VISVESVARAYA TECHNOLOGICAL UNIVERSITY Jnana Sangama, Belagavi – 590 014 TECHNICAL SEMINAR REPORT ON DESIGN OF A NEW TYPE OF CHARGING STATION FOR SOLAR ELECTRIC VEHICLE A Seminar report submitted in partial fulfilment of the requirements for the award of Bachelor of Engineering in Electronics and Communication Engineering of Visvesvaraya technological University, Belgaum. SUBMITTED BY: Mr. LAKSHMINARAYANA D P (USN:1GG17EC008) UNDER THE GUIDANCE OF Prof. Noor fathima Assistant Professor Dept. Electronics and Communication DEPARTMENT OF ELECTRONICS AND COMMUNICATION ENGINEERING GOVERNMENT ENGINEERING COLLEGE BM ROAD, RAMANAGARA-562159 2020-2021 Dept. of E&C, GEC Ramanagara Page 1 DEPARTMENT OF ELECTRONICS AND COMMUNICATION ENGINEERING GOVERNMENT ENGINEERING COLLEGE Ramanagara-562159 CERTIFICATE Certified that the seminar entitled “Design of a new type of charging station for solar electric vehicle” survey on recent research trends has been successfully presented at Government Engineering College,Ramanagara by LAKSHMINARAYANA D P , bearing 1GG17EC008, in partial fulfilment of the requirements for the VIII semester degree of Bachelor of Engineering in Electronics and communication Engineering of Visvesvaraya Technological University, Belgaum during academic year 2020-2021. It is certified that all corrections/suggestions indicated have been incorporated in the report. The seminar report has been approved as it satisfies the academic requirements in respect of seminar work for the said degree. Signature of Guide Signature of Examiner Name: Designation: Signature of Head of the Department Dept. of E&C, GEC Ramanagara Page 2 DECLARATION I, LAKSHMINARAYANA D P ( 1GG17EC008 ) student of VIII semester BE, in Electronics and Communication, Government Engineering College,Ramanagara hereby declare that the seminar entitled “Design of a new type of charging station for solar electric vehicle” has been presented by me and submitted in partial fulfilment of the requirements for the degree of Bachelor of Engineering in Electronics and Communication of Visvesvaraya Technological University, Belgaum during academic year 2020-2021. Date: Place: Ramanagara Dept. of E&C, GEC Ramanagara Name: LAKSHMINARAYANA D P USN: 1GG17EC008 Page 3 ACKNOWLEDGEMENT The satisfaction and euphoria that accompany the successful completion of any task would be incomplete without the mention of the people who made it possible, whose constant guidance and encouragement crowned the efforts with success. I would like to profoundly thank Government engineering college,Ramanagara for providing such a healthy environment for the successful completion of Seminar work. I would like to express my thanks to the Director Principal Dr. G.Pundarika for their encouragement that motivated me for the successful completion of Seminar work. It gives me immense pleasure to thanks Dr. Revanna C.R Head of the Department for his constant support and encouragement. I would like to express my deepest sense of gratitude to my Seminar guide Prof. Deepa V P, Department of Electronics and Communication Engineering for his constant support and guidance throughout the Seminar work. I would also like to thank the Seminar Coordinator Prof.Noor fathima, Department of Electronics and Communication Engineering and all other teaching and nonteaching staff who has directly or indirectly helped me in the completion of the Seminar work. Last, but not the least, I would hereby acknowledge and thank my parents who have been a source of inspiration and also instrumental in the successful completion of the seminar work. LAKSHMINARAYANA D P 1GG17EC008 Dept. of E&C, GEC Ramanagara Page 4 CONTENTS 1. INTRODUCTION 2. ELECTRIC VECHILES 3. PROPOSED SOLUTION 4. SUMMARY AND CONCLUSION 5. REFERENCES Dept. of E&C, GEC Ramanagara Page 5 CHAPTER 1 INTRODUCTION According to the MIT Technology Review, 1.5 billion people on this Earth currently lack electricity and this in the 21st century. Nearly seventy percent of the population of subSaharan Africa, approximately 600 million people, is without electrical power. Many people on Indian reservations in the United States also lack access to electricity. While such communities can have shared vehicles, these must often be driven to far away locations in order to be refueled, and additional costs are incurred with each refueling. The emergence of commercially available electric vehicles and reduced costs of solar panels and wind turbines offers solutions to both of these problems, especially in regions rich in solar energy, where electric vehicles or plug-in hybrids can be charged using an off-grid, lowcost solar charging station. Such a simplified transportation system does not require fuel to be obtained or delivered from far-away places, and does not incur additional fuel costs once installed. If the vehicle and charging station are obtained by federal grant or through a charitable organization, the costs to the community are minimal. 