Bending
technology
Know-how for every application
Machine tools/Electric tools
Laser technology/Electronics
Know-how for every
application
Edition:
04/2016
Mat. No.:
1439870
Language:
Englisch
” TRUMPF Maschinen Austria GesmbH & Co. KG
3
Before you read on...
About the contents
In this catalog, we present application examples and their tool
solutions. You can see for yourself the options that TRUMPF offers
you.
The key to success is combining know how with quality and
technology. We believe in technical consultation so that we can do
justice to your requirements.
The TRUMPF bending tools team develops the ideal tool solution
for you to optimize your part production. The tools are tested on
your specific material and sample parts are then sent to you.
When you see this symbol, enter the following data:
–
–
–
–
–
–
Dimensions of your product
Tolerances
Type of material
Sheet thickness
Length
Machine type
Send a copy of these details to your TRUMPF sales partner.
For further questions, please contact your TRUMPF sales
partner.
We are happy to help....
For this symbol, detailed information with price and delivery time is
available in the standard tool catalog.
4
Table of contents
1.
TRUMPF makes it possible .............................................10
2.
2.1
2.2
2.3
2.4
2.5
2.6
Radius tools .....................................................................14
Forming tools for radius bend (U part) ...............................14
Forming tool for radius bend (circular part) ......................16
Radius embossing tools for large radii ..............................18
Tool with a plastic insert ....................................................20
Tools for radius bending in individual steps
(bumping/ stepping) ...........................................................22
Tool for conical radius parts...............................................24
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
Tools for U parts ..............................................................26
Tool elbowed for U part .....................................................26
Tool holder (OW308) elbowed for U part...........................28
Tool with an elbowed adapter for U part............................30
Tool for a wide U part in one step ......................................32
Tool for a narrow U part in one step ..................................34
Tool for internal flanges as a U form .................................36
Embossing tool 30°/60° .....................................................38
4.
Tools for cap-profiles ......................................................40
5.
5.1
5.2
5.3
Rotating jaw tool (U part) ................................................42
Small rotating jaw tool........................................................42
Large rotating jaw tool .......................................................44
Single-sided rotating jaw tool .............................................46
6.
6.1
6.2
6.3
Clamp tools ......................................................................48
Clamp tool in one step .......................................................48
Clamp tool in two steps......................................................50
Rotating jaw tool for pipes (Ÿ form) ..................................52
5
7.
Tools and auxiliary tools for reduced-imprint
7.6
bending .............................................................................54
Tools for low-impression folding ........................................54
TRUMPF bending foil ........................................................55
TRUMPF fabric bending foil .........................................56
TRUMPF "heavy" bending foil ......................................57
TRUMPF bending foil holder ........................................58
Die with R3 catchment radii ...............................................60
KEV die with plastic inserts................................................61
RollBend ............................................................................62
RollBend 1250 ..............................................................65
Tools undivided ..................................................................67
8.
SBW – Swivel bending tool.............................................68
7.1
7.2
7.3
7.4
7.5
9.
9.1
9.2
9.3
Tools with 2 or more work surfaces ..............................70
DV adapter .........................................................................70
Double V and multi V dies .................................................72
Tools with 2 work surfaces ................................................74
10.
10.1
10.2
10.3
Gooseneck tools ..............................................................76
Left/right horn .....................................................................76
Gooseneck tool mobile ......................................................78
Gooseneck window tool .....................................................80
11.
11.1
11.2
11.3
Window tools ...................................................................82
Tool with a slewable window .............................................82
Window tool with countersinking .......................................84
Window tool with adapter...................................................86
12.
12.1
12.4
12.5
Hinge tools .......................................................................88
Hinge tool assembly (producing hinges in two
steps) .................................................................................88
Tool holder with hinge inserts (producing hinge in
three steps) ........................................................................90
Hinge tool assembly (producing hinges in three
steps) .................................................................................92
Tool for special hinge forms...............................................94
Tool for hinges with 90° bend ............................................96
13.
Punch and die rotated .....................................................98
12.2
12.3
6
14.
14.1
14.2
Tools for reinforcing beads ..........................................100
Tools for diagonal beading ..............................................100
Beading bar for diagonal beading...............................100
Tool with alignment pins for diagonal beading ...........102
Tools for longitudinal beading ..........................................104
Tool for longitudinal beading (running through
the sheet metal) ..........................................................104
Tool for longitudinal beads without presser foot
plate (ending in the sheet metal) ................................106
Tools for longitudinal beading with presser foot
plate (ending in the sheet metal) ................................108
15.
15.1
15.2
Number embossing and logo tools .............................110
Number embossing tool with steel types .........................110
Logo embossing tool........................................................112
16.
16.1
16.2
Louver tools ...................................................................114
Louver tool for closed tool contour ..................................114
Louver tool for continuous louver ....................................116
17.
17.1
17.2
17.3
17.4
Countersink shaped tools.............................................118
Round countersink shaped tool .......................................118
Countersink shaped tool (bridge) ....................................120
Countersink forming tool (cable bushing) ........................122
Countersink forming tool (collar tool) ...............................124
18.
18.1
18.2
Forming tools (cups) .....................................................126
Embossing tools for cups.................................................126
Cupping tool without presser foot plate ......................126
Cupping tool with presser foot plate ...........................128
Embossing tool for special shapes ..................................130
19.
19.1
19.2
Adjustable dies ..............................................................132
Adjustable die VLM ..........................................................132
Adjustable die W20 – W90 ..............................................134
20.
Die with rollers ...............................................................136
7
21.
21.1
21.2
21.3
21.4
21.5
21.6
21.7
21.8
21.9
Folding tools ..................................................................138
Folding tools (standard) ...................................................138
Folding tools FEV die (standard) .....................................140
Folding tool with holder OW209/S ...................................142
Flat bending tools ............................................................144
Folding tool OW215/K + EV-F .........................................146
Special folding tool (die with U-shape – without
stop edge) ........................................................................148
Folding tool for double fold ..............................................150
Folding tool for reduced-imprint folding ...........................152
Folding table ....................................................................154
22.
22.1
22.2
Z bending tools ..............................................................156
Z bending tools (standard) ...............................................156
Z bending tools (special solutions) ..................................158
23.
23.1
23.2
Tools for corner forming ...............................................160
Tool for outward corner forming ......................................160
Tool for inward corner forming .........................................162
24.
Tools for relief grooves and notches ..........................164
25.
25.1
25.2
25.3
Tools for closed profiles ...............................................166
Tool for closed profile (with integrated folding) ................166
Tool for closed profile (thick sheet frame) .......................168
Tool for closed profile (freely pressed together) ..............170
26.
Displaced bending line in one stroke ..........................172
8
27.
27.1
27.2
27.3
Tool for round rods and pipes .....................................174
Tools for round rods.........................................................174
Crimping tool for tubes.....................................................176
Tube bending tool ............................................................178
28.
Press-fit tools .................................................................180
29.
29.1
29.2
29.3
29.4
Set-up aid with heavy tools ..........................................182
Hand magnet with release lever ......................................182
Eyebolt .............................................................................182
Rolling aids for heavy lower tools ....................................182
Conversion adapter for heavy upper tools.......................183
30.
30.1
30.2
Tools for frames.............................................................184
TRUMPF individual tools for frames ................................184
WILA double-level tool for frames (pneumatic) ...............186
31.
31.1
Bending various materials ............................................188
Bending high-strength steels ...........................................190
Material examples ......................................................190
Strenx .........................................................................190
Hardox ........................................................................190
32.
32.1
32.2
32.3
Safety elements .............................................................192
Safety-Click® ...................................................................192
Roll pin .............................................................................194
Safety wedge ...................................................................195
33.
Lightweight tools for air bending .................................196
34.
34.1
34.2
34.3
Surfaces and heat treatment of tools ..........................198
Coated dies LASERdur ZN ..............................................202
Coated dies LASERdur AL ..............................................204
Coated dies LASERdur FE ..............................................206
35.
35.1
35.2
Equipment and stop aids ..............................................208
QuickStop ........................................................................208
Stop aids ..........................................................................210
Stop aids in the tool ....................................................212
Stop aids on the stop finger ........................................212
Positioning aids on the machine .................................213
Micro joints..................................................................214
36.
Modifying tools ..............................................................215
37. Complete service of bending tools ..............................217
Included in the complete service ...............................218
38.
Programming .................................................................219
9
1.
TRUMPF makes it possible
1 Customer-oriented: sales partner
When you need a tool, we have just the experts you need. Whether
by email, telephone, fax or via our E-shop at any time – you can
reach us worldwide with our local sales partners.
2 Competent: Technical customer support
Unusual projects need unusual tools: our experts check your inquiry
with regard to feasibility and work with you to develop complex
special tools according to your specifications. You can rely on our
expertise. We are happy to visit you on site if required.
3 Efficient: order processing
Our sales employees have a high level of competence and a lot of
experience. They ensure that your order is processed smoothly,
working in close cooperation with our tool engineers. Our orders team
helps coordinate the whole procedure from around the world.
4 Innovative: design
If you need a special tool, we can design it for you and draw up a
machining strategy. Our design team staff know our machines inside
out. This knowledge base is the perfect starting point for optimally
integrating tool, machine and software.
10
5 Flexible: production
Whether standard or customized: our bending tool production ensures
that your tool is manufactured using state-of-the-art manufacturing
methods and the TRUMPF production principle SYNCHRO. Our
optimized processes guarantee rapid delivery times and top quality
products and service.
6 Faultless: tool test
Before we deliver a special tool to you, we test it and put it through its
paces, on TRUMPF machines of course. In this way, you can be
absolutely certain that your new tool will deliver the best possible
results.
7 Reliable: storage and shipping
All tools are marked with TRUMPF marking lasers. This enables you
to submit follow-up orders for individual parts of the tool for its entire
life cycle. As a rule, bending tools are dispatched from Pasching on
the same day they are ordered.
8 Successful: your tool on the job
High delivery reliability and outstanding quality are non-negotiable
with us. Helping your production processes
to run smoothly and on time. And for orders of special tools, you also
automatically receive all the data that you need for programming.
11
Product Overview
12
Page 17
Page 19
Page 23
Page 23
Page 27
Page 29
Page 33
Page 39
Page 45
Page 51
Page 55
Page 60
Page 64
Page 67, 137
Page 79
Product Overview
Page 83
Page 89
Page 103
Page 109
Page 113
Page 115
Page 117
Page 129
Page 131
Page 151
Page 161
Page 163
Page 167
Page 173
Page 211
13
2.
Radius tools
Radius bends can be produced in various ways.
Information on standard radius tools (for use with round material)
can be found in the tool catalog.
2.1
Forming tools for radius bend (U part)
Application
A U part is produced through a positive lock between the upper
and the lower tool. The bending radius ("R“) is specified through
the tool radius (depending on the sheet thickness, material
type,…).
Area of application
Up to 8 mm sheet thickness (depending on the bending radius).
Advantages
Tool
x
Exact product radius.
x
High repeatability.
x
U part manufactured in two steps.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: ________________________
Specify sheet thickness: ______________________
Specify length: ______________________________
Specify machine type: ________________________
14
Producing a U part in two steps
1
2
3
4
Product
15
2.2
Application
Area of application
Advantages
Tool
Forming tool for radius bend
(circular part)
A circular part is produced through a positive lock between the
upper and the lower tool. The bending radius is specified with the
help of the tool radius (depending on the sheet thickness, material
type,…). Circular parts can be used as hand rails for steps for
example.
Up to 8 mm sheet thickness (depending on the bending radius).
x
Exact product radius.
x
High repeatability.
x
Circular part manufactured in three steps.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
16
Producing a circular part in three steps
1
2
3
4
Product
17
2.3
Radius embossing tools for large radii
Application
A tool with a large radius is embossed mostly in several steps
through a positive lock between the upper and the lower tool. The
bending radius is specified with the help of the tool radius
(depending on the sheet thickness, material type,…). Parts with
large radii can be used for a brake jaw for example.
Area of application
Up to 12 mm sheet thickness (depending on the bending radius).
Advantages
x
Alternative to rolling machine.
x
High repeatability.
x
Optimum rounding compared to "bumping“.
Tool
Drawing
Dimension drawing.
Specify the tolerances.
