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Unit Procedures SuperPro

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Unit Procedures
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Unit Procedures
The Unit Procedures menu offers the following commands (choose any of the following options and
then click anywhere on the flowsheet to add a new procedure of the type selected). The procedures
with an asterisk (*) are not available in EnviroPro Designer:
Batch Vessel
Procedure
Continuous
Reaction
Stoichiometric
In a Reactor
A set of sequential reactions described by
stoichiometry only kinetics, occurring in a
stirred-jacketed vessel and performed in batch
mode. Equipment sizing based on volume of
material processed per cycle.
In a Seed Reactor
A set of sequential reactions described by
stoichiometry only, occurring in a seed reactor
and performed in batch mode. Equipment sizing
based on volume of material processed per cycle.
In a Bioreactor *
A set of sequential reactions described by
stoichiometry only, occurring in a bioreactor and
performed in batch mode. Equipment sizing
based on volume of material processed per cycle.
In a Seed Bioreactor *
A set of sequential reactions described by
stoichiometry only, occurring in a seed bioreactor
and performed in batch mode. Equipment sizing
based on volume of material processed per cycle.
In a Disposable Bioreactor
*
A set of sequential reactions described by
stoichiometry only, occurring in a disposable
bioreactor and performed in batch mode.
Equipment sizing based on volume of material
processed per cycle.
In a Disposable Seed
Bioreactor *
A set of sequential reactions described by
stoichiometry only, occurring in a disposable
seed bioreactor and performed in batch mode.
Equipment sizing based on volume of material
processed per cycle.
In a Fermentor *
A set of sequential reactions described by
stoichiometry only, occurring in a stirredjacketed vessel and performed continuously (or
semi-continuously). Equipment sizing based on
residence time of material in tank.
In a Seed Fermentor *
A reaction described by stoichiometry only,
occurring in a plug flow reactor.
In an Air Lift Fermentor *
A fermentation described by stoichiometry only,
performed in batch mode. Equipment sizing
based on volume of material processed per cycle.
In a CSTR
A set of sequential reactions described by
stoichiometry only, occurring in a stirredjacketed vessel and performed continuously or
semi-continuously. Equipment sizing based on
volume of material processed in tank.
In a PFR
A set of sequential reactions described by
stoichiometry only, occurring in a stirredjacketed vessel and performed continuously (or
semi-continuously). Equipment sizing based on
residence time of material in tank.
In a Fermentor *
A fermentation described by stoichiometry only,
performed continuously or semi-continuously in a
fermentor. Equipment sizing based on volume of
material processed in tank.
In a Seed Fermentor *
A fermentation described by stoichiometry only,
performed continuously or semi-continuously.
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Unit Procedures
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Equipment sizing based on residence time of
material in tank.
In an Air Left Fermentor *
A fermentation described by stoichiometry only,
performed continuously or semi-continuously in a
Air Lift fermentor. Equipment sizing based on
volume of material processed in tank.
In a Raceway Pond *
A photo-bioreaction described by stoichiometry
only, performed continuously or semicontinuously in a Raceway Pond. Equipment
sizing based on volume of material processed in
pond.
In a CSTR
A set of sequential and parallel reactions
described by stoichiometry and kinetics,
occurring in a stirred-jacketed vessel and
performed continuously or semi-continuously.
Equipment sizing based on volume of material
processed in tank.
In a PFR
A reaction described by stoichiometry and
kinetics, occurring in a plug flow reactor.
In a Fermentor *
A set of sequential and parallel reactions
described by stoichiometry and kinetics,
occurring in a fermentor and performed
continuously (or semi-continuously). Equipment
sizing based on residence time of material in
tank.
In a seed Fermentor *
A set of sequential and parallel reactions
described by stoichiometry and kinetics,
occurring in a seed fermentor and performed
continuously (or semi-continuously). Equipment
sizing based on residence time of material in
tank.