1.1 BACKGROUND: In developed nations, the electric car is often viewed as an adult toy – a novelty rather than a necessity. In underdeveloped regions, on the other hand, a low-cost transportation system based on solar or wind energy could significantly impact the entire economy. At the end of 2013, about 36 GW (peak) of solar photovoltaic (PV) systems were installed in Germany. This corresponds to about 150 million solar panels. Due to limited sunlight and low solar panel efficiency, one megawatt of installed solar power in Central Europe collects approximately one giga watt-hour of electricity annually. While the “global annual horizontal irradiation” in Germany is about 1000 kilowatt-hours per square meter, it is 2.5 times higher in most areas of Africa – about 2500 kWh/m2. In addition, the shadow cast by a solar panel supplies some shade, and therefore “cooling power”. While this is not needed, or even desired, in northern countries, the added feature of shadow generation is welcome in the deserts of Southwestern USA or in Africa. Assuming the cooling effect of the shadow produced by the solar panel is between 500 and 1000 kWh/m2, a solar panel installed in Africa is then 3 to 3.5 times more effective than in Central Europe. Dept. of E&C, GEC Ramanagara Page 6 This solar panel cooling effect can also be critical to the adoption of electric vehicles in very warm areas, since the lifetime and efficiency of lithium-ion batteries are negatively affected by heat. Parking electric vehicles under solar charging panels can extend the lifetime and performance of electric vehicles in underdeveloped nations, thereby reducing overall costs. Batteries have become the popular form of electrical energy storage in EVs. The evolution in city transportation has boosted over the last few decades which in turn increased the growth of societies and industry. Since battery is a commonly used device for storage of energy, calculation of Status of Charge plays a vital role in the future. Nowadays, vehicles are essential in the day to day life and for industrial use as well. Sufficient effort is being done to withdraw the combustion engines by electric motors. Due to the increase in carbon dioxide (CO2) caused by the industries and transportation, the Kyoto treaty was signed. This treaty was aimed to reduce the level of CO2 and has boosted the findings for new cleaner energy solutions. As a finding, Electrical Vehicles (EVs) appeared as a solution to reduce CO2 emissions. Electric Vehicles are increasing day by day across the globe. The demand for conventional energy like coal, natural gas and oil is raised, so that the researchers forced towards the development of renewable resources or non-conventional energy resources. In the last couple of years, there has been a lot of discussion around the prices of fuel apart from the deregulation of petrol and fossil fuel prices. Moreover, these threats of disruption of supplies have brought the focus on to alternate drive train technologies. In 1800s electric vehicle had led on the road .while Robert Anderson, a British inventor introduces first crude electric carriage .the potential for a alternative technologies in automobiles such as electric vehicle, which is first discovered by William Morrison, a chemist in the US. When the number of Electric vehicles is increasing, there is a need to implement Electric Vehicles Charging system in parking systems. EVs bring benefits to city services and provide indemnity for the viable energy sources intermittency. This new method is effective and more relevant owing to the fact that most of the electric vehicles are halted on an average of 91-95 percentage of their usage period, and most of the Electric vehicles are parked at home amid 9 pm and 6 am. IoT makes smart grid to contribute the information between multiple users and thus amplifies connectivity by the help of infrastructures. Cloud storage is used for the data storage where the data is send through Internet gateway. Dept. of E&C, GEC Ramanagara Page 7 CHAPTER 2 ELECTRIC VEHICLES More and more plug-in electric (hybrid and non-hybrid) cars are coming to the market. Currently, these include the 2seat SMART Electric Drive, the Ford Focus Electric, the Chevy Volt, the VW E-Golf, the Nissan Leaf, the BMW i3, the Opel Ampera, the Toyota Plug-in Hybrid, the Tesla, the Honda Civic Hybrid, and others. Most of these cars are charged by the electric grid. However, replacing gasoline with electricity from a national grid does not necessarily lead to a significant reduction in carbon footprint since, in the USA at least, more than half of the nation’s grid power still comes from coal, oil, and natural gas. A main advantage of an electric motor is its higher efficiency compared to a combustion engine. Let’s look at the fuel costs. The