PRODUCT RANGE A-201-6 EN THE HEART OF FRESHNESS You can’t see our products anywhere. But you can feel them everywhere. That’s because BITZER compressors are the central element of countless refrigeration and air conditioning systems worldwide – THE HEART OF FRESHNESS. It beats in refrigeration systems around the world, including building air conditioning and transport cooling. As market leader, we offer our customers a complete range of pioneering compressor technology. As a driver of innovation, we set market-defining standards. In this way, we ensure the perfect temperatures and optimal climate for all applications and in every environment. ALWAYS LOOKING AHEAD. EQUIPPED FOR THE ­F UTURE WITH CLEVER IDEAS AND INNOVATIONS. Our products must continually prove themselves in a highly dynamic and complex market. Systems are becoming more and more networked, increasing the demand for INTELLIGENT COMPRESSORS. In a globalised world, users are facing increasing competition. This requires products with innovative power. For energy consumption, this entails using all options in order to become even more efficient. However, our most important driving force is you – our customers. When it comes to compressor technology, we provide you with many innovative solutions. You can be assured that THE HEART OF ­FRESHNESS is always beating in time with the market and according to your individual requirements. OPTIMALLY PREPARED REGARDLESS OF YOUR PREFERRED REFRIGERANT: WE HAVE THE OPTI MAL PRODUCT. BITZER supports you in selecting the refrigerant and optimal compressor for your application. This task doesn’t leave us cold, as we aim to achieve the highest possible sustainability with maximum capacity. We will help you find a suitable combination for your system, as we are committed to helping you obtain the best solution. INTELLIGENTLY MONITORED EXPERIENCE FORMS THE BASIS FOR OUR COMPRESSORS. ­I NTELLIGENCE GIVES THEM THE EDGE. These days, refrigeration and air conditioning are largely monitored online. Our INTELLIGENT COMPRESSORS can be readily networked. They perform a variety of tasks for selfmonitoring – from protection and monitoring to recording, communication and reaction. At BITZER, user friendliness is always the focus of electronics development. With the BEST SOFTWARE (BITZER Electronics Service Tool), we offer our customers a software tool with which all BITZER IQ products can be operated. In addition to the simple configuration of the devices, BEST SOFTWARE offers support for commissioning and troubleshooting. EXTREMELY EFFICIENT WITH OUR FUTURE-ORIENTED SOLUTIONS, YOU ARE WELL ­PREPARED FOR THE CHALLENGES OF TOMORROW. Energy efficiency is a decisive factor for the environment and business. With BITZER as a partner, you can set up refrigeration and air conditioning systems today that will meet the energy efficiency standards of tomorrow. As the world’s leading compressor specialist and innovator, we combat rising costs with developments that repeatedly set milestones in energy efficiency. BITZER offers compressors with impressive full and part-load efficiency as well as the best seasonal performance factors. You benefit from greater economic efficiency and environmental compatibility. FITS PERFECTLY! THE RIGHT SOLUTION FOR YOUR APPLICATION. HFO ready Compressors with the ‟HFO ready” icon are qualified for operation with HFO (hydrofluoroolefins) refrigerants. These can be implemented as pure substances, including R1234ze(E) and R1234yf, as well as an HFO/HFC blend such as R513A, R450A, R449A and R448A. Some of these refrigerants are classified as flammable. All HFO refrigerants and mixtures feature a high oil solubility. Further information can be found in the safety and operating instructions in the BITZER SOFTWARE and documentation. Ecodesign conform Products with the ‟Ecodesign conform” icon are in accordance with EU Ecodesign Regulation 2015/1095. On 1 July 2016, the minimum efficiency values defined in the regulation took effect, for instance for air cooled condensing units as they are manufactured by BITZER. In accordance with Regulation 2015/1095, only products that correspond to the defined minimum requirements for energy efficiency may be sold in the EU. Compliance with the Minimum Energy Performance Standards (MEPS) must be confirmed by the manufacturer via a Declaration of Conformity (CE marking). The actual performance data must be declared in a supplementary data sheet (according to Annex V of the regulation). Additional information can be found in the BITZER SOFTWARE and documentation. IQ – INTELLIGENT COMPRESSORS are a new generation of BITZER products with advanced features such as simple data communication with superordinate system controllers via MODBUS, comprehensive protection features such as the active monitoring of application limits, intelligent monitoring of compressor functions for high-efficiency operation and a datalog function for recording the operating parameters of the compressors for easy maintenance and service. For user-friendly handling, all IQ products can be intuitively operated and parametrised with the BEST SOFTWARE (BITZER Electronics Software Tool) provided by BITZER. BITZER’s INTELLIGENT COMPRESSORS represent protection, monitoring, recording, analysis, visualisation and communication. CONTENTS // RANGE OF SERVICES Refrigeration // Page 08 Air conditioning and transport applications // Page 09 Additional expertise // Pages 10–11 // REFRIGERATION Reciprocating compressors // Pages 13–14 Condensing units // Page 15 Screw compressors // Page 16 Heat exchangers and pressure vessels // Page 17 // AIR CONDITIONING Scroll compressors // Page 19 Screw compressors // Page 20 Reciprocating compressors and condensing units // Page 21 Heat exchangers and pressure vessels // Pages 22–23 // TRANSPORT APPLICATIONS Reciprocating compressors // Page 25 Scroll compressors // Page 26 Specific solutions // Page 27 // ADDITIONAL EXPERTISE Process applications // Pages 29–30 Heat exchangers and pressure vessels // Page 31 Heat pump applications // Pages 32–35 HIGHLY DIVERSIFIED! BENEFIT FROM OUR UNIQUE RANGE OF SERVICES FOR ­R EFRIGERATION AND AIR CONDITIONING. BITZER is the only independent manufacturer to produce the three compressor technologies: ­reciprocating, screw and scroll. With our wide range of services, we can implement a suitable solution for all of your ­applications – from low and medium temperature refrigeration to air conditioning and heat pumps. Would you like to provide refrigeration for a petrol station, a bakery or a supermarket? We deliver the drive. We can provide you with exactly the product you need – also for commercial and industrial refrigeration as well as mobile applications such as buses, railway vehicles and ships. Available as single, tandem or trio compressors as well as a complete condensing unit: our compressors ensure the smooth and energy-­efficient operation of your system. We also offer pressure vessels, heat exchangers and other products that are crucial for the correct temperature. // REFRIGERATION RECIPROCATING COMPRESSORS 2KES-05Y .. 8FE-70Y Semi-hermetic reciprocating ­compressors (1-stage) Tandem Semi-hermetic reciprocating ­compressors with integrated ­frequency inverter 2DES-3.F1Y .. 4NE-20.F4Y Semi-hermetic reciprocating ­compressors for CO2 applications 2NSL-05K .. 4NSL-30K // 2MME-07K .. 2DME-7K // 2MTE-4K .. 6CTE-50K S4T-5.2 .. S6F-30.2 Semi-hermetic reciprocating ­compressors (2-stage) Tandem Open drive reciprocating compressors (1-stage) 0 .. VII // 2T.2 .. 6F.2 // W2TA .. W6FA Open drive reciprocating compressors (2-stage) S6H.2 .. S6F.2 0 25 50 75 100 125 150 175 200 225 250 275 300 m3/h 300 m3/h CONDENSING UNITS LHV5E/2DES-3.F1Y .. LHV7E/4NE-14.F3Y ECOSTAR Air cooled LH32E/2KES-05Y .. LH265E/6GE-40Y Water cooled K073H(B)/2KES-05Y .. K2923T(B)/66FE-100Y 0 25 50 75 100 125 150 175 200 225 250 275 SCREW COMPRESSORS OS.53/74/85/95 Open drive screw compressors Parallel compounding HS.53/64/74/85 Semi-hermetic screw compressors Parallel compounding 0 08 // RANGE OF SERVICES 250 500 750 1000 1250 1500 1750 2000 2500 3000 3500 4000 m3/h A-201-6 EN // AIR CONDITIONING SCROLL COMPRESSORS GSD60120 .. GSD80485 Fully hermetic scroll compressors (vertical) Tandem Trio ESH725 .. ESH743 Fully hermetic scroll compressors (vertical) Tandem 0 20 40 60 80 100 120 140 160 180 200 220 240 m3/h SCREW COMPRESSORS Semi-hermetic compact screw ­c ompressors CS.65 .. CS.95 Semi-hermetic compact screw ­c ompressors with integrated ­f requency inverter CSV.2 .. CSV.3 Parallel systems Parallel systems 0 250 500 750 1000 1250 1500 1750 2000 2500 3000 3500 4000 m3/h RECIPROCATING COMPRESSORS 2KES-05Y .. 8FE-70Y Semi-hermetic reciprocating ­compressors (1-stage) Tandem 0 25 50 75 100 125 150 175 200 225 250 275 300 m3/h 275 300 m3/h CONDENSING UNITS ECOSTAR LHV5E/2DES-3.F1Y .. LHV7E/4NE-14.F3Y 0 25 50 75 100 125 150 175 200 225 250 // TRANSPORT APPLICATIONS TRANSPORT COMPRESSORS 2TFC .. 6NFC Open drive reciprocating compressors (500 – 3500 min–1) 2EESH-2Y .. 4NEH-20Y Semi-hermetic reciprocating ­compressors (1-stage) With frequency inverter VSK Hermetic compact screw compressors With frequency inverter ELH725 .. ELA743 Fully hermetic scroll compressors (horizontal) With frequency inverter ELV21 Semi-hermetic scroll compressors (horizontal) ELV51 0 A-201-6 EN 20 40 60 80 100 120 140 160 180 200 220 240 m3/h RANGE OF SERVICES // 09 // ADDITIONAL EXPERTISE PROCESS APPLICATIONS RECIPROCATING COMPRESSORS 2KES-05Y .. 8FE-70Y Semi-hermetic reciprocating ­compressors (1-stage) Tandem 0 25 50 75 100 125 150 175 200 225 250 275 300 m3/h SCROLL COMPRESSORS GSD60120 .. GSD80485 Fully hermetic scroll compressors (vertical) Tandem Trio 0 20 40 60 80 100 120 140 160 180 200 220 240 m3/h SCREW COMPRESSORS OS.53/74/85/95 Open drive screw compressors Parallel compounding HS.53/64/74/85 Semi-hermetic screw compressors Parallel compounding CS.65 .. CS.95 Semi-hermetic compact screw ­c ompressors Parallel systems Semi-hermetic compact screw ­c ompressors with integrated ­f requency inverter CSV.2 .. CSV.3 Parallel systems 0 250 500 750 1000 1250 1500 1750 2000 2500 3000 3500 4000 m3/h HEAT PUMP APPLICATIONS RECIPROCATING COMPRESSORS 2KES-05Y .. 8FE-70Y Semi-hermetic reciprocating ­compressors (1-stage) Tandem Semi-hermetic reciprocating ­compressors for CO2 applications 2MTE-4K .. 6CTE-50K 0 25 50 75 100 125 150 175 200 225 250 275 300 m3/h SCREW COMPRESSORS CS.65 .. CS.95 Semi-hermetic compact screw ­c ompressors Parallel systems Semi-hermetic compact screw ­c ompressors with integrated ­f requency inverter CSV.2 .. CSV.3 Parallel systems 0 250 500 750 1000 1250 1500 1750 2000 2500 3000 3500 4000 m3/h SCROLL COMPRESSORS GSD60120 .. GSD80485 Fully hermetic scroll compressors (vertical) Tandem Trio 0 10 // RANGE OF SERVICES 20 40 60 80 100 120 140 160 180 200 220 240 m3/h A-201-6 EN HEAT EXCHANG ERS // PRESSURE VESSELS WATER COOLED CON DENSERS Capacity at ∆te 10 K Fresh water condensers Capacity at ∆te 15 K Capacity at ∆te 10 K Seawater condensers Condensing capacity 0 Capacity at ∆te 15 K 25 50 100 150 200 300 400 500 600 700 800 900 kW 40 45 50 55 60 kW 550 600 dm3 OIL COOLERS Capacity with water 40/50°C Water cooled oil coolers Capacity with water 15/25°C Capacity with air 43°C Air cooled oil coolers Oil