Equilibrium
In a CSTR
A set of reactions described by equilibrium data,
occurring in a stirred-jacketed vessel and
performed continuously (or semi-continuously).
Equipment sizing based on residence time of
material in tank.
Environmental /
Stoichiometric
Stoichiometric WM Aerobic
BioOxidation
A set of bio-transformation reactions (describing
biodegradation of organics) performed
continuously in a well-mixed basin.
Stoichiometric PF Aerobic
BioOxidation
A set of bio-transformation reactions (describing
biodegradation of organics) performed
continuously in a plug-flow basin.
Stoichiometric Anaerobic
Digestion
A set of bio-transformation reactions (describing
anaerobic digestion of activated sludge and
transformation of other compounds) performed
continuously in a well-mixed basin.
Stoichiometric Trickling
Filtration
A set of biological transformations performed
continuously in a trickling filter.
Stoichiometric Anoxic
Reaction
A set of biological transformations performed
continuously in a well-mixed basin under anoxic
conditions.
Stoichiometric
Neutralization
A set of sequential neutralization reactions
performed continuously or semi-continuously in a
well-mixed tank.
Stoichiometric Wet Air
Oxidation
A set of oxidation reactions performed
continuously or semi-continuously under high
temperature and pressure and in the presence of
water vapor.
Kinetic
Stoichiometric Incineration Destruction of organic compounds via
combustion.
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Environmental /
Kinetic
Inoculum
Preparation
Filtration
Stoichiometric UV
Radiation
Sterilizaton of liquid stream via UV radiation.
Kinetic WM Aerobic
BioOxidation
A set of bio-transformation reactions (describing
biodegradation of organics) performed
continuously in a well-mixed basin.
Kinetic PF Aerobic
BioOxidation
A set of bio-transformation reactions (describing
biodegradation of organics) performed
continuously in a plug-flow basin.
Kinetic Anaerobic
Digestion
A set of bio-transformation reactions (describing
anaerobic digestion of activated sludge and
transformation of other compounds) performed
continuously in a well-mixed basin.
Kinetic Anoxic Reaction
A set of biological transformations performed
continuously in a well-mixed basin under anoxic
conditions.
In a Roller Bottle
This procedure simulates sets of operations that
take place in disposable roller bottles for
inoculum preparation and other applications.
In a T-Flask
This procedure simulates sets of operations that
take place in disposable T-flasks for inoculum
preparation and other applications.
In a Shake Flask
This procedure simulates sets of operations that
take place in disposable shake flasks for
inoculum preparation and other applications.
In a Test Tube
This procedure simulates sets of operations that
take place in disposable test tubes for inoculum
preparation and other applications.
In a Rocking Bioreactor
This procedure simulates sets of operations that
take place in a disposable rocking bioreactor for
inoculum preparation and for a other applications
Microfiltration (Batch) *
A microfiltration procedure operating in batch
concentration mode.
Microfiltration (Feed and
Bleed)
A microfiltration procedure operating in
continuous (feed and bleed) mode.
Ultrafiltration (Batch) *
An ultrafiltration procedure operating in batch
concentration mode.
Ultrafiltration (Feed and
Bleed)
An ultrafiltration procedure operating in
continuous (feed and bleed) mode.
Reverse Osmosis (Batch) * A reverse osmosis procedure operating in batch
concentration mode.
Reverse Osmosis (Feed
and Bleed)
A reverse osmosis procedure operating in
continuous (feed and bleed) mode.
Diafiltration *
A diafiltration procedure operating in batch
mode.
Dead End Filtration *
A polishing cartridge filter.
Nutsche Filtration *
A filtration/drying procedure performed in batch
mode in a Nutsche filter.
Plate and Frame Filtration
A filtration procedure performed in batch mode in
a Plate & Frame filter.
Rotary Vacuum Filtration
A filtration procedure performed in batch mode in
a Rotary Vacuum filter.