18
Select the material type: _______________________
Select the sheet thickness: _____________________
Specify length: ______________________________
Specify machine type: ________________________
Embossing large radii
1
2
3
4
Product
19
2.4
Application
The lower tool having a plastic insert can be combined with various
upper tool radii.
1
Area of application
Advantages
Note
Tool
Tool with a plastic insert
Plastic insert
2
EV holder
Up to around 3 mm sheet thickness.
x
Low-impression production.
x
Flexible application:
–
Can be combined with various upper tool radii.
–
Plastic inserts can be supplied in various dimensions
(80x30, 100x50, 130x50,…..).
x
Suitable for radius segments running down.
Greater bending lengths (>1000 mm) might lead to inaccuracies in
the parallelism of parts.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
20
Bending the radius to the plastic insert 80x30 (OW radius R50)
1
2
3
4
Bending the radius to the plastic insert (OW radius R70)
1
2
Product
21
2.5
Application
Area of application
Advantages
Tip
Tools for radius bending in individual
steps (bumping/ stepping)
Radius bending in individual steps is also known as "bumping" or
"stepping". The rounding is divided into individual segments that
are bent towards each other. The "bumping“ is mostly covered with
standard tools and is thus a cost-effective solution.
Up to around 15 mm sheet thickness.
x
A part is generally canted using standard tools
(low tool costs).
x
Striking optics through segmented surfaces.
x
Various radii and roundings possible.
Stop aids on the blank facilitate exact positioning during bending.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
22
Radius bending using standard tools (OW 200/S and OW 210) in individual steps
1
1
2
1
OW 200/S
EV-W8/84°
1
2
OW 210
EV003
Product
Product
(channel)
(clip)
23
2.6
Application
Area of application
Advantages
Tool
Tool for conical radius parts
A conical radius bend is produced through a positive lock between
the upper and the lower tool. The bend radius is specified by
conical tool radii (depending on the material type, sheet thickness,
…) In this way, for example, covers or conical connection pieces
can be comfortably manufactured.
Up to around 10 mm sheet thickness.
x
Conical radius bent in one step.
x
High repeatability.
x
Homogeneous appearance of radius and often easier
positioning compared with bumping/stepping.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
24
Conical radius contour shaped in one step
Product
25
Application
Area of application
Benefit
Note
Tool
3.
Tools for U parts
3.1
Tool elbowed for U part
U parts are usually manufactured using elbowed tools. Their height
and throat depth can be adapted individually.
x
Tool heights up to ~ 500 mm possible.
x
Throat depth up to ~ 200 mm possible.
x
The tool is extremely flexible and can be used for various U
part versions.
x
The "Tool elbowed for U part“ is adapted as per the customerspecific U part.
x
Can be used for various U parts.
Pay attention to the installation height of the machine in case of
high upper tools.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
26
Producing U profile with OW200/S (special)
Upper tool adapted to C parts
1
1
2
3
1
OW200/S standard H=220
OW200/S special H=300
OW200/S special H=400
Product
1
2
OW/K special H=120
C profile in various sizes
Product
27
3.2
Application
Area of application
Advantages
Tool holder (OW308) elbowed for
U part
U parts are usually manufactured using elbowed tools. Their height
and throat depth can be adapted individually. The tool holder
OW308/S elbowed with round material (from R10 onwards) makes
it possible to create various product radii on the U part.
x
Tool heights up to ~ 400 mm possible.
x
Throat depth up to ~ 200 mm possible.
x
Flexible application:
Various product radii can be produced.
–
Can be used for various U parts.
–
Note
Tool
Pay attention to the installation height of the machine in case of
high upper tools.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
28
U part with OW308/S elbowed and creating round material
1
2
Upper tool with round material
1
2
OW308/S elbowed
Round material (can be exchanged)
Product
29
3.3
Application
Area of application
Advantages
Tool with an elbowed adapter for U
part
U parts are usually manufactured using elbowed tools. Their height
and throat depth can be adapted individually. The elbowed adapter
with Modufix clamping enables combination with the widest
possible range of TRUMPF standard tools.
x
Tool heights up to ~ 400 mm possible.
x
Throat depth up to ~ 200 mm possible.
x
Flexible application:
Tools can be used individually (TRUMPF standard tools).
–
Various product radii can be produced.
–
Suitable for high nestings.
–
Can be used for various U parts.
–
Note
Tool
Pay attention to the installation height of the machine in case of
high upper tools.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
Producing U part with an elbowed adapter and OW202/K
30
Elbowed adapter
1
2
Elbowed adapter
Modufix clamping
Product
31
3.4
Application
Area of application
Advantages
Note
This tool makes it possible to manufacture extremely high U
profiles in a single step. In order to prevent the product from getting
stuck in the die, the profile is pressed out from the lower tool using
pushers and pneumatic springs.
Up to 5 mm sheet thickness.
x
U parts manufactured in one step.
x
Cost-effective in case of a large number of pieces.
x
Single removal of the bending parts.
x
x
Tool
Tool for a wide U part in one step
This is often the only practical option to manufacture
extremely high U parts.
Upper and lower tools are precisely adapted to your material
(sheet thickness) and can thus be determined only in the test.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
32
Producing a wide U part in one step
1
2
Upper tool
Lower tool
1 Lower tool
2
Pusher ledge
3
Pneumatic springs
4
Positioning screws
Product
33
3.5
Application
Area of application
Advantages
Note
This tool makes it possible to manufacture extremely high and
narrow U parts in a single step. In order to prevent the product
from getting stuck in the die, the profile is pressed out from the
lower tool using pushers and pneumatic springs.
Up to 3 mm sheet thickness.
x
U parts manufactured in one step.
x
Cost-effective in case of a large number of pieces.
x
Single removal of the bending parts.
x
x
Tool
Tool for a narrow U part in one step
This is often the only practical option to manufacture
extremely high and narrow U parts.
Upper and lower tools are precisely adapted to your material
(sheet thickness) and can thus be determined only in the test.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
34
Producing a narrow U part in one step
1
2
Upper and lower tool
1
2
Upper tool
Pneumatic spring
3
4
Pusher ledge
Die body
Product
35
3.6
Application
Area of application
Advantages
Note
Tool
Tool for internal flanges as a U form
This tool makes it possible to manufacture internal flanges in a
single step. To prevent the product from getting stuck, pushers are
fitted on the punch and die.
x
Up to 3 mm sheet thickness.
x
Side length at least 3x sheet thickness and max. ~ 50 mm.
x
U flanges manufactured in one step.
x
Cost-effective in case of a large number of pieces.
x
Part lies flat during forming.
x
x
90° bending has, as a rule, PLUS tolerance.
Upper and lower tools are precisely adapted to your material
(sheet thickness) and can thus be determined only in the test.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
36
Producing internal U flanges in one step
1
2
3
Product
37
3.7
Application
Area of application
Advantages
Note
Tool
Embossing tool 30°/60°
When bending using 30°/ 60° embossing tools, U parts in the
bending process are tilted such that collisions with the press
beams or punches are avoided.
Up to max. 3 mm sheet thickness (depending on the material type
and product length).
x
No auxiliary bending in case of deep U parts.
x
Lower tool costs compared to elbowed special tools.
x
Installation height of the machine is not important.
When using 30°/ 60° embossing tools, the machine power is an
important point for long parts.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
38
Producing a U part with 30°/ 60° embossing tools
1
2
Upper tool 30°/60°
Lower tool 30°/60°
Product
39
4.
Application
Tools for cap (
) profiles
This tool can be used to manufacture cap ( ) profiles in a single
step. To prevent the material from getting stuck, the tools are
equipped with wedge bars, ejectors or strippers.
Area of application
x
x
Up to 3 mm sheet thickness.
Ideal for cap height up to ~ 20 mm.
Advantages
x
Considerable time saving compared with individual bends or
also
Z bends.
x
Ideal for large number of pieces.
x
Single removal of the bending parts.
Note
Tool
Upper and lower tools are precisely adapted to your material
(sheet thickness) and can thus be determined only in the test.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
40
Cap profile in a single stroke with stripper on the punch
1
2
Cap profile in a single stroke with release bar on the punch
1
2
Products
41
Application
Area of application
Advantages
Note
Tool
5.
Rotating jaw tool (U part)
5.1
Small rotating jaw tool
Extremely high (deep) U parts can be manufactured with the
"Small rotating jaw tool“. The rotating jaws balance the spring-back
of the material through overbending. With this tool, pre-bending
and folding is no longer necessary.
Up to 4 mm sheet thickness (in case of thin sheet, possible from
Ri= 2 mm onwards).
x
U parts manufactured in one step.
x
High repeatability.
x
Cost-effective in case of a large number of pieces.
x
Single removal of the bending parts.
x
Saves "Pre-bending and folding“.
This is often the only practical option to manufacture extremely
high (deep) U parts.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
42
Producing U parts in one step
1
2
Lower tool
1
2
Rotating jaw
Rotating jaw body
Upper tool
1
2
Tool holder OW209/S
OW320 insert
Product
43
5.2
Application
Area of application
Advantages
Note
Tool
Large rotating jaw tool
Extremely high (deep) U parts can be manufactured with the
"Large rotating jaw tool". The rotating jaws balance the spring-back
of the material through overbending. With this tool, pre-bending
and folding is no longer necessary.
Up to 12 mm sheet thickness (min. R 20).
x
U parts manufactured in one step.
x
High repeatability.
x
Cost-effective in case of a large number of pieces.
x
Single removal of the bending parts.
x
Saves "Pre-bending and folding“.
This is often the only practical option to manufacture extremely
high (deep) U parts.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
44
Producing U parts in one step
1
2
Lower tool
1
2
3
Upper tool
Rotating jaw
Return spring
Rotating jaw body
Product
45
5.3
Application
Area of application
Advantages
Tool
Single-sided rotating jaw tool
This rotating jaw tool can be used to manufacture U parts with
adjacent bends in a single stroke. These tools are used, for
example, in shop-fitting.
Up to 3 mm sheet thickness.
x
Parts manufactured in one step.
x
No pre /post bending necessary.
x
High repeatability.
x
Cost-effective in case of a large number of pieces.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
46
Shop profile formed in one step
Product
47
Application
Area of application
Advantages
Tool
6.
Clamp tools
6.1
Clamp tool in one step
A clamp is produced through a positive lock between the upper
and the lower tool. Pipe clamps, gripper clamps or fastening
clamps in all versions.
x
Up to a clamp diameter of ~ 250 mm.
x
Up to 8 mm sheet thickness.
x
Manufacture of clamps in one step.
x
High repeatability.
x
Several parts can be made in a single stroke.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
48
Two clamps formed in one step
1
2
Lower tool
Upper tool
Product
49
6.2
Application
Clamp tool in two steps
Clamps are manufactured in two steps through a positive lock
between the upper and lower tool. Pipe clamps, gripper clamps or
fastening clamps in all versions.
x
Up to a clamp diameter of ~ 200 mm.
x
Up to 6 mm sheet thickness.
Benefit
x
For clamp shapes with small radii in the area of horizontal
flanks.
Note
x
For large clamps and large sheet thicknesses, the clamp tool is
fitted with a lateral support (guide).
Area of application
Tool
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
50
Producing small clamp in two steps
1
2
Producing large clamp in two steps
with setting bar
1
2
Upper tool
Setting bar
with setting bar and guide
1
2
3
Upper tool with guide
Setting bar
Lower tool with guide
Product
51
6.3
Application
Area of application
Advantages
Tool
Rotating jaw tool for pipes
(Ÿ form)
This rotating jaw tool is used to manufacture Ÿ forms for pipes in a
single stroke. This is typical for heat conduction plates (e.g.: solar
or heating systems,..) or pipe clamps.
x
Up to a diameter of ~ 30 mm.
x
Up to 2 mm sheet thickness.
x
Manufacturing the Ÿ form in one step.
x
High repeatability.
x
Cost-effective in case of a large number of pieces.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
52
Manufacturing Ÿ profile in one step
1
2
Upper and lower tool
1
2
3
Upper tool
Rotating jaw
Rotating jaw body
Product
53
7.
Tools and auxiliary tools for reducedimprint bending
TRUMPF has developed a range of solutions for reducing or
avoiding traces of abrasion and imprints on the surface of the
material:
x
Low-impression folding.
x
TRUMPF bending foil, bending foil holder.
x
Dies with R3 catchment radius.
x
Dies with plastic inserts.
x
RollBend® dies.
x
Undivided tools.
