2013 EUROPUMP Workshop WaterPumps-How to apply regulation

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WORKSHOP
Water Pumps
How to apply European Commission
Regulation 547/2012/EC implementing
Directive 2009/125/EC with regard to
ecodesign requirements for water pumps
AGENDA
• 13:00 – 14:30 Introductory Presentation
• 14:30 – 14:50 Coffee Break and Discussion
• 14:50 – 16:30 Questions & Answers
07/03/2013
Workshop: Implementing 547/2012/EC
2
Energy related Products (ErP) Directive
• 2009/125/EC
Framework Directive
for Ecodesign
[…]
• CE-marking relevant
[…]
• ‚ErP‘ is any good with
impact on energy consumption in use, except
means of transport
07/03/2013
Workshop: Implementing 547/2012/EC
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Energy related Products Directive
• ‚Placing on the market‘
and/or
‚Putting into service‘
[…]
• Regulations under ErP
have to be transposed
into identical (1:1)
national law.
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Workshop: Implementing 547/2012/EC
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Water Pump Regulations under ErP
EC 640/2009
• Commission Regulation
(EC) No. 640/2009 - Ecodesign
requirements for electric motors
• Commission Regulation
(EU) No. 547/2012 - Ecodesign
requirements for water pumps
EU 547/2012
07/03/2013
Workshop: Implementing 547/2012/EC
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Regulation 640/2009 - Timeline
The ErP motor regulation (EC) No. 640/2009 is setting increasingly stricter
minimum efficiency values.
1st Jan. 2017
1st Jan. 2015
1st Jun. 2011
Electric motors
0.75 up to <7.5 kW
07/03/2013
Electric motors
7.5 up to 375 kW
Workshop: Implementing 547/2012/EC
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Regulation (EC) No. 640/2009 - Scope
Article 2
Definitions
[…]
1. ‘Motor’ means an electric single speed, three-phase 50 Hz or 50/60
Hz, squirrel cage induction motor that:
—
—
—
—
has 2 to 6 poles,
has a rated voltage of UN up to 1 000 V,
has a rated output PN between 0,75 kW and 375 kW,
is rated on the basis of continuous duty operation (S1, S6-S8)
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Workshop: Implementing 547/2012/EC
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Regulation (EC) No. 640/2009 - Scope
2. This Regulation shall not apply to:
(a) motors designed to operate wholly immersed in a liquid;
(b) motors completely integrated into a product (for example gear, pump, fan
or compressor) of which the energy performance cannot be tested
independently from the product;
(c) motors specifically designed to operate:
(i) at altitudes exceeding 1 000 metres above sea-level;
(ii) where ambient air temperatures exceed 40 °C;
(iii) in maximum operating temperature above 400 °C;
(iv) where ambient air temperatures are less than – 15 °C for any motor or less than 0 °C for a
motor with air cooling;
(v) where the water coolant temperature at the inlet to a product is less than 5 °C or exceeding
25 °C;
(vi) in potentially explosive atmospheres as defined in Directive 94/9/EC of the European
Parliament and of the Council ( 3 );
(d) brake motors;
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Workshop: Implementing 547/2012/EC
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Revised Regulation (EC) No. xxx/2012
2. This Regulation shall not apply to:
(a) motors designed to operate wholly immersed in a liquid;
(b) motors completely integrated into a product (gear, pump, fan or compressor)
that cannot be tested separately from the machine even with provision of
temporary end shield and drive end-bearing and for which the separation of
the motor from the rest of the product would render the motor inoperative
(c) motors specifically designed to operate exculsively:
(i) at altitudes exceeding 1 000 4000 metres above sea-level;
(ii) where ambient air temperatures exceed 60 40 °C;
(iii) in maximum operating temperature above 400 °C;
(iv) where ambient air temperatures are less than – 15 20 °C for any motor or less than 0 °C for a
motor with air water cooling;
…
07/03/2013
Workshop: Implementing 547/2012/EC
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Motors Amendment 2012
07/03/2013
EuP/ErP JWG 24th & 25th of Oct.2012
10
Water Pump Regulations under ErP
EC 640/2009
• Commission Regulation
(EC) No. 640/2009 - Ecodesign
requirements for electric motors
• Commission Regulation
(EU) No. 547/2012 - Ecodesign
requirements for water pumps
EU 547/2012
07/03/2013
Workshop: Implementing 547/2012/EC
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Regulation (EU) No. 547/2012- Timeline
The ErP water pump regulation (EU) No. 547/2012 is setting increasingly stricter
minimum efficiency values.
1st Jan. 2015
1st Jan. 2013
Water pumps
07/03/2013
Workshop: Implementing 547/2012/EC
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Regulation (EU) No. 547/2012 - Scope
•
•
•
•
•
End suction own bearing
End suction closed coupled
End suction c.c. inline
Vertical multistage
Submersible multistage
4“ & 6“
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Workshop: Implementing 547/2012/EC
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Regulation (EU) No. 547/2012 – Exceptions
• WP specifically designed
for -10°C or over 120°C
• Fire fighting applications
• Displacement pumps
• Self-priming pumps
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Workshop: Implementing 547/2012/EC
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MEI = 0.4 for ESOB 2900
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Workshop: Implementing 547/2012/EC
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Example - MEI = 0.4 for ESOB 2900
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Regulation (EU) No. 547/2012
mean
mean