EPA/DOT fuel economy for the Smart Electric Drive (according to the data sheet) is 107 MPGe, or 32 kWh per 100 miles. MPGe means “miles per gallon of gasoline equivalent” and is used by the “...U.S. Environmental Protection Agency to compare energy consumption of alternative fuel vehicles, plug-in electric vehicles, and other advanced technology vehicles with the fuel economy of conventional internal combustion vehicles expressed as miles per U.S. gallon”. Since a gallon of gasoline contains approximately 33.7 kWh of energy, the following numbers are obtained for the SMART car: • SMART-for-Two, 2008, Gasoline Engine: 38 miles per gallon, or $0.10 per mile (assuming a fuel cost of $3.80 per gallon); • SMART ED (Electric Drive), Grid-Tied: 107 MPGe; 0.32 kWh per mile, or ~$0.05 per mile (assuming a cost of electricity of $0.16 per kWh); • SMART ED, Sun-Car, Off-Grid, after pay-off of charging station: $0.00 per mile The gasoline engine produces about 8.9 kg (19.6 lbs) of CO2 for every gallon of gasoline, or every 38 miles of driving. Thus, about half a pound of CO2 is produced for every mile driven. This is reduced to 0 pounds per mile if an electric vehicle is powered by solar energy. In this case, CO2 emissions are reduced by about 25,000 pounds (more than 11 metric tons) for every 50,000 miles driven. Other advantages of electric vehicles include their more simple construction compared to gas-powered cars, (e.g., oil changes are not necessary), and features such as regenerative braking, which leads to a further increase in efficiency. Dept. of E&C, GEC Ramanagara Page 8 2.1 CHALLENGES: The main problems of electric vehicles are the limited charge content (miles per charge) and the high price of their batteries. A great deal of research is going on worldwide to improve both parameters. Most electric cars have lithium ion batteries that may experience temperature-related problems or failures in very hot areas such as Arizona or Africa. Clever cooling solutions will no doubt be developed in time. Further, several advances and improvements in battery technology are on the horizon. For example, nanostructures are eventually projected to lead to a five-fold increase in battery life. These improvements are, however, several years out. Challenges are also introduced by battery charging procedures. There are basically two technologies: 1. Conductive charging (which is used in most cases) 2. Dynamic wireless charging 1. Conductive charging system: Conductive charging requires a physical connection between the electronic device's battery and the power supply. The need for a metal-to-metal connection between the charger and the device requiring charging is one of the main drawbacks of this method. To accomplish this without the use of physical cords connected to wall outlets, special attachments are made from electronic devices which are fitted with technology that can detect when the device makes connection with the power source, often a charging base. Conduction based wireless accessories may include changeable backs for cellular phones, special sleeves and attachable clips. The electronic devices, fitted with these accessories, are placed on a charging base. The base can detect when a compatible device has been placed on it and begin the battery charging process. These charging bases are usually designed to be able to distinguish between human and metal contact so that there is no risk of electrocution. For example, the company Energy square has developed its own technology based on a conduction process named Power by contact. It provides an alternative way for consumers and professionals to refill their everyday's use devices, such as Laptops and smart phones, with the advantage of a safe recharge without any power loss. Dept. of E&C, GEC Ramanagara Page 9 2. Dynamic wireless charging system: Dynamic wireless charging system allows the vehicle to charge in real time while in motion, which also allows the reduction of the overall battery capacity in the vehicle. This provides the benefit of reducing overall vehicle cost and reduced charging times. Dynamic wireless charging systems are a part of wireless power transfer (WPT) technology, where power can be transferred from one circuit to another circuit without any physical contact or wiring. The power transmitter portion is composed of a power source and coil, where the power source is generated into an electromagnetic field as it enters through the coil. The power receiver portion, which consists of another coil, will convert the received electromagnetic field into usable energy that can power another source. Dynamic Wireless Charging of Electric Vehicle approach revolutionizes the changes in Electric Vehicle Industry. Dynamic Wireless Charging of Electric Vehicle reduces the cost and size of the battery, thereby reducing the cost of electric vehicle. 