Credit seminar BIO-PRESERVATION OF MEAT AND MEAT PRODUCTS Department of Livestock Products Technology (Meat Science), Madras Veterinary College, Chennai – 600 007. G.SUNDARESAN MVM 15026 Introduction Meat is highly desirable, nutritious and rich in protein, highly perishable. Ancient preservation- physical application of preservatives. treatment and (e.g) Heat treatment and application of salt. (Talukder et al. 2014) Major concerns of meat preservation Food Safety Infectious agents Toxic chemicals Foreign objects Food Quality Making food desirable to eat- Good taste Color Texture (Nath et al., 2006) Existing Preservative Techniques Drying, Curing, Smoking, Canning, Chilling, Freezing, Direct microbial control The modern physical and chemical methods of food preservation are more effective than the traditional methods, with drawbacks. Chemical preservatives - Toxicity Change organoleptic and nutritional properties It made research interest on the natural and effective preservatives Bio preservation – an alternative Definitions Meat preservation Extending the shelf life of the food by continuous fight against the spoilage organism. Meat Bio-preservation Extending the shelf life and food safety by natural or controlled microbiota or their antimicrobial components. Fermentation, bacteriocins, bacteriophages and bacteriophage-encoded enzymes fall in this concept. (Elsser et al.,2013) Principles of bio preservation Hindering the growth activity of the microorganisms. e.g. pH Killing the microorganism. e.g. Bacteriocins Anti-microbial metabolites Organic acids Lactic acid Acetic acid Propionic acid Molecular compounds Hydrogen peroxide Carbon dioxide Diacetyl Peptides Bacteriocins Class I Class II Class III Mechanism of action of anti-microbial metabolites Organic acids: By lowering pH. Oxidases Hydrogen and Lactoperoxidase • H2O2 producing reactions lower the oxygen. • Oxidize sulfhydryl groups of cell proteins and membrane lipids. Diacetyl • Interfering with the utilization of amino acids + VARIOUS METHODS OF BIO PRESERVATION 3. Bacteriophages 1. Fermentation 2. Bacteriocin application 4. Endolysins Fermentation Definition: Fermentation is a metabolic process that converts sugar to acids, gases, or alcohol. It occurs in yeast and bacteria. This process based on the growth of micro-organism in foods it may be natural or added. Mainly comprised of lactic acid bacteria. Will produce the organic acid and other compounds. This compounds exhibits the preservative action. Fermentation of meat by protective cultures Selection of Cultures • Generally Recognised As Safe (GRAS) • Ability to produce antimicrobials in meats • Limited sensory changes • Limited acid production • Weak protease activity • Limited gas production Starter culture for meat fermentation Meat starter cultures are preparations that contain active or dormant microorganisms that develop the desired metabolic activity in the meat (Hammes, Bantleon, and Min 1990). Fermentation in meat and meat products General procedure for the preparation of fermented meat products Preparation of meat emulsion Shift it in casing at -2.2 to 1.1° C Addition of starter culture Fermentationlactic acid Cooking or drying Upstream bioprocessing Inoculum development media development Enrichment Downstream bioprocessing Separation of biomass Semi concentration Purification Laboratory and field trial fermented meat products Effects of culture on the meat & meat products Fermented sausages Addition of curing agent and sugar and fermentation condition preventing the growth of pathogens in fermented sausages (Lucke, 1998 b). Raw ham and Ready to eat Injection of Psychotropic lactic acid bacteria even under the aerobic condition observed approximately 2 log reduction of Listeria monocytogenes during the Vacuum packaged conditions. Semi processed raw meat Strains of lactic acid bacteria that improves the self-life and freshness of refrigerated semi-processed meat such as bacon and sausages. Salted-Semi processed raw meat Pediococcus starter grow and form the acids. Thus restricting the growth of any clostridium botulinum and extend the shelf-life. Probiotics Definition "live micro-organisms which, when administered in adequate amounts, confer a health benefit on the host". (WHO 2001) e.g. Lactobacillus plantarum Probiotics are poor survivors in meat – Challenging environment . Micro-encapsulation may be an option for formulation of fermented meat products with viable healthpromoting bacteria (Muthukumarasamy and Holley 2006). Safety issues of fermented meat and meat