cooling capacity 0 Capacity with air 27°C 5 10 15 20 25 30 35 LIQUID RECEIVERS Horizontal liquid receivers Standard series (HFC, HFO) Vertical liquid receivers Horizontal liquid receivers K series (R410A, subcritical CO2) Vertical liquid receivers Horizontal liquid receivers A series (NH3) Horizontal liquid receivers P series (hydrocarbons) Receiver volume 0 Vertical liquid receivers 50 100 150 200 250 300 350 400 450 500 OIL SEPARATORS Air conditioning Refrigeration (medium temp.) OA vertical series (HFC) Refrigeration (low temp.) Air conditioning Refrigeration (medium temp.) OA-A vertical series (NH3) Refrigeration (low temp.) Air conditioning OAC combined vertical series (NH3) Refrigeration (medium temp.) Refrigeration (low temp.) Air conditioning OAHC combined horizontal series (NH3) Compressor theoretical displacement 0 A-201-6 EN Refrigeration (medium temp.) Refrigeration (low temp.) 100 200 300 500 750 1000 1500 2000 2500 3000 3500 4000 m3/h RANGE OF SERVICES // 11 // REFRIGERATION CONSISTENTLY COLD! GOOD IF YOUR ­COOLI N G CHAI N CONSISTS OF ON LY STRONG LI N KS. When it comes to refrigeration, BITZER compressors are the best choice: regardless of external conditions, they demonstrate their ability to keep the temperature at a constant level where it counts. For example in commercial refrigeration, where it is crucial to reliably bring the cooling chain to the customer, or in industry in the low temperature storage facilities of retail chains, the blast-freezing of food or the freeze-drying of medicine. RECIPROCATING COMPRESSORS HFO ready HFO ready HFO ready OPTION SEMI-HERMETIC DESIGN: ECOLINE SEMI-HERMETIC DESIGN WITH OPTIONAL IQ MODULE WITH INTEGRATED ­FREQUENCY ­INVERTER: ­VARISPEED SEMI-HERMETIC DESIGN WITH EXTERNAL ­­FREQUENCY ­INVERTER: ­VARIPACK Universal and environmentally friendly: Refrigeration systems are designed for VARIPACK frequency inverters have been in addition to HFC refrigerants, ­ECOLINE maximum load conditions. For applica- specially designed for operation with compressors are optimised for low GWP tions with large load fluctuations, BITZER BITZER compressors. The flexibility in and HFO refrigerants. A modified ­series offers two VARISPEED series matching adapting the cooling demand of a sys- is available for hydrocarbons such as ECOLINE and compressors for CO2 appli- tem and optimal adjustment of the com- Propane. The compressors offer high cations. Infinitely variable speed control pressor and inverter save energy. The cooling capacity with minimal energy re- with frequency inverters guarantees max- frequency inverter speaks the language quirements. The optional CRII mechani- imum part-load efficiency. The integrated of refrigeration, ensuring simple, relia- cal capacity control guarantees high part- frequency inverter makes the VARISPEED ble handling. The selection is done with load efficiency in the medium and low compressor the most compact and easi- BITZER SOFTWARE and the con­figuration ­temperature range. Optional for all com- est-to-install frequency inverter solution. with BEST SOFTWARE. The optional ex- pressors from the CE4 series onwards: Suction gas cooling also eliminates the tension kit for pressure control offers the IQ MODULE actively monitors and need to service the inverter. added value. protects the compressor, ensuring maximum operating reliability. 2.5 .. 309 m³/h at variable speed // 4.1 .. 221 m³/h at 50 Hz A-201-6 EN 8.1 .. 99.2 m³/h at variable speed 0.78 .. 65.7 m³/h at variable speed (CO2) REFRIGERATION // 13 RECIPROCATING COMPRESSORS HFO ready HFO ready OPTION SEMI-HERMETIC DESIGN: ­O CTAGON FOR CO 2 ­APPLICATIONS WITH OPTIONAL IQ MODULE SEMI-HERMETIC 2-STAGE DESIGN OPEN DRIVE DESIGN With the compressors for CO 2 applica- Extreme low temperature applications Open drive compressors are an ideal tions, BITZER offers future-oriented so­ with evaporation temperatures as low as alternative for numerous applications. lutions with maximum energy efficiency –70°C are high demanding for the com- Three series are available. Models with and reliability for numerous applications. pressor. The 2-stage compressor series two, four and six cylinders have been de- There are three series: a series for sub- is accordingly robust, ­reliable and flexi- signed for coupling and belt drive. These critical applications in the low tempera- ble for use with various refrigerants. To compressors have been optimised for ture stage of cascade and booster sys- further increase capacity and efficiency, HFC, low GWP refrigerants and, in modi- tems, an extended series for sub­critical the compressors are also available with fied design, for operation with ammonia. applications up to 100 bar standstill optional liquid subcoolers integrated at The 2-stage models are particularly well pressure, and a series for transcritical the factory. suited for low temperature applications, applications in booster systems and for while the robust compressors of the parallel compression. From the C4 ­series 0-VII series are ideal for lower cooling onwards, the IQ MODULE is optionally ­c apacities. All open drive compressors available for compressor protection, enable individual motor allocation and ­active monitoring and communication. operation in a wide speed range. 3.3 .. 38.1 m³/h at 50 Hz transcritical // 1.3 .. 46.9 m³/h at 50 Hz subcritical 14 // REFRIGERATION 19.7 .. 101 m³/h at 50 Hz 0.96 .. 