7.1
Tools for low-impression folding
With plastic inserts in the working area, TRUMPF provides a
solution for low-impression folding (refer to chapter 22).
54
1
KEV insert for folding
2
KEV insert with ground V-opening
7.2
TRUMPF bending foil
Application
The bending foil is placed over the lower tool and thus prevents
imprints that can occur on the workpiece due to friction with the
metal.
Advantages
x
Can be used with all dies and materials.
x
High friction resistance during correct application.
x
All TRUMPF bending foils can be used with the TRUMPF
bending foil holder.
The TRUMPF bending foil prevents imprints on the workpiece
Foil type
s”
2 mm
2 -5
mm
s•
5 mm
Technical Data
Mat. no.
L= 30 m (b= 100 mm, s= 0.4 mm)
845855
++
o
-
L= 18 m (b= 150 mm, s= 0.8 mm)
1868051
o
++
+
TRUMPF fabric foil
L= 1 m (b= 120 mm, s= 0.35 mm)
1710197
(is delivered without core)
L= 2 m (b= 120 mm, s= 0.35 mm)
1805529
b= 240 mm on request
L= 3 m (b= 120 mm, s= 0.35 mm)
1835856
o
++
+
L= 5 m (b= 120 mm, s= 0.35 mm)
1677628
L= 10 m (b= 120 mm, s= 0.35 mm)
1720866
TRUMPF bending foil
(on core ID=76mm)
TRUMPF
heavy bending foil
(on core ID=76mm)
Product
55
TRUMPF fabric bending foil
Application
The fabric foil is placed over the lower tool and thus prevents
imprints that can occur on the workpiece due to friction with the
metal. The fabric foil is available by the meter. Other dimensions
available are : width 120 mm or 240 mm;
Strength ~0.35 mm.
Advantages
x
Can be used with all dies and materials (including
Durbar/checker plate)
x
High resistance to wear including for medium and thick sheets.
(Typically: from 2 mm to 6 mm, can also be used above this)
Note
It is best to order the foil length according to the length of the
workpiece, as foil can only be cut with sharp cutters.
Lengths b=120 mm: 1 m, 3 m, 5 m, 10 m
The fabric bending foil prevents imprints on the workpiece
Fabric foils are available by the meter
Product
56
TRUMPF "heavy" bending foil
Application
The bending foil is placed over the lower tool and thus prevents
imprints that can occur on the workpiece due to friction with the
metal. The TRUMPF "heavy" bending foil is available in 18 meter
rolls. Other dimensions are : width 150 mm;
strength 0.8 mm.
Advantages
x
Can be used with all dies (from ~W12) and materials.
x
For use with medium and thick sheets.
(Typically from 2 mm to 6 mm)
The TRUMPF "heavy" bending foil prevents imprints on the workpiece
TRUMPF bending foil available in 18 m rolls
Product
57
TRUMPF bending foil holder
Application
Area of application
Advantages
The bending foil holder is used as a set-up aid for the bending foil
and provides an alternative to positioning the foil with magnets.
x
Max. bending foil width 150 mm.
x
Max. die height 150 mm.
x
Infinitely variable height and lateral adjustment.
x
Incl. roll up and unrolling function.
x
On the one hand, it is possible to use a piece of bending foil
that is cut to length, on the other hand the entire bending foil
roll incl. core can be used.
x
Short setup times for changing the roll or foil.
TRUMPF always delivers the BFH basic module, BFH extension
module and BFH complete as a pair (left + right version).
Material number
BFH bending foil holder
1905481
BFH basic module
1905484
BFH extension module
1905450
BFH complete
1905450 BFH complete
Versions
1905481 BFH basic module
1905484 BFH extension module
Structure options
58
Structure option 1
BFH basic module
Structure option 2 (above press table)
BFH basic module + BFH extension module
Insert and roll up foil (without core)
Structure option 3 (foil + core to the side of the press table)
BFH basic module + BFH extension module
Foil incl. core on BFH extension module
59
7.3
Die with R3 catchment radii
Application
The dies have considerably larger working radii. They are used to
ensure that the foil does not rip when bending foil-coated sheets or
that traces of abrasion become visible on the material surface.
Advantages
x
For foil-coated sheets (less foil loading).
x
Reduction of indents on sheets without foil.
x
Available for dies EV001 R3 to EV005 R3 ex warehouse.
x
Bends of up to 30° are possible.
Note
The minimum side length increases while die widths with small
inflow radius remain the same.
Foil does not rip
EV001 R3
Product
60
7.4
Application
Area of application
Advantages
KEV die with plastic inserts
KEV dies have exchangeable plastic ledges in the area of the
working radii. Standard KEV dies are air bending tools with an
opening angle of 30°.
x
Maximum loads: 200 kN/m.
x
Up to max. 2.5 mm thick stainless steel sheets.
x
Best suited for parts without protective foils.
x
Also suitable for painted and coated sheets.
x
Plastic inserts can be exchanged.
x
Standard die widths: 8, 10, 12, 16, 20, and 24.
x
Bends of up to 30° are possible.
Part with KEV die possible
Part without KEV die possible
KEV dies
1
2
3
Special KEV die +K-ZDL combined
Standard KEV dies 30° (W6-W24)
Special KEV die (insert completely ground)
Product
61
7.5
Application
Area of application
Advantages
Note
RB 200
RollBend
During the bending procedure, the support areas of the side plates
evenly press up onto the sheet. There is almost no relative
movement between the tool and the workpiece.
x
RollBend can be used on all TRUMPF bending presses.
x
From 0.5 mm to 6.0 mm sheet thickness.
x
For foil-coated sheets, but also for painted and coated
surfaces.
x
Painted or powdered surfaces are not damaged.
x
Bends of 180° to 65° (RB200 to 40°) possible.
x
Producing recesses and holes even near the bending line
without deformation.
x
Extremely short sides can be produced.
x
Variable sheet thickness.
x
Hardened jaws.
x
Guaranteed exchangeability through highest precision.
x
ACB (automatic angle measuring system) can be used in
combination with RollBend.
x
RollBend can be combined with TRUMPF V dies.
RB 300
RB 400
Can be combined with the following standard dies
EV W8/84°/R0.8
RB 500
EV W12/84°/R1.0
RB 600
Can be combined with the following standard dies
EV W24/80°/R2.5
62
EV W30/80°/R5.0
EV W16/84°/R1.6
Press force table
Note
All specifications in combination with a punch radius of R1
RB 200
Material
STEEL
RB 300
Sheet thickness
[mm]
RB 400
RB 500
Bending angle
90°
90°
90°
0.5
30
30
20
1.0
100
60
40
30
1.5
240
130
90
50
2.0
90°
530
260
150
100
80
460
270
160
130
3.0
770
510
270
180
970
530
400
880
660
5.0
6.0
1050
0.5
30
30
30
1.0
120
70
50
40
1.5
330
180
100
80
2.0
800
400
230
150
110
2.5
680
400
230
170
3.0
1030
4.0
750
380
210
1350
710
520
5.0
1020
6.0
ALUMINUM
90°
2.5
4.0
STAINLESS
STEEL
RB 600
780
1260
0.5
20
20
10
1.0
40
40
20
20
1.5
130
80
50
40
2.0
290
140
70
60
50
2.5
240
150
100
70
3.0
360
260
170
100
480
320
240
4.0
5.0
350
kN/m
Observe max. punch load
63
Bending part with reduced imprint using RollBend
Products
Standard values for minimum side length
(outside dimensions)
Side length [mm]
Material
STEEL
Sheet thickness
[mm]
RB 200
RB 300
RB 400
RB 500
RB 600
OW radius
R 0.5
R 1.0 R 1.0
R 1.0
R 3.0
R 1.0
R 4.0
0.5
4.6
4.7
5.6
10.0
10.0
1.0
5.3
5.3
6.8
10.1
1.5
5.6
5.5
7.6
10.6
10.0
15.6
15.7
10.7
16.0
16.2
2.0
5.9
6.1
8.0
10.8
11.0
16.3
17.8
19.4
19.5
8.2
11.1
11.2
16.4
17.9
19.8
20.0
3.0
8.3
11.4
11.5
16.5
18.5
20.6
20.6
13.1
13.2
16.8
18.7
21.1
21.2
17.0
19.3
22.0
22.0
23.4
23.2
20.0
20.2
5.0
6.0
0.5
4.7
4.8
6.1
10.1
10.1
1.0
5.5
5.4
7.4
10.3
10.1
16.4
16.3
1.5
5.8
5.7
8.0
11.0
11.1
17.3
16.6
2.0
6.1
6.0
8.3
10.9
11.3
17.4
17.1
2.5
8.4
11.1
11.2
17.6
17.5
20.2
20.7
3.0
8.5
11.5
11.7
17.8
17.7
20.8
20.9
13.2
13.3
18.1
18.0
21.4
21.2
18.3
18.7
22.2
22.4
23.5
23.2
18.7
18.8
4.0
5.0
6.0
ALUMINUM
R 4.0
2.5
4.0
STAINLESS
STEEL
R 1.0
0.5
3.5
3.6
5.7
9.8
9.8
1.0
4.9
5.1
7.0
9.9
9.8
15.0
14.6
1.5
5.1
5.5
7.7
9.9
10.0
15.5
15.3
2.0
5.8
6.0
8.1
10.5
10.6
15.8
16.3
2.5
8.7
10.8
11.1
16.1
16.6
19.9
19.6
3.0
9.0
11.4
11.8
16.4
16.7
20.0
20.4
12.4
12.7
16.9
17.2
20.8
21.3
21.9
21.5
4.0
5.0
Ideal application range
64
RollBend 1250
Application
TRUMPF's adjustable RollBend is used to conveniently bend
various sheet thicknesses in clamping operations within the thick
sheet range (up to 12 mm sheet thickness). The die widths can be
adjusted quickly and easily as desired by the user using setting
bars.
Note
All specifications in combination with a punch radius of R4 - R10.
Press force table for RB 1250
RB 1250
Setting
Material
STEEL
W40
W50
W60
Bending angle
90°
3.0
105
85
4.0
240
5.0
390
6.0
630
495
400
330
280
8.0
1060
830
660
550
460
1150
970
790
1390
1160
90°
90°
90°
190
160
130
310
240
205
12.0
90°
175
3.0
130
100
4.0
280
210
170
140
5.0
500
380
300
250
210
6.0
770
590
470
390
320
8.0
1370
1080
830
680
560
1320
1160
970
10.0
12.0
ALUMINUM
W80
Sheet thickness
[mm]
10.0
STAINLESS
STEEL
W70
1570
3.0
65
55
4.0
130
105
85
70
5.0
210
175
140
120
100
6.0
330
290
210
150
115
8.0
500
410
330
280
230
570
480
400
740
580
10.0
12.0
kN/m
Observe max. punch load
65
Standard values for minimum side length
for RB 1250 (outside dimensions)
Side length [mm]
RB 1250
Material
Sheet thickness
[mm]
W40
W50
W60
W70
W80
R1.0 - R4.0
R1.0 - R4.0
R4.0 - R10.0
R4.0 - R10.0
R4.0 - R10.0
3.0
27.0
34.7
42.4
4.0
27.5
34.9
42.6
50.6
5.0
28.0
35.1
42.8
50.8
57.0
6.0
28.5
35.3
43.0
51.0
57.2
8.0
29.5
35.7
43.3
51.4
57.6
43.6
51.8
58.0
52.2
58.4
OW radius
STEEL
10.0
12.0
STAINLESS
STEEL
3.0
28.0
36.0
42.5
4.0
28.4
36.1
42.7
51.0
5.0
28.8
36.3
42.8
51.2
57.2
6.0
29.2
36.4
43.0
51.4
57.4
8.0
30.0
36.6
43.4
51.8
57.8
43.8
52.2
58.2
52.6
58.6
10.0
12.0
ALUMINUM
3.0
26.5
34.4
41.0
4.0
27.0
34.7
41.5
48.7
5.0
27.5
35.0
42.0
49.1
56.0
6.0
28.0
35.3
42.5
49.5
56.2
8.0
29.0
35.7
43.0
50.3
56.6
43.8
51.1
57.0
51.9
57.4
10.0
12.0
Ideal application range
66
7.6
Application
Area of application
Advantages
Tools undivided
Tool changeovers are generally mostly not desirable for high-gloss
surfaces (e.g. reflecting surfaces). Complete tool solutions (apart
from RollBend® + KEV) can also be manufactured as undivided
tools. This is primarily also required for the punches.
x
In case of large punch-radii (air bending and embossing) and
for dies with continuous work edges.
x
For high-gloss surfaces (mirror sheet, ground sheet
surfaces,…).
x
Undivided tools up to 4000 mm can be manufactured.
x
Radius to the reflected surface is embossed with an undivided
tool without unevenness.