Air Filtration
A filtration procedure for removing particulate
components from a gas stream.
Belt
A filtration procedure for dewatering activated
sludge.
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Unit Procedures
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Centrifugation
Screw Press
A filtration procedure through a screw press
Granular Media
A filtration procedure for removing suspended
particles from a liquid stream by passing it
through a set of granular media beds.
Baghouse
A filtration procedure for removing particles from
a gas stream.
Electrostatic Precipitation
A separation procedure for removing particles
from a gas stream with the help of an electric
field.
Decanter
Solid/liquid or liquid/liquid separation in a
decanter centrifuge based on density difference
and particle size.
Disk-Stack *
Solid/liquid or liquid/liquid separation in a diskstack centrifuge based on density difference and
particle size.
Bowl *
Solid/liquid or liquid/liquid separation in a bowl
centrifuge based on density difference and
particle size.
Centritech *
Solid/liquid separation in a centritech centrifuge
based on density difference.
Basket (Top Discharge) *
Solid/liquid separation (filtration) in a basket
centrifuge based on particle size.
Basket (Bottom Discharge) Solid/liquid separation (filtration) in a basket
*
centrifuge based on particle size.
In a Cyclone
Solid/gas separation in a cyclone based on
density difference and particle size.
In a Hydrocyclone *
Solid/liquid or liquid/liquid separation in a
hydrocyclone based on density difference and
particle size.
In a Centrifugal Sieve*
Oversized solids/undersized solids separation in a
centrifugal sieve based on physical states.
High Pressure *
Cell disruption of microorganisms and
homogenization of fluid (primarily food)
materials
Bead Milling *
Cell disruption of microorganisms and
homogenization of fluid (primarily food)
materials.
Nano Milling *
Thorough homogenization and mixing of
suspension mixtures.
Gel filtration *
Separation of large molecules based on
molecular size.
PBA Chromatography
(Simplified) *
This unit procedure simulates any type of
adsorptive chromatography (e.g., ion exchange,
affinity, HIC, reverse phase, etc.) that takes
place in a packed bed column
PBA Chromatography
(Detailed)
In Bind-and-Elute Mode *
This unit procedure simulates any type of
adsorptive chromatography (e.g., ion exchange,
affinity, HIC, reverse phase, etc.) that takes
place in a packed bed column in bind-and-elute
mode.
PBA Chromatography
(Detailed)
In Flow-Through Mode *
This unit procedure simulates any type of
adsorptive chromatography (e.g., ion exchange,
affinity, HIC, reverse phase, etc.) that takes
place in a packed bed column in flow-through
mode.
EBA Chromatography *
This unit procedure simulates any type of
adsorptive chromatography (e.g., ion exchange,
Homogenization/
Milling
Chromatography/
Adsorption
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Unit Procedures
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affinity, HIC, reverse phase, etc.) that takes
place in a expanded bed column.
Drying/
Granulation
Sedimentation
Membrane Adsorption In Flow-Through Mode *
This unit procedure simulates membrane
adsorption in flow-through mode. The procedure
can be executed in a batch/semi continuous
mode only.
Membrane Adsorption In Bind-and-Elute Mode *
This unit procedure simulates membrane
adsorption in bind-and-elute mode. The
procedure can be executed in a batch/semi
continuous mode only.
Ion Exchange (for
demineralization)
Separation of compounds based on electric
charge. This version of affinity chromatography
can only handle a single elution step and a single
wash/regeneration step.
GAC Adsorption (for liquid
streams)
Separation of compounds based on biological
affinity. This version affinity chromatography can
handle any number of elution, wash,
equilibration, and regeneration steps.
GAC Adsorption (for
gaseous streams)
Separation of compounds based on biological
affinity. This version affinity chromatography can
handle any number of elution, wash,
equilibration, and regeneration steps.
Tray Drying *
Spray drying is preferred for heat sensitive
products that require short drying times and
relatively low contact temperatures.
