S/M No. : G372G0S001 Service Manual Microwave Oven Model: KOG-372G0S KOG-372H0S KOG-392G0S KOG-392H0S DAEWOO ELECTRONICS CO., LTD. PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY (a) Do not operate or allow the oven to be operated w ith the door open. (b) M ake the following safety checks on all ovens to be serviced before activating the m agnetron or other m icrowave source, and m ake repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing surfaces (arcing, wear, and other dam age), (4) Dam age to or loosening of hinges and latches, (5) Evidence of dropping or abuse. (c) Before turning on power to the m icrow ave oven for any service test or inspection within the m icrowave generating com partm ents, check the m agnetron, wave guide or transm ission line, and cavity for proper alignm ent, integrity, and connections. (d) Any defective or m isadjusted com ponents in the interlock, m onitor, door seal, and m icrowave generation and transm ission system s shall be repaired, replaced, or adjusted by procedures described in this m anual before the oven is released to the owner. (e) A m icrowave leakage check to verify com pliance with the Federal perform ance standard should be perform ed on each oven prior to release to the owner. SAFETY AND PRECAUTIONS ........................................................................................................... 2 1. FOR SAFE OPERATION .............................................................................................................. 2 2. FOR SAFE SERVICE PROCEDURES ......................................................................................... 2 SPECIFICATIONS ............................................................................................................................... 3 EXTERNAL VIEW................................................................................................................................ 4 1. OUTER DIMENSION..................................................................................................................... 4 2. FEATURE DIAGRAM .................................................................................................................... 5 3. CONTROL PANEL ........................................................................................................................ 6 INSTALLATION .................................................................................................................................. 8 OPERATIONS AND FUNCTIONS....................................................................................................... 9 DISASSEMBLY AND ASSEMBLY...................................................................................................... 10 INTERLOCK MECHANISM AND ADJUSTMENT............................................................................... 19 TROUBLE SHOOTING GUIDE ........................................................................................................... 20 MEASUREMENT AND TEST .............................................................................................................. 24 1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT ...................................................... 24 2. MICROWAVE RADIATION TEST ................................................................................................. 25 3. COMPONENT TEST PROCEDURE ............................................................................................. 26 WIRING DIAGRAM.............................................................................................................................. 27 PRINTED CIRCUIT BOARD................................................................................................................ 28 1. CIRCUIT CHECK PROCEDURE .................................................................................................. 28 2. PCB CIRCUIT DIAGRAM.............................................................................................................. 31 3. P.C.B. LOCATION NO. ................................................................................................................. 32 EXPLODED VIEW AND PARTS LIST................................................................................................. 34 1. DOOR ASSEMBLY ....................................................................................................................... 34 2. CONTROL PANEL ASSEMBLY.................................................................................................... 34 3. TOTAL ASSEMBLY....................................................................................................................... 34 SAFETY AND PRECAUTIONS 1. FOR SAFE OPERATION D am age that allow s the m icrow ave energy (that cooks or heats the food) to escape w ill result in poor cooking and m ay cause serious bodily injury to the operator. IF A N Y O F TH E FOLLO W IN G CO N D ITIO N S E X IS T, O P E RATO R M U S T N O T US E TH E A P P LIA N C E . (O nly a trained service personnel should m ake repairs.) 1) A broken door hinge. 2) A broken door view ing screen. 3) A broken front panel, oven cavity. 4) A loosened door lock. 5) A broken door lock. The door gasket plate and oven cavity surface should be kept clean. N o grease, soil or spatter should be allow ed to build up on these surfaces or inside the oven. D O N OT ATTE M PT TO O P E R ATE THIS A P P LIA N CE W ITH TH E D O O R O P EN . The m icrow ave oven has concealed sw itches to m ake sure the power is turned off w hen the door is opened. D o not attem pt to defeat them . D O N OT ATTE M PT TO S E RV IC E TH IS A P P LIA N C E U N TIL Y O U H AVE R E A D THIS S E RV IC E M A NU A L. 2. FOR SAFE SERVICE PROCEDURES 1) If the oven is operative prior to servicing, a m icrowave em ission check should be perform ed prior to servicing the oven. 2) If any certified oven unit is found to servicing, a m icrowave em ission check should be perform ed prior to servicing the oven. (a) inform the m anufacturer, im porter or assem bler, (b) repair the unit at no cost to the ow ner, (c) attem pt to ascertain the cause of the excessive leakage, (d) tell the ow ner of the unit not to use the unit until the oven has been brought into com pliance. 