2.2 CHARGING TIMES: In general, there exist three systems that yield different charging times: 1. Level 1 charging: 120 VAC, 60 Hz. The slowest from of charging. These charging stations use a normal 120-volt connection, which uses any standard household outlet; there are no extra costs here. The downside is that charging times can be slow. Many electric vehicle owners will likely find that they typically don’t deplete more of the battery than can be replenished overnight using a basic 120V connection. This set up provides between 25 miles per hour. 2. Level 2 charging: 240 VAC, 60 Hz. These EV chargers use a higher-output 240-volt power source, like the one that you plug your oven or clothes dryer into. Charging times are much faster than with a Level 1 EV charging station. A Mercedes B Class 250e, for example, can take 20 hours to fully charge (87 miles of range) with a standard 120-volt charging station. A 240-volt Level 2 charger can fully charge a 250e in three hours. Most EV owners find they want a faster charge and upgrade to a Level 2 charging station soon after buying their electric car. Dept. of E&C, GEC Ramanagara Page 10 A high-speed charging station at home is much more convenient and also can add value to your home’s resale value. Having a Level 2 EVSE at home is ideal because most EV owners find they do the majority of their charging at home. For example, Level 1 home charging simply won’t work for anyone who drives long distances regularly and doesn’t have the time or opportunity to recharge their car during the day. Upgrading to a Level 2 charging station for that owner becomes a necessity, especially if the car is fully electric and there aren’t any public charging stations at the workplace or nearby. One advantage of the longer range cars is that they should seldom use all their charge in a single day’s commute. With ranges that top 200 miles and average daily commutes of less than 40 miles, it should only be a matter of topping off the battery at night, which can typically be done in a couple hours. 3. Level 3 charging: 400 VDC, 0 Hz. These fast-charging devices use very high voltage and can add 90 miles of range to an EV in just 30 minutes in some cases. These chargers, however, are extremely expensive, costing tens of thousands of dollars, and routinely using a Level 3 charger can ultimately hurt your car’s battery, so we wouldn’t consider one for home installation; they are also cost prohibitive for most EV owners. Range added per hour of charging Fig 1: Levels of charging station. Dept. of E&C, GEC Ramanagara Page 11 The ability of electric vehicles to reduce greenhouse gas emissions is often overstated, especially in northern industrialized nations, where the available solar energy is limited. In hot, equatorial regions, however, solar panels are much more effective and collect more energy, making this a different case entirely. In these areas, the environmental manufacturing costs associated with electric vehicles, lithium-ion batteries, and solar panels are quickly negated. Moreover, better and lower-cost solar cells can be expected in the future. A Boston-based company, 1366 Technologies, claims they can make solar cells at less than half the cost of current cells. Their starting material is molten, fluid silicon. While it may be obvious, one of the reasons why industrial nations are located in northern regions is simply because it is easier to work in cooler climates. Many underdeveloped nations are located in southern or equatorial and large desert areas. These locations receive the most solar energy. Living conditions in parts of Africa would appall many. For example, in an eastern African country close to the Equator, there is a village with about 700-800 inhabitants living in about 250 grass covered huts. The latter have no flowing water and no electricity. There are no railway or ship connections, no gasoline cars, no taxi or bus services, no gas stations, no electrical grid, etc. Similar situations can be found in many southern developing countries. The introduction of a few electric cars operated with off grid solar energy could become a real game-changer with relatively little investment capital. The cost of the off-grid charging station can be a fraction of the price of an electric vehicle, maybe 10-15%. Communityshared electric vehicles could provide transportation for an area inside a 60-100 mile radius. No expensive infrastructure (gasoline pump stations, tankers, etc.) is necessary. Organizations such as Power Africa or the U.S. Africa Development Foundation (ADF) could donate a few electric cars. This system would also fit nicely into the ADF’s so-called “Off-Grid Energy Challenge”. “Off-Grid Energy Challenge”: The Off-Grid Energy Challenge is led by the U.S. African Development Foundation (USADF) to develop, scale-up or extend the use of proven technologies for off-grid energy to reach