low
Remote, unlikely to occur (4-30 year).
Page 1 of 9
Severity
Low
Med
High
Low
Med
High
Extreme
Low
L
L
M
Likelihood
Med
High
L
M
M
H
H
EX
Mitigation
Safe working practices
OPP, PTW, HSEMS
OPP, HSEMS, PTW,
HSE awareness,
Special procedure, HSE
awareness, OSH program
KIMANIS POWER PROJECT
JOB SAFETY ANALYSIS
Task / Job Description
JSA No
: Erection of Steel Structure (Gantry and equipment)
: JHA/KLPS/2013/ABB/02
BASIC JOB STEP
1.0 Transportation of
material to site
POTENTIAL HAZARDS
1.1 Narrow road/ collision or topple
Functional Area: 275kV Kolopis switchyard
Who or What might
be harmed
(Person/Equip/ Env)
Risk
Rating
Person/Equipment
L
Specific Area:
CONTROLS
1.1.1
Ensure valid vehicle driving license
1.1.2
Observe proper traffic control and speed limit
1.1.3
Equipment or material should be properly
Action
Party
Supervisor
secure
1.2 Insecure instrument on vehicle
Person/Equipment
Page 2 of 9
L
1.1.4
Warning signs shall be erected as means of
warning where applicable.
1.2.1
Properly secure the equipment and material
1.2.2
Ensure right position of the equipment and
material is properly set on the vehicle
1.2.3
No person allowed to sit/present on the back of
truck lorry
Supervisor
KIMANIS POWER PROJECT
JOB SAFETY ANALYSIS
Task / Job Description : Erection of Steel Structure (Gantry and equipment)
JSA No
: JHA/KLPS/2013/ABB/02
BASIC JOB STEP
2.0 Loading and unloading of
POTENTIAL HAZARDS
2.1 Improper manual handling method
Functional Area: 275kV Kolopis switchyard
Who or What might
be harmed
(Person/Equip/ Env)
Person (slip/trip)
Risk
Rating
Person
(falling from height/
falling object)
M
Person
L
L
material
2.2 Falling load
2.3 Pinch Point / sharp edges
CONTROLS
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
Person
Page 3 of 9
M
Action
Party
Supervisor
Supervisor
Supervisor
2.3.3
3.1 Pinch Point / sharp edges
Toolbox briefing
Proper manual handling method.
Close supervision by Work Supervisor.
Maintain good housekeeping
Work related PPE to be worn.
2.2.1 Toolbox briefing – drop object and lifting
2.2.2 use tagline during lifting
2.2.3 provide signalman
2.2.4 Provide signages
2.2.5 Only competent operator are allowed to
operate
the crane
2.2.6 Crane functional test to be done before
commencing the work
2.2.7 all lifting gear will be inspected before use
2.2.8 Will isolate the working area to ensure public
safety
2.2.9 Work related PPE to be worn.
2.3.1
2.3.2
3.0 Preparing the foundation
and material at respective
Specific Area:
Toolbox briefing – Pinch point.
Using Proper PPE
(hand glove/ long sleeve jacket)
Proper handling method
3.1.1 Toolbox briefing – Pinch point.
3.1.2 Using Proper PPE (hand glove/ long sleeve
Supervisor
KIMANIS POWER PROJECT
JOB SAFETY ANALYSIS
Task / Job Description : Erection of Steel Structure (Gantry and equipment)
JSA No
: JHA/KLPS/2013/ABB/02
BASIC JOB STEP
POTENTIAL HAZARDS
Functional Area: 275kV Kolopis switchyard
Who or What might
be harmed
(Person/Equip/ Env)
Risk
Rating
Specific Area:
CONTROLS
Action
Party
jacket)
installation point
3.2 Manual Handling.
Person
M
4.1 Pinch Point / sharp edges
Person
M
4.2 Sharp object
Person
M
4.0 Assembly of material
Page 4 of 9
3.2.1 Ensure proper handling on tools before
performing the job
3.2.2 Trained the workers correct way to lift material
3.2.3 Ensure all workers follow the correct procedure
3.2.4 Clearance of loose material
3.2.5 Post Signages as a way to increase awareness
4.1.1 Toolbox briefing – Pinch point.
4.1.2 Using Proper PPE (hand glove/ long sleeve
jacket)
Supervisor
Supervisor
Supervisor
4.2.1 Will install edge protector
4.2.2 Proper PPE to be worn
4.2.3 Put warning signages
4.2.4 Barricade all protrusion hazard
KIMANIS POWER PROJECT
JOB SAFETY ANALYSIS
Task / Job Description : Erection of Steel Structure (Gantry and equipment)
JSA No
: JHA/KLPS/2013/ABB/02
BASIC JOB STEP
5.0 Installation of steel
structure
POTENTIAL HAZARDS
Functional Area: 275kV Kolopis switchyard
Who or What might
be harmed
(Person/Equip/ Env)
5.1 Falling load
Person
5.2 Pinch Point / sharp edges
Person
Risk
Rating
M
Person
M
Page 5 of 9
CONTROLS
5.2.1 Toolbox briefing – drop object and lifting
5.2.2 use tagline during lifting
5.2.3 provide signalman
5.2.4 Provide signages
5.2.5 Only competent operator are allowed to
operate
the crane
5.2.6 Crane functional test to be done before
commencing the work
5.2.7 all lifting gear will be inspected before use
5.2.8 Will isolate the working area to ensure public
safety
5.2.9 Work related PPE to be worn.
Action
Party
Supervisor
Supervisor
M
5.3 Manual Handling.
Specific Area:
5.2.1
5.2.2
5.2.3
Posting Warning Signage
Toolbox briefing – Pinch point.