3) If the oven operates with the door open, the service person should tell the user not to operate the oven and contact the m anufacturer im m ediately. IMPORTANT The w ire in this m ains lead coloured in accordance w ith the follow ing code. G reen-and-yellow : E arth B lue : N eutral B row n : Live A s the colours of the w ires in the m anins lead of this appliance m ay not correspond w ith the coloured m arkings identifying the term inals in your plug, proceed as follow s. The w ire w hich is coloured green-and-yellow m ust be connected to the term ianl in the plug w hich is m arked with the letter ‘E ’, earth sym bol or coloured green-and-yellow. The w ire w hich is coloured blue m ust be connected to the term inal which is m arked w ith the letter ‘N ’ or coloured black. The w ire w hich is coloured brow n m ust be connected to the term inal w hich is m arked w ith the letter ‘L’ or coloured red. NOTE This oven is designed for counter-top use only. SPECIFICATIONS M O D EL K O G -372G /H PO W E R SU P PLY PO W E R C O N SU M PTIO N KO G -392G /H 230V -50H z, SIN G LE PH AS E W ITH E AR TH IN G M IC R O W AVE 1200W 1350W G R ILL 1050W 1050W C O M BIN ATIO N 2200W 2350W 800W 900W M IC R O W AVE E N E R G Y O U TP U T M IC R O W AVE F R E Q U E N C Y 2450M H z O U T S ID E D IM EN SIO N S (W X H X D ) 465 x 279 x 360m m (18.3 x 11.0 x 14.2 in.) 495 x 294 x 388m m (19.5 x 11.6 x 15.3 in.) C AV IT Y D IM E N S IO N S (W X H X D ) 290 x 220 x 306 m m (11.4 x 8.7 x 12.0 in.) 320 x 244 x 338m m (12.6 x 9.6 x 13.3 in.) N E T W E IG H T A PP R O X . 13.7K g (30.2lbs.) AP PR O X. 15.8Kg (34.9lbs.) TIM ER 59 m in. 90 sec. FU N C T IO N S ELE C T IO N S M IC R O W AV E PO W E R SE LE C T IO N S C AV IT Y VO LU M E 10 LE VE LS 0.7 C u.Ft. 0.9 C u.Ft. SPECIFICATIONS ARE SUBJECT TO CHANGE W ITHOUT NOTICE. EXTERNAL VIEW 1. OUTER DIMENSION EXTERNAL VIEW 2. FEATURE DIAGRAM 1. DOOR SEAL - Door seal m aintains the m icrowave energy within the oven cavity and prevents m icrowave leakage. 2. REFLECTOR (Insulator Heater) 3. HEATING ELEMENT 4. OVEN CAVITY 5. SEFETY INTERLOCK SYSTEM 6. CONTROL PANEL 7. METAL RACK 8. COUPLER - This fits over the shaft in the center of the ovens cavity floor. This is to rem ain in the oven for all cooking. 9. ROLLER GUIDE - This m ust always be used for cooking together with the glass cooking tray. 10. GLASS COOKING TRAY - M ade of special heat resistant glass. Food in a proper receptacle is placed on this tray for cooking. 11. DOOR VIEWING SCREEN - Allows viewing of food. The screen is designed so that light can pass through, but not the m icrowave. 12. DOOR HOOK - When the door is closed, it will automatically shut off. If the door is opened while the oven is operating, the magnetron will imm ediately stop operating. EXTERNAL VIEW 3. CONTROL PANEL (1) KOG-372G0S/392G0S 2 4 3 6 5 7 8 9 10 11 12 13 1 15 14 1. TIME SET PAD - Used to set the cooking tim e and the present tim e. 2. DISPLAY - Cooking tim e, power level, indicators and present tim e are displayed. 3. ONE TOUCH - Used to cook or reheat specific quantities of food. 4. AUTO COOK - Used to cook or reheat. 5. MORE - Used to add tim e to cooking. 6. LESS - Used to rem ove tim e from cooking. 7. AUTO DEFROST - Used to defrost foods.(for weight) 8. COMBI - Used to cook COM BI. 9. GRILL - Used to cook GRILL 10. POWER - Used to set power level. 11. DEFROST - Used to defrost foods. (for tim e) 12. KITCHEN TIMER - Used as a m inute tim er, to delay the start of cooking, or to set a holding tim e after cooking. 13. CLOCK - Used to set clock. 14. STOP/CLEAR - Used to stop the oven operation or to delete the cooking data. 15. START/SPEEDY COOK - Used to start the oven and also used to set a reheat tim e. EXTERNAL VIEW (2) KOG-372H0S/392H0S 2 3 4 5 6 7 8 9 10 11 12 1 14 13 1. TIME SET PAD - Used to set the cooking tim e and the present tim e. 2. DISPLAY - Cooking tim e, power level, indicators and present tim e are displayed. 3. ONE TOUCH- Used to cook or reheat specific quantities of food. 4. MORE - Used to add tim e to cooking. 5. LESS - Used to rem ove tim e form cooking. 6. AUTO DEFROST - Used to defrost foods, (for weight) 7. COMBI - Used to cook COM BI. 8. GRILL - Used to cook GRILL. 9. POWER - Used to set power level. 10. DEFROST - Used to defrost foods. (for tim e) 11. KITCHEN TIMER - Used as a m inute tim er, to delay the start of cooking, or to set a holding tim e after cooking. 12. CLOCK - Used to set clock. 13. STOP/CLEAR - Used to stop the oven operation or to delete the cooking data. 14. START/SPEEDY COOK - Used to start the oven and also used to set a reheat tim e. INSTALLATION 1. Steady, flat location This m icrow ave oven should be set on a steady, flat surface. This m icrow ave oven is designed for counter top use only. 2. Leave space behind and side A ll air vents should be kept a clearance. If all vents are covered during operation, the oven m ay overheat and, eventually, cause failure. 3. A w ay from radio and TV sets Poor television reception and radio interference m ay result if the oven is located close to a TV, radio, antenna or feeder and so on. Position the oven as far from them as possible. 4. A w ay from heating appliances and w ater taps K eep the oven aw ay from hot air, steam or splash w hen choosing a place to position it, or the insulation m ight be adversely affected and breakdow ns occur. 5. Power supply C heck your local pow er source. This m icrow ave oven requires a current of approxim ately 11 am peres, 230 Volts, 50 H z. P ow er supply cord is about 0.8 m eters long. The voltage used m ust be the sam e as specified on this oven. U sing a higher voltage m ay result in a fire or other accident causing oven dam age. U sing low voltage will cause slow cooking. W e are not responsible for dam age resulting from use of this oven w ith a voltage of am pere fuse other than those specified. This appliance is supplied w ith cable of special type, w hich, if dam aged, m ust be repaired w ith cable of sam e type. S uch a cable can be purchased from DA E W O O and m ust be installed by a Q ualified P erson. 6. Examine the oven after unpacking for any dam age such as: A m isaligned door, broken door or a dent in cavity. If any of the above are visible, D O N OT IN S TA LL, and notify dealer im m ediately. 