151 m³/h at 1450 min–1 A-201-6 EN CONDENSING UNITS HFO ready HFO ready Ecodesign conform Ecodesign conform HFO ready AIR COOLED CONDENSING UNITS WITH ­INTEGRATED ­FREQUENCY INVERTER: ­ECOSTAR AIR COOLED CONDENSING UNITS 1-STAGE WITH ECOLINE ­COMPRESSOR OR 2-STAGE WATER COOLED CONDENSING UNITS 1-STAGE WITH ECOLINE COMPRESSOR OR 2-STAGE The specific unit controller and the var- The components of the air cooled con- The efficient ECOLINE compressors and iable speed of the frequency-controlled densing units, such as efficient ECOLINE the other components of the water cooled ECOLINE V ­ ARISPEED compressor and compressors, EC fans and system-opti- condensing units provide a perfectly EC fans fulfil all criteria of the Ecodesign mised condenser heat exchangers (mini matched overall concept. This results in a Regulation. Large capacity range, individ- channel) are optimally matched and have comprehensive range of applications and ually adjustable control, sound-reduced a compact construction. The design is capacities. Other key features include a operation and robust outdoor housing robust, enabling a whole host of appli- robust design, compact dimensions and ­offer numerous application possibilities cations with a large range of capacities. numerous variants, including versions for in medium and low temperature systems. Future-proof use is ensured by conformity seawater. The condensing units are also Thanks to comprehensive equipment, in- with the Ecodesign Regulation and op- well equipped for the future. Low GWP stallation is quick and easy and there is tional use with low GWP refrigerants. refrigerants are ­intended for use. 4.1 .. 127 m³/h at 1450 min–1 4.1 .. 303 m³/h at 1450 min–1 no need to install additional components. System control, monitoring, data logging and remote access to the device controller are easier than ever and offer significant benefit thanks to BEST SOFTWARE. 8.1 .. 99.2 m³/h at variable speed A-201-6 EN REFRIGERATION // 15 SCREW COMPRESSORS HFO ready OPTION SEMI-HERMETIC DESIGN: HS WITH OPTIONAL IQ MODULE OPEN DRIVE DESIGN: OS // OS.A95 STANDARD WITH IQ MODULE Thanks to the HSK variant for air condi- For the open drive screw compressors for tioning/medium temperature application, operation with external motors, the re- the HSN variant for medium/low tempera- frigerant circuit and motor are separated. ture application, and the use of numerous The series is extended to ammonia ap- refrigerants, the robust screw compressor plications for industrial refrigeration and with highly efficient suction gas-cooled includes the OSK variant for high/medium motor has a wide range of uses. The inte­ temperature application and the OSN var- grated capacity control is efficient, multi­ iant for medium/low temperature appli- step and, from HS.85 onwards, optionally cation. An efficient, multistep and, start- infinitely adjustable. The capacity con- ing with the OS.85, optionally infinitely trol and start unloading via speed control variable capacity control is integrated. through an external frequency inverter OS.A95 with IQ MODULE, including in- offer an alternative. One option is the finitely adjustable capacity and automatic ­simple parallel compounding set-up. Op- Vi adaptation. The capacity control and tions: Eco operation for more refrigerat- start unloading via speed control through ing capacity/energy efficiency and version an external frequency inverter offer an with IQ MODULE. alternative. One option is the simple parallel compounding set-up. 84 .. 535 m³/h at 50 Hz 16 // REFRIGERATION 84 .. 1015 m³/h at 2900 min–1 A-201-6 EN HEAT EXCHANG ERS // PRESSURE VESSELS HFO ready HFO ready HFO ready OI L SEPARATORS // OI L COOLERS WATER COOLED CONDENSERS LIQUID RECEIVERS Oil separation and oil cooling are essen- Highly efficient and reliable, K series con- 110 models provide the most complete tial functions in many refrigeration sys- densers represent the best solution when- range of solutions for liquid refrigerant tems, ensuring perfectly smooth system ever water is available as cooling agent. storage. There are several versions avail- operation. Primary, secondary and com- HFC, HFO and Propane can be used as re- able featuring both vertical and horizontal bined separator models are used in NH3, frigerants. Fresh water models (featuring configuration. The standard version for HFC or HFO applications, with ­single or copper pipes) as well as seawater resist- HFC and HFO, as well as the G version ­multi-compressor arrangements. To reach ant models (featuring copper-nickel pipes) designed for high mass flow applications the most appropriate separation effi- are equipped with a special, low-fouling work with 33 bar maximum allowable ciency, centrifugal, gravity and filtration inner design on the coolant side, ensur- pressure. The P version works with Pro- stages can be combined. In particular, ing high-consistency performance during pane and Propylene at 33 bar. The K ver- the new OAHC horizontal 3-stage separa- the entire condenser life. The condensers sion for R410A and subcritical CO2 works tors for ammonia applications can take feature highly robust components, tube with 45 bar maximum allowable pressure. the final ­carry-over rate to an impressive sheets and – in case of seawater applica- Also available is a version for NH3 working < 10 ppm. A complete range of water tions – end covers with resistant plastic with 28 bar maximum allowable pressure. cooled and air cooled oil coolers ensures coating protection. CE, EAC, SELO, BV, A comprehensive series of accessories, as additional cooling with low-pressure drop GL, RS and LR approvals are available. well as CE, EAC, SELO, BV, GL, RS and LR values and reduced energy consumption. approvals, are all available. Suction flow 40 .. 4300 m³/h // Oil cooling capacity 10 .. 60 kW A-201-6 EN Condensing capacity 8 .. 913 kW Receiver volume 3 .. 