Doc No.: Company Name: የየየየየየየየየየየየየየየየየየየየየየየየየየየየ ETHIOPIAN TEXTILE INDUSTRY DEVELOPMENT INSTITUTE Document Title: TOR-ET-048 Issue No.: ቢጋር Terms of Reference Page 1 1 of 8 Ethiopian Textile Industry Development Institute Weaving & Knitting Industry Development Directorate ISO 9001:2015 https://mail.google.com/mail/u/0/ inboxCertifiedISO/IEC/17025 Accredited Establishment of Ethiopian Knitting Industries Norms By: GezawGutema LiyewWorkie Addis Ababa, Ethiopia December 2020 Doc No.: Company Name: የየየየየየየየየየየየየየየየየየየየየየየየየየየየ ETHIOPIAN TEXTILE INDUSTRY DEVELOPMENT INSTITUTE Document Title: TOR-ET-048 Issue No.: ቢጋር Terms of Reference 1 Page 2 of 8 Contents 1) INTRODUCTION ................................................................................................................................. 3 2) STATEMENT OF PROBLEM ................................................................................................................ 4 3) GENERAL OBJECTIVE ......................................................................................................................... 4 3.1. SPECIFIC OBJECTIVE .................................................................................................................. 4 4) SCOPE ................................................................................................................................................ 4 5) SIGNIFICANCE OF THE STUDY ........................................................................................................... 5 6) METHODOLOGY ................................................................................................................................ 6 7) EXPECTED RESULTS ........................................................................................................................... 6 8) Major activities ................................................................................................................................. 6 9) Action Plan........................................................................................................................................ 7 Doc No.: Company Name: የየየየየየየየየየየየየየየየየየየየየየየየየየየየ ETHIOPIAN TEXTILE INDUSTRY DEVELOPMENT INSTITUTE Document Title: TOR-ET-048 Issue No.: ቢጋር Terms of Reference Page 1 3 of 8 1) INTRODUCTION Industry norm is the level of performance which needs to be achieved in best performing mill to obtain techno-economic advantage as to serve as useful yardsticks against which performance of an industry in various areas can be compared. Norms for Productivity in knitting industry are determining as per the best performing international mills that reflect the attainable standards in the knitting industry. The major benefits of the established norms are to compare the level of performance and help to work to words to actively the norms. Detailed analysis may be made to point out the reasons / areas in which the factory is below the standards and strives to apply all necessary efforts overcome the limitations towards achievingthe established norms Knitted is one of the most used fabric formation methods it is a method of constructing fabric by intermeshing of loops using needles and various type of technology. Most of the Ethiopian knitting industries have weft knitting technology with single jersey, double jersey, auto strip, jacquard and that bed knitting machine with various brand. Considering the above scenario, the study will establish both qualitative and quantitative norms for weft knitting technology and compare with the existing the country knitting industries current performance, moreover the study will identify Ethiopian knitting industry performance gap against the international best performing knitting companies and recommend the way forward to improve the performance. Doc No.: Company Name: የየየየየየየየየየየየየየየየየየየየየየየየየየየየ ETHIOPIAN TEXTILE INDUSTRY DEVELOPMENT INSTITUTE Document Title: TOR-ET-048 Issue No.: ቢጋር Terms of Reference 1 Page 4 of 8 2) STATEMENT OF PROBLEM Till now it is a problem for our knitting factories getting an organized & properly analyzed data which show quantitatively measured values and qualitatively described parameters against international best practice. This will in turn do not let us know our status both in production & quality. Even if the sectors (knitting) are fast growing and market acceptance are growing Ethiopia industry still faces several problems of quality due to nonconformity of users /buyers requirements. Such problems are occurred due to non-standardized work norms. In order to know a performance level of knitting a company, there is a need to have established standard. Even though there are different standards in the subsector, there are no compressive and well established national norms. Due to this fact the knitting industries has a limitation to compare their performance level and work towards improvement. 3) GENERAL OBJECTIVE Establish weft knitting industries qualitative and quantitative best practice norms and compare Ethiopian industries performance against the best practice. 