Freeze *
Dehydration (or other volatile solvent removal)
under short residence time in a fluid bed dryer.
Freeze (Discrete) *
Drying of heat sensitive materials present in vials
or other containers, in a discrete freeze dryer.
Double Cone Drying *
Drying of high value materials, such as
pharmaceuticals and dyes, in a double cone
dryer.
Cone Screw Drying *
Drying of high value materials, such as
pharmaceuticals and dyes, in a cone screw dryer.
Sphere Drying *
Drying of high value materials, such as
pharmaceuticals and dyes, in a sphere dryer.
Drying-Granulation *
Drying and granulation of a mixture containing
suspended and dissolved solids
Spray *
Drying and lyophilization of heat sensitive
materials, such as proteins and vitamins, based
on sublimation of water.
Fluid Bed *
Drying of valuable materials, such as
pharmaceuticals and dyes, in a tray dryer.
Drum *
Dehydration in a drum dryer under atmospheric
pressure or vacuum.
Rotary *
Drying operation suitable for handling large
throughputs. Used extensively in the agricultural,
food, and mining industries.
Sludge
Drying of activated sludge.
Decanting
Liquid/liquid separation based on density
difference, occurring continuously or semicontinuously in a horizontal tank.
Clarification
Solid/liquid separation based on density
difference and particle size, occurring
continuously or semi-continuously in a clarifier.
IP Clarification
Solid/liquid and liquid (oil) / liquid (water)
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separation based on density difference and
particle (or oil globule) size, occurring
continuously or semi-continuously in an inclinedplate clarifier.
Phase Change
Distillation
Extraction
Liquid Extraction
Absorption/
Stripping
Storage/Blending Bulk - Batch
Thickening
Solid/liquid separation based on density
difference and particle size, occurring
continuously or semi-continuously in a thickener.
Flotation
Dissolved-air flotation that separates suspended
solid particles or liquid globules from a
continuous liquid phase.
Oil Separation
Oil/water separation in an API oil separator.
Flash *
Single-stage fractionation based on differences in
volatility.
Condensation *
Recovery (capture) of volatile compounds based
on condensation.
Multi-Effect Evaporation *
Solution concentration via solvent evaporation,
performed in batch mode in a stirred vessel.
Thin-Film Evaporation *
Solution concentration via solvent evaporation,
performed in batch mode in a thin film
evaporator.
Crystallization
(Continuous) *
Separation via crystallization, performed in batch
mode in a stirred vessel.
Batch *
Batch, multi-stage fractionation based on
differences in volatility.
Continuous (Short-Cut) *
Multi-stage fractionation based on differences in
volatility using a short-cut model.
Continuous (Rigorous) *
Multi-stage fractionation based on differences in
volatility using a rigorous model.
In a Mixer-Settler *
Phase split (extraction) based on partition
coefficients or component splits, occurring in a
stirred vessel in batch mode.
In a Differential Extractor
*
Phase split (extraction) based on partition
coefficients, occurring continuously (or semicontinuously) in a differential extractor.
Centrifugal Extractor *
Phase split (extraction) based on partition
coefficients, occurring continuously (or semicontinuously) in a centrifugal extractor.
Solids Leaching *
Partitioning of solutes between two liquid phases
in a mixer-settler extractor.
Absorption
Removal of components from a gaseous stream
through contact with a liquid stream.
Stripping
Removal of components from a liquid stream
through contact with a gaseous stream.
Degasification
Removal of organics from a gaseous or liquid
stream through adsorption on activated carbon
(or other suitable adsorbent).
In Blending Tank
Mixing and batch storage of material in an
agitated tank. Equipment sizing based on volume
of material processed per cycle.
In a Flat Bottom Tank
Batch storage of material in a flat bottom tank.
Equipment sizing based on volume of material
processed per cycle.