550 dm³ REFRIGERATION // 17 // AIR CONDITIONING QUITE PLEASANT! IT’S A GOOD THI NG WHEN WE CAN ENSURE A PLEASANT ­C LIMATE AROUND THE WORLD. BITZER products in air conditioning ensure that people are able to breathe freely everywhere: regardless of season and building type, they provide your customers with comfortable temperatures. We take into account the increasing demands for air conditioning in buildings and guarantee maximum well-being with superior quality – in residential, public and commercial buildings. SCROLL COMPRESSORS HERMETIC DESIGN: ORBIT 6 // ORBIT 8 HERMETIC DESIGN: ESH7 The series designed for air conditioning The innovative scroll technology offers and heat pump applications offers high high performance and energy efficiency. energy efficiency at full and part-load The range of applications includes air conditions. Accordingly high seasonal effi- conditioning systems and heat pumps ciencies can be achieved. Thanks to BAHT ­u sing the refrigerants R134a, R407C, (BITZER Advanced Header Technology), R404A and R22. The ESH7 hermetic scroll compressors with different cooling capac- compressors can also be used in tandem ity can be operated as tandem or trio as- compound operation. semblies via a common pipe line system without an active oil management system. The scroll compressors can be operated with a fixed speed or variable speed drive with frequency inverter. These ­series are suitable for the refrigerant R410A and alternative refrigerants. Further advantages are the low oil carry over and the high level of process reliability. A-201-6 EN 19.8 .. 77.2 m³/h at 50 Hz 25 .. 43 m³/h at 50 Hz (single compressor) (single compressor) AIR CONDITIONING // 19 SCREW COMPRESSORS HFO ready HFO ready OPTION SEMI-HERMETIC COMPACT DESIGN: CS.3 WITH OPTIONAL IQ MODULE SEMI-HERMETIC COMPACT DESIGN WITH ­FREQUENCY ­INVERTER: CSV Thanks in part to a highly efficient, suc- The intelligent, network-compatible screw tion gas-cooled motor, the screw com- compressor in full and part-load already pressors with optimised energy efficiency complies with future standards for liquid can be used with numerous refrigerants. chillers. The integrated refrigerant-cooled There is a CSH variant for air cooled li­ frequency inverter ensures stable opera- quid chillers, heat pumps for space heat- tion and precise temperature profile for ing, and a CSW variant for water cooled the medium to be cooled. Available in and air cooled ­liquid chillers for operation the CSVH variant for air cooled condens- at low condensing temperatures. The ing, reversible systems and heat pumps flanged oil separator enables easy system optimised for space heating. The CSVW integration and compact circuits. The op- variant for water cooled and air cooled tional IQ MODULE for variants CS.65 .. 95 liquid chillers for operation at low con- ­offers new, enhanced protective functions densing temperatures. Applicable for DX such as application limit monitoring and and flooded evaporation. communication interfaces to higher-level controllers. 137 .. 1120 m³/h at 50 Hz 20 // AIR CONDITIONING 110 .. 1156 m³/h at variable speed A-201-6 EN RECIPROCATING COMPRESSORS // CONDENSING UNITS HFO ready HFO ready Ecodesign conform OPTION SEMI-HERMETIC DESIGN: ­ECOLINE WITH OPTIONAL IQ MODULE AIR COOLED CONDENSING UNITS WITH ­INTEGRATED ­FREQUENCY INVERTER: ­ECOSTAR The ECOLINE series is universally appli- The specific unit controller and the var- cable for all air conditioning applications. iable speed of the frequency-controlled In addition to applications with R134a, ECOLINE ­VARISPEED compressor and EC all ECOLINE models are also optimised fans fulfil all criteria of the Ecodesign Reg- for low GWP, including HFO refrigerants ulation. Large capacity range, individually and HFO blends. The CRII mechanical ca- adjustable control, sound-reduced oper- pacity control or the use of a frequency ation and robust outdoor housing offer inverter ensure high part-load efficiency. numerous potential applications for air The IQ MODULE is optionally available for conditioning systems. Thanks to compre- all compressors from the CE4 series. It hensive equipment, installation is quick protects, actively monitors and communi- and easy and there is no need to install cates with the system controller, thereby additional components. System control, ensuring maximum operating reliability. monitoring, data logging and remote ­access to the device controller are ­easier than ever and offer significant benefit thanks to BEST SOFTWARE. 4.1 .. 221 m³/h at 50 Hz A-201-6 EN 8.1 .. 99.2 m³/h at variable speed AIR CONDITIONING // 21 HEAT EXCHANG ERS // PRESSURE VESSELS HFO ready OI L SEPARATORS // LIQUID RECEIVERS There is a complete range of oil separators as well as liquid receivers available. Oil separators, in ver­tical and horizontal configuration, are ­approved for operation with HFC, HFO and NH3. Thanks to centrifugal, gravity and filtration separation options, the highest degree of efficiency is guaranteed for any air conditioning application. For flooded systems, a specific separator series has been developed. The liquid receiver range includes models for HFC, HFO, subcritical CO 2 and NH 3, as well as a special version for high mass flow rates. With vertical and horizontal solutions, perfect integration into air conditioning systems is ensured. Suction flow 40 .. 4300 m3/h // Receiver volume 3 .. 