Vibration Damping Professor Mike Brennan Vibration Control by Damping • Review of damping mechanisms and effects of damping – Viscous – Hysteretic – Coulomb • Modelling and characteristics of viscoelastic damping • Application of constrained and unconstrained layer damping • Measurement of damping Damping dissipation of mechanical energy (usually conversion into heat) • material damping (internal friction, mechanical hysteresis) • friction at joints • added layers of materials with high loss factors (e.g. viscoelastic materials) • hydraulic dampers (shock absorbers, hydromounts) • air/oil pumping: squeeze-film damping • impacts (conversion of energy into higher frequency vibration which is then dissipated) • acoustic radiation - vibration energy converted into sound (only important for lightly damped structures or heavy fluid loading, e.g. light plastic structures) • structural ‘radiation’ - transport of vibration into adjacent structures or fluids Review of Damping Mechanisms Viscous damping m k x c The equation of motion is mx cx kx 0 inertia force damping force stiffness force Example - automotive suspension system Free vibration effect of damping The underdamped displacement of the mass is given by x Xe nt sin d t Exponential decay term Oscillatory term c 2mn 0 = Damping ratio = n = Undamped natural frequency = d = Damped natural frequency = = Phase angle k m n 1 2 1 Free vibration effect of damping x Xe nt time d x Xe Td 2 d nt sin d t Damping ratio Td Damping period Phase angle Hysteretic Damping Fe jt m Fe jt m x k 1 j k x c Loss factor Equation of motion mx k 1 j x Fe jt Assuming a harmonic response X 1 F k 2m jk mx cx kx Fe jt x Xe jt leads to X 1 F k 2 m j c Setting responses to be equal at resonance gives 2 where c 2 mk Hysteretic damping force is in-phase with velocity and is proportional to displacement Viscous damping force is in-phase with and proportional to velocity Hysteretic Damping Hysteretic damping model with a constant stiffness and loss factor is only applicable for harmonic excitation f f m k m x c k 1 j causal f (t ) x acausal f (t ) t t x (t ) x (t ) t t Coulomb Damping Coulomb damping is caused by sliding or dry friction x k x +ve Fd x -ve Fd f m Fd = friction force (always opposes motion) Fd Fd Fn x x 0 0 x 0 Fn x 0 Fn mg is the reaction force • The damping force is independent of velocity once the motion is initiated, but the sign of the damping force is always opposite to that of the velocity. • No simple expression exists for this type of damping. We can equate the energy dissipated per cycle to that of a viscous damper How to compare damping mechanisms? Energy dissipated by a viscous damper Now if x X sin t c Fd then x X cos t x Substitute into (1) gives Fd cx E c 2 X 2 Energy lost per cycle is E work done = force distance T E Fd dx Fd 0 dx dt dt 0 cx 2dt cos2 t dt 0 which evaluates to give E c X 2 2 E 2 (1) Returning to Coulomb Damping x k f m • Since the damping force Fd = Fn is constant and the distance travelled in one cycle is 4X, the energy dissipation per cycle is: E 4Fn X Noting that E ceq X 2 Gives an equivalent viscous damping coefficient ceq 4 Fn X Note that this is a non-linear form of damping – dependent upon amplitude Returning to Coulomb Damping log V V F 4F F log frequency • Illustration of the non-linear effects of Coulomb damping Coulomb Damping time • Illustration of the non-linear effects of Coulomb damping Equivalent viscous damping forces and coefficients Damping Mechanism Viscous Hysteretic Coulomb Damping Force Equivalent Viscous Damping cx c k x k Fn 4 Fn X Forced vibration – effect of damping Fe jt m k X 1 F (k m 2 )2 (c )2 x Frequency Regions c Low frequency Resonance 0 2 k m X / F 1/ k Stiffness controlled X / F 1/ c Damping controlled 2 2 High frequency n X / F 1/ m Mass controlled X Log F 1 k Stiffness controlled Damping Mass controlled controlled Log frequency Example: point mobility of 1.5 mm steel plate 0.6 0.5 m Mobility (m/Ns) 10 10 10 10 10 10 0 = 0.01 = 0.1 -1 infinite plate -2 -3 -4 -5 10 1 10 2 10 3 10 4 Frequency (Hz) • • Damping is only effective at controlling the response around the resonance frequencies. At high frequencies the mobility tends to that of an infinite structure and damping has no further effect. Visco-elastic materials • Visco-elastic materials (plastics, polymers, rubbers etc) have nonlinear material laws. • For a harmonic input, visco-elastic materials are defined in terms of their complex Young’s modulus E(1+j) or shear modulus G(1+j). • Alternatively, we can write E = ER + jEI where ER is called the storage