communities not served by existing power grids. Dept. of E&C, GEC Ramanagara Page 12 Through the Challenge, USADF and its partners, including All On, General Electric (GE), and Power Africa support energy entrepreneurs in 9 countries across the continent, including Ethiopia, Ghana, Kenya, Liberia, Nigeria, Tanzania, Rwanda, Uganda and Zambia. To date, USADF has funded over 75 African energy entrepreneurs, totalling an investment of $7 million in off-grid energy solutions. The Off-Grid Energy Challenge awards grants of up to $100,000 each to African enterprises providing off-grid solutions that deploy renewable resources and power local economic activities. Challenge winners will have near-term solutions to power the needs of productive and commercial activities, including agriculture production and processing, off-farm businesses, and commercial enterprises. The status of solar energy use in Africa is described by the following headline: “Uganda slow at seizing solar energy opportunity amid high energy costs” .However, help is on the way. For example, the U.S. government plans to spend $7 billion to electrify sub-Saharan Africa in the next 5 years. Dept. of E&C, GEC Ramanagara Page 13 CHAPTER 3 PROPOSED SOLUTION The implementation of conventional transportation systems requires a lot of capital that developing countries generally do not have. Even in industrial nations such as the U.S., most consumers still opt for gasoline-powered vehicles. This is due in part to the higher cost of electric vehicles and their relative novelty, which leads to the sense that electric vehicles are still somewhat unproven and risky. This sentiment is borne by the facts: In 2013, 15.5 million cars were sold in the U.S., but only 96,552 of these were primarily electric vehicles. However, due to the abundance of solar energy in hot areas, the combination of electric cars and off-grid operated solar charging. Stations could provide an almost ideal solution to the existing transportation problem in these areas. Compared to conventional on-grid charging, this system has the advantage of reducing the carbon footprint to almost zero once installed. 3.1 THE “SUN-CAR KIT”: MTECH Laboratories has developed and tested a low-cost, off-grid, easy-to-install solar charging station prototype called the “Sun-Car Kit”. A simplified block diagram is shown in Fig 4 and a photograph of the initial assembly in Fig 2. Four 255watt (peak power) solar panels (1020 Wpk) from Solar World were used. This unit can be used at any workplace or close to the home if space is available. The solar panels can either be mounted on the ground as shown in Fig 2, or on a scaffold-like structure under which the electric vehicle could be parked during charging, as shown in Fig 3.This also serves to protect the car and its batteries from the sun and to keep them cool. Excess solar energy, for example when the car is not being charged, is stored in a battery bank. In this prototype, 4-6 deep-cycle marine batteries (type 27) were used. The batteries also provide excess power while charging the SMART car with about 900 W. A charge controller is inserted between the solar panels and the batteries in order to protect the latter. The 24-VDC system feeds a 2kW pure sine wave inverter that provides 120 VAC at 60 Hz. Dept. of E&C, GEC Ramanagara Page 14 For a three-month period, a SMART Electric Drive vehicle (model “For-Two”) was charged strictly from the prototype solar charging station, without any power delivered by the grid. Depending on the Upstate New York weather and cloud cover between August and November (2013), 1-4 kWh could be collected each day. One kWh translates into about 3.2 miles of operation. More solar panels could, if necessary, be added. The system could also be combined with wind turbines to further enhance energy generation. Workplace charging stations benefit from the fact that they collect solar energy 8-12 hours per day, even when cloudy. Until power grids are energized by completely renewable energy sources, the proposed off-grid charging system provides an attractive solution to the powering of electric cars as far as carbon footprint reduction and costs are concerned. Fig 2: Working prototype solar electric vehicle charging station set up at MTECH’s facilities in Ballston Spa, NY Dept. of E&C, GEC Ramanagara Page 15 Fig 3: Artist’s rendering of one style of solar charging station proposed 3.2 SOLAR CHARGING STATION SYSTEMS: The combination of solar energy and electric vehicle (EV) charging is the key in drastically reducing our dependence on fossil fuels. Electricity comes from a variety of sources and it’s crucial that electric vehicles will be powered by renewable. Electric cars are becoming immensely popular and coming years we expect nearly anyone who owns a solar energy system will install a solar charging station at its home. For this to happen we’ll need