In a Receiver Tank
Batch storage of material in a receiver tank.
Equipment sizing based on volume of material
processed per cycle.
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In a Horizontal Tank
Batch storage of material in a horizontal tank.
Equipment sizing based on volume of material
processed per cycle.
In a Vertical On Legs Tank
Batch storage of material in a vertical tank.
Equipment sizing based on volume of material
processed per cycle.
In a Drum
Batch-wise storage in a drum.
In a Tote
Batch-wise storage in a tote.
In a Silo (for Bulk Solids)
*
Batch storage of bulk solids in a silo. Equipment
sizing based on volume of material processed per
cycle.
In a Bin (for Bulk Solids) * Batch-wise storage of bulk solids in a bin.
In a Drum (for Bulk Solids) Batch-wise storage of bulk solids in a drum.
*
Bulk - Continuous
In a Tote (for Bulk Solids)
*
Batch-wise storage of bulk solids in a tote.
In a Blending Tank
Mixing and continuous storage of material in an
agitated tank. Equipment sizing based on
residence time of material in tank.
In a Flat Bottom Tank
Continuous storage of material in a flat bottom
tank. Equipment sizing based on residence time
of material in tank.
In Receiver Tank
Continuous storage of material in a receiver
tank. Equipment sizing based on residence time
of material in tank.
In a Horizontal Tank
Continuous storage of material in a horizontal
tank. Equipment sizing based on residence time
of material in tank.
In a Vertical On Legs
Continuous storage of material in a vertical tank.
Equipment sizing based on residence time of
material in tank.
In a Drum
Storage of a continuous flow in a drum
In a Tote
Storage of a continuous flow in a tote.
In a Silo (for Bulk Solids)
*
Continuous storage of bulk solids in a silo.
Equipment sizing based on residence time of
material in silo.
In a Hopper (for Bulk
Solids) *
Continuous, short time, storage of bulk solids in
a hopper. Equipment sizing based on residence
time of material in vessel.
In a Bin (for Bulk Solids) * Storage of a continuous flow of bulk solids in a
bin.
In a Drum (for Bulk Solids) Storage of a continuous flow of bulk solids in a
*
drum.
Discrete - Batch
In a Tote (for Bulk Solids)
*
Storage of a continuous flow of bulk solids in a
tote.
Equalization
Damping of flowrate and concentration variations
through the use of a buffer basin.
Junction Box Mixing
Mixing (combination) of wastewater streams in a
junction box.
In a Bin
Storage of discrete entities in a bin.
In a Drum
Storage of discrete entities in a drum.
In a Tote
Storage of discrete entities in a tote.
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In a Disposable
Heat Exchange
Mixing
Bulk Flow
Discrete Flow
On a Rack
Storage of discrete entities in a rack.
On a Tray
Storage of discrete entities in a tray.
Generic Container
Batch storage of material in disposable
containers. Equipment sizing based on volume of
material processed per cycle.
Large Bag (on a Skid)
Batch storage of material in a disposable large
bag mounted on a skid.
Heating
Temperature increase using a heat transfer
agent.
Electric Heating
Temperature increase using electricity.
Cooling
Temperature decrease using a cooling transfer
agent.
Electric Cooling
Temperature decrease using electricity.
Heat Exchanging
Continuous exchange of heat in a heat
exchanger.
Cooling in a Tower
Continuous water cooling in a Cooling Tower.
Heat Sterilization *
Continuous heat sterilization.
Pasteurization *
This unit procedure simulates a pasteurizer and
calculates microorganism inactivation and food
component degradation kinetics.
Frying
Industrial frying of potato chips and other
products.
Freezing-Thawing *
This unit procedure can simulate freezingthawing of bulk material in a Freeze-Thaw
Module
Freezing-Thawing
(Discrete) *
This unit procedure can simulate freezingthawing of discrete entities in a Discrete FreezeThaw Module
2-Stream
Mixing of two bulk streams.