550 dm3 22 // AIR CONDITIONING A-201-6 EN HFO ready WATER COOLED CONDENSERS // OI L COOLERS K series condensers guarantee maximum performance and flexibility whenever fresh water or seawater is available for medium and low temperature refrigeration applications. They can be used in HFC or HFO ­s ystems, while a special version for Propane and Propy­ lene is also available. K s­eries condensers provide low-pressure drop values and high consistency performance­ during the entire condenser life – thanks to highly robust materials and corrosion protection treatment, including components such as tube sheets and water boxes. A complete range of water cooled and air cooled oil coolers ensures additional cooling, with low-pressure drop values and reduced energy consumption. Condensing capacity 8 .. 913 kW // Oil cooling capacity 10 .. 60 kW A-201-6 EN AIR CONDITIONING // 23 // TRANSPORT APPLICATIONS RELAXED EN ROUTE! TH IS IS HOW WELL-BEING IS TRANSPORTED AROUND THE WORLD. Even when en route or at work, people do not want to give up a pleasant climate. In buses and trains, the versatile BITZER compressors ensure that travellers comfortably reach their destinations. In the cabs of cranes and trucks, they also help operators and drivers to maintain high concentration and performance levels at work. RECIPROCATING COMPRESSORS HFO ready OPEN DRIVE DESIGN: BITZER ROADSTAR SEMI-HERMETIC DESIGN: ­ECOLI NE H SERIES The extremely reliable BITZER compres- The H series is a further development sors of the ROADSTAR series have been of the established ECOLINE ­compressor optimised for mobile refrigeration and air ­s eries. The drive gear was adapted in conditioning applications. The optional ­o rder to guarantee highest reliability capacity control contributes to the high even under difficult operating conditions energy efficiency. Thanks to the oil collec- and thus meet the special requirements tion chamber, the easy-to-maintain shaft of mobile application. The mechanical seal and the additional oil drain plugs, the CRII capacity regulator or the use of a models are particularly service-friendly. frequency inverter ensure high part-load This innovative technology has set stand- efficiency. ards in bus air conditioning. The BITZER ROADSTAR series is available with two, four or six cylinders. 20.7 .. 84.4 m³/h at 1450 min–1 A-201-6 EN 11.4 .. 56.3 m³/h at 50 Hz TRANSPORT APPLICATIONS // 25 SCROLL COMPRESSORS SEMI-HERMETIC DESIGN: SPEEDLITE ELV21 // ELV51 HORIZONTAL HERMETIC DESIGN: ELH // ELA The new SPEEDLITE compressor, which Thanks to the horizontal and space-saving was specially designed for mobile appli- design, the scroll compressors are suitable cation, offers the ideal solution for the for compact air conditioning systems. The lightest and most compact air condition- scroll compressor features high efficiency ing systems for buses, railway vehicles and smooth running thanks to the special and other vehicles. Both sizes feature cooling of the spirals, as well as low noise a large range of control with which and vibration levels. the compressor capacity can be easily adapted to all operating conditions. This ensures optimal full and part-load efficiency. Thanks to its ready integrated frequency inverter, this compressor is no problem to install. 2.7 .. 43 m³/h at variable speed 26 // TRANSPORT APPLICATIONS 25 .. 43 m³/h at 50 Hz A-201-6 EN SPECIFIC SOLUTIONS HERMETIC SCREW COMPRESSORS: VSK COMPRESSORS FOR CONTAINER REFRIGERATION: S4BCF-5.2(Y) The compressors are tailored to the spe- Always the perfect temperature: StarCool cific needs of mobile air conditioning, container refrigeration is the result of an for instance in railway vehicles or hybrid intensive cooperation between Maersk buses. The compact design allows for Container Industry and BITZER. It is used easy installation and quiet operation. The in containers for the temperature control generously dimensioned roller bearings of perishable goods such as foodstuffs ensure very high reliability and a long in transit. At the heart of the system is service life. Thanks to the wide control a particularly compact, lightweight, and range with frequency inverter operation, low-vibration 2-stage aluminium compres- the compressor capacity can be optimally sor. Equipped with integrated frequency adapted to any operating condition. A me- inverter for superior efficiency and oper- chanical capacity regulator is used in the ating reliability. An impressive concept: VSK31 (optional) and VSK41 (standard) within seven years, the StarCool system models. has achieved a high market share. And the success story continues. In containers around the world, the perfect temperature prevails. 46 .. 80 m³/h at 50 Hz A-201-6 EN 9.5 .. 41.8 m³/h at variable speed TRANSPORT APPLICATIONS // 27 // ADDITIONAL EXPERTISE WELL TEMPERED! WE ARE REFRIG ERATION EXPERTS AN D FEEL RIGHT AT HOME EVEN IN WARM ENVIRONMENTS. When it comes to process cooling in modern industrial plants, our compressors ensure reliable processes. Data centres can only achieve high performance with proper, consistent cooling. Another application is the cooling of laser cutting machines in metalworking, which ensures optimal results. For many decades, we as an independent manufacturer have been a leader in the area of refrigeration and air conditioning, and offer heat exchangers and pressure vessels of exceptional quality. We also offer products that are crucial for the correct temperature for process and heat pump applications. PROCESS APPLICATIONS HFO ready HFO ready OPTION OPTION SEMI-HERMETIC RECIPROCATING COMPRESSORS: ECOLINE WITH OPTIONAL IQ MODULE HERMETIC SCROLL COMPRESSORS: ORBIT 6 // ORBIT 8 SEMI-HERMETIC COMPACT SCREW COMPRESSORS: CS.3 WITH O ­ PTIONAL IQ ­M ODULE Reciprocating compressors are suitable Data centres can only achieve optimal Several optimisations – including the fur- for various applications in the area of performance with good cooling and