Embossing part with reflected surface without unevenness
1
Undivided lower tool
Product
67
8.
Application
SBW – Swivel bending tool
The patented swivel bending tool offers huge advantages
compared to the conventional bottom bending: not only does it
save bending time, but it also provides better ergonomics.
Because, when bending narrow sheet metal strips, small link plates
and in case of window edges, that is small link plates in the middle
of a blank, the workpiece does not execute any swiveling
movement on the operator's side. The sheet flange in front of the
machine drops by only a few millimeters.
If BendMaster executes the bending process automatically,
"Tracking“ is not required, which in turn saves time. In certain
bending situations, one can do even without re-gripping the
workpiece, which saves even more time.
The workpiece is placed on the swivel unit and positioned through
the backgauge as usual. The swivel bending punch clamps the
workpiece between the support surfaces. As soon as the press
beam moves downwards, the swivel level bends the link plate
around the tip of the swivel bending punch.
Area of application
Advantages
x
From 0.5 - 1.5 mm sheet thickness.
x
Can be used from 75° to 140°.
x
Min. side length 7 - 10 mm.
x
Bending length: 10 – 50 mm.
x
Quick edging of small link plates.
x
No time-consuming tracking of the high swiveling bending side.
x
No reverse bend, as manual tracking unnecessary.
x
Possibility of rotating 180° for installation.
x
Can be combined with the conventional die bending tools.
x
Various edge lengths due to exchangeable tool tips with
variable widths.
A blank is clamped between
the punch and the die
68
The swivel lever bends the
link plate upwards
Producing small link plates
1
2
Swivel unit
1
Swivel bending upper tool
Swivel lever
Product
(link plate)
69
9.
Tools with 2 or more work surfaces
9.1
DV adapter
Application
With DV adapters, 2 different lower tools can be used. These can
be tools that have the same opening angle but different die widths,
or vice versa. Lower tools with different working radii are also
possible or slim lower tools combined with lower tools with a
normal width.
Advantages
x
Station operation, where the individual stations produce a
longer length of bend as the length of bend of the machine
(drawing 2). Different bending lengths can be manufactured on
one station.
x
Increase of die height by 50 mm.
x
Double sheet bends, i.e. various sheet thicknesses in one
product (depending on the die width), refer to drawing 1 below.
x
Shorter and longer bending sides in one product (dependent
on the die width).
x
Technological advantages, e.g. through the use of 84° and 30°
dies.
x
Two different bending radii can be produced with one punch.
Note
The displacement is done through the I axis (thus not suitable for
TruBend series 3000/TrumaBend C series).
Tool
Drawing 1
Dimension drawing.
Specify tolerances.
Specify material type: ________________________
Specify sheet thickness: ______________________
Specify length: ______________________________
Specify machine type: ________________________
Drawing 2
Dimension drawing.
Specify the tolerances.
Specify the material type:
_________________________
70
Specify the sheet thickness:
_________________________
Specify length: _____________________________
Specify machine type: _______________________
Two different radii can be produced with one upper tool
1
2
3
DV adapter with two different EV dies
1
2
3
DV adapter
EV-W8
EV-W16
71
9.2
Application
Area of application
Advantages
Note
Tool
Double V and multi V dies
Multi V dies provide a high degree of flexibility for bending different
material thicknesses and radii on a single die. The required
adjustment between the individual die widths is carried out via the I
axis.
Up to die width ~W70 appropriate.
x
Lower tool costs compared with individual tools.
x
Double wall bends, i.e. various sheet thicknesses in one
product (depending on die width).
x
Shorter and longer bending sides in one product (dependent
on the die width).
x
Technological advantages, e.g. through the use of 84° and 30°
dies.
x
Two different bending radii can be produced with one punch.
x
Coatings and surface treatment that may be required are only
required once.
x
The dies can also be equipped with 2 identical die widths ->
e.g.: one for stainless steel and one for sheet steel
x
Multi V dies offer a larger collision contour compared with
single V dies, which can be disadvantageous, for example, in
the case of Z bends.
x
In most cases heavier compared with single V dies.
x
In most cases not suitable for machines without an I axis.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: ________________________
Specify sheet thickness: ______________________
Specify length: ______________________________
Specify machine type: ________________________
72
Multi V dies clamped on adapter with
clamping rail
V width on die edge for Z bends
Displacement of the die width via the I axis
1
2
Lower tool multi V die
73
9.3
Application
Tools with 2 work surfaces
These tools fulfill two different functions / applications. This means
that, for example Z tools, form tools, radius punches,… can be
combined together to create higher effectiveness during
component manufacture.
Punch with 2 functions
Advantages
Note
x
Less space required to store the tools.
x
Lower tool costs compared with 2 individual tools.
x
Quick conversion (particularly within one component and with
lower lot sizes).
x
Coatings and surface treatment that may be required are only
required once.
x
Multi V dies offer a larger collision contour compared with
single V dies, which can be disadvantageous, for example, in
the case of Z bends.
x
In most cases heavier compared with single V dies.
x
In most cases not suitable for machines without an I axis.
Tool can be rotated by 90°
2
1 Tool tip R1
1
2 Tool tip R4
Tool can be rotated by 180°
1
2
1 Tool tip R1
74
2 Tool tip R6
Z tool can be rotated by 180°
2 functions using lower tool displacement
Z bends (with short stop measurement) and sharp bends can be created with one tool . This avoids the need for the
component to be stored in the meantime.
Double level tool
Double level tools have two work levels. The upward and downward motions in the tool are carried out by pneumatic
cylinders. In this way, components which would otherwise require intermediate storage can be manufactured in one
run. This is often required in automated systems or with large quantities.
1 Work level 1
2 Work level 2
75
10.
Gooseneck tools
10.1 Left/right horn
Application
Area of application
Advantages
Note
Tool 1
Left/right horns are used to bend parts with inside bends.
x
Standard heel with 31 mm recess.
x
Special design up to ~ 100 mm possible.
x
Closing a product (e.g. box) with inside bends in the collision
range.
x
Opening for cable of the ACB angle sensor possible.
x
Cost-effective - gooseneck tools (standard design) are
supplied with every standard upper tool set (except holder +
inserts).
x
At the request of a customer, the heel design can be
individually adapted to a product.
x
Gooseneck tools are also available with dies.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness:
_________________________
Specify length: _____________________________
Specify machine type: _______________________
Tool 2
76
Standard gooseneck tool left/right
1
2
3
Product
77
10.2 Gooseneck tool mobile
Application
Area of application
Advantages
Note
Mobile heels make it easy to remove a completely bent workpiece
(nesting).
Slewable heel up to 30 mm recess.
x
Can be combined with standard tools (e.g. OW320).
x
Easy removal in case of nestings with inside bends.
x
Advantageous in automated systems (caution: no monitoring
between the machine and the tool).
x
A maximum of 20-25 mm heel recess is recommended on
"blunt" sheet surfaces where the "mobile" horn part does not
slide smoothly.
x
No "sharp" bends for 90° bends.
Tool
External swivel lever
78
Internal swivel lever
Mobile heel
Mobile heel OW320 with tool holder OW209/S
External swivel lever
Internal swivel lever
Product
79
10.3 Gooseneck window tool
Application
Area of application
Advantages
Gooseneck tools can be designed to provide a window solution.
This enables easy production of deep U parts.
x
Standard heel with 31 mm recess.
x
Special design up to ~ 100 mm possible.
x
Low tool costs.
x
Mostly realizable with standard gooseneck tools.
x
Flexible application.
Tool
80
Part swivels in the heel recess
1
2
3
4
Product
(Frame part for the car industry)
81
11.
Window tools
11.1 Tool with a slewable window
Application
Area of application
Advantages
Note
The tool with a slewable window is used to bend closed profiles or
U parts. Use of a slewable adapter enables or facilitates the
removal of products. This leads to savings of both time and money.
x
Up to 500, max. 1000 mm length of bend (depending on the
profile form).
x
Up to max. 6 mm sheet thickness (depending on the profile
form).
x
Easy and convenient removal of parts using a slewable
adapter.
x
Time-saving production.
x
Cost-effective production of closed profiles.
x
Welding of parts not required.
x
Flexible application.
Alternative production options by means of "Tools for U parts“
(refer to chapter 3) or "Tools for closed profiles“ (refer to chapter
25).
Tool
Drawing
Dimension drawing.
Specify the tolerances.
82
Specify the material type: ______________________
Specify the sheet thickness: ____________________
Specify length: ______________________________
Specify machine type: ________________________
Producing closed profile
1
2
3
1
2
3
Slewable adapter
Adapter with holder magnet
Handle for opening and closing
Product
83
11.2 Window tool with countersinking
Application
Area of application
Advantages
The window tool with countersinking is used to bend
U parts or profiles running down diagonally. An important
advantage here is that this tool can be mostly modified from a
standard tool. This leads to savings of both time and money.
x
Up to max. 1000 mm length of bend (depending on the profile
form).
x
Up to max. 8 mm sheet thickness (depending on the profile
form).
x
Can be mostly modified from a standard tool.
x
Cost-effective tool solution.
Tool
Drawing
Dimension drawing.
Specify the tolerances.
84
Specify the material type: ______________________
Specify the sheet thickness: ____________________
Specify length: ______________________________
Specify machine type: ________________________
U part swivels in the countersinking
1
2
3
Product
85
11.3 Window tool with adapter
Application
Area of application
Advantages
Note
The window tool with adapter is used to bend
U parts or profiles running down diagonally. An important
advantage here is that this solution can be mostly realized using
the TRUMPF standard tool. This leads to savings of both time and
money.
x
Up to max. 1000 mm length of bend (depending on the profile
form).
x
Up to max. 8 mm sheet thickness (depending on the profile
form).
x
Cost-effective tool solution.
x
Mostly realizable with standard tools.
x
Extremely flexible in application.
x
The installation height of the machine must be taken into
account when fitting several adapters.
x
If required, the die must be set up with low working height.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: __________________________
Specify sheet thickness: ________________________
Specify length: _______________________________
Specify machine type: _________________________
86
U part swivels in the recess
1
2
3
4
Product
87
12.
Hinge tools
Hinges can be produced in various ways.
12.1 Hinge tool assembly (producing hinges
in two steps)
Application
Area of application
Advantages
Note
Tool
This hinge tool is adapted to the hinges with fixed dimensions
(sheet thickness, hinge diameter and hinge haft length). This
solution is used without a backgauge. The stop is integrated in the
tool. This enables quick production of door hinges, for example.
x
Up to 4 mm sheet thickness.
x
di= min. 2 - 2.5 x sheet thickness (steel, aluminum).
x
di= min. 2.5 - 3 x sheet thickness (stainless steel).
x
The quickest option by TRUMPF to produce hinges.
x
Produce optimum rounding.
x
Low tool costs as only one tool station is required.
x
The "2 step method“ is limited through the hinge haft length (b=
max. 100 mm).
x
Always specify bolt diameter of the pin to be put through
(corresponding to the hinge).
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
88
Producing door hinge in two steps
1
2
3
Upper and lower tool
1
2
3
Upper tool
Lower tool
Stop integrated in the lower tool
Bending sequence
1
2
Part pre-bent
Part rolled in
Product
89
12.2 Tool holder with hinge inserts
(producing hinge in three steps)
Application
Area of application
Advantages
Note
Tool
Hinges with smaller diameters can be produced with the help of
tool holders combined with hinge inserts. The hinge inserts are
adapted to hinges with fixed dimensions (sheet thickness and
hinge diameter). For this version, the hinge haft length is not
limited.
x
Up to 2 mm sheet thickness.
x
di= min. 3 x sheet thickness (steel, aluminum).
x
di= min. 3.5 x sheet thickness (stainless steel).
x
No limitation for the hinge haft length.
x
Standard tools can be integrated in a station operation without
collision.
x
Cost-effective version for small hinges.