3-Stream
Mixing of three bulk streams.
4-Stream
Mixing of four bulk streams.
5-Stream
Mixing of five bulk streams.
6-Stream
Mixing of six bulk streams.
7-Stream
Mixing of seven bulk streams.
8-Stream
Mixing of eight bulk streams.
9-stream
Mixing of nine bulk streams.
Custom
Mixing of two streams under flow and
composition specifications.
Flow Adjusting
Intelligent mixing of two streams under flow and
composition specifications, in order to adjust the
output flow.
Mixture Prep
Intelligent mixing of two-five streams under flow
and composition specifications.
In a Batch Tumble Mixer *
Batch-wise mixing of powders.
2-Stream *
Combination (mixing) of two discrete streams
that carry the same discrete entity
3-Stream *
Combination (mixing) of three discrete streams
that carry the same discrete entity
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Unit Procedures
Splitting
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Bulk Flow
Discrete Flow
4-Stream *
Combination (mixing) of four discrete streams
that carry the same discrete entity
5-Stream *
Combination (mixing) of five discrete streams
that carry the same discrete entity
6-Stream *
Combination (mixing) of six discrete streams
that carry the same discrete entity
7-Stream *
Combination (mixing) of seven discrete streams
that carry the same discrete entity
8-Stream *
Combination (mixing) of eight discrete streams
that carry the same discrete entity
9-stream *
Combination (mixing) of nine discrete streams
that carry the same discrete entity
2-Way
Splitting of a bulk flow into two streams based on
user-defined split fractions.
3-Way
Splitting of a bulk flow into three streams based
on user-defined split fractions.
4-Way
Splitting of a bulk flow into four streams based
on user-defined split fractions.
5-Way
Splitting of a bulk flow into five streams based on
user-defined split fractions.
6-Way
Splitting of a bulk flow into six streams based on
user-defined split fractions.
7-Way
Splitting of a bulk flow into seven streams based
on user-defined split fractions.
8-Way
Splitting of a bulk flow into eight streams based
on user-defined split fractions.
9-Way
Splitting of a bulk flow into nine streams based
on user-defined split fractions.
Custom
Splitting of a bulk flow into two streams based on
output flowrate specifications.
3-Way Flow Distribution
Splitting flow up to three streams. The stream
flowrate is specified either by the user, or the
downstream process. It can be used to represent
a distribution panel.
5-Way Flow Distribution
Splitting flow up to five streams. The stream
flowrate is specified either by the user, or the
downstream process. It can be used to represent
a distribution panel.
10-Way Flow Distribution
Splitting flow up to ten streams. The stream
flowrate is specified either by the user, or the
downstream process. It can be used to represent
a distribution panel.
2-Way *
Splitting of a discrete entity flow into two
discrete streams based on user-defined split
fractions.
3-Way *
Splitting of a discrete entity flow into three
discrete streams based on user-defined split
fractions.
4-Way*
Splitting of a discrete entity flow into four
discrete streams based on user-defined split
fractions.
5-Way *
Splitting of a discrete entity flow into five
discrete streams based on user-defined split
fractions.
6-Way *
Splitting of a discrete entity flow into six discrete
streams based on user-defined split fractions.
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Component Flow
Screening
Washing
Size Reduction
Formulation &
Packaging
7-Way *
Splitting of a discrete entity flow into seven
discrete streams based on user-defined split
fractions.
8-Way *
Splitting of a discrete entity flow into eight
discrete streams based on user-defined split
fractions.
9-Way *
Splitting of a discrete entity flow into nine
discrete streams based on user-defined split
fractions.
2-Way
Splitting of a stream into two streams based on
user-defined component split fractions.
3-Way
Splitting of a stream into three streams based on
user-defined component split fractions.
4-Way
Splitting of a stream into four streams based on
user-defined component split fractions.
5-Way
Splitting of a stream into five streams based on
user-defined component split fractions.