products Toxicological symptom I. Biogenic amines Cadaverine Putrescine Tyramine II. Antibiotic resistance 1. Gene translocation 1. Pseudo allergic reaction 2. Interaction with drugs Other symptom 1. Gastric ulcers 2. Blood pressure problems 3. Nervous symptoms Suzzi and Gardini, 2003 Bacteriocins Ribosomally synthesized extracellularly released bioactive peptides or peptide complexes, having bactericidal or bacteriostatic activity. Rapidly digested by proteases in human digestive tract. This bacteriocins are first discovered in 1925 by Andre Gratia Alternative to antibiotics and chemical preservatives. (Joerger et al., 2000). Bacteriocins vs antibiotics s.no Characteristic Antibiotics Bacteriocins 1 Synthesis Secondary metabolite 2 Application Clinical Food 3 Activity Varying spectrum Narrow spectrum 4 Host cell immunity No Yes Cell membrane or intracellular targets Mostly pore formation, but in a few cases possibly cell wall biosynthesis Yes None known 5 6 Mode of action Toxicity side effect Ribosomal ADVANTAGES OF BACTERIOCINS Extra protection Reduce the use of chemical preservatives Decrease the risk of disease transmission BACTERIOCINS It satisfy the consumer demand Better preservation Safe (FDA) use of nisin for > 40 years in several countries Not altering Nutritional quality Effective under wide pH & temperature range Activity is not lost Presence of other preservatives FACTORS PROMOTING USE OF BACTERIOCINS AS BIOPRESERVATIVES Effective in low concentrations Preference over traditional preservative Broad spectrum of activity from food grade LAB Bio synthesis of Bacteriocins Regulatory Gene Nisin A Cyclize & Dehydrydrate Pre peptide ABC Transpoter Cellular space Proteases Active form of Bacteriocin Lipoprotein & Transporter complex Extra cellular space Classification of Bacteriocins Class I Class II Class III Class I Bacteriocins or Lantibiotics • Small peptides (<5kD) • More than 50 amino acids • Made up of unusual amino acids (lanthionine, and methyl-lanthionine) Lantibiotics Class I a Nisin Linear Cationic and hydrophobic peptides Class I b Mersacidin Globular No net charge Cleveland et al., 2001 Mechanism of action of Class I Bacteriocins Class II bacteriocins or non Lantibiotics 1. 2. 3. 4. Cationic Hydrophobic Heat-stable Membrane active peptides Class IIa or pediocin-like bacteriocins Class IIb or two-peptides bacteriocins Class IIc Class IId Klenhammer, 1993 Class IIa Bacteriocins (Pediocin like bacteriocins) - anti-listerial bacteriocins (e.g) Enterocin NKR-5-3C (Ent53C). Ent53C showed very strong microbial activity (in Nano molar range) against Listeria spp. Mechanism of action Enterocin Class IIb bacteriocins (Two-peptide bactetiocins) Killing activity of this bacteriocin is based on the synergistic activity of both the peptide. (e.g.) Acidocin L 1. Type E (enhanced) 1. Type S (synergistic) Action mechanism Class-IIc - Circular bacteriocins (e.g.) Lactococcin A Unique structural feature of a head-to-tail cyclization of their backbones. structural stability, higher thermal stress resistance, and superior stability against proteolytic digestion, compared to their linear counterparts. However, the biosynthetic mechanisms currently remains unknown. class IId – Non pediocin like bacteriocins Leaderless bacteriocins Diversity of primary structure. (e.g.) Lacticin Q Action mechanism The highly cationic lacticin Q molecules rapidly bind with negatively charged phospholipid bilayer membrane. After which, the lacticin Q molecular mass translocate itself from the outer to inner membrane as the pore closes Class III Bacteriocins or Bacteriolysins Large > 15kDa Heat-labile antimicrobial proteins Have a domain-type structure Different domains have different functions for translocation, receptor binding, and bactericidal activity Anti-microbial action Production of Bacteriocins Methods of bacteriocin application in meat and meat products I. Inoculation of meat with Lactic acid producing bacteria - starter or protective culture - Bacteriocins II. Purified or semi purified bacteriocins Bacteriocin producing strains III. Use of previously fermented meat with bacteriocin producing strains VI. Edible cellulosic films - New (Thomas et al., 2000) Purified bacteriocins Application in meat products Several bacteriocins from the bacteriocin producing strains used as a food preservatives. Still very limited. Bacteriocins like Pediocin has very strong antilisterial activity, But they are not currently approved. NISIN is the only approved Bacteriocin by FAO/WHO 1969. (Devlieghere, et al., 2004) Application