Always specify bolt diameter of the pin to be put through
(corresponding to the hinge).
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
90
Producing smaller hinges in three steps
1
2
3
4
Hinge inserts
Bending sequence
1
2
3
First pre-bending
Second pre-bending
Ready product rolled-in
Product
91
12.3 Hinge tool assembly (producing hinges
in three steps)
Application
Area of application
Advantages
Note
Tool
Thanks to the use of a torque stay rod, it is possible to produce
hinges with larger sheet thicknesses and diameters. When rolling
in (step 3), the upper tool is stabilized by the torque stay rod. The
production process of the hinges is controlled through the lower
tool displacement.
This hinge tool is adapted to the hinges with fixed dimensions
(sheet thickness and hinge diameter). For this version, the hinge
haft length is not limited.
x
Up to 4 mm sheet thickness.
x
di= min. 2.5 x sheet thickness (steel, aluminum).
x
di= min. 3 x sheet thickness (stainless steel).
x
No limitation for the haft length.
x
The torque stay rod allows greater sheet thicknesses than with
inserts.
x
This version is primarily used for thicker sheets and larger
diameters.
x
Always specify bolt diameter of the pin to be put through
(corresponding to the hinge).
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
92
Producing hinges in three steps
1
2
3
Complete tool
1
2
3
Torque stay rod with slide rail
Punch for pre-bending and rolling in
Die for pre-bending and rolling in
Product
93
12.4 Tool for special hinge forms
Application
Area of application
Advantages
Note
Tool
The tools are specially adapted to the hinge forms as per the
customer's request. An example of the special hinge form is given
in this section.
Up to 2 mm sheet thickness.
Numerous hinge forms possible on customer request.
If required, compromises for a tool solution must be found. You can
consult the TRUMPF bending tool team for this.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
94
Producing special hinge forms
1
2
3
4
Hinge inserts
Product
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95
12.5 Tool for hinges with 90° bend
Application
Area of application
Advantages
Tool
Hinges with a close 90° bend require an adapted hinge tool. The
90° bend and radius bend is already produced before rolling in.
The advantage of this tool is that the 90° bend can be very close to
the hinge.
x
Up to approx. 1.5 mm sheet thickness.
x
di= min. 3 – 4 x sheet thickness.
x
90° bend can be very close to the hinge.
x
Ideal for short bend lengths.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
96
Producing hinge very close to the 90° bend
1
2
Upper tool
1
2
Spring-loaded presser foot
Compression spring
Lower tool
1
2
Torque stay rod
Stop
Product
97
13.
Application
Area of application
Advantages
Note
Punch and die rotated
The "Punch and die rotated" application is primarily used for largesurface parts. Moreover, manipulation time is saved for parts with
Z-contours.
Same as air bending.
x
Time saving and easy handling - parts with Z-contour should
not be rotated during manual operation or in automated
systems.
x
In case of Z-contours with long bending sides, such a collision
can be prevented using a table.
x
Cost-effective – Tools are combined with standard tools in the
station operation.
x
Parts with inner bends and long bending sides thus do not
collide with the floor.
x
Easier handling of large parts.
Pay attention to the machine length in order to be able to set up 2
tool stations!
Tool
98
First bend upwards
1
Second bend downwards
2
Upper tool rotated
Die rotated
Product
99
14.
Tools for reinforcing beads
A basic distinction is made between diagonal beading (angular
bracing) and longitudinal beading (sheet bracing).
14.1 Tools for diagonal beading
Tools for diagonal beading are used to stabilize angles.
Beading bar for diagonal beading
Application
Area of application
Advantages
Tool
By using beading bars, angles can be produced with bracing in
only one step. Beading bars can be set at any point between
individual segments of the standard dies. The punches are not
engaged in this area. The beading bars are standard TRUMPF
tools.
Up to 4 mm sheet thickness.
x
Producing angles and bracing in one step.
x
For bracing of bending sides in case of thin sheet metals.
x
Available as a standard tool.
x
Beading bars provide maximum flexibility – beading distances
freely selectable.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
100
Application of standard beading bars (standard values)
Die
80° 84°
86° (30°)
0.8
EV W6
EV W8
EV W10
3.5
10
5
12
6
14
EV W12
1
1.5
Die
80° 84°
86° (30°)
2
EV W10
EV W12
Beading height X
4.5
12
6
14
7.5
16
Beading height X
Distance of the punches (R1 mm)
6.5
15
7.5
17
10.5
21
6
16
7.5
18
10
22
1
1.5
2
4
10
5.5
10
3.5
12
5
12
8
12
3
14
5
16
8
16
11
18
EV W16
EV W20
EV W24
Die
80° 84°
86° (30°)
Beading height X
Distance of the punches (R1 mm)
Beading height X
Distance of the punches (R1 mm)
Beading height X
Distance of the punches (R1 mm)
Beading bar R1/60°
H=97.5 mm
2.5
3
Beading height X
Distance of the punches (R1 mm)
Beading height X
Distance of the punches (R1 mm)
7.5
18
10.5
20
13
18
Beading height X
Distance of the punches (R1 mm)
10.5
22
13
22
1
1.5
2
2.5
6
14
9
20
5
18
8.5
20
11.5
20
EV W24
Beading height X
Distance of the punches (R1 mm)
Beading height X
Distance of the punches (R1 mm)
Beading bar R2.5
H=95.5 mm
Sheet thickness (mm)
0.8
3
Beading height X
Distance of the punches (R1 mm)
8
20
11
20
Beading height X
Distance of the punches (R1 mm)
Beading height X
Distance of the punches (R1 mm)
Beading height X
Distance of the punches (R1mm)
EV W30
Product
3
Sheet thickness (mm)
0.8
EV W20
2.5
Distance of the punches (R1 mm)
EV W16
EV W16
Beading bar R2
H=99.0 mm (149.0)
Sheet thickness (mm)
Beading bar
X = Beading height
101
Tool with alignment pins for diagonal
beading
Application
Area of application
Advantages
Note
By using tools with alignment pins, angles can be produced with
bracing in only one step.
In the lower tool, alignment pins are mounted diagonal to the
bending line. The upper tool is adjusted freely or is left in the area
of the alignment pin. The bending process can be carried out using
the free bending or embossing procedure.
Up to max 4 mm sheet thickness.
x
Producing bend and bracing in one step.
x
For bracing of bending sides in case of thin sheet metals.
x
Optimum for bracing beads that are extremely close to one
another.
For a higher level of stability during
bending the alignment pins are replaced
with beading inserts for 30° dies.
Advantage of beading inserts:
- for small radii
Beading insert
- for thick sheet metals
- for 30° dies
Tool
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
with alignment pin
with beading insert
102
Producing 90° bend and bracing in one step
1
2
Upper tool
1
Lower tool
Free positioning on the upper tool for alignment
pins
1
Alignment pin
Product
103
14.2 Tools for longitudinal beading
Tools for longitudinal beading are used to stabilize sheet metals
(surfaces).
Tool for longitudinal beading (running
through the sheet metal)
Application
Area of application
Advantages
Note
Tool
By forming at the press brake, longitudinal beads running down in
the sheet metal can be produced (alternative to punching
machine). The design of the beading tool depends on the material
type, sheet thickness, beading depth and beading width.
Up to 5 mm sheet thickness.
x
Producing a bead in one step.
x
Turning and rotating the parts against the individual bends is
not required.
x
For high quantities.
High press forces are required if the sheet metals are thick.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
104
Producing a longitudinal bead in one step
1
2
Upper tool
Lower tool
Product
105
Tool for longitudinal beads without presser
foot plate (ending in the sheet metal)
Application
Area of application
Advantages
Note
Tool
By forming at the press brake, longitudinal beads ending in the
sheet metal can be produced (alternative to punching machine).
The start and the end of the bead is within the sheet metal. The
design of the beading tool depends on the material type, sheet
thickness, beading depth and beading width.
Up to 3 mm sheet thickness (for lesser beading depths up to max.
2 x sheet thickness).
x
Producing a bead in one step.
x
Cost-effective tool solution.
x
For high quantities.
x
Reduced-noise production.
x
Upward or downward embossing is possible.
x
A large range of beading depths and beading widths are
possible on customer request.
Using a presser foot plate (see next chapter) or a plastic mat as a
pressure die can greatly reduce deformation in the sheet metal.
Thick beading (h> 2x sheet thickness) and using stainless steel
sheet metals amplifies deformation in the sheet metal.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
106
Producing a longitudinal bead in one step (without presser foot or plastic mat)
1
2
Producing a longitudinal bead in one step (with plastic mat as pressure die)
3
4
1
Plastic mat
Product
Comparison of beading (component) deformation:
(1) formed with plastic mat
(2) formed without plastic mat
107
Tools for longitudinal beading with presser
foot plate (ending in the sheet metal)
Application
By forming at the press brake, longitudinal beads ending in the
sheet metal can be produced (alternative to punching machine).
The start and the end of the bead is within the sheet metal. If a
presser foot plate and pneumatic spring (integrated in the tool) are
used, it leads to less deformations on the sheet metal than that in
production without a presser foot plate. The production of the
beading tool depends on the material type, sheet thickness,
beading depth and beading width.
Area of application
Up to 3 mm sheet thickness (for lesser beading depths up to max.
2 x sheet thickness).
Advantages
Note
x
Less deformation of the sheet metal by using a presser foot
and a pneumatic spring.
x
Tool can be used for various beading lengths.
x
A large range of beading depths and beading widths are
possible on customer request.
x
Reduced-noise production.
x
Upward or downward embossing is possible.
In case of deep beading forms and in case of stainless steel
sheets, the deformation of the sheet metal increases.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: __________________________
Specify sheet thickness: ________________________
Specify length: _______________________________
Specify machine type: _________________________
108
Beading tool assembly
Lower tool (pneumatic spring view)
1
2
Gas spring
Presser foot plate
Upper and lower tool
1
2
Upper tool (View from below)
Lower tool (view from above)
Product
109
15.
Application
Area of application
Advantages
Number embossing and logo tools
Number embossing and logo tools are used to label parts. This
enables the safe and easy storage and identification of various
parts.
Typically up to 6 mm sheet thickness.
x
Additional work cycle not required outside the machine.
x
By using an off-center tool form, parts can be produced by
moving the lower tool holder (I-axis) without intermediate
storage.
x
The depth of the embossed digits (logo) is regulated by the
penetration depth of the beam. If required, the labeling is
clearly visible even after the finishing.
x
Holder plate for steel types can be mounted on the upper tool
(OW holder) or on the lower tool (EV holder). Upward or
downward embossing is thus possible.
15.1 Number embossing tool with steel
types
The steel types (numbers) are changed by loosening a screw. The
steel types are identical to those of TRUMPF punching tools and
can be supplied with various dimensions (refer to the table).
Dimensions of the steel types
Font size
[mm]
Dimensions
[mm]
h
a
b
l
A3
3.0
6.0
19.0
A4
4.0
8.0
19.0
A5
5.0
8.0
19.0
Other font sizes available on request
110
Number tool (view from below)
Upper and lower tool
1
2
3
OW holder
Holder plate for steel types (mounting on OW holder or EV holder possible)
EV holder (off-center)
Product
111
15.2 Logo embossing tool
Application
Area of application
Advantages
A wide range of company logos, fonts, number codes, etc. are
milled or vertically eroded on the logo embossing tool on customer
request. There is also an option of embossing (e.g. logo, number
code,…) and executing a radius bend in just one step.
Typically up to 6 mm sheet thickness.
x
Every graphic (e.g. company logo) can be embossed.
x
Form and size of the graphic can be determined by the
customer.
x
Embossing and radius bending is possible in just one step.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: __________________________
Specify sheet thickness: ________________________
Specify length: _______________________________
Specify machine type: _________________________
112
Logo embossing tool (continuous line)
Logo embossing tool and radius bending
Detailed views
Product
Product
Logo embossing tool (2-dimensional form embossing)
Products
from above
from below
113
16.
Louver tools
16.1 Louver tool for closed tool contour
Application
Area of application
Advantages
Note
Tool
Louver cuts are mostly used as ventilation slots in housings. By
forming at the press brake, louver cuts can be produced
(alternative to punching machine).