a fundamental change in how we think about refuelling our cars and a natural evolution of our energy infrastructure. Components needed for a solar charging station 1. EV charger 2. Solar panel array, installed on roof, ground or canopy 3. Battery energy storage system (ESS, in case of an Off-Grid Solar energy charging station) 4. Solid foundation, in case of a stand-alone solar charging canopy (Often used: a steel base plate that functions as ballast, so no foundation is required, simplifying the installation). Dept. of E&C, GEC Ramanagara Page 16 PV module Power grid Intelligent control System DC power distribution unit Photovoltaic power Intelligent control system of charging station Charging interface Electric vehicle Generation system Battery pack Energy storage System Fig 4: Structure of solar charging system PV module: A PV module is an assembly of photo-voltaic cells mounted in a frame work for installation. Photo-voltaic cells use sunlight as a source of energy and generate direct current electricity. DC power distribution unit: Power Distribution Unit, is a device used to control and distribute electric power. The most basic form of a PDU is a large power strip without surge protection. This is designed to provide standard electrical outlets for use within a variety of settings that don't require monitoring or remote access capabilities. PDUs are available in both AC and DC models to match the power in use at different kinds of sites. DC PDUs are built just like their AC-power counterparts, except for their output current. DC power distribution units are designed to provide electric current in the Direct Current format that many rack-mounted devices use. Power grid: A power grid is a network of power lines and associated equipment used to transmit and distribute electricity over a geographic area. Charging interface: A charging standard defines the mating connector that is used for charging as well as the communication protocol used between the vehicle and the charger. Dept. of E&C, GEC Ramanagara Page 17 Battery pack: A battery pack is a set of any number of (preferably) identical batteries or individual battery cells. They may be configured in a series, parallel or a mixture of both to deliver the desired voltage, capacity, or power density. Intelligent control system of charging station: A charge controller, charge regulator or battery regulator limits the rate at which electric current is added to or drawn from electric batteries. It prevents overcharging and may protect against overvoltage, which can reduce battery performance or lifespan and may pose a safety risk. 3.3 SYSTEM WORKING PRINCIPLE: Solar grid connected energy storage system can be integrated photovoltaic module, DC power distribution equipment, storage battery, charging station intelligent control system, charging interface and power grid interface, etc., the specific system structure as shown in Fig 4. With plenty of sunshine during the day and PV systems send DC after DC distribution unit confluence, by charging station, intelligent control system to control the charging and discharging control module to the battery storage, again through the bi-directional inverter module connected to the charging interface for electric vehicle power supply and excess capacity by grid connected into the power grid. At night or on cloudy weather when the storage is inadequate, grid through the intelligent control system to supply power to the electric car, also through the intelligent control system in the bi-directional inverter module for storage battery power supply storage, so as to effectively guarantee the charging station continuous and stable operation. 3.4 SOLAR CHARGE CONTROL CIRCUIT: Specifications Reverse battery protection: Control shuts down if battery is inadvertently connected reverse. Voltage regulation: 5mV (voltage change no load to full load) Maximum current:3A (current limiting provided by solar panel characteristics) Max solar panel rating (6V): 22W (open circuit solar panel voltage = 9 to 10V) Output voltage range: 4.5 to 15V (continuously adjustable) Dept. of E&C, GEC Ramanagara Page 18 This solar charge control combines multiple features into a single design: 3A current rating, low dropout voltage (LDO), range of voltage adjustment (accommodates 6 & 12V lead-acid batteries), reverse polarity protection, low parts cost and low parts count (14 components). High performance is attributed to the application of the common LM358 op amp and TL431 adjustable shunt voltage regulator. Fig 5: Solar Charge Control Circuit Schematic Circuit Operation: R1 biases D1, the voltage reference diode. The 2.5V reference from D1 is compared with voltage feedback from the resistor divider. The op amp does all within its power to keep these two voltages identical. The ratio of R3 /R2 controls the proportional gain, and C1 is a compensation capacitor