(QPL)mean (QBEP)mean (QOL)mean Qmean
threshold  0.95 min,req
test -mean
(QPL)mean (QBEP)mean (QOL)mean Qmean
BEP min,req  -11,48 ln(ns )2 - 0,85  ln(Q)2 - 0,38  ln(ns )  ln(Q)  88,59  ln(ns ) + 13.46  ln(Q) - CPump Type ,rpm
PL threshold  0.947  BEP threshold
OL threshold  0.985  BEP threshold
07/03/2013
Q = flow in [m3/h];
ns = specific speed in [min-1];
Workshop: Implementing 547/2012/EC
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Example - Inline Pump 2900rpm MEI=0.4
C-value for MEI
MEI = 0.10
MEI =0.20
MEI =0.30
MEI = 0.40
MEI =0.50
MEI =0.60
MEI = 0.70
(Benchm.)
CPumpType,rpm
C (ESOB, 1450)
132,58
130,68
129,35
128,07
126,97
126,10
124,85
C (ESOB, 2900)
135,60
133,43
131,61
130,27
129,18
128,12
127,06
C (ESCC, 1450)
132,74
131,20
129,77
128,46
127,38
126,57
125,46
C (ESCC, 2900)
135,93
133,82
132,23
130,77
129,86
128,80
127,75
C (ESCCI, 1450)
136,67
134,60
133,44
132,30
131,00
130,32
128,98
C (ESCCI, 2900)
139,45
136,53
134,91
133,69
132,65
131,34
129,83
C (MS-V, 2900)
138,19
135,41
134,89
133,95
133,43
131,87
130,37
C (MSS, 2900)
134,31
132,43
130,94
128,79
127,27
125,22
123,84
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Workshop: Implementing 547/2012/EC
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Qualification (in-house)
& Verification (3rd party)
MEI check


+/- Tolerance Manufacturer
(known by regular tests)
+/- Uncertainty from
verification test
min,req
threshold  0.95 min,req
measure
verification-test
(QPL)mean (QBEP)mean (QOL)mean
Qmean
(QPL)mean (QBEP)mean (QOL)mean
MEI on Type Plate
07/03/2013
Workshop: Implementing 547/2012/EC
Qmean

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Example - Probability to fail verification
Assumptions
• Series Tolerance of
Manufacturer 5%
equal to
• Verification
Tolerance 5%
• Measured mean
MEI value on
pump type plate
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Commission Communication 2012/C 402/07
• prEN16480 not finalized
• Published 29th of December 2012
• Definition of verification test for
Market Surveillance
• Definition of verification tolerance
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Water Pumps – Information Requirements
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Water Pumps – Information Requirements
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Water Pumps – Information Requirements
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EUROPUMP Guideline for ErP water pumps
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Water Pumps – Revision, LOT28 & 29
• ENER Lot 28 – ‘Pumps for Private and Public
Waste water and for Fluids with High Solids
Content’
• ENER Lot 29 – ‘Pumps for Private and Public
Swimming Pools, Ponds, Fountains and
Aquariums
(and clean water pumps larger than LOT11)’
07/03/2013
Workshop: Implementing 547/2012/EC
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Example - Inline Pump 2900rpm MEI=0.4
H = 30m , Q = 32 m³/h
C-value for MEI
MEI = 0.10
MEI =0.20
MEI =0.30
MEI = 0.40
MEI =0.50
MEI =0.60
MEI = 0.70
(Benchm.)
CPumpType,rpm
C (ESOB, 1450)
132,58
130,68
129,35
128,07
126,97
126,10
124,85
C (ESOB, 2900)
135,60
133,43
131,61
130,27
129,18
128,12
127,06
C (ESCC, 1450)
132,74
131,20
129,77
128,46
127,38
126,57
125,46
C (ESCC, 2900)
135,93
133,82
132,23
130,77
129,86
128,80
127,75
C (ESCCI, 1450)
136,67
134,60
133,44
132,30
131,00
130,32
128,98
C (ESCCI, 2900)
139,45
136,53
134,91
133,69
132,65
131,34
129,83
C (MS-V, 2900)
138,19
135,41
134,89
133,95
133,43
131,87
130,37
C (MSS, 2900)
134,31
132,43
130,94
128,79
127,27
125,22
123,84
BEP min,req  -11,48 ln(ns )2 - 0,85  ln(Q)2 - 0,38  ln(ns )  ln(Q)  88,59  ln(ns ) + 13.46  ln(Q) - CPump Type ,rpm
Q = flow in [m3/h];
ns = specific speed in [min-1];
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Example - Inline Pump 2900rpm MEI 0.4
min,requ
62,31%
59,01%
QPL
( BEP ) min,requ  62,31%
07/03/2013
61,38%
QBEP
QOL
( PL ) min,requ  59,01%
Workshop: Implementing 547/2012/EC
Q
(OL ) min,requ  61,38%
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Example - Inline Pump 2900rpm MEI 0.4
H = 30m , Q = 32 m³/h
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What‘s (formally) right, wrong, remarkable ?
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What‘s (formally) right, wrong, remarkable ?

?
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What‘s (formally) right, wrong, remarkable ?
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What‘s (formally) right, wrong, remarkable ?
--.- or XX.X%
?

?
--.- or XX.X%

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?
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• Free access websites
• Documentation
• Type Plate
07/03/2013
???
Workshop: Implementing 547/2012/EC
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