6-Way
Splitting of a stream into six streams based on
user-defined component split fractions.
7-Way
Splitting of a stream into seven streams based
on user-defined component split fractions.
8-Way
Splitting of a stream into eight streams based on
user-defined component split fractions.
9-Way
Splitting of a stream into nine streams based on
user-defined component split fractions.
Stationary
This procedure can simulate a stationary screen
(grizzly) (i.e., a grid of parallel metal bars set in
an inclined frame) used for the separation of
solids that are larger that a defined mesh size
(e.g. 50mm).
Vibrating
This procedure can simulate a vibrating screen
used for the separation of solids that are larger
that a defined mesh size.
Bulk *
Washing of bulk flow to remove contaminants
Discrete *
Washing of discrete flow to remove contaminants
Grinding (Bulk) *
Size reduction of bulk solids in a grinder.
Grinding (Discrete) *
Size reduction of discrete solid entities in a
grinder.
Shredding (Bulk) *
Size reduction of bulk solids in a shredder.
Shredding (Discrete) *
Size reduction of discrete solid entities in a
shredder.
Extrusion *
Mixing, melting, and homogenization of
polymeric resins and additives in an extruder.
Same operation can represent extrusion of food
products.
Blow Molding *
Formation of plastic containers from polymeric
resins in a blow molder.
Injection Molding *
Formation of plastic parts from polymeric resins
in an injection molder.
Trimming *
Removal of extra material from molded objects.
Filling *
Filling of containers with bulk material.
Assembly *
Formation of a discrete entity from the
combination of two other discrete entities.
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Unit Procedures
Transport (near)
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Printing *
Printing on a discrete entity using bulk ink.
Labeling *
Attachment of a label on a discrete entity.
Boxing *
Placement of discrete objects in a box or
formation of a pallet.
Tableting (General) *
Conversion of bulk, solid material into tablets or
any other discrete entities.
Tableting (Pharma) *
Conversion of bulk, solid material into tablets or
any other discrete entities using a tablet press
(pharma)
Tablet Coating *
Coating of tablets or other discrete entities.
Centrifugal Pump
Transport of liquid materials using a centrifugal
pump.
Diaphragm Pump
Transport of liquid materials using a diaphragm
pump.
Gear Pump
Transport of liquid materials using a gear pump.
Peristaltic Pumping
Transport of liquid materials using a peristaltic
pump.
Compressor
Transport of gaseous materials using a
centrifugal compressor.
Fan
Transport of gaseous materials using a fax.
Vacuum Pumping
Transport of gaseous material via vacuum
pumping.
Belt Conveyor (bulk) *
Transport of bulk solids using a belt conveyor.
Belt Conveyor (discrete) *
Transport of discrete objects using a belt
conveyor.
Pneumatic Conveyor
(bulk) *
Transport of bulk solids using a pneumatic
conveyor.
Pneumatic Conveyor
(discrete) *
Transport of discrete objects using a pneumatic
conveyor.
Screw Conveyor (bulk) *
Transport of bulk solids using a screw conveyor.
Screw Conveyor (discrete)
*
Transport of discrete objects using a screw
conveyor.
Bucket Elevator (bulk) *
Vertical transport (lift) of bulk solids using a
bucket elevator.
Bucket Elevator (discrete)
*
Vertical transport (lift) of discrete objects using a
bucket elevator.
Truck (bulk) *
Transport/distribution of bulk materials using a
truck.
Truck (discrete) *
Transport/distribution of discrete objects using a
truck.
Train *
Transport/distribution of bulk materials and/or
discrete objects using a train.
By Sea
By Sea *
Transport/distribution of bulk materials and/or
discrete objects by sea.
By Air
By Air *
Transport/distribution of discrete objects by
airplane.
Liquids
Gate Valve
Liquid Flow through a gate valve.
Globe Valve
Liquid Flow through a globe valve.