3.1. SPECIFIC OBJECTIVE To identify weft knitting industries performance parameters. To establish best performing industries norms in line with the identified parameters. Assess the current performance level of Ethiopian knitting industries. Compare Ethiopian knitting industry performance against the best practice. Recommend the way forward to improve our industries performance. 4) SCOPE This research work focuses on collecting, assessing, analyzing and standardizing Ethiopia’s knitting factories norms against international best practice in the areas of raw material selection and handling, production and quality controlling, production planning and Doc No.: Company Name: የየየየየየየየየየየየየየየየየየየየየየየየየየየየ ETHIOPIAN TEXTILE INDUSTRY DEVELOPMENT INSTITUTE Document Title: TOR-ET-048 Issue No.: ቢጋር Terms of Reference 1 Page 5 of 8 monitoring ,maintenance system and machine handling ,health and safety rule. Furthermore the study also covers production data record in weft knitting technology. It also assesses data available on various critical process parameters for a wide range / variety of counts. Knitting norms will be provided on the following areas: Selection of yarn / raw material Fabric testing –procedures / standards Productivity levels in the departments both labor and machine Work load and work assignments for all the important machines 5) SIGNIFICANCE OF THE STUDY The study is designed to examine the status of industries working norms. It also provided detailed quantities and qualitative value for various weft knitting parameters of industries. It also helps for researchers who conduct researches on knitted product as bench mark related topics as further reference. The benefits of establishing norm for knitting industries would be to compare our industries performance against the standard and strive for improvement, defective products reduction, safety and financial advantage. This is tactic could not only keep products on schedule, but maybe even possibly show that the estimated activity durations were inflated due to consistently inefficient operations in the past. The output will provide the alternative waste or defects reduction mechanisms and productivity improvement tools for knitting industry. This study can be used as an input for further study for similar future researchers and to forward suggestions, conclusions, and recommendations based on the finding. Doc No.: Company Name: የየየየየየየየየየየየየየየየየየየየየየየየየየየየ ETHIOPIAN TEXTILE INDUSTRY DEVELOPMENT INSTITUTE Document Title: TOR-ET-048 Issue No.: ቢጋር Terms of Reference 1 Page 6 of 8 6) METHODOLOGY In this study, we will use observation, interview, questioner, Sample and measurements in order to: Identifying basic parameters from literature and experience. Prepare questioner for the identified parameters and collect data, Selection of representative factories for data collection, Organizing the data gathered & analysis, Documentation of analyzed data as Ethiopia’s factories norms, Recommendation & suggestion of solutions for parameters showing lower-performance, 7) EXPECTED RESULTS Established Ethiopian knitting industry norms Ethiopian knitting industries performance level Gaps observed and recommendation to improve performance 8) Major activities In this study the study team shall perform the following major activities. TOR preparation and approval Identity detail qualitative and quantitative parameters for weft knitting industries norm preparation. Search and read different articles related to knitting norms Brief literature review. Establish international best practice as per the identified parameters. Prepare questioners based on the identified parameters. Select representative knitting industries as per established criteria. Collect appropriate data as per the questioner. Analyses the collected data and compare Ethiopian knitting industries performance against the international best practice. Produce study document with recommendation. Doc No.: Company Name: የየየየየየየየየየየየየየየየየየየየየየየየየየየየ ETHIOPIAN TEXTILE INDUSTRY DEVELOPMENT INSTITUTE Document Title: TOR-ET-048 Issue No.: ቢጋር Terms of Reference Page 1 7 of 8 9) Action Plan S.No Activities October W1 1) TOR (proposal) preparation & approval 2) Identification of weft knitting norms related articles and review 3) Identification of weft knitting related qualitative and quantitative parameters 4) Write brief literature review 5) Establish international best performing companies norms against the established parameters 6) Prepare questioner to collect appropriate data from selected factory 7) Select representative knitting companies 8) Collect appropriate and comprencive data from the representative factories as per the questioner W2 W3 November W4 W1 W2 W3 December W1 W2 W3 January W4 W1 W2 W3 February W4 W1 W2 Doc No.: Company Name: የየየየየየየየየየየየየየየየየየየየየየየየየየየየ ETHIOPIAN TEXTILE INDUSTRY DEVELOPMENT INSTITUTE Document Title: Issue No.: ቢጋር Terms of Reference S.No Activities October W1 9) Analyse the collected data and compare Ethiopian knitting industries performance level against the international best practice 10) Finalize submit the study with recommendation 11) Present the study and get feed back 12) Incorporate the feedback and submit the final study document TOR-ET-048 W2 W3 November W4 W1 W2 Page 1 W3 8 of 8 December W1 W2 W3 January W4 W1 W2 W3 February W4 W1 W2