at ther development of the rotor profile, the process refrigeration and air ­conditioning. constant temperature. ­ORBIT compres- reduced oil circulation rate and the suc- In addition to HFC refrigerants, refrig- sors operate efficiently at the required tion gas-cooled motor – serve to increase erants with low GWP such as HFO and high evaporation temperatures of up to the efficiency. A variety of refrigerants HFO blends are used. The mechanical +20°C. Accordingly high seasonal effi- makes the application flexible. The CSH CRII capacity control or operation with ciencies can be achieved. Thanks to BAHT variant has been designed for air cooled the ­VARIPACK frequency inverter ensure (BITZER Advanced Header Technology), liquid chillers, reversible systems and high part-load efficiency of the entire compressors with different cooling ca- heat pumps, while the CSW variant has system. pacity can be operated as tandem or trio been designed for water cooled and air The IQ MODULE is optionally available for assemblies via a common pipe line sys- cooled liquid chillers that are operated at all compressors from the CE4 series. It tem without an a ­ ctive oil management lower condensing temperatures. protects, actively monitors and communi- system. The scroll compressors can also The optional IQ MODULE for variants cates with the system controller, thereby be operated with variable speed with fre- CS.65 .. 95 offers enhanced protective ensuring maximum operating reliability. quency inverter. These series are suitable functions, including operating limit mon- for the refrigerant R410A and alternative itoring and communication interfaces to refrigerants. Further advantages are the higher-level controllers. low oil carry over and the high level of process reliability. 19.8 .. 77.2 m³/h at 50 Hz 4.1 .. 221 m³/h at 50 Hz A-201-6 EN (single compressor) 137 .. 1120 m³/h at 50 Hz ADDITIONAL EXPERTISE // 29 PROCESS APPLICATIONS HFO ready HFO ready OPTION SEMI-HERMETIC COMPACT SCREW COMPRESSORS WITH ­FREQUENCY ­INVERTER: CSV SEMI-HERMETIC SCREW COMPRESSORS: HS WITH OPTIONAL IQ MODULE OPEN DRIVE SCREW ­COMPRESSORS: OS // OSA.95 STANDARD WITH IQ MODULE The intelligent, network-compatible screw Thanks to the HSK variant for air con- For the open drive screw compressors compressor now allows OEM manufactur- ditioning/medium temperature applica- for operation with external motors, the ers to comply with future standards for tion, the HSN variant for medium/low refrigerant circuit and motor are sepa- liquid chillers. The integrated refriger- temperature application, and the use of rated. The series is extended to ammonia ant-cooled frequency inverter ensures numerous refrigerants, the robust screw applications for industrial refrigeration stable operation and precise temperature compressor with highly efficient suction and includes the OSK variant for high/ profile for the medium to be cooled. Avail- gas-cooled motor has a wide range of medium temperature application and the able in the CSVH variant for air cooled uses. The integrated capacity control is OSN variant for medium/low temperature condensing, reversible systems and heat efficient, multistep and, from HS.85 on- application. An efficient, multistep and, pumps optimised for space heating. The wards, optionally infinitely adjustable. starting with the OS.85, optional infinitely CSVW variant for water cooled and air The capacity control and start unloading variable capacity control is integrated. cooled liquid chillers for operation at low via speed control through an external fre- OS.A95 with IQ MODULE, including in- condensing temperatures. Applicable for quency inverter offer an alternative. One finitely adjustable capacity and automatic DX and flooded evaporation. option is the simple parallel compounding Vi adaptation. The capacity control and set-up. Options: Eco operation for more start unloading via speed control through refrigerating capacity/energy efficiency an external frequency inverter offer an for applications with high pressure con- alternative. One option is the simple par- ditions and version with the IQ MODULE. allel compounding set-up. 84 .. 535 m³/h at 50 Hz 84 .. 1015 m³/h at 2900 min–1 110 .. 1156 m³/h at variable speed 30 // ADDITIONAL EXPERTISE A-201-6 EN HEAT EXCHANG ERS // PRESSURE VESSELS HFO ready HFO ready OI L SEPARATORS // LIQUID RECEIVERS WATER COOLED CONDENSERS // OI L COOLERS In many cooling systems, oil separators K series condensers reliably work within ensure smooth operation for the com- a wide range of refrigerant and water pressors working at full or partial load flow conditions and can be used in HFC 365 days per year. With HFC, HFO or NH3, or HFO systems, while a special ver- best separation results can be obtained sion for Propane and Propylene is also and oil can safely return to the compres- available. With fresh water or seawater sor in dry-expansion or flooded evap­ versions available, K series condensers oration applications. With centrifugal and provide low-­p ressure drop values and gravity separation combined, separators impressive reliability thanks to highly operate with excellent efficiency follow- robust materials, suitable for different ing the load variation of the process. The cooling media, including components liquid receiver range includes models for such as tube sheets and water boxes. HFC, HFO, subcritical CO 2, NH 3, and a A complete range of water cooled and ­special version for high mass flow rates. air cooled oil coolers ensures additional With vertical and horizontal solutions, the cooling, with low-­p ressure drop values perfect integration into any process cool- and reduced energy consumption. ing system is ensured. A-201-6 EN Suction flow 40 .. 