7. D o not operate the oven if it is colder than room temperature (This m ay occur during delivery in cold w eather.) Allow the oven to becom e room tem perature before operating. EARTHING INSTRUCTIONS This appliance m ust be earthed. In the event of an electrical short circuit, earthing reduces the risk of the electric shock by providing an escape w ire for the electric current. This appliance is equipped with a cord having a earthing wire with a earthing plug. The plug m ust be plugged into an outlet that is properly installed and earthed. WARNING Im proper use of the earthing plug can result in a risk of electric shock. C onsult a qualified electrician or servicem an if the earthing instructions are not com pletely understood, or if doubt exists as to w hether the appliance is properly earthed, and either : If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3-blade earthing plug, and a 3-slot receptacle that w ill accept the plug on the appliance. The m arked rating of the extension cord should be equal to or greater than the electrical rating of the appliance, or D o not use an extension cord. OPERATIONS AND FUNCTIONS 1. Connect the m ain lead to an electrical outlet. 2. After placing the food in a suitable container, open the oven door and put it on the glass tray. The glass tray m ust always be in place during cooking. 3. Close the door securely. 4. W hen the oven door is opened, the light turns off. 5. The oven door can be opened at any tim e during operation by touching the door release button on the control panel. The oven will autom atically shut off. To restart the oven, close the door and then touch START. 6. Each tim e a pad is touched, a BEEP will sound to acknowledge the touch. 7. The oven autom atically cook on full power unless set to a lower power level. 8. The display will show :0 when the oven is plugged in. 9. Tim e clock returns to the present tim e when the cooking tim e ends. 10. W hen the STOP /CLEAR pad is touched during the oven operation, the oven stops cooking and all inform ation retained. To erase all inform ation (except the present tim e), touch the STOP/CLEAR pad once m ore. If the oven door is opened during the oven operation, all inform ation is retained. 11. If the START pad is touched and the oven does not operate, check the area betw een the door and door is closed securely. The oven will not start cooking under the door is com pletely closed or the program has been reset. 12. When using the GRILL or COMBI mode ; Do not open the door so often, the temperature inside the oven decrease and the cooking m ay not be com pleted in setting time. Never touch the oven window and metal interior of the oven when taking food in and out, because the temperature inside the oven and door is very high. When using these modes, be careful as the tray will be hot to touch, use oven gloves or pot holders while handling tray. M ake sure the oven is properly installed and plugged into the electrical outlet. W attage output chart The power level is set by pressing the Power pad. The chart shows the display, the power level and the percentage of power. Touch Power pad. Pow er level (Display) Approximate Percentage of Pow er O nce P -H I 100 % Tw ice P -90 90 % 3 tim es P -80 80 % 4 tim es P -70 70 % 5 tim es P -60 60 % 6 tim es P -50 50 % 7 tim es P -40 40 % 8 tim es P -30 30 % 9 tim es P -20 20 % 10 tim es P -10 10 % 11 tim es P -00 0% DISASSEMBLY AND ASSEMBLY Cautions to be observed when trouble shooting Unlike many other appliances, the microwave oven is high-voltage, high-current equipment. It is completely safety during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit. You are asked to observe the following precautions carefully. 1. Always remove the power plug from the outlet before servicing. 2. Use an insulated screwdriver and ware rubber gloves when servicing the high voltage side. 3. Discharge the high voltage capacitor before touching any oven components or wiring. (1) Check the earthed. Do not operate on a two-wire extension cord. The microwave oven is designed to be used with earthed. It is imperative, therefore, to makes sure it is earthed properly before beginning repair work. (2) Warning about the electric charge in the high voltage capacitor. For about 30 seconds after the operation stopped and electric charge remains in the high voltage capacitor. When replacing or checking parts, short between oven chassis and the negative high terminal of the high voltage capacitor, by using a properly insulated screwdriver to discharge. 4. When the 15A fuse is blown out due to the operation of the monitor switch; replace primary interlock switch, secondary interlock switch and interlock monitor switch. 5. After repair or replacement of parts, make sure that the screws are properly tightened, and all electrical connections are tightened. 6. Do not operate without cabinet. CAUTION S ervice personnel should rem ove their w atches w henever working close to or replacing the m agnetron. WARNING W hen servicing the appliance, need a care of touching or replacing high potential parts because of electrical shock or exposing m icrow ave. These parts are as follow s - H V Transform er, M agnetron, H V C apacitor, HV D iode. H V Fuse. DISASSEMBLY AND ASSEMBLY 1. To remove cabinet 1) Rem ove three screws on cabinet back. 2) Push the cabinet backward. 2. To remove door assem bly 1) Rem ove a screw which secure the stopper hinge top. 2) Rem ove the door assem bly from top plate of cavity. 3) Reverse the above for reassem bly. NOTE A fter replacing the door assem bly, perform a check of correct alignm ent with the hinge and cavity front plate. DISASSEMBLY AND ASSEMBLY 3. To remove door parts. DOO R ASSEM BLY KO G -372G /H 0S : 3511710320 KO G -392G /H OS : 3511710750 (1) KOG-372G0S/372H0S REF. NO PA RT CODE PART N AME DESCRIPTION Q TY A 01 3517005600 BA R R IER -S C RE E N *O A CRY L 1 A 02 3512203820 FR A M E D O O R A BS X R -401 H -2938 1 A 03 2TE 20008C L DO U B LE TA P E 0.2T X 8M M C LEA R A 04 3515204100 ST OP P E R H IN G E *T A S K O R -63150S 1 A 05 3511705500 DO O R W E LD A S K O R -61150S 1 A 06 3517002800 BA R R IER -S C RE E N *I P O LY E S T ER T 0.1 1 A 07 3512300200 GA S K E T D O O R PP 1 A 08 3513100730 HO O K POM 1 A 09 3515101310 SP R IN G H O O K HS W -3 1 REMARK 0.5M E (2) KOG-392G0S/392H0S REF. NO PA RT CODE PART N AME DESCRIPTION A 01 3517005700 BA R R IER -S C RE E N *O A CRY L 1 A 02 3512204120 FR A M E D O O R A BS X R -401 H -2938 1 A 03 2TE 20008C L DO U B LE TA P E 0.2T X 8M M C LEA R A 04 3515204100 ST OP P E R H IN G E *T A S K O R -63150S 1 A 05 3511705620 DO O R W E LD A S K O R -81250S 1 A 06 3517002900 BA R R IER -S C RE E N *I P O LY E S T ER T 0.1 1 A 07 3512300400 GA S K E T D O O R PP 1 A 08 3513100730 HO O K POM 1 A 09 3515101310 SP R IN G H O O K HS W -3 1 Q TY 0.5M E REMARK DISASSEM BLY AND ASSEM BLY 1) Rem ove 2) Rem ove 3) Rem ove 4) Rem ove 5) Rem ove 6) Rem ove 7) Reverse the gasket door from door plate. the barrier screen inner from door plate. the door fram e from door plate. the stopper hinge top from door plate. the spring and the hook. the barrier screen outer from door fram e. the above steps for reassem bly. 4. Method to reduce the gap between the door seal and the oven front surface. 