Chapter: Differential Analysis- Key to Decision Making A difference in cost between any two alternatives is known as differential Cost. Differential cost also referred to as relevant cost or avoidable cost. It is future cost that will differ among the alternatives. The main objectives of differential/relevant costs analysis are: Identify relevant and irrelevant costs , and benefits in a decision. Analysis showing whether product line or other business segment should be added or dropped. Prepare a make or buy analysis. Whether special order should be accepted. Determine the most profitable use of constraint resource. Whether product should be sold at split off point or process further. Constraint: A constraint is anything that prevent you from getting more of what you want. Managing Constraint: When a constraint exists in a production process managers can increase profit by producing the products with the highest contribution margin per unit of constraint resources . However, they can also increase profit by increasing the capacity of bottle neck, which is called relaxing or elevating the constraint. Capacity of bottleneck can be increased by Working overtime on the bottleneck Subcontracting some of the processing at the bottleneck Investing in additional machine Shifting workers Focusing business process improvement Reducing defective units. Math Solutions Ex: 12-5 [15th Edition, Page- 563] 1. Computation of CM per constraint factor that is time available on the plastic injection: Ski guard a) Selling price per unit Golf guard Fishing guard $200 $300 $255 60 140 55 140 160 200 2 5 4 $32 $50 b) VC c) CM per unit d) Plastic injection modeling machine processing time required per unit e) CM per unit of constraint resource (𝑐 ÷ 𝑑) $70 Production of Ski guard product would be the most profitable use of constraint resource that is time and Golf guard is the least profitable. 2. The constraint is the available Pounds of Plastic Pellets: a) CM per unit b) Pound of Plastic Pellet Ski Golf Fishing $140 $160 $200 7 4 8 $20 $40 $25 c) CM per unit of constraint resource (𝑎 ÷ 𝑏) In this case Golf guard would be the most profitable use of constraint resources and Ski would be the least profitable use of constraint resources. 3. The Fishing guard product has the largest unit CM ($200), but it is not the most profitable use of the constraint resource in either of the cases above. This happens because the Fishing guard uses more of the constraint resources in proportion to its CM then the other two products. Ex: 12-6 [15th Edition, Page- 564] Portsmouth Company 1. Computation of CM of the constraint factor (hours) of the product Sofa: Selling price per unit $ 1800 (-) VC 1200 CM per unit $ 600 Upholstering Shop, time required to produce one unit of sofa = 10 hours CM per unit of constraint factor = 600 ÷ 10 = 60 per hour The company should be willing to pay up to $60 per hour to keep the Upholstering Shop open after normal working hours. 2. Computations of CM of constraint factor of all three products: Selling price Recliner Sofa $ 1400 $1800 $1500 800 1200 1000 600 600 500 5 (-) VC CM per unit Time required per unit 8 hrs. 10 CM per constraint factor $75 $60 Loveseat $100 per hour The offer to Upholster chair for $45 per hour should be accepted. The time would be used to upholster Loveseats, which will generate ($100-$45) a net gain of $55 per hour. Based on freed capacity then consider Recliner and Sofa. Ex: 12-8 [15th Edition, Page- 565] 1. Computation of CM per Pound of material A B C i. Contribution margin per unit $54 $108 $60 ii. Direct material cost per unit 24 72 32 iii. Direct material cost per pound 8 8 8 iv. Pound of material required per unit 3 9 4 $18 $12 $15 v. Contribution margin per pound (𝑖 ÷ 𝑖𝑣) 2. The company should concentrate its available material on Product A: A B C 18 12 15 Pounds material available 5000 5000 5000 $90,000 $60,000 $75,000 CM per pound Although Product A has the lowest CM per unit and second lowest contribution margin ratio, it is preferred over the other two products since it has the greater amount of CM per pound of material and material is the company’s scarce resource. 3. The price Barlow Company would be willing to pay per pound of additional raw materials depends on how the materials would be used. If there are unfilled orders for all of the products Barlow would presumably use additional material for A as it generates $18 CM and willing to pay up to $8+ $18= $26 per pound. After fulfilling all of the order of A then prefer Product C and willing to pay up to $8+$15=$23 then Product B and willing to pay original cost + Premium (CM) = 8+12= $20.