Butterfly Valve
Liquid Flow through a butterfly valve.
Liquids
Gases
Solids
Transport (far)
Pressure Drop
(Valves)
By Land
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Unit Procedures
Page 12 of 13
Gases
Power
Generation
Generic Boxes
Bulk Flow Continuous
Bulk Flow - Batch
Gate Valve
Gas Flow through a gate valve.
Globe Valve
Gas Flow through a globe valve
Butterfly Valve
Gas Flow through a butterfly valve.
in a Straight Flow Steam
Turbine-Generator *
Power generation using a straight flow steam
turbine.
in an Extraction Steam
Turbine-Generator *
Power generation using a steam extraction
turbine.
in a Gas ExpanderGenerator *
Power generation using a gas expansion turbine.
in a Gas TurbineGenerator *
Power generation using a gas turbine
in an IC Engine-Generator
*
Power generation using an IC Engine
in a Fuel Cell *
Power generation with a fuel cell.
Steam Generation *
Steam generation by fuel burning.
Gasification *
Gasification of carbonatious fuel into fuel gas.
1x1 Pass Through
1x1 Pass Through Useful for representing
continuous processing steps that are not
explicitly available in the current version of ProDesigner. It can handle simple pass-through
steps.
1x1 Reaction
Useful to represent continuous processing steps
that are not explicitly available in the current
version of Pro-Designer. It can simulate material
transformations (reaction) and / or simple pass
through steps.
1x2 Reaction / Separation
Useful for representing continuous processing
steps that are not explicitly available in the
current version of Pro-Designer. It can simulate
material transformations (reaction) and / or
simple pass through steps as well as flow or
component splitting.
2x2 Reaction / Separation
Useful for representing continuous processing
steps that are not explicitly available in the
current version of Pro-Designer. It can simulate
material transformations (reaction) and / or
simple pass through steps as well as flow or
component splitting.
3x2 Reaction / Separation
Useful for representing continuous processing
steps that are not explicitly available in the
current version of Pro-Designer. It can simulate
material transformations (reaction) and / or
simple pass through steps as well as flow or
component splitting.
5x2 Reaction / Separation
Useful for representing continuous processing
steps that are not explicitly available in the
current version of Pro-Designer. It can simulate
material transformations (reaction) and / or
simple pass through steps as well as flow or
component splitting.
1x1
Useful for representing batch processing steps
that are not explicitly available in the current
version of Pro-Designer.
3x3
Useful for representing batch processing steps
that are not explicitly available in the current
version of Pro-Designer.
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Unit Procedures
Page 13 of 13
Discrete Flow
Design Spec
5x5
Useful for representing batch processing steps
that are not explicitly available in the current
version of Pro-Designer.
10x10
Useful for representing batch processing steps
that are not explicitly available in the current
version of Pro-Designer.
Pass Through *
Useful in simulating processing steps of discrete
entities that involve no physico-chemical
transformation, yet they incur some cost (e.g.
inspection, weighing, etc.).
Pass Through / Bulk
Separation *
Useful in simulating processing steps of discrete
entities that involve no physico-chemical
transformation, yet they incur some cost (e.g.
inspection, weighing, etc.). It can simulate a
simple pass through of discrete entities and
component splitting.
Bulk to Discrete *
Converts flow of bulk material into flow of
discrete entities.
Discrete to Bulk *
Converts flow of discrete entities into flow of bulk
material.
Flow
Useful for expressing design specification
constraints that will set a stream’s flow. User
must select an input stream whose flow is to be
adjusted to achieve the design goal.
Composition
Useful for expressing design specification
constraints that will set a stream’s composition.
User must select an input stream whose flow is
to be adjusted to achieve the design goal.
Temperature
Useful for expressing design specification
constraints that will set a stream’s temperature.
User must select an input stream whose flow or
temperature is to be adjusted to achieve the
design goal.
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