1) To reduce gap located on part ‘A’. Loosen a screw on stopper hinge top, and then push the door to contact the door seal to oven front surface. Tighten a screw. 2) To reduce gap located on part ‘B’. Loosen two screws on stopper hinge under, and then push the door to contact the door seal to oven front surface. Tighten two screws. NOTE A sm all gap m ay be acceptable if the m icrow ave leakage does not exceed 4m W /cm 2 . DISASSEMBLY AND ASSEMBLY 5. To remove control panel parts. B02 B 03 B04 B 01 CONTROL-PANEL ASSEM BLY K O G -372G 0S : P K CP S W B X 00 K O G -372H 0S : P K CP S W B Y 00 K O G -392G 0S : P K CP S W B Z00 K O G -392H 0S : P K CP S W B 100 (1) KOG-372G0S/372H0S REF.NO PART CODE PART NAM E DES CRIPTION 3518521650 B 01 3518521660 B 02 3516719430 B 03 P KM P M SB T 00 B 04 7122401211 K O G -372G 0S S W ITC H M E M B R AN E K O G -372H 0S QTY REM ARK 1 C O NT R O L-PAN E L A BS X R -401 H -2938 1 P C B M A IN AS K O G -371G 0S 1 S C R EW TA P PIN G T2S TR S 4X12 M FZN 4 (2)KOG-392G0S/392H0S REF.NO PART CODE PART NAM E DES CRIPTION 3518521750 B 01 3518521760 B 02 3516720230 B 03 P KM P M SB W 00 B 04 7122401211 K O G -392G 0S S W ITC H M E M B R AN E K O G -392H 0S QTY 1 C O NT R O L-PAN E L A BS X R -401 H -2938 1 P C B M A IN AS K O G -390A 0S 1 S C R EW TA P PIN G T2S TR S 4X12 M FZN 4 REM ARK DISASSEMBLY AND ASSEMBLY 1) Remove the screw which secure the control panel, push up two snap fits and draw forward the control panel assem bly. 2) Rem ove four screws which secure the PCB assem bly to control panel. 3) Disconnect m em brane tail from the connector of the PCB assem bly. 4) Detach m em brane from the control panel. 5) Reverse the above steps for reassem bly. 6. To remove high voltage capacitor. 1) Rem ove a screw which secure the grounding ring term inal of the H.V.diode and the capacitor holder. 2) Rem ove the H.V. diode from the capacitor holder. 3) Reverse the above steps for reassem bly. High voltage circuit wiring 7. To remove magnetron. 1) Rem ove a screw which secure the m agnetron. 2) Rem ove the m agnetron. 3) Reverse the above steps for reassem bly. NOTE N ever install the m agnetron w ithout the m etallic gasket plate w hich is packed w ith each m agnetron to prevent m icrow ave leakage. W henever repair w ork is carried out on m agnetron, check the m icrow ave leakage. It shall not exceed 4m W /cm 2 for a fully assem bled oven with door norm ally closed. DISASSEMBLY AND ASSEMBLY 8. To remove wind guide assembly. 1) Rem ove a screw for earthing. 2) Rem ove the noise filter from the wind guide. 3) Rem ove a screw which secure the wind guide assem bly. 4) Draw forward the wind guide assem bly. 5) Pull the fan from the m otor shaft. 6) Rem ove two screws which secure the m otor shaded pole. 7) Rem ove the m otor shaded pole. 8) Reverse the above steps for reassem bly. 9. To remove H.V.transformer. 1) Rem ove four screws holding the H.V.transform er. 2) Rem ove the H.V.transform er. 3) Reverse the above steps for reassem bly. DISASSEMBLY AND ASSEMBLY 10. To remove tray motor. (1) Remove the coupler in the cavity. (2) Turn the set upside down. (3) Cut the tray motor cover part from the base plate. (4) Remove the tray motor cover. (5) Remove a screw which secure the tray motor. (6) Remove the tray motor. (7) Reverse the above steps for reassembly except for securing the tray motor cover with screw. 11. To remove heater assembly. (1) Remove the three nuts. (2) Remove the insulator heater assembly. (3) Reverse the above steps for reassembly. DISASSEMBLY AND ASSEMBLY 12. To remove heater parts. REF.NO PART CO DE PAR T NAME DESCR IPTIO N C 01 7392500008 N UT H E X 6N -2-5 S U S 1 C 02 3515000600 S PA CE R IN SU LATO R *I C3771BD 2 C 03 3513301100 IN SU LATO R HE AT E R SP P T 0.8 1 C 04 3512803400 H EATE R 230V 1000W 1R 67994001 1 C 05 7002500613 S CR E W M A C H IN E TR S 5X6 M F CR 1 C 06 7002400413 S CR E W M A C H IN E TR S 4X4 M F CR 2 Q TY R EMARK INTERLOCK MECHANISM AND ADJUSTMENT The door lock m echanism is a device which has been specially designed to com pletely elim inate m icrowave radiation when the door is opened during operation, and thus to perfectly prevent the danger resulting from the leakage of microwave. (1) Prim ary interlock switch W hen the door is closed, the hook locks the oven door. If the door is not closed properly, the oven will not operate. W hen the door is closed, the hook pushes the button of the m icroswitch. Then the button of the primary interlock switch bring it under ON condition. (2) Secondary interlock switch and interlock m onitor switch W hen the door is closed, the hook pushes the lock lever downward. The lock lever presses the button of the interlock m onitor switch to bring it under NO condition and presses the button of the secondary interlock switch to bring it under ON condition. ADJUSTMENT Interlock m onitor switch W hen the door is closed, the interlock m onitor sw itch should be changed(NO condition) before other switches are closed. W hen the door is opened, the interlock m onitor sw itch should be changed(NC condition) after other switches are opened. (3) Adjustm ent steps a) Loosen the one m ounting screw. b) Adjust interlock switch assem bly position. c) M ake sure that lock lever m oves sm oothly after adjustm ent is com pleted. d) Tighten com pletely one m ounting screw. NOTE M icrow ave em ission test should be perform ed after adjusting interlock m echanism . If the m icrow ave em ission exceed 4m W /cm 2 , readjust interlock m echanism . TROUBLE SHOOTING GUIDE Following the procedure below to check if the oven is defective or not. 1) Check earthing before trouble checking. 