that blocks DC feedback, but responds to changes in output signal thus maintaining stability (prevents oscillation). Zener D2 prevents overvoltage at the gate of Q1—R4 limits op amp output current when D2 is conducting. C1 is the positive rail bypass capacitor. Dept. of E&C, GEC Ramanagara Page 19 D3 prevents battery voltage from appearing across the solar panel and prevents unnecessary battery discharge when the solar cells are not generating power. When the feedback voltage from the wiper of R6 drops below 2.5V, the output of U1A moves in the negative direction thus turning Q1 on. The increased current out of Q1 causes the battery voltage to increase and increases the voltage at the wiper of R6 until it is equal to the reference voltage. It may seem like a waste to use a dual op amp when only a single is required, but the LM358 remains the least expensive and most available device. It also has an undocumented feature that provides reverse battery connection. When the battery voltage is reverse, the non-inverting input of U1 is driven below the negative rail (common)—when this happens, the output of the op amp swings to the positive rail thus turning off Q1 and protecting the circuit against this potentially damaging condition. While this ‘malfunction’ is perhaps well known in the engineering community, the application of this as a circuit trick is new to the world. 3.5 SYSTEM FEATURES: Universal: The solar charging station system of intelligent control system with automatic analysis ability to identify various types of battery system and various voltage levels, and all kinds of pure electric vehicle power battery system to achieve charging characteristics matching, for different battery charging, full foot in public places and all kinds of electric vehicle charging interface, a charging criterion and interface protocol standard general use. Intelligent: Intelligent reflected in the system for intelligent power distribution, charging and discharging intelligent and intelligent detection and measurement. Intelligent discharge can realize non destructive charging and discharging of the energy storage battery through optimized intelligent charging and discharging technology, monitoring battery state of charge and discharge, to avoid too charge and discharge phenomenon ,to accomplish the battery fault automatic diagnosis and maintenance, so as to extend the battery life and energy saving. Convenience: Users can directly through the charging station, intelligent control system of liquid crystal touch screen for charging type selection, query volume charging, charging the cost of query, network information query, print invoices, both convenient and humanized. Dept. of E&C, GEC Ramanagara Page 20 3.6 COSTS: The cost of one kilowatt (installed power) obtained from the sun has dropped more than 100 times from $76,670/kW in 1977 to about $740/kW in 2013. Assuming this power is available for 8 hours of the day on average, a 1-kW solar array should yield around 8 kWh per day – about 25 miles per day or just over 9,300 miles per year for the SMART Electric Drive (3.2 miles/kWh). Using Uganda as an example with its fuel cost of $5.40/gallon, the equivalent annual gasoline cost at 38 mpg is around $1325. To calculate gas prices and gas consumption using information about: Fuel efficiency (car consumption for 100km or miles per gallon) Distance you are planning to travel (or cities which you intend to visit on your journey) By using car consumption and travel distance, our tool shows you approximately how much gasoline (petrol) your car will consume, an approximate price and also estimates how much will your car depreciate during that trip. Assuming the complete charging station (including storage batteries, solar panels, inverter, and so on) can be purchased for under $3,000, the solar charging station could pay for itself in about two years. In the third year and beyond, fuel costs would be zero. The cost of solar panels will certainly continue to drop. In addition, there is a worldwide effort to reduce the cost of lithium-ion battery technology, which will lead to the availability of lower-priced electric vehicles in the near future. On the other hand, the economic benefits of giving remote populations a means of travelling to nearby cities should be considerable. Dept. of E&C, GEC Ramanagara Page 21 3.7 OTHER CONSIDERATIONS: THE “2/5 SYSTEM”: A vast amount of energy is unnecessarily wasted every day. According to the US Bureau of Transit Statistics, there were around 251 million registered passenger vehicles in the United States in 2006. Of these, about 99 million were SUVs and trucks. Yet almost all of these 251 million cars are designed for transporting 5 to 7 passengers and therefore weigh about 3 to 4 thousand pounds. The average American family owns two such cars. This arrangement can be called the “5/5 System.” But