Up to 4 mm sheet thickness.
x
Hardly any wear on tools.
x
Reduced-noise production.
x
High-quality surface.
x
Mostly not dependent on the louver cut length and louver cut
height.
x
Several parallel louvered areas can be produced with one
stroke.
x
A louver tool can be used for various sheet thicknesses/
material types.
Separating slot must be accommodated in the sheet thickness
(mostly laser cut).
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
114
Louver reformed downward in one step with
separated louver tools
1
Multiple louver tool
2
Louver reformed upward in one step
Product
115
16.2 Louver tool for continuous louver
Application
Area of application
Advantages
Note
Tool
Louver cuts are mostly used as ventilation slots in housings. By
forming at the press brake, louver cuts can be produced
(alternative to punching machine).
Up to 1.5 mm sheet thickness.
x
Reduced-noise production.
x
Not dependent on the louver cut length and louver cut height.
x
Several parallel louvered areas can be produced in one step .
x
Various louver cut lengths can be produced with one tool.
x
Separating slot must be accommodated in the sheet thickness
(mostly laser cut).
x
Light transitions can be detected.
x
The louver cuts can show unevenness from the tool transition,
and are therefore unsuitable for visible components.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
116
Various louver cut lengths can be produced with one tool
1
2
3
Lower tool
Upper tool
1
Louver tool is open on the side
Product
117
17.
Countersink shaped tools
17.1 Round countersink shaped tool
Application
Area of application
Advantages
Note
Tool
Round countersink shapes are mostly used as depressions for
countersunk screws. Round countersink shapes are produced by
forming at the press brake (alternative to punching machine).
Up to 4 mm sheet thickness.
x
Reduced-noise production.
x
Several countersink shapes can be produced in a single step.
x
Forming can be done either upwards or downwards.
x
By using EV/70 holders, other bends can be produced in the
part without the need for intermediate storage
(I-axis).
Hole must be produced before bending.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
118
Producing round countersink shapes
Upper tool (holder with an insert)
1
2
3
Holder OW/K90
Insert
Countersink shape pin
Lower tool (holder with an insert)
1
2
Holder EV/70
Insert
Product
119
17.2 Countersink shaped tool (bridge)
Application
Area of application
Advantages
Note
Tool
Bridge countersinks are used as racks for blanks (guides), for
example (see figure below). Bridge countersinks are produced by
forming at the press brake (alternative to punching machine).
Up to 4 mm sheet thickness.
x
Reduced-noise production.
x
Several bridge countersinks can be produced in one step.
x
Punching not required.
x
Forming can be done either upwards or downwards.
x
By using EV/70 holders, other bends can be produced in the
part without the need for intermediate storage
(I-axis).
Two separating slots must be produced (mostly laser cut).
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
120
Producing two bridge countersinks in one step
1
2
Tools can be used above/below
Blank with separating slots
Product
121
17.3 Countersink forming tool (cable
bushing)
Application
Area of application
Advantages
Note
Tool
Openings (for example, for cables) or small edge forms
(preparation for inserting a thread, for fastenings, as impact
protection, …). Openings/edges are produced by forming at the
press brake (alternative to punching machine).
Up to 3 mm sheet thickness.
x
Reduced-noise production
x
Several formed sections can be produced in a single step
x
Punching not required
x
Forming can be done either upwards or downwards.
x
By using EV/70 holders, other bends can be produced in the
part without the need for intermediate storage (I-axis).
Separation slit or hole must be in the blank
(mostly laser cut)
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
122
Cable bushing formed in one step
Product
123
17.4 Countersink forming tool (collar tool)
Application
Area of application
Advantages
Note
Tool
Collar forming in sheet metals is normally used for adapter fittings
for pipes (no weld seam in the collar area) or for fastening /
positioning and increases the rigidity of the sheet metal.
Up to 3 mm sheet thickness.
x
Tool with gas pressure springs and holder plate to minimize
lagging of the sheet metal.
x
Forming can be carried out upwards or downwards (ideally,
form upwards as the blank hole can be positioned centrally by
the spigot).
Hole must be in the blank (mostly laser cut), select the catchment
radii of the collar so that they are large enough (from approx. 2 x
sheet thickness and above).
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
124
Collar formed downwards –
holder plate only on top
Collar formed upwards –
with holder plates at the top and bottom
Product
125
18.
Forming tools (cups)
18.1 Embossing tools for cups
Cupping tool without presser foot plate
Application
Area of application
Advantages
Note
By forming at the press brake, cups can be produced (alternative
to punching machine). The design of the cupping tool (inserts)
depends on the material type, sheet thickness, cup diameter and
cup height. For example, cups are used as spacers between two
sheets or as positioning tools between two parts.
Up to 4 mm sheet thickness.
x
Producing a cup in a single step.
x
High-quality surface.
x
Reduced-noise production.
x
Several parallel cups can also be produced in a single step.
x
A large range of cup diameters and cup heights can be made
available on customer request.
x
Cost-effective tool solution.
x
Upward or downward embossing is possible.
Cup forming can lead to deformation of the sheet. This behavior
increases in case of stainless steel sheet. Using a presser foot
plate (see next chapter) improves the product result.
Drawings
126
Specify the tolerances.
Specify material type: ____________________
Specify sheet thickness: __________________
Specify length: _________________________
Specify machine type: ___________________
Producing a cup in a single step
1
2
Lower tool (insert)
Upper tool (insert)
Product
127
Cupping tool with presser foot plate
Application
Area of application
Advantages
By forming at the press brake, cups can be produced (alternative
to punching machine). If a presser foot plate and pneumatic spring
(integrated in the tool) are used, there is less deformation of the
sheet metal than for production without a presser foot plate. The
design of the cupping tool depends on the material type, sheet
thickness, cup diameter and cup height. For example, cups are
used as spacers between two sheets or as positioning tools
between two parts.
Up to 4 mm sheet thickness.
x
Producing a cup in a single step.
x
High-quality surface.
x
Reduced-noise production.
x
Several parallel cups can also be produced in a single step.
x
A large range of cup diameters and cup heights can be made
available on customer request.
x
Less deformation of the sheet metal by using a presser foot
and a pneumatic spring.
x
Upward or downward embossing is possible.
Note Deep cup forming can lead to a deformation of the sheet. This
behavior increases in case of stainless steel sheet.
Drawing
128
Dimension drawing.
Specify the tolerances.
Specify material type: ____________________
Specify sheet thickness: __________________
Specify length: _________________________
Specify machine type: ___________________
Cupping tool with presser foot plate
Upper tool
1
Upper tool/ cup insert
Lower tool
1
2
3
Presser foot and ejector
Pneumatic spring
Cup bolt
Product
129
18.2 Embossing tool for special shapes
Application
Area of application
Advantages
Note
Tool
By forming at the press brake, numerous special shapes can be
produced on the product (alternative to punching machine).
Up to 4 mm sheet thickness.
x
High-quality surface.
x
Reduced-noise production.
x
Several parallel special shapes can also be produced in a
single cycle.
x
A large range of shapes can be supplied on customer request.
x
Cost-effective tool solution.
x
Upward or downward embossing is possible.
Deep special shapes can lead to deformation of the sheet. This
behavior increases in case of stainless steel sheet.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
130
Special shape formed in one step
1
2
Lower tool (from above)
Upper tool (from below)
Product
131
19.
Adjustable dies
19.1 Adjustable die VLM
Application
Area of application
Advantages
Note
VLMBN
Technical data:
Adjustable from W24 – W124
Can be loaded from 800 - 1250 kN/m
250, 500 1000 mm long part pieces
Weight: ~220 kg/m
132
The VLM die from TRUMPF is used for convenient bending of
various sheet thicknesses in one setup in the thick sheet area. The
die widths can be adjusted quickly and easily as desired by the
user using setting bars.
x
VLMBN: 3 - 15 mm sheet thickness (max. 1250 kN/m).
x
VLMDN: 5 - 20 mm sheet thickness (max. 2000 kN/m).
x
VLM cannot be used in conjunction with the bending aid (tool
height > 150 mm).
x
Wide die width range from W24 – W182 possible. Continuous
die replacement is thus not required.
x
Reduced-imprint bending of rotating and hardened track rollers
(minimum wear).
x
Lower press forces required.
x
Production of various bending radii.
x
Decrease in the down times by up to 30% through the fast and
easy replacement of the setting bars.
x
Minimum maintenance costs:
–
Replaceable track rollers.
–
Replaceable plastic strips protecting the die parts against
contamination.
x
Low collision contour compared to conventional adjustable
dies.
x
VLMEN (W120 – W300) available on request.
VLMDN
Technical data:
Adjustable from W62 – W182
Can be loaded from 1500 – 2000 kN/m
250, 500 1000 mm long part pieces
Weight: ~330 kg/m
VLM die individually adjustable
1
1
VLMBN set to W124
VLMBN set to W44
1
2
Setting bar
Track roller
The die jaws can be fixed in place using a clamping screw
133
19.2 Adjustable die W20 – W90
Application
Area of application
Advantages
Note
The adjustable die W20 – W90 is used for convenient bending of
various sheet thicknesses in the thin and medium sheet range. The
die width is set by changing the setting and working bar.
Up to max. 400 kN/m.
x
Production of various bending radii by adjusting the die widths.
x
Die width range from W20 – W90 possible (10 mm steps).
x
Cost-effective solution for adjustable lower tools.
x
The die provides a low collision contour.
Adjustable dies available in the length of 200 mm.
Tool
134
Radius bending R40 to die width 90
1
Radius bending R4 to die width 20
1
Adjustable die - die width 90
Adjustable die - die width 30
1
2
Setting bar
Working bar
The bars can be secured using a straight-through screw
135
20.
Application
Production range
Advantages
Note
Die with rollers
This lower tool is equipped with hardened rollers instead of a die
inlet radius. Due to these track rollers, there are fewer imprints on
the product.
x
Die width range from W10 – W250 possible.
x
Rollers from radius 2.5 – 30 mm.
x
Fewer imprints on the product.
x
Lower press forces possible.
x
Roller can be replaced easily.
The adjustable die VLM is also equipped with track rollers (refer to
section "Adjustable die VLM“).
Tool
136
Producing reduced-imprint parts
Die with rollers
Hardened track rollers
1
Hardened track rollers
Product
137
21.
Folding tools
21.1 Folding tools (standard)
Application
Area of application
Advantages
I-axis displacement
Folding tool, rear
Displacement
to the front
Spacer
EV001
30.0 mm
825780
26.2 mm
EV002
30.0 mm
825780
26.2 mm
EV003
30.0 mm
825780
26.2 mm
EV004
27.5 mm
825779
28.7 mm
EV005
25.0 mm
825778
31.2 mm
EV006
22.5 mm
825777
33.7 mm
EV007
20.0 mm
825776
36.2 mm
These folding tools (5 versions) can be used only in combination
with a TruBend series 5000/ TrumaBend V-series, as the insert of
these tools requires lower tool displacement.
x
Stainless steel up to 2 mm sheet thicknesses.
x
Steel, aluminum up to 2.5 mm sheet thickness.
x
Standard solution.
x
Flexible application (refer to the assembly options).
x
Minimum collision contour due to OW210/S, narrow or high
dies.
I-axis position during folding
Flattening in the rear tool
position:
Flattening in the front tool
position:
I-axis is in the front
I-axis is at the back
Folding tool, front
Displacement
to the rear
Spacer
EV001
30.0 mm
825780
22.7 mm
EV002
30.0 mm
825780
22.7 mm
EV003
30.0 mm
825780
22.7 mm
EV004
27.5 mm
825779
25.2 mm
EV005
25.0 mm
825778
27.7 mm
EV006
22.5 mm
825777
30.2 mm
EV007
20.0 mm
825776
32.7 mm
Displacement of the I axis with OW210/S
1
2
3
Spacer
Pivoting piece
Fixed stop
138
Producing frame part with rear folding tool
1
2
P r o d u c t (window frame)
Assembly options for folding tools
Folding tool, front
Folding tool, rear
(thin sheet)
Torque stay rods and
press-shut strip rear
Press-shut strip
rear
(thin sheet)
Folding tool and
press-shut strip
rear
139
21.2 Folding tools FEV die (standard)
Application
Area of application
Advantages
Note
This folding tool is mainly used for folding in the TruBend series
3000 / TrumaBend C-series, as lower tool displacement is not
required for this tool.
x
Stainless steel up to 1.5 mm sheet thickness.
x
Steel, aluminum up to 2.0 mm sheet thickness.
x
Folding stroke of FEV 8-12 mm.
x
Insert can be fixed on H100.
x
Ideally in combination with OW 202/K, OW 202/S.
x
The groove basic radius is adapted to OW with R1.