2) Be careful of the high voltage circuit. 3) Discharge the high voltage capacitor. 4) W hen checking the continuity of the switches, fuse or high voltage transform er, disconnect one lead wire from these parts and check continuity with the AC plug removed. To do otherwise m ay result in a false reading or dam age to your meter. NOTE W hen electric parts are checked, be sure the pow er cord is not inserted the w all outlet. C heck w ire harness, w iring and connected of the term inals and power cord before check the parts listed below. (TROUBLE 1) Oven does not operate at all : any inputs can not be accepted. C O N D ITIO N CHECK Fuse blow s. C heck co ntinuity of interlock m onitor sw itch w ith door closed (C O M N C) C heck co ntinuity of both prim ary and secondary interlock sw itch w ith door colosed RESULT C ontinuity CAUSE REM EDY M alfunction of interlock m on itor sw itch R eplace N O TE 1 M alfunction of interlock sw itch R eplace N O TE 1 N o C ontinuity N o C ontinuity C ontinuity C heck co ntinuity of prim ary interlock sw itch contact w ith door partially open until interlock m onitor switch contact close (C O M <->N O ) C ontinuity S horted contacts of prim a ry interlock sw itch. R eplace N O TE 1 C heck co ntinuity of prim ary w inding of low voltage transform er 0 Ω or infinite D efective low voltage transform er R eplace D efective high voltage transform er R eplace D isconne ct high voltage fuse and operate the unit A pprox. 150~310 (norm al) Fuse again blows TROUBLE SHOOTING GUIDE CON DITION CHECK RESULT CAUSE REM EDY O utlet has proper voltage Fuse does not blow. C heck con tinuity of m agn etron No C ontinuity D efective m agn etron R eplace C heck con tinuity of noise filter board No C ontinuity D efective line filter board R eplace C heck con tinuity of pow er supply cord No C ontinuity O pen pow er supply cord R eplace N orm al D efective touch control circuit A djust NOTE A ll these sw itches m ust be replaced at the sam e tim e, please refer to “Interlock M echanism A nd A djustm ent”. ( TROUBLE 2 ) Display shows all figures selected, but oven does not start cooking, even though desired program and tim e are set and start pad is tapped. CON DITION CHECK RESULT CAUSE REM EDY Turn table m oto r and oven lam p do not turn on C heck con tinuity of prim ary interlock sw itch No C ontinuity M alfunction of prim ary interlock sw itch A djust or replace C heck con tinuity of secondary interlock and D .O .M . sw itches No C ontinuity M alfunction of secondary interlock and D .O .M . sw itch A djust or replace C heck D .C. voltage being supplied to R ELAY (R Y2) coil 0V D efective touch control circuit R eplace A pprox. 15 VD C Faulty contacts of R ELAY (RY 2) or open relay coil R eplace TROUBLE SHOOTING GUIDE ( TROUBLE 3 ) No m icrowave oscillation even though fan m otor rotates. C ON DITIO N C HE C K R ES U LT N o m icrow ave oscillation C heck continuity of high voltage fu se N o C ontinuity C AU S E R EM ED Y R epla ce high voltage fuse C heck continuity of high voltage capacito r te rm inals w ith w ires rem oved C ontinuity D efective high voltage transform er R eplace C heck continuity of high voltage rectifier in fo rw ard and backw ard direction w ith D C m egge r C ontinuity in backw ard direction D efective high voltage rectifier R eplace C onnect m egger leads to m agne tron term ina l and m agne tron body C ontinuity D efective m agnetron R eplace D efective high voltage transform er R eplace C heck resistance of prim ary and secondary coil of high voltage transfo rm er 0 Ω or C heck continuity of m agne tron w ith w ires rem oved No C ontinuity D efective m agnetron R eplace C heck continuity of filam ent term inal of high voltage transform er No C ontinuity D efective high voltage transform er R eplace C heck D .C . voltage being sup plied to R ELAY (R Y1) coil 0V D efective touch control circuit R eplace A pprox 15 V D C Faulty contacts or R ELAY (RY 1) or open relay coil R eplace TROUBLE SHOOTING GUIDE ( TROUBLE 4 ) The following visual conditions indicate a probable defective touch control circuit or m em brane switch assem bly 1. Incom plete segm ents, 1) Segm ents m issing. 2) Partical segm ents m issing. 3) Digit flickering other than norm al display slight flickering. 4) “ : 0 ” does not display when power is on. M/W 2. A distinct change in the display are not on when they num bers is the display. Def. Grill Combi Timer/g 3. One or m ore digits in the display are not on when they should be. 4. Display indicates a num ber different from one touched. 5. Specific num bers (for exam ple 2 or 3) will not display when the panel is touched. 6. Display does not count down or up with tim e cooking or clock operation. 7. Oven is program m able and cooks norm ally but no display shows. 8. Display obviously jum ps in tim e while counting down. 9. Display counts down noticeably too fast while cooking. 10. Display does not show the tim e of day when clear pad is touched. 11. Oven lam p and turntable m otor do not stop although cooking is finished. Check if the RELAY 2 contacts close if they are close, replace touch control circuit. CON DITION D isplay does not show programm ing at all, even if keyboard is touched. CHECK RESULT CAUSE REM EDY C heck each pad for continuity of the m em brane keyboard for the follow ing keyboard check proce dure N orm al M alfunction of touch control circuit of control box sub-a ssem bly R eplace control box sub-a ssem bly A bnorm al M alfunction of the m embrane keyboard R eplace the m em brane keyboard NOTE B efore following the particular steps listed above in the trouble shooting guide for the m em brane keyboard’s, failure, please check for the continuity of each wire-harness betw een the m em brane keyboard and P.C.B . assem bly. MEASUREMENT AND TEST 1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT M icrowave output power can be checked by indirectly m easuring the tem perature rise of a certain am ount of water exposed to the m icrowave as directed below. PROCEDURE 1. M icrowave power output m easurem ent is m ade with the m icrowave oven supplied at rated voltage and operated at its m axim um m icrowave power setting with a load of 1000 ± 5cc of potable water. 