modulus and EI is called the loss modulus. • The parameters E, G and are dependent on – frequency – temperature – strain amplitude – preload • Frequency and temperature dependencies are equivalent (higher frequency is equivalent to lower temperature). A model with a constant modulus and constant loss factor is often a good approximation in a limited frequency region. However, it gives non-causal response in the time domain Typical material damping Visco-elastic damping – material properties k Simple model Voigt model • Combination of c c k Maxwell model k2 Fe c k1 j t Xe jt Dynamic stiffness is k2 2 k1 k2 j 2 k1 k1 c F c 2 2 X 1 c k 1 Returning to Complex Stiffness F k ( ) 1 j ( ) F k ( ) 1 j ( ) X x F Stiffness determined from k ( ) Re X F Im X Loss factor determined from ( ) F Re X Visco-elastic damping – material properties Stiffness k2 2 k1 k 2 2 c k1 k1 k ( ) 2 2 1 c k 1 At low frequencies k ( ) k2 At high frequencies k ( ) k1 k2 k1 k2 log k ( ) k2 k1 c Log frequency Visco-elastic damping – material properties Loss factor ( ) c k2 2 k1 k 2 2 c k1 k1 At low frequencies ( ) At high frequencies ( ) c k2 1 c k1 k2 k1 k1 log ( ) k1 c Log frequency Visco-elastic materials 4 10 Stiffness and loss factor 3 10 Rubbery region Transition region Glassy region 2 10 Stiffness 1 10 0 10 Loss factor -1 10 -2 10 Increasing frequency Increasing temperature E or G or Visco-elastic materials (a) (b) Log frequency Log frequency Log Logfrequency frequency Visco-elastic materials – reduced frequency nomogram frequency f, (Hz) modulus E and loss factor η temperature reduced frequency fαT, Hz Visco-elastic materials – reduced frequency nomogram • If the effects of damping and temperature on the damping behaviour of materials are to be taken into account, then the temperaturefrequency equivalence (reduced frequency) is important. • E and η are plotted against the reduced frequency parameter, fαT. • To use the nomogram, for each specific f and Ti move down the Ti line until it crosses the horizontal f line. The intersection point X, corresponds to the value of fαT. Then move vertically up to read the values of E and η. Visco-elastic materials – reduced frequency nomogram Modulus or loss factor Visco-elastic materials and damping treatments Useful range for damping treatments Temperature • For damping treatments visco-elastic materials should generally be used in their transition region, where the loss factor is highest. However small changes in temperature can have a large change in stiffness. Typical material properties Material Mild Steel Young’s modulus E (N m-2) Density ρ (kg m-3) Poisson’s ratio ν Loss factor η 2e11 7.8e3 0.28 0.0001 – 0.0006 Aluminium Alloy 7.1e10 2.7e3 0.33 0.0001 – 0.0006 Brass 10e10 8.5e3 0.36 < 0.001 Copper 12.5e10 8.9e3 0.35 0.02 Glass 6e10 2.4e3 0.24 0.0006 – 0.002 1.2 – 2.4e3 Cork 0.13 – 0.17 Rubber 1e6 - 1e9 ≈ 1e3 0.4 – 0.5 ≈ 0.1 Plywood* 5.4e9 6e2 Perspex 5.6e9 1.2e3 Light Concrete* 3.8e9 1.3e3 0.015 Brick* 1.6e10 2e3 0.015 0.01 0.4 0.03 Damping treatments using viscoelastic materials Damping treatments using visco-elastic materials Viscoelastic damper Viscoelastic material Unconstrained layer damping Damping material Ed (1 j ) h2 h1 Structure E s Undeformed structure Deformed structure • Applied to one free surface • Loss due to extension of damping material (E product is important) • Frequency independent (apart from material properties) Unconstrained layer damping y Damping material x Ed (1 j ) h2 h1 Structure E s Deformed structure Undeformed structure • The strain energy in a uniform beam of length l is given by U 2 d y 1 EI 2 dx 2 0 dx l 2 (1) Unconstrained layer damping • A definition of the loss factor is 1 energy dissipated per cycle 2 maximum energy stored per cycle Let b loss factor for the composite structure Let d loss factor for the damping layer Assume that the loss factor in the structure is negligible compared with the damping layer b energy dissipated per cycle in the composite structure d maximum energy stored per cycle in the composite structure energy dissipated per cycle in the damping layer maximum energy stored per cycle in the damping layer Unconstrained layer damping So b maximum energy stored per cycle in the damping layer d maximum energy stored per cycle in the composite structure Substitute from (1) gives b Ed I d d Ed I d Es I s (I’s are about the composite neutral axis) Thin damping layers b Ed Id d Es Is Thus it is not sufficient to have a large ηd; a large Edηd is also required Thick damping layers b d To be effective damping layers of similar thickness