More designs (other die widths, widths,…) are available on
request.
Tools
140
FEV W6/30°
FEV W8/30°
FEV W10/30°
FEV W12/30°
Folding without lower tool displacement
1
2
3
4
Product
141
21.3 Folding tool with holder OW209/S
Application
Area of application
Advantages
This tool system with OW209/S holder + insert OW320 can be
used only in combination with a TruBend series 5000/ TrumaBend
V-series, as the insert of these tools requires lower tool
displacement.
x
Stainless steel up to 2 mm sheet thickness.
x
Steel, aluminum up to 2.5 mm sheet thickness.
x
More flexible for various pre-bending radii (replaceable OW320
insert).
x
More stable tool tip compared to OW210/S
(up to 1000 kN/m).
x
Standard solution.
x
Station operation due to the tool heights of 220 mm with
OW200/S, OW201/S, OW202/S (H=220 mm) possible.
I-axis displacement
Tool
Folding tool, rear
Displacement to the
front
Spacer
EV001
25 mm
825778
31.2 mm
EV002
25 mm
825778
31.2 mm
EV003
25 mm
825778
31.2 mm
EV004
22.5 mm
825777
33.7 mm
EV005
20 mm
825776
36.2 mm
1
Folding tool, front
Displacement to the
rear
Spacer
EV001
35 mm *
845425
17.7 mm
EV002
35 mm *
845425
17.7 mm
EV003
35 mm *
845425
17.7 mm
EV004
32.5 mm *
861938
20.2 mm
EV005
30 mm
825780
22.7 mm
EV006
27.5 mm
825779
25.2 mm
EV007
25 mm
825778
27.7 mm
2
1
2
Holder OW209/S standard
Insert OW320-F, R1/28°, b=13.5 mm
(ready for folding)
* Please note! Not included in the machine's scope of delivery.
142
Folding a part with tool system OW209/S
1
2
3
4
Product
143
21.4 Flat bending tools
Application
Flat bending tools are usually used to fold thicker sheets (• 2 mm).
Depending on the application, TRUMPF provides the following flat
bending tools:
–
–
–
Area of application
Advantages
Note
In holder + insert system.
In an undivided design.
In special applications with support (slide bar).
Up to 4 mm sheet thickness depending on the type of tool.
x
A wide folding surface prevents the sheet from slipping during
the folding process (in case of sheet > 2 mm and even
surfaces).
x
Can be used to close closed profiles (section 22.2).
x
Flat bending tools can be adapted individually (OW212/K,
OW212/S, EV-W0, EV-W0 off-center, flat inserts, …..)
x
OW212/S is suitable for higher press forces (~ 2000 kN/m).
The pre-bending to 30° must be done at a separate tool station.
Flat bending tools OW212/K + EV-W0
Flat bending tools OW212/S + EV-W0
1
1
2
2
1
2
3
144
3
OW212/K (b=30 mm)
EV-W0 (b=30 mm)
EV-W0 (b=30 mm) off-center
1
2
OW212/S (b=30 mm)
EV-W0 (b=50 mm)
Flat inserts
1
3
4
2
1
2
3
4
OW/K90
EV/70
Insert flat (B=25 mm)
EV/70-M
Folding solution for "open" folds
(U bending)
Folding solution for 4 mm thick sheet
1
1
4
4
2
3
1
2
3
4
5
OW209/S
OW320 R5
EV005-W16/30°
OW212/S
EV-W0 with slide bar
2
5
3
5
1
2
3
4
5
OW209/S
OW320 R1.6
EV006-W20/30°
OW212/S
EV-W0 with slide bar
145
21.5 Folding tool OW215/K + EV-F
Application
This patented standard folding tool is mainly used for folding in the
TruBend series 3000, 7000 / TrumaBend C Series, as lower tool
displacement is not required for this tool.
Area of application
Tool combination
Die EV-F W6.4
Punch
Die EV-F W8
OW215/K
Die EV-F W10
Advantages
1.50 mm
Stainless steel
(max. sheet
thickness)
1.25 mm
1.75 mm
1.50 mm
2.00 mm
1.50 mm
x
Only one upper tool is required for all EV-F dies.
x
Safety due to the stop edge on the die.
x
Greater radius possible on the die (protection for foiled sheets).
x
Short setup time - all upper tools up to 500 mm with SafetyClick.
x
No I-axis required.
x
Fast folding possible on the TruBend Series 5000 and 7000.
Tool
146
Steel
(max. sheet
thickness)
Pre-bending and folding of parts on a single-component tool system
1
2
Upper tool
Lower tool (U shape)
Product
147
21.6 Special folding tool (die with U-shape –
without stop edge)
Application
Area of application
Advantages
Note
This folding tool is mainly used for folding in the TruBend series
3000, 7000 / TrumaBend C-Series, as lower tool displacement is
not required for this tool.
The lower tool (U form) and the upper tool is produced depending
on the sheet thickness and the material type as per the customer
request.
x
Stainless steel up to 2 mm sheet thickness.
x
Steel, aluminum up to 2.5 mm sheet thickness.
x
Upper tool and lower tool are one-section.
x
The lower tool is more economical than the FEV folding tools.
x
More stable tool tip than OW210/S.
x
Low loadability compared to standard dies.
x
Max. inlet radius of the die:
–
Up to W12: max. R1.
–
W16, W20: max. R1,6.
Tool
148
Pre-bending and folding parts on a single-component tool system
1
2
Upper tool
Lower tool (U shape)
Product
149
21.7 Folding tool for double fold
Application
Area of application
Advantage
Note
Tool
TRUMPF has developed these folding tool inserts in order to be
able to produce a double fold on the product.
Up to max 2 mm sheet thickness.
x
Producing double fold in two steps.
x
Standard tools can be integrated in a station operation without
collision.
x
Flat inserts can be used for normal folds as well.
Dimension "b" in the drawing should not exceed 20 mm; otherwise,
the material expands too much during pre-bending.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
150
Producing double fold with inserts
1
2
Inserts for pre-bending
Flat inserts for folding
Bending sequence
1
2
3
Pre-bend parts
Double fold not closed
Double fold closed
Product
151
21.8 Folding tool for reduced-imprint
folding
Application
Area of application
Advantages
Note
TRUMPF provides this solution with plastic inserts in the working
area for reduced-imprint folding parts.
x
Up to max. 200 kN/m.
x
Up to 1.5 mm sheet thickness.
x
Sheets with or without protective foil.
x
Plastic inserts can be exchanged.
x
Traces of abrasion of the tool can be prevented (if required,
plastic is set in the folding area of the upper tool).
x
Pay attention to the press forces during folding.
x
Sheets with protective foil must be produced with reduced
imprint using standard solutions if possible (a test is sometimes
required).
Tool
152
Producing reduced-imprint fold
1
2
Tools with KEV inserts
1
2
KEV insert for folding
KEV insert with ground V opening
Product
153
21.9 Folding table
Application
Area of application
The folding table is mounted on the table plate of the machine
table instead of the standard lower tool clamp. The horizontal lower
tool displacement (I-axis) is therefore deactivated, and the
pneumatic system is used to move the folding table up and down.
The folding table is again equipped with a hydraulic tool clamp that
can accommodate the standard TRUMPF lower tools (single Vdies). The folding table is available in versions with and without
replaceable wear bars on the folding edges.
x
x
Folding table without a wear bar (not suitable for stainless steel
sheets):
–
Steel up to 1.5 mm sheet thickness.
–
Aluminum up to 2 mm sheet thickness.
Folding table with a wear bar:
Stainless steel up to 2 mm sheet thickness.
–
Steel, aluminum up to 3 mm sheet thickness.
–
Advantages
Note
The folding equipment (the folding table) becomes a part of the
machine - no folding tools set-up.
x
Individual adaptations to the TruBend series 5000 is carried
out by our Machine Sales Department (the axis position is
adapted in the TASC6000 control system; a visualization of the
folding table is not given on the control system).
x
The folding table (from Wila) is larger than the standard
TRUMPF lower tool clamp, the machine thus loses around 130
to 150 mm installation height (depending on the type of the
folding table).
x
No I-axis.
A folding table is mounted and fixed on the machine
1
2
154
Pneumatic cylinder to open the folding area
Hydraulic tool clamp
Folding the part with folding table
1
2
Folding table open
Folding table closed
Product
155
22.
Z bending tools
22.1 Z bending tools (standard)
Application
Area of application
Advantages
Tool
Z bending tools are used to brace sheets or to overlap two sheets.
With a standard set, you can achieve either 4, 6, 8 or 10 mm
steppings with 90° to 90° (embossing process) or achieve different
steppings and angles > 90° in the air bending process.
Maximum sheet thicknesses during Z bending:
Z dimension [mm]
Embossing [mm]
Air bending [mm]
4
1
1.5
6
1.5
2
8
2
2.5
10
2.5
3
x
Modified Z dimension, e.g. Z5/90° available on request.
x
Tools with holder system are suitable for station operation (with
EV/70).
x
OW/K90 + EV/70 provides a cost-effective solution for using
several inserts (Z inserts, shape inserts,…).
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
156
Air bending
Embossing 90° / 90°
OWZ/K + EV-Z (undivided version)
1
2
Holder + insert system (OW/K90 + EV/70 +ZE 6/90°)
1
2
Product
Product
157
22.2 Z bending tools (special solutions)
Application
Area of application
Note
Tool
Z tools can be individually adapted to their products (large and
small jogglings in the thin sheet area in embossing and air bending
process, small jogglings in the thick sheet area in the air bending
process).
x
Up to max. 8 mm sheet thickness.
x
Up to max. 30 mm jogglings (in the thin sheet area).
x
These applications mostly require great press forces.
x
Shape and accuracy in case of large Z dimensions (> 15 mm)
is mostly disadvantageous compared with individual bends due
to the lateral forces.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
158
Air bending
Embossing 90° / 90°
Flat joggling in 6 mm thick area
Large Z dimension (30 mm)
1
1
Upper and lower tool
Product
Product
159
23.
Tools for corner forming
Parts with corner forming are used in housing construction, the
electronics sector, kitchen construction and ventilation technology.
Ideally, they can be embossed during the bending process itself.
A lateral support prevents deformation or outward bulging of the
corner form. End pieces (1) can also be designed flexibly
(independent of the tool width and with release bar).
23.1 Tool for outward corner forming
Area of application
Advantages
Tool
Up to 2 mm sheet thickness (depending on the corner radius).
x
The deformation is low in case of suitable flange height.
x
Costly welding and grinding of lateral parts not required.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
160
Producing outward corner forming
1
2
Lower tool with lateral support
Upper tool
Product
(Cover in ventilation system)
161
23.2 Tool for inward corner forming
Area of application
Advantages
Up to 2 mm sheet thickness (depending on the corner radius).
x
x
The deformation is low in case of suitable flange height.
Costly welding and grinding of lateral parts not required.
Tool
3
4
1
2
5
6
7
8
1
2
3
4
Standard extension (adapter)
Rotatable adapter
Adapter with a magnet
Handle
5
6
7
8
Punch
Left support
Right support
Die
Drawing
Dimension drawing.
Specify the tolerances.
162
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
Producing inward corner forming
1
2
3
1
Lower tool with lateral support
Product
(Housing for gastronomy – deep fryer)
163
24.
Tools for relief grooves and notches
These tools are for manufacturing relief grooves or notches
(exposing corners) to create the required space for an adjacent
part during assembly or to give the formed part a minimum outer
radius.
Area of application
x
Up to 3 mm, ideally for materials with up to 400 N/mm² rigidity.
Advantages
x
No laborious milling required.
x
Manufacture in one press operation.
x
Tools are designed for embossing (positive lock) and are
coordinated with the customer materials.
x
Depending on the "bend relief form", the material can thin out.