2. The water is contained in a cylindrical borosilicate glass vessel having a m axim um m aterial thickness of 3 m m and an outside diam eter of approxim ately 190 m m . 3. The oven and the em pty vessel are at am bient tem perature prior to the start of the test. The initial tem perature of the water is 10 ± 2 ° C (50 ± 3.6 ° F). It is m easured im m ediately before the water is added to the vessel. After addition of the water to the vessel, the load is im m ediately placed on the center of the shelf, which is in the lowest norm al position. 4. M icrowave power is switched on. 5. Heating tim e should be exactly A seconds. (Refer to table as following) Heating tim e is m easured while the m icrowave generator is operating at full power. The filam ent heat-up tim e for m agnetron is not included. 6. The initial and final tem perature of water is selected so that the m axim um difference between the am bient and final water tem perature is 5K. 7. The m icrowave power output P in watts is calculated from the following form ula: P = 4187 X T T is difference between initial and ending tem perature. t is the heating tim e. The power m easured should be B (Refer to SPECIFICATIONS) W ± 10.0 % . CAUTION 1. W ater load should be m easured exactly to 1 liters. 2. Input pow er voltage should be exactly specified voltage (R efer to S PE C IFIC ATIO N S ). 3. A m bient tem perature should be 20 ± 2° C (68 ± 3.6 ° F) Heating time for power output: A (second) 70 64 60 56 52 49 47 44 42 40 38 B (W ) 600 650 700 750 800 850 900 950 1000 1050 1100 MEASUREMENT AND TEST 2. MICROWAVE RADIATION TEST CAUTION 1. M ake sure to check the m icrowave leakage before and after repair of adjustm ent. 2. Always start m easuring of an unknown field to assure safety for operating personnel from m icrowave energy. 3. Do not place your hands into any suspected m icrowave radiation field unless the safe density level is known. 4. Care should be taken not to place the eyes in direct line with the source of m icrowave energy. 5. Slowly approach the unit under test until the radiom eter reads an appreciable m icrowave leakage from the unit under the test. PROCEDURE 1. Prepare M icrowave Energy Survey M eter, 600cc glass beaker, and glass therm om eter 100° C (212° F ). 2. Pour 275cc ± 15cc of tap water initially at 20 ± 5 ° C (68 ± 9° F) in the 600 cc glass beaker with an inside diam eter of approx. 95 m m (3.5 in.). 3. Place it at the center of the tray and set it in a cavity. 4. Close the door and operate the oven. 5. M easure the leakage by using M icrowave Energy Survey M eter with dual ranges, set to 2450M Hz. 1) M easured radiation leakage m ust not exceed the value prescribed below. Leakage for a fully assem bled oven with door norm ally closed m ust be less than 4m W /cm 2 . 2) W hen m easuring the leakage, always use the 5 cm (2 in.) space cone with probe. Hold the probe perpendicular to the cabinet and door. Place the space cone of the probe on the door, cabinet, door seem , door viewing screen, the exhaust air vents and the suction air vents. 3) M easuring should be in a counter-clockwise direction at a rate of 1 in./sec. If the leakage of the cabinet door seem is unknown, m ove the probe m ore slowly. 4) W hen m easuring near a corner of the door, keep the probe perpendicular to the areas m aking sure the probe end at the base of the cone does not get closer than 2 in. from any m etal. If it does not, erroneous reading m ay result. MEASUREMENT AND TEST 3. COMPONENT TEST PROCEDURE High voltage is present at the high voltage term inal of the high voltage transform er during any cooking cycle. It is neither necessary nor advisable to attem pt m easurem ent of the high voltage. Before touching any oven components or wiring, always unplug the oven from its power source and discharge the capacitor. 1. High voltage transformer 1) Rem ove connections from the transform er term inals and check continuity. 2) Norm al readings should be as follows : Secondary winding ... Approx. 110 ± 10% Filam ent winding ... Approx. 0 Prim ary winding ... Approx. 1 2. High voltage capacitor 1) Check continuity of capacitor with m eter on the highest OHM scale. 2) A norm al capacitor will show continuity for a short tim e, and then indicate 10M 3) A shorted capacitor will show continuous continuity. once the capacitor charged. 4) An open capacitor will show constant 10M . 5) Resistance between each term inal and chassis should be infinite. 3. High voltage diode 1) Isolate the diode from the circuit by disconnecting the leads. 2) W ith the ohm m eter set on the highest resistance scale m easure the resistance across the diode term inals. Reverse the m eter leads and again observe the resistance reading. M eter with 6V, 9V or higher voltage batteries should be used to check the front-back resistance of the diode, otherwise an infinite resistance m ay be read in both directions. A norm al diode's resistance will be infinite in one direction and several hundred k in the other direction. 4. Magnetron For com plete m agnetron diagnosis, refer to “M easurem ent of the M icrowave Power Output. " Continuity checks can only indicate and open filam ent or a shorted m agnetron. To diagnose for an open filam ent or a shorted m agnetron, 1) Isolate m agnetron from the circuit by disconnecting the leads. 2) A continuity check across m agnetron filam ent term inals should indicate 0.1 or less. 3) A continuity check between each filam ent term inal and m agnetron case should read open. 5. Fuse If the fuse in the prim ary and m onitor switch circuit is blown when the door is opened, check the prim ary and m onitor switch before replacing the blown fuse. In case the fuse is blown by an im proper switch operation, replace the defective switch and fuse at the sam e tim e. Replace just the fuse if the switches operate norm ally. WIRING DIAGRAM PRINTED CIRCUIT BOARD 1. CIRCUIT CHECK PROCEDURE 1. Low voltage transformer check The low voltage transform er is located on the P.C.B. M easuring condition: Input voltage: 230 V / Frequency: 50Hz Term inal Voltage LO AD N O LO A D 4-7 A C 12.6 V A C 14.7 V NOTE 1. Refer to Circuit Diagram (point 4). 2. Secondary side voltage of the low voltage transformer changes in proportion to fluctuation of power source voltage. 3. The allowable tolerance of the secondary voltage is within 5% of nom inal voltage. 