in meat products The most-studied bacteriocins in the meat and meat products is Nisin Enterocin AS_48 Enterocin A and B Pediocin PA-I (Saeed et al., 2014) Use of Purified/ Semi purified bacteriocins To date, the only commercially produced bacteriocins are: Nisin produced by Lactoccocus lactis ssp. Lactis – Rogers and Whittier 1928. Pediocin PA-1, produced by Pediococcus acidilactici (Not approved) (Saeed et al., 2014) Raw mince meat The samples of raw mince meat were inoculated with 103 CFU/g of Listeria monocytogenes and stored at 40 c. After 16 days, the control sample increased count from 3log10 to 6.4log10 CFU/g. Nisin – 2.4 log 10 CFU/g. (Pawar et al., 2000) Beef carcass Beef carcass were inoculated with approximately 4 log 10 CFU/cm2 of Brochothrix thermosphatca to evaluate the effectiveness of nisin to sanitize the carcasses. Nisin spray treatment 1000 IU/ml reduced the population at 0 day – 1.8 log 10 CFU/cm2 at 1 day - 3.6 log 10 CFU/cm2 ( Deegan et al., 2006) Bacteriocin producing culture addition: (Degnan et al., 1992) Demonstrated the possibility of using bacteriocin producing culture LAB and Pediococcus acidilactici (nisin and pediocin) to control the L. monocytogenes growth in the all vacuum packed Beef products Combination with MAP (Fang and Lin, 1994) Was found to be more effective when used in combination with modified atmosphere packaging (100% co2, 80% co2+20%o2) Examples of microorganisms that may be controlled by bio preservation techniques Commercial status Subtilin, Cerein, Plantaricin, have been isolated and characterized from different bacteriocin producing strains. But they are yet to acquire a commercial status. Nisin (Lactobacillus lactis) and Pediocin (Pediococci acidilactici) are the only commercially. Commercially approved bacteriocin Nisin – E234 (Nisaplin) (Nes et al., 2007) Bacteriophages Bacterial virus that infect the bacteria and reproduce by hijacking their host biosynthetic pathway They are harmless to humans, animals and plants. I. Classification II. Mechanism of action Bacteriophage application in meat Application in meat industry FDA - Recently permit safe use of a bacteriophage preparation as an anti-listerial agent in Ready To Eat (RTE) meat and poultry products. Phage (lytic) preparation with 0.1ppm concentration is sprayed directly on meat products prior to packaging at the level of 1 milliliter (ml)/500 cm2 surface area. Phage (lytic) Bacteriophages will remain dormant unless their specific target, L. monocytogenes is encountered. (Kathy walker, 2006). ENDOLYSINS Lysins, or endolysins , are hydrolytic enzymes produced by bacteriophages. It cleave the host's cell wall during the final stage of the lytic cycle. Endolysins - Degrading the peptidoglycan of Gram positive bacteria when applied externally to the bacterial cell, thereby acting as antibacterial agents. (Jhamb and Spardha, 2014) Endolysins mechanism of action Schematic representation of the modular structure Mode of action of phageencoded - endolysins. Endolysin application Broad killing spectrum by cleaving peptidoglycan linkage of bacterial membrane. It exhibits the antimicrobial activity at Nano gram level . At the same time production cost is very high, because use of genetically modified organism for the production. MERITS AND DEMERITS OF BIO PRESERVATION MERITS DEMERITS Extended shelf-life of the meat and meat product Lack of research focus Decrease the of food borne pathogens transmission Application deficit Reduce use of chemical preservatives Resistant organisms controlled effectively (e.g) L.monocytogenes Minimal handling and Natural way Bio Prn are Commercialization Regulatory approval Current status The potential applications of bacteriocins in the food and health care sectors are evident. Nowadays researchers are focusing on the application of bacteriocins in foods as part of packaging films. (Cagri et al., 2004) Research focus Commercial application and for production in large scale, both genetic and fermentative protocols need to be optimized. E. coli has long been considered the primary prokaryotic host for cloning Alternative food-grade organisms must be Identified, Researchers are focusing on the application of bacteriocins in foods as part of packaging films. (Billman Jacobe, 1996) (Coma, 2008). Conclusion Extend the shelf life and food safety of meat and meat products by the use of natural or controlled microbiota and antimicrobial compounds. This preservation can be effectively used - hurdles. Technology can be integrated as part of preservation technology THANK YOU