to the structure are required Weight penalty Unconstrained layer damping 0 10 In this region the damping layer also affects the overall stiffness of the structure. Ed/Es=10-1 c b d -1 10 b 1 d 1 Es I s Ed/Es=10-2 -2 10 i.e. require: Ed large h2 large Ed Id Ed/Es=10-3 d large Ed/Es=10-4 -3 10 -1 10 0 10 1 10 2 10 h2 h1 Constrained layer damping Constraining layer d h3 h2 h1 E3 Structure Damping material G(1 j ) E1 Undeformed constrained layer Deformed constrained layer • Sandwich construction • Loss due to shear of damping layer (G product is important) • Constraining layers must be stiff in extension • Thin damping layers can give high losses • Frequency dependent properties Constrained layer damping composite/ depends on two non-dimensional parameters: • ‘geometric parameter’ (also depends on elastic moduli) E1h1 (E3 h3 )d 2 L E1h1 E3h3 E1I1 E3I3 • here I1 and I3 are relative to own centroids • large for deep core, small for thin core (d) • h1 : h1 : h3 1 : 0.1 : 0.1 1 : 0.1 : 1 1: 1 :1 1 : 10 : 1 (E1=E3) ‘shear parameter’ G 1 1 g 2 E h h2kb 1 1 E3h3 Bending wavenumber • large for low frequencies, small for high frequencies L 0.46 3.63 12 363 Constrained layer damping 0 10 In this region large L means much stiffer structure L=100 -1 10 composite L=10 L=1 -2 10 L=0.1 -3 10 E1h1 (E3 h3 )d 2 L E1h1 E3h3 E1I1 E3I3 -4 10 -2 10 -1 10 0 10 1 10 2 10 G 1 1 Shear parameter g 2 E h h2kb 1 1 E3h3 Constrained layer damping Effectiveness also depends on loss factor of damping material At low frequencies (high temp) constrained layer damping is ineffective because the damping material is operating in its rubbery region and is thus soft. The structure and the constraining layer become uncoupled. At high frequencies (low temp) constrained layer damping is ineffective because the damping material is operating in its glassy region and is thus hard. The structure and the constraining layer tend to move as one. Other types of damping Damping by air pumping Viscous damping – reduces in effectiveness at high frequencies Fe jt Pumping along joints Squeeze-film damping I Attached plate Thin layer of air Main plate Damping is achieved by air being pumped between the main plate and the attached plate (JSV 118(1), 123-139, 1987) Squeeze-film damping II Oil supply Stationary casing Oil film vibration Rotating shaft Ball/roller bearing • Oil film is squeezed between the bearing and the housing generating damping forces Summary: means of adding damping • unconstrained layer damper • constrained layer damper (can be multiple layers) • friction damping: important at bolted or rivetted joints. • squeeze film damping • impact damper • change in structural material. • tuned vibration absorber (added damped mass-spring systems) Measurement of Damping • Decay of free vibration measurement • Response curve at resonance measurement • Complex modulus measurement x t Measurement of Damping –decay of free vibration x Xe x1 Measure the amplitude of two successive cycles nt x2 x1 enTd x2 x1 ln nTd x2 t Logarithmic decrement So t2 t1 Td t1 For light damping Td 2 d 2 n 1 2 So 2 1 2 2 2 measured Measurement of Damping – decay of free vibration • In practice it is better to measure the logarithmic decrement over a number of cycles 1 xi ln n xi n n can be determined by knowledge of the natural frequency and the time between xi and xi+n X F Measurement of Damping – response curve at resonance Nyquist plot Response curve 1k X max F 2 X max 2 2F 1 n 1 n 2 frequency 2 1 2n X Re F X Im F Measurement of Damping – complex modulus measurement shaker Impedance head (measures force and acceleration) very stiff, light material l specimen area A F k (1 j ) X F Measure dynamic stiffness X k (1 j ) F Stiffness k Re X EA Compute E by using k l F Im X Loss factor F Re X Summary • Review of damping mechanisms • Modelling and characteristics of viscoelastic damping • Application of damping treatments • Measurement of damping References • A.D. Nashif, D.I.G. Jones and J.P. Henderson, 1985, Vibration Damping, John Wiley and Sons Inc. • C.M. Harris, 1987, Shock and Vibration Handbook, Third Edition, McGraw Hill. • L.L. Beranek and I.L. Ver, 1992. Noise and Vibration Control Engineering, John Wiley and Sons. • D.J. Mead, 1999, Passive Vibration Control, John Wiley and Sons. • F.J. Fahy and J.G. Walker, 2004, Advanced Applications in Acoustics, Noise and Vibration, Spon Press (chapter 12 Vibration Control by M.J. Brennan and N.S. Ferguson). • F.S. Tse, I.E. Morse and R.T. Hinkle, 1978, Mechanical Vibrations, Theory and Applications, Second Edition, Allyn and Bacon, Inc.