2. Voltage Check - Key check point NO CHECK POINT 1 IC1 P IN 2,21,30,34 2 IC1 P IN 35 REMARK -5VD C T : 20m s(50Hz) 3 IC1 P IN 31 O R 32 T : 250 ns(4M H z) - Check m ethod NO MEASURE POINT WAVE FORM REMEDY REM ARK 1 MP1 D C -5V ± 0.25V R eplace V L1, E C 1 N O LO A D 2 MP2 D C -12V ± 2.0V Replace E C 2, D12,13,14 N O LO A D NOTE Each m easure point m ust be m easured with GND points. PRINTED CIRCUIT BOARD M P1 M P2 Measure Point PRINTED CIRCUIT BOARD 3. W hen there is no microwave oscillation 1) W hen touching START pad, oven lam p does not turn on. Fan m otor do not rotate, but cook indicator in display com es on. Cause : RELAY 2 does not operate. - Check m ethod refer to Circuit Diagram ( Point 3) P OINT A B RELA Y 2 O N - 5V DC GND RELA Y 2 O F F GND - 12V DC STATE 2) W hen touching START pad, oven lam p turns on. Fan m otor and turntable rotate and cook indicator in display com es on. Cause : RELAY 1 does not operate. - Check m ethod refer to Circuit Diagram ( Point 2 ) PO INT A B R ELA Y 1 O N -5VD C G ND RELA Y 1 O FF G ND -12VD C STATE 4. W hen there is no grill oscillation. Cause :RELAY3 does not operate - Check m ethod refer to circuit Diagram (point 6) PO INT A B STATE R ELAY 3 O N -5V D C GND R ELAY 3 O FF GND -12V D C 5. W hen the door is opened during operation, the count down timer does not stop. refer to Circuit Diagram ( Point 1 ) - Check m ethod POINT A B 1) DO O R O P E N O P EN -5V DC 2) D O O R C LO S E D C LO SE GND STATE CHECK N O 1 METHOD C heck the stage(O N,O F F) of the door open m onitor switch by resistance m easurem ent. 6. W hen the digital clock does not operate properly. refer to Circuit Diagram ( Point 5 ) POINT A WAVE FORM T: 20 m s(50Hz) If clock does not keep exact tim e, you m ust check resistor R15,16, zener diodeZD1. REM EDY Replace door open m onitor sw itch. PRINTED CIRCUIT BOARD 2. P.C.B. CIRCUIT DIAGRAM PRINTED CIRCUIT BOARD 3. P.C.B. LOCATION NO (1) KOG-372G0S/372H0S NO NAM E SYM BOL SP ECIFIC ATION PART CODE Q 'TY 1 B UZ Z E R B Z1 B M -20K 3515600100 1 2 C AR R AY CA 1 7P(6) 102 M 50V CN 6X B-102M 1 3 C APAC ITO R ELE C E C1 16V R S S 100uF CE X F 1C 101V 1 4 C APAC ITO R ELE C E C2 25V R S S 1000uF C E X F 1E 102V 1 5 C O N N E CT O R W A F E R CN 1 Y W 396-02AV 3519150520 1 6 C O N N E CT O R W A F E R CN 2 Y W 396-05AV 3519150510 1 7 C O N N E CT O R W A F E R CN 3 F CZ 254-11 441M 367160 1 8 D IO D E R EC T IF Y D1~6,8~12 1N4148 D Z N 4148--- 11 9 D IO D E R EC T IF Y D13,14 1N4002A D Z N 4002A -- 2 10 D IO D E Z EN E R Z D1 M TZ 5.1VB 1/2W D Z T Z 5R 1B -- 1 11 D IO D E Z EN E R Z D2 M TZ 3.9VB 1/2W D Z T Z 3R 9B -- 1 12 LE D D IS PLAY DP 1 D DG -631H DD D G 631H -- 1 13 P CB M A IN M 158 81.5X 139.9 3514315410 1 14 R AR R AY RA 1 7P(6) 1/8 100K J R A -87X 104J 1 15 R ES IS TO R R1~R 7 1/6W 330 5% R D -A Z331J- 7 16 R ES IS TO R R8,10,12,14,22 1/6W 1K 5% R D -A Z102J- 5 17 R ES IS TO R R11,20,21 1/6W 100K 5% R D -A Z104J- 3 18 R ES IS TO R R13 1/6W 100 5% R D -A Z101J- 1 19 R ES IS TO R R15~17 1/6W 10K 5% R D -A Z103J- 3 20 R ES IS TO R R18 1/6W 1M 5% R D -A Z105J- 1 21 R ES IS TO R R19 1/4W 51 5% R D -4Z510J- 1 22 R EG U LATO R V L1 M C7905C 1M C 7905C -- 1 23 T RA N S IS TO R Q 1~5,8~11 K RA -102M T Z R A 102M -- 9 24 T RA N S IS TO R Q6 K TA -1270Y T ZTA 1270Y- 1 25 T RA N S P O W E R LV T 1 D M R -631F S 5E P V 035303 1 26 W IRE C O P P E R J1-J21 1/0.52 T IN C O AT ING 85801052G Y 21 27 W IRE C O P P E R S J4 1/0.52 T IN C O AT ING 85801052G Y 1 28 IC M IC O M IC1 T M P 47C 440B N -N F 94 13G S 371G H 0 1 29 R ES O N ATO R CE R A CR 1 K BR -4.0M S T F 5P K B R40M K S 1 30 S W R E LAY RY 1, RY 3 G 5G -1A DC 12V 5SC 0101121 2 31 S W R E LAY RY 2 G 5B -1 D C12V 5S C0101110 1 32 C APAC ITO R CE R A C6 102 50V Z A X IA L CC Z B 1H 102K 1 33 C APAC ITO R CE R A C1~5,C 7 104 50V Z A X IA L CC Z F 1H 104Z 6 PRINTED CIRCUIT BOARD (2) KOG-392G0S/392HOS NO NAM E SYM BOL SP ECIFIC ATION PART CODE Q 'TY 1 B UZ Z E R B Z1 B M -20K 3515600100 1 2 C AR R AY CA 1 7P(6) 102 M 50V CN 6X B-102M 1 3 C APAC ITO R ELE C E C1 16V R S S 100uF CE X F 1C 101V 1 4 C APAC ITO R ELE C E C2 25V R S S 1000uF C E X F 1E 102V 1 5 C O N N E CT O R W A F E R CN 1 Y W 396-02AV 3519150520 1 6 C O N N E CT O R W A F E R CN 2 Y W 396-05AV 3519150510 1 7 C O N N E CT O R W A F E R CN 3 F CZ 254-11 441M 367160 1 8 D IO D E R EC T IF Y D1~6,8~12 1N4148 D Z N 4148--- 11 9 D IO D E R EC T IF Y D13,14 1N4002A D Z N 4002A -- 2 10 D IO D E Z EN E R Z D1 M TZ 5.1VB 1/2W D Z T Z 5R 1B -- 1 11 D IO D E Z EN E R Z D2 M TZ 3.9VB 1/2W D Z T Z 3R 9B -- 1 12 LE D D IS PLAY DP 1 D DG -631H DD D G 631H -- 1 13 P CB M A IN M 158 81.5X 139.9 3514315410 1 14 R AR R AY RA 1 7P(6) 1/8 100K J R A -87X 104J 1 15 R ES IS TO R R1~R 7 1/6W 330 5% R D -A Z331J- 7 16 R ES IS TO R R8,10,12,14,22 1/6W 1K 5% R D -A Z102J- 5 17 R ES IS TO R R11,20,21 1/6W 100K 5% R D -A Z104J- 3 18 R ES IS TO R R13 1/6W 100 5% R D -A Z101J- 1 19 R ES IS TO R R15~17 1/6W 10K 5% R D -A Z103J- 3 20 R ES IS TO R R18 1/6W 1M 5% R D -A Z105J- 1 21 R ES IS TO R R19 1/4W 51 5% R D -4Z510J- 1 22 R EG U LATO R V L1 M C7905C 1M C 7905C -- 1 23 T RA N S IS TO R Q 1~5,8~11 K RA -102M T Z R A 102M -- 9 24 T RA N S IS TO R Q6 K TA -1270Y T ZTA 1270Y- 1 25 T RA N S P O W E R LV T 1 D M R -631F S 5E P V 035303 1 26 W IRE C O P P E R J1-J21 1/0.52 T IN C O AT ING 85801052G Y 21 27 W IRE C O P P E R S J1, S J4 1/0.52 T IN C O AT ING 85801052G Y 2 28 IC M IC O M IC1 T M P 47C 440B N -N F 94 13G S 371G H 0 1 29 R ES O N ATO R CE R A CR 1 K BR -4.0M S T F 5P K B R40M K S 1 30 S W R E LAY RY 1, RY 3 G 5G -1A DC 12V 5SC 0101121 2 31 S W R E LAY RY 2 G 5B -1 D C12V 5S C0101110 1 32 C APAC ITO R CE R A C6 102 50V Z A X IA L CC Z B 1H 102K 1 33 C APAC ITO R CE R A C1~5,C 7 104 50V Z A X IA L CC Z F 1H 104Z 6 EXPLODED VIEW AND PARTS LIST 1. DOOR ASSEMBLY Refer to Disassem bly and assem bly. 2. CONTROL PANEL ASSEMBLY Refer to Disassem bly and assem bly. 3. TOTAL ASSEMBLY EXPLODED VIEW AND PARTS LIST (1) KOG-372G0S/372H0S REF NO PART CO DE PART NAM E DESCR IPTIO N Q'TY A 00 DOOR AS R efer to disassem bly and assem bly 1 B 00 C O NT R O L PAN E L AS R efer to disassem bly and assem bly 1 F 01 3510801310 C A BIN E T P CM T 0.5 G E 1 F 02 7112401011 S C RE W TA P PIN G T 1 T R S 4*10 M FZ N 3 F 03 3516109010 C AV IT Y W E LD A S C AV IT Y W ELD A S 1 3516109610 C AV IT Y JO INT A S C AV IT Y JO