most people never consider the fact that the vast majority of all trips (estimated at 98% to 99%) are made with only one or two passengers. Thus, hundreds of millions of miles are driven each day by only one or two people (100-400 lbs of “cargo”) in automobiles designed for 5 to 7 people (3,0004,000 lbs of vehicle). The 2-seat SMART “Sun-Car-Kit” supports the so-called “2/5 System”. The idea is simple: Instead of owning two heavy and inefficient cars designed to carry an entire family, the average family would own one conventional 5- to 7-seat car and one small and fuel-efficient two-seat car weighing half as much (hence the term “2/5 System”). The small car would be used for daily commutes and the larger one for family excursions. This will drastically reduce the fuel consumption for personal transportation (by as much as an estimated 30%50%). Based on their size and weight, smaller plug-in electric vehicles, in theory, require less charge to run a given number of miles, especially in suburban or urban settings. Thus, the solar charging station will provide greater mileage to smaller cars, especially 2seaters such as the SMART Electric Drive. The availability of this 2seat electric car (and others are sure to follow) enables the 2/5 System. Dept. of E&C, GEC Ramanagara Page 22 CHAPTER 4 SUMMARY AND CONCLUSIONS In 2013, the U.S. populace bought 160 times more gasoline/diesel cars than electric cars . This will no doubt change dramatically as electric cars become more ubiquitous, are proven through long periods of ownership and use, and are improved in both cost and performance. The range limitation will also become less of a factor as battery performance is enhanced. This opens the door to off-grid charging stations. MTECH’s “Sun-Car Kit” is a low-cost, easy-to-install, off grid solar charging station for electric vehicles, which can be easily expanded by simply adding more solar panels. Significant savings in fuel and/or electricity costs and a reduction of CO2 emissions are possible. The system is especially well-suited for work-place commuting, wherein electric vehicles could be charged by an on-site, off-grid charging station during working hours, yielding enough charge for the drive home. Because of its low cost and simplicity, the demonstrated Sun-Car Kit could provide a tremendous opportunity for all hot areas with underdeveloped or non-existent personal transportation systems. Even in developed nations, farms and rural areas could benefit from the technology. The solar electric vehicle charging station is also an excellent teaching tool for high-school and college students, who need to understand the concepts of volts, amperes, watts, kilowatt-hours, miles per gallon, MP Ge, and the intricacies of solar collectors, charge controllers, batteries, kilowatt inverters, and of energy and transportation systems in general. This idea is certainly not new. Solar charging stations for electric vehicles already exist in places such as New Mexico and Arizona, Mississippi, and even Maine. However, the concept is especially promising in developing nations and areas. The introduction in these regions can have a profound effect in raising the quality of life for vast populations around the world, which, in turn, will bring new educational and economic possibilities to millions. This can only benefit the world as a whole. Comply with the rise of new energy vehicles, the solar energy grid storage energy type charging station system in full consideration of the light environment, such as a variety of environmental factors based on the advanced design concepts, a collection of new energy in the field of photovoltaic power generation, energy storage, grid, charging etc., many new technologies, fully embodies the its scientific rationality, economy, security and other characteristics, for the electric vehicle charging station construction provides an innovative integration solutions. Dept. of E&C, GEC Ramanagara Page 23 CHAPTER 5 REFERENCES [1] K. Bullis, “A billion people in the dark”, MIT Technology Review, Vol. 115, No. 6, 2012, pp. 42-48. [2] http://www.usaid.gov/powerafrica, last accessed on 6/2/14 [3] http://en.wikipedia.org/wiki/Miles_per_gallon_gasoline_equivalent, last accessed on 6/2/14 [4] http://www.eia.gov/tools/faqs/ [5] K. 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[18]http://www.economist.com/news/21566414-alternative-energy-willnolonger-bealternative-sunny-uplands, last accessed 7/16/14 [19]http://www.numbeo.com/gasprices/country_result.jsp?country=Uganda&displayCurrenc y=USD, last accessed 7/16/14 [20] http://www.onesuninc.com/chargingstations.php, last accessed 7/16/14 [21]http://www.revisionenergy.com/solar-electric-vehiclechargingmaine.php, last accessed 7/16/14 [22]http://www.mississippi.org/assets/docs/energy/electric-vehiclesolar.pdf, last accessed 7/16/14 Dept. of E&C, GEC Ramanagara Page 25