4300 m3/h // Condensing capacity 8 .. 913 kW // Receiver volume 3 .. 550 dm3 Oil cooling capacity 10 .. 60 kW ADDITIONAL EXPERTISE // 31 HEAT PUMP APPLICATIONS HFO ready OPTION OPTION SEMI-HERMETIC RECIPROCATING COMPRESSORS: ECOLINE WITH OPTIONAL IQ MODULE SEMI-HERMETIC ­RECIPROCATING COMPRESSORS FOR CO 2 APPLICATIONS WITH OPTIONAL IQ ­M ODULE The ECOLINE models are versatile and For use in heating pumps, compressors universally applicable in heat pumps. for transcritical CO2 applications are an In addition to applications with R134a, environmentally friendly, efficient and re- all ECOLINE models are also optimised liable solution. The compressors can be for low GWP, HFO refrigerants and HFO used for a wide range of applications. In blends. All models are also suitable for addition to conventional applications, the operation with high-temperature heat compressors are particularly well suited pumps, for instance with the R245fa, for heat pumps for hot water up to 90°C. R227fa, R236fa and R1234ze(E) refrig- The optionally available IQ MODULE en- erants. The CRII mechanical capacity sures maximum operating reliability. control or the use of a frequency inverter ensure high part-load efficiency. The optionally available IQ MODULE for the CE4 series and onwards ensures maximum operating reliability. 4.1 .. 221 m³/h at 50 Hz 32 // ADDITIONAL EXPERTISE 3.3 .. 38.1 m³/h at 50 Hz A-201-6 EN HFO ready HFO ready OPTION A-201-6 EN SEMI-HERMETIC COMPACT SCREW COMPRESSORS: CS.3 WITH O ­ PTIONAL IQ ­M ODULE SEMI-HERMETIC COMPACT SCREW COMPRESSORS WITH ­INTEGRATED ­FREQUENCY ­INVERTER: CSV Several optimisations – including the The network-compatible screw compres- further development of the rotor profile, sor offers superior energy efficiency at full the reduced oil circulation rate, and the and part-load. All components are pre- suction gas-cooled motor – serve to in- wired and tested. Integrated application crease the efficiency. A variety of refrig- limit monitoring also ensures maximum erants makes the application flexible. operating reliability. The CSV technology The CSH variant is designed for normal is well suited for large commercial and in- and high-temperature heat pumps, while dustrial heat pumps in the area of process the CSW variant is designed for low-­ applications and space heating. There is temperature heat pumps. a CSVH variant for reversible systems The optional IQ MODULE offers advanced with combined cooling-heating operation protection functions, including applica- and heat pumps to approximately 60°C tion limit monitoring, communication ­medium-supply temperature as well as a interfaces to higher-level controls and CSVW variant for low-temperature heat automatic datalog of the operating para­ pumps. The integrated f­requency inverter meters. often eliminates the need for buffer tanks. 137 .. 1120 m³/h at 50 Hz 110 .. 1156 m³/h at variable speed ADDITIONAL EXPERTISE // 33 HEAT PUMP APPLICATIONS HERMETIC SCROLL COMPRESSORS: ORBIT 6 // ORBIT 8 Thanks to the high condensing temperature, the scroll compressors of the ­ORBIT series are particularly well suited for reversible heat pumps with the refrigerant R410A. Accordingly high seasonal efficiencies can be achieved. The wide range of applications allows for the operation of low-temperature systems and thereby ensures comfort and a perfect feel-good atmosphere. The compressor can also be used in the area of sanitary hot water as well as for the heating of water for showers or swimming pools. Further advantages are the low oil carry over and the high level of safety. Scroll compressors with a fixed and variable speed drive can be used. 19.8 .. 77.2 m³/h at 50 Hz (single compressor) 34 // ADDITIONAL EXPERTISE A-201-6 EN HFO ready A-201-6 EN HFO ready LIQUID RECEIVERS // OI L SEPARATORS WATER COOLED CONDENSERS // OI L COOLERS There is a complete range of liquid re- K series shell and tube condensers are frigerant storage and oil separation solu- suitable to operate both warm and hot- tions available. The liquid receiver range temperature water heat pump systems – includes models for HFC, HFO, subcritical optimal performance and pressure drop CO2, NH3 and a special version for high value can be reached under any condi- mass flow rates. In the heat pump ­system, tions. The same condenser model can be receivers are crucial for compensating for used in HFC or HFO systems, while a spe- variations in the refrigerant flows. Vertical cial version for Propane and Propylene is and horizontal receivers can be easily inte- available. With fresh water or seawater, grated into the most compact heat pump the use of a special low fouling design for unit. For large size heat pump systems, oil the inside of the pipes prevents the for- separators in vertical and horizontal con- mation of deposits, a common risk when figuration are approved for operation with water temperature rises above 30°C. HFC, HFO and NH3. The new OAHC hori- A complete range of water cooled and air zontal 3-stage separators for NH3 appli­ cooled oil coolers ensures additional cool- cations can take the final ­carry-over rate ing, with low-pressure drop values and to an impressive < 10 ppm. reduced energy consumption. Receiver volume 3 .. 550 dm3 // Condensing capacity 8 .. 913 kW // Suction flow 40 .. 4300 m3/h Oil cooling capacity 10 .. 60 kW ADDITIONAL EXPERTISE // 35 BITZER Kühlmaschinenbau GmbH Eschenbrünnlestr aße 15 // 71065 Sindelfingen // Germany Tel +49 (0)70 31 932-0 // Fa x +49 (0)70 31 932-147 bitzer@bitzer.de // w w w.bitzer.de Subject to change // 80001003 // 09.2016