IN T A S 1 F 04 7392500008 NUT HEX 6N-2-5 SU S 2 F 05 7122401211 S C RE W TA P PIN G T 2S T R S 4*12 M F Z N 1 F 06 3518904500 T H ER M O STAT O FF : 100 O N : 90 H N #187 1 F 07 7121300611 S C RE W TA P PIN G T 2S PA N 3X6 M F ZN 1 F 08 7122401211 S C RE W TA P PIN G T 2S T R S 4*12 M F Z N 1 F 09 7112401011 S C RE W TA P PIN G T 1 T R S 4*10 M FZ N 2 F 10 35113A 5Q J5 C O RD P O W E R AS 3X1.5 80X80 120-RT M L 1.4M 1 F 11 4413A 90012 C LA M P P O W E R CO R D N YLO N 66 1 F 12 7112401011 S C RE W TA P PIN G T 1 T R S 4*10 M FZ N 1 F 13 7122401211 S C RE W TA P PIN G T 2S T R S 4*12 M F Z N 1 F 14 7112401011 S C RE W TA P PIN G T 1 T R S 4X 10 M F Z N 1 F 15 7S 627W 50X1 NUT HEX N UT F LAN G E M 5X 0.8P M F ZN 1 F 16 4414A25110 F U SE 250V 15A 65T S 1 4414A 25100 F U SE 250V 15A M D A 15 1 F 17 3518606100 N O ISE -F ILT ER D W LF -M 13 1 F 18 7124402511 S C RE W TA P PIN G T 2S R N D 4X 25 M F Z N 2 F 19 3963513100 M O TO R S H AD E D PO LE 230V 17W O E M -10D W C 2-A 07 1 3963512310 M O TO R S H AD E D PO LE 230V 20W M W 10C A -M 02 1 F 20 3512517000 G U IDE W IND PP 1 F 21 3511800300 FA N P P+30% G LA S S 1 F 22 3518002200 M A G N E T RO N 2M 218H (M F )I 1 F 23 3516004000 S P E CIA L SC R E W T 2 B O LT F LA N G E 5X 12 DA C R O 1 F 24 7272400811 S C RE W TA PT ITE T T3 T R S 4*8 M FZ N 1 F 25 3513003200 H O LD E R HV C A PA CITO R S EC C T 0.6 1 F 26 3518302200 C A PA CITO R H V 2100VA C 0.98uF #187 1 F 27 3518400400 D IO DE H V H VR -1X -3A B 12K V #187 1 F 28 3518701100 F U SE H V 5KV 0.55A H V -41A 55-02 1 F 29 3518113700 T R AN S H V D Y-N 80S0-63T 1 F 30 3516003700 S P E CIA L SC R E W T T3 H E X 4X 8 F LG M F ZN 4 F 31 3510311700 BASE S BH G T 0.8 1 F 32 7112401011 S C RE W TA P PIN G T 1 T R S 4*10 M FZ N 5 EXPLODED VIEW AND PARTS LIST REF NO PART CO DE PART NAM E DESCR IPTIO N F 33 3512100900 FOOT P P D A S F-130 2 F 34 7272400811 S C RE W TA PT ITE T T3 T R S 4X 8 M F Z N 1 F 35 3515201101 S TO P PE R H ING E *U S CP -1 T 2.5 1 F 36 4415A 17352 S W M IC R O V P-533A -O F S PN O #187 200G 1 F 37 4415A 66910 S W M IC R O V P-531A -O F /S ZM -V 16-FA -61 1 F 38 4415A 17352 S W M IC R O V P-533A -O F S PN O #187 200G 2 F 39 3513702600 LE V ER LO CK POM 1 F 40 3513811710 LO CK POM 1 F 41 3513601600 LA M P B L 240V 25W T 25 C 7A H 187 1 F 42 7121400611 S C RE W TA P PIN G T 2S PA N 4X6 M F ZN 1 F 43 3966310100 M O TO R S Y NC R O 220V 2.5W G M -16-24FD 12 1 3966310110 M O TO R S Y NC R O 220V 2.5W M 2LJ49Z T 52 1 F 44 3518905300 T H ER M O STAT O FF :75 O N :65 H #187 NB 1 F 45 3513003400 H O LD E R TH E R M O S TAT P BT 1 F 46 7272400811 S C RE W TA PT ITE T T3 T R S 4X 8 M F Z N 1 F 47 3511405100 C O VE R W AV E G UID E M IC A T 0.5 1 F 48 4078502031 B U TT O N LO CK IN G P P H O N AM A 353 2 F 49 3517400620 C O UP LE R X AR E C 1 F 50 3514700710 R O LLE R T EF LO N 3 F 51 3512517300 G U IDE R O LLE R P P 5113M F 6 A 353B 1 F 52 3517203600 T R AY G LA S S 1 F 53 3517206900 T R AY RA C K AS K O G -37150S 110M M 1 Q'TY EXPLODED VIEW AND PARTS LIST (2) KOG-392G0S/392H0S REF NO PART CO DE PART NAM E DESCR IPTIO N Q'TY A 00 DOOR AS R efer to disassem bly and assem bly 1 B 00 C O NT R O L PAN E L AS R efer to disassem bly and assem bly 1 F 01 3510801400 C A BIN E T P CM T 0.6 1 F 02 7112401011 S C RE W TA P PIN G T 1 T R S 4*10 M FZ N 3 F 03 3516109210 C AV IT Y W E LD A S C AV IT Y W ELD A S 1 3516109710 C AV IT Y JO INT A S C AV IT Y JO IN T A S 1 F 04 7392500008 NUT HEX 6N-2-5 SU S 2 F 05 7122401211 S C RE W TA P PIN G T 2S T R S 4*12 M F Z N 1 F 06 3518904500 T H ER M O STAT O FF : 100 O N : 90 H N #187 1 F 07 7121300611 S C RE W TA P PIN G T 2S PA N 3X6 M F ZN 1 F 08 7122401211 S C RE W TA P PIN G T 2S T R S 4*12 M F Z N 1 F 09 7112401011 S C RE W TA P PIN G T 1 T R S 4*10 M FZ N 2 F 10 35113A 5Q J5 C O RD P O W E R AS 3X1.5 80X80 120-RT M L 1.4M 1 F 11 4413A 90012 C LA M P P O W E R CO R D N YLO N 66 1 F 12 7112401011 S C RE W TA P PIN G T 1 T R S 4*10 M FZ N 1 F 13 7122401211 S C RE W TA P PIN G T 2S T R S 4*12 M F Z N 1 F 14 7112401011 S C RE W TA P PIN G T 1 T R S 4X 10 M F Z N 1 F 15 7S 627W 50X1 NUT HEX N UT F LAN G E M 5X 0.8P M F ZN 1 F 16 4414A25110 F U SE 250V 15A 65T S 1 4414A 25100 F U SE 250V 15A M D A 15 1 F 17 3518606100 N O ISE -F ILT ER D W LF -M 13 1 F 18 7124402511 S C RE W TA P PIN G T 2S R N D 4X 25 M F Z N 2 F 19 3963513100 M O TO R S H AD E D PO LE 230V 17W O E M -10D W C 2-A 07 1 3963512310 M O TO R S H AD E D PO LE 230V 20W M W 10C A -M 02 1 F 20 3512517000 G U IDE W IND PP 1 F 21 3511800300 FA N P P+30% G LA S S 1 F 22 3518002200 M A G N E T RO N 2M 218H (M F )I 1 F 23 3516004000 S P E CIA L SC R E W T 2 B O LT F LA N G E 5X 12 DA C R O 1 F 24 7272400811 S C RE W TA PT ITE T T3 T R S 4*8 M FZ N 1 F 25 3513003200 H O LD E R HV C A PA CITO R S EC C T 0.6 1 F 26 3518302200 C A PA CITO R H V 2100VA C 0.98uF #187 1 F 27 3518400400 D IO DE H V H VR -1X -3A B 12K V #187 1 F 28 3518701100 F U SE H V 5KV 0.55A H V -41A 55-02 1 F 29 3518114800 T R AN S H V D Y-N 90S0-86T B 1 F 30 3516003700 S P E CIA L SC R E W T T3 H E X 4X 8 F LG M F ZN 4 F 31 3510311900 BASE S BH G T 0.8 1 F 32 7112401011 S C RE W TA P PIN G T 1 T R S 4*10 M FZ N 5 EXPLODED VIEW AND PARTS LIST REF NO PART CO DE PART NAM E DESCR IPTIO N F 33 3512100900 FOOT P P D A S F-130 2 F 34 7272400811 S C RE W TA PT ITE T T3 T R S 4X 8 M F Z N 1 F 35 3515201101 S TO P PE R H ING E *U S CP -1 T 2.5 1 F 36 4415A 17352 S W M IC R O V P-533A -O F S PN O #187 200G 1 F 37 4415A 66910 S W M IC R O V P-531A -O F /S ZM -V 16-FA -61 1 F 38 4415A 17352 S W M IC R O V P-533A -O F S PN O #187 200G 2 F 39 3513702600 LE V ER LO CK POM 1 F 40 3513811710 LO CK POM 1 F 41 3513601600 LA M P B L 240V 25W T 25 C 7A H 187 1 F 42 7121400611 S C RE W TA P PIN G T 2S PA N 4X6 M F ZN 1 F 43 3966310100 M O TO R S Y NC R O 220V 2.5W G M -16-24FD 12 1 3966310110 M O TO R S Y NC R O 220V 2.5W M 2LJ49Z T 52 1 F 44 3518905300 T H ER M O STAT O FF :75 O N :65 H #187 NB 1 F 45 3513003400 H O LD E R TH E R M O S TAT P BT 1 F 46 7272400811 S C RE W TA PT ITE T T3 T R S 4X 8 M F Z N 1 F 47 3511405100 C O VE R W AV E G UID E M IC A T 0.5 1 F 48 4078502031 B U TT O N LO CK IN G P P H O N AM A 353 2 F 49 4418D 10032 C O UP LE R P PS 1 F 50 3514700900 R O LLE R T EF LO N 3 F 51 3512509200 G U IDE R O LLE R PP 1 F 52 3517203500 T R AY G LA S S 1 F 53 3517206900 T R AY RA C K AS K O G -37150S 110M M 1 Q'TY