Note
Tool
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
164
Producing bend relief (option 1)
Product
Producing bend relief (option 2)
Product
165
25.
Tools for closed profiles
25.1 Tool for closed profile (with integrated
folding)
Application
Area of application
Advantages
Tool
Profiles with integrated folding can be mostly produced without any
restrictions (deformation,……).
Up to max 2.5 mm sheet thickness.
x
The profile can be closed without deformation.
x
Non-standardized profiles can be thus produced quickly and
cost-effectively.
x
Can often be achieved with a standard tool (refer to section
"Folding tools (standard)“.
x
Welding seam is no longer required.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
166
Producing closed profile with integrated folding
1
2
3
4
Product
167
25.2 Tool for closed profile (thick sheet
frame)
Application
Area of application
Advantages
Note
Tool
Thick sheet frames are used in heavy machine construction,
vehicle and agricultural mechanical engineering, in lifting
technology (crane, excavator,…). The profile is closed almost
completely. The gap is either filled with a welding seam or is
pressed together with a flat punch (OW212) in a second press
operation.
Up to approx. 10 mm sheet thickness.
x
The profile can be closed with almost no deformation.
x
Non-standardized profiles can be thus produced quickly and
cost-effectively.
x
Thus, at least one welding seam can be omitted.
x
Depending on the product or the tool shape, it is possible the
profile has to be removed laterally.
x
In case of short profile lengths, you can also work with the
"Slewable window“ (refer to chapter "Window tools").
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
168
Producing thick sheet frames
1
2
3
4
Product
169
25.3 Tool for closed profile (freely pressed
together)
Application
Area of application
Advantages
Note
Profiles are mainly "pressed together freely" if the visual
appearance is not of immediate importance. These parts are
mostly processed further later on.
Up to approx. 3 mm sheet thickness.
x
Non-standardized profiles can be thus produced quickly and
cost-effectively.
x
Costly welding is no longer required.
x
Profiles can be partially produced with standard tools as well.
x
In case of short profile lengths, you can also work with the
"Tool with slewable window“ (refer to chapter "Window tools“).
x
Mostly, the profile is slightly dished.
Tool
Drawing
Dimension drawing.
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify the tolerances.
Specify material type: _________________________ Specify machine type: ________________________
170
Pressing closed profile together freely
1
2
3
4
Product
171
26.
Application
Area of application
Advantages
Note
Displaced bending line in one stroke
TRUMPF has developed this tool for parts (nestings, covers,…)
for which displaced bending lines are required. Minimally displaced
bending lines can be produced in just one step using this tool.
x
Up to 3 mm sheet thickness.
x
Minimally displaced bending line (mostly around the sheet
thickness).
x
Saves time.
x
Fewer tool stations required.
x
These special tools are cost effective even for medium
quantities.
It is important to adjust the upper tool height, the center of the
punch tip as well as the symmetry of the die width.
Tool
Drawing
Dimension drawing.
Specify the tolerances.
172
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
Producing displaced bending line in one step
1
2
Bending sequence for a nesting
1
Producing displaced bending line in one step
Product
173
27.
Tool for round rods and pipes
27.1 Tools for round rods
Application
Area of application
Advantages
Note
Tool
The recess on the upper and the lower tool is specified from the
diameter of the round rod or wire. There are fewer imprints on the
product due to this recess.
Up to 25 mm diameter.
x
Due to the extra adapted upper and lower tools, there are
fewer imprints on the product.
x
The recess in the lower tool also prevents lateral slipping of the
round rods when anchoring.
Several round rods can be bent in one step by adapting the tools.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
174
Multiple notch (d6 to d12) to
bend round rods of different
diameters
Individual notch to bend
a round rod
1
2
Bending of threaded rods on
RollBend jaws to protect the
thread during bending
3
Several round rods are manufactured to produce handles in a single stroke without imprint
Including stop for aligning the components
P r o d u c t (handles)
175
27.2 Crimping tool for tubes
Application
Area of application
Advantages
Tool
To manufacture oval tubes or to crimp tube ends.
Tubes up to 4 mm wall thickness.
x
Hardly any imprints on the tube.
x
The press brake is an alternative to tube crimping devices.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
176
The tube is formed in an oval shape
Product
The tube is crimped at the ends
Product
177
27.3 Tube bending tool
Application
Area of application
Advantages
Note
Tool
The tube bending tool for the press brake is used for
manufacturing simple tube bending parts in plant construction,
steel construction, stable technology, gastronomy, vehicle
technology,...
x
Select the tube bending radius so that it is at least 2x the tube
diameter to minimize tapering in the radius area.
x
The min. straight surface between bends or part end must be
at least 2x the tube diameter.
For simple tube bending parts and for low quantities, this solution
provides an alternative to a tube bending machine / device.
Depending on the application, this results in a decrease in the tube
diameter (in the bending area) of between 5-20 %.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
178
Tube bending on the press brake
1
2
Product
179
28.
Press-fit tools
Application
Press-fit / riveting nuts, grub screws, bushings or
spacer sleeves are pressed in / riveted using special tools
manufactured by TRUMPF or combined with adaptations of
manufacturer-specific tools of press-fit parts.
Advantages
x
Several riveting / press-fit processes can be carried out in a
single stroke.
x
By using EV/70 holders, other bends can be produced in the
part without the need for intermediate storage (I-axis).
x
The press brake is an alternative to force fitting devices /
machines.
Note
Hole or recess must be in the sheet metal (mostly laser cut).
Upper / lower tool for force fitting
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
Adapter for press-fit tools
180
Please indicate the manufacturer or
dimensions / standards of the press-fit parts
View of press-fitted parts from below
View of press-fitted parts from above
TRUMPF tool for pressing in riveting nuts with adaptation of manufacturer-specific press-fit
tools
1
2
2 Components press-fitted in one step
181
29.
Set-up aid with heavy tools
29.1 Hand magnet with release lever
Area of application
x
1 Magnet lifts up to 25 kg.
Advantages
x
Ergonomically shaped handle for fatigue-free working.
x
Simple detachment of tools or sheet metal parts using lever.
Mat. no. 982944
29.2 Eyebolt
Area of application
x
Tools over 25 kg can be handled using a crane or stacker.
Mat. no. 19860
29.3 Rolling aids for heavy lower tools
Application
1
182
Rolling aid
Rolling aids can be fitted for lower tools to make aligning and
positioning easier when using heavy lower tools.
29.4 Conversion adapter for heavy upper
tools
Area of application
x
Heavy upper tools can be preconverted using a ~ 1000 mm
long conversion adapter.
Advantages
x
Locating pins and a quick-release mechanism guarantee
efficient docking in the machine clamp.
1
2
Locating pin
Quick-release mechanism
2
1
Docking the conversion adapter with tool into the
machine clamp. The conversion adapter is moved to
the machine using the crane.
The tools are ergonomically and comfortably slid into
the tool clamp
183
30.
Tools for frames
30.1 TRUMPF individual tools for frames
Application
Area of application
Advantages
Note
Tool
The frame tool is used to produce a door frame shape, which can
accommodate the door seal during final assembly of the door
frames. Adapted tool geometries are necessary, depending on the
size of the desired shape of the seal recess.
x
Stainless steel up to 1.5 mm sheet thickness.
x
Steel, aluminum up to 2 mm sheet thickness.
x
Die height up to 200 mm: max. ~ 150 mm frame width.
x
Die height up to 400 mm: max. ~ 350 mm frame width.
x
Simple tool solution (partially possible with standard tools).
x
Cost-effective method for frame production.
x
No machine reconfiguration required.
x
Door frames can be produced without changing tools.
x
In case of die heights >200 mm, special stop blocks must be
fitted on the stop finger. The TASC 6000 machine control
system is adjusted by the Machine Sales Department.
Drawing
Dimension drawing.
Specify tolerances.
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
184
Producing frames
1
2
3
4
1
2
3
Folding tool
High lower tool in narrow design
Special punch for pre-bending and folding
Product
185
30.2 WILA double-level tool for frames
(pneumatic)
Application
Area of application
Advantages
Note
The frame tool is used to produce a door frame shape, which can
accommodate the door seal during final assembly of the door
frames. Adapted geometries and inserts are available depending
on the size of the desired shape of the seal recess. The frame tool
is mounted on the table plate of the machine table instead of the
standard lower tool clamp.
x
Stainless steel up to 1.5 mm sheet thickness.
x
Steel, aluminum up to 2 mm sheet thickness.
x
Door frames can be produced with a single device without
changing the tools.
x
No frame width limitation.
x
The frame tool can be set to various sheet thicknesses.
x
Individual adaptations to the TruBend series 5000 are carried
out by our Machine Sales Department.
x
The axis positions are adapted in the TASC6000 machine
control system; a visualization of the folding table is not given
on the control system.
x
The horizontal lower tool displacement (I-axis) is thus
deactivated, and the pneumatic system is used to move the
frame tool up and down.
x
The frame tool is again fitted with a tool clamp that can
accommodate the standard TRUMPF lower tools (single Vdies).
Drawing
Dimension drawing.
Specify the tolerances.
186
Specify material type: _________________________
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify machine type: ________________________
Producing the door frame
1
2
Pneumatically operated lower tool
1
2
3
Die for pre-bending
Tool clamp for dies
Pneumatic system for movement up and down
Product
187
31.
Bending various materials
Every material requires customized work solutions. TRUMPF tests
special materials for their bending capability and then decides
upon the suitable tool.
A few tips for this:
Thick sheet
In addition to the numerous standard tools (dies of up to 120 mm
die width, punches with large radii), TRUMPF also provides
special versions, so that sheet thicknesses of up to 20 mm can
be cold-formed without heating.
Thin sheet
TRUMPF has punches with ” 0.5 mm radii and narrow dies with a
die width from 4 mm in the standard range for thin sheet parts.
Spring steel sheet
x
Spring steel sheet can break while bending, therefore pay
attention to the "annealed" raw material (rigidity and heat
treatment).
x
Springback must be taken into consideration in the tool
geometry.
x
Can initially be processed using standard tools.
x
Pay attention to the punch radius, as copper can tear on the
outer side.
x
Different springback for different parts is the main problem
when bending perforated sheet.
x
The best results are often achieved during the embossing
process.
x
High springback (> 30°).
x
Can mostly be processed using standard tools.
x
Plexiglass springs back even after several hours!
x
Bending without imprints is possible with standard tools.
Copper
Perforated sheet
®
®
Plexiglass , Lexan ,….
188
®
Textured sheet
x
Different springback values can be present within one part,
depending on the bending direction.
x
The best results are often achieved during the embossing
process.
x
The use of bending film leads to reduced-imprint results.
x
Depending on the bending direction (or depending on the
upper and lower side), different sheet thicknesses lead to
different springback values.
x
The best results are often achieved during the embossing
process.
x
These materials must mostly be checked at our company for
bending capability.
x
There is a risk of counter-bug or deformation.
Tear sheet (checker plate)
Compound materials
Painted, coated, foiled sheets
Refer to chapter "Tools and additional equipment for reducedimprint bending“.
x
TRUMPF bending film
x
Dies with R3 catchment radius
x
KEV dies
x
RollBend
x
Using coated LASERdur ZN tools reduces metal abrasion
and prevents material build-up on the tool radii.
x
Information can be found in the chapter "Coated die
LASERdur ZN."
®
Galvanized sheet metals
Hot-rolled steel / oxidized sheet metals
x
Using coated LASERdur FE tools reduces the build-up of
cinders and cold weldings on the die catchment radii.
x
Observe the tool maintenance tips from the tool catalog.
x
Information can be found in the chapter "Coated die
LASERdur FE."
189
31.1 Bending high-strength steels
Application
Area of application
Note
High-strength steels sustain higher tensions compared to normalstrength steels. This means component cross sections can be
reduced and component weight and costs are reduced.
High-strength materials are available on the market under the
names Hardox, Strenx, Docol, ALFORM®, ALDUR®, DILLIMAX®,
N-A-XTRA®, XABO®, PERFORM® ,XAR®,…. etc.
Commercial vehicle construction (dump trucks, concrete mixer
drums,…), cranes, forestry and agricultural machines, diggers and
construction machines, wheel loaders, transport equipment,
mixers, demolition tools, mining industry, …
x
It must be ensured that the correct minimum punch radius