Using Proper PPE (hand glove/ long sleeve
jacket)
5.3.1
5.3.2
5.3.3
5.3.4
Toolbox briefing
Proper manual handling method.
Close supervision by Work Supervisor.
Maintain good housekeeping
Supervisor
KIMANIS POWER PROJECT
JOB SAFETY ANALYSIS
Task / Job Description : Erection of Steel Structure (Gantry and equipment)
JSA No
: JHA/KLPS/2013/ABB/02
BASIC JOB STEP
POTENTIAL HAZARDS
Functional Area: 275kV Kolopis switchyard
Who or What might
be harmed
(Person/Equip/ Env)
Risk
Rating
M
5.4 Working at height
6.0 Bolt tightening and
alignment work
Person
6.1 Working at height (Bad weather)
Person
M
Specific Area:
CONTROLS
5.3.5
Work related PPE to be worn.
5.4.1
5.4.2
5.4.3
wear full body harness
Close supervision by supervisor
Provide suitable working platform
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.2.7
6.2.8
6.2.9
Toolbox briefing – Working at height
Inspect safety harness before use
Ensure workers are using correct tools
Tight supervision from supervisor
Use skylift to tighten the bolt
Provide safe working platform
Stop the work
Outrigger fully extend
Training of personnel
6.2 Pinch Point / sharp edges
Action
Party
Supervisor
Supervisor
Person
M
6.2.1 Posting Warning Signage
6.2.2 Toolbox briefing – Pinch point.
6.2.3 Using Proper PPE (hand glove/ long sleeve
jacket)
6.3 Manual Handling.
Person
Page 6 of 9
6.1.1
Toolbox briefing
KIMANIS POWER PROJECT
JOB SAFETY ANALYSIS
Task / Job Description : Erection of Steel Structure (Gantry and equipment)
JSA No
: JHA/KLPS/2013/ABB/02
BASIC JOB STEP
POTENTIAL HAZARDS
Functional Area: 275kV Kolopis switchyard
Who or What might
be harmed
(Person/Equip/ Env)
Risk
Rating
M
7.0 Housekeeping
7.1 Manual handling
Person
7.2 Pinch Point / sharp edges
Person
Page 7 of 9
M
M
Specific Area:
CONTROLS
Action
Party
6.1.2
6.1.3
6.1.4
6.1.5
Proper manual handling method.
Close supervision by Work Supervisor.
Maintain good housekeeping
Work related PPE to be worn.
Supervisor
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
Toolbox briefing
Proper manual handling method.
Close supervision by Work Supervisor.
Maintain good housekeeping
Work related PPE to be worn.
7.2.1 Posting Warning Signage
7.2.2 Toolbox briefing – Pinch point.
7.2.3 Using Proper PPE (hand glove/ long sleeve
jacket)
Supervisor
Supervisor
KIMANIS POWER PROJECT
JOB SAFETY ANALYSIS
Task / Job Description : Erection of Steel Structure (Gantry and equipment)
JSA No
: JHA/KLPS/2013/ABB/02
BASIC JOB STEP
POTENTIAL HAZARDS
7.3 Slippery surfaces
Functional Area: 275kV Kolopis switchyard
Who or What might
be harmed
(Person/Equip/ Env)
Risk
Rating
Person
Specific Area:
CONTROLS
6.1.1
6.1.2
Toolbox briefing
Wear appropriate PPE
M
GENERAL NOTES
 Basic PPE (Safety Helmet @ Hard Hat, Safety Shoes, Safety Glass and Long Sleeve Jacket) shall be worn at all the time.
 Set up barricades around work area and display warning signs.
 All equipment / machinery to be inspected by CTCI before any work commences.
 All PTW and supporting permits must be valid before any works begins.
 On hearing of emergency siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point.
 Vehicle to exit immediately to designated parking area after delivery of material.
 No eating and resting on site. Use designated eating and resting area.
 All pressure gauges used must be calibrated and tagged with valid calibration sticker.
 All scaffolding must have a green "safe to use" tag before put into service.
Page 8 of 9
Action
Party
Supervisor
KIMANIS POWER PROJECT
JOB SAFETY ANALYSIS
Task / Job Description
JSA No


: Erection of Steel Structure (Gantry and equipment)
: JHA/KLPS/2013/ABB/02
Functional Area: 275kV Kolopis switchyard
Specific Area:
Maintain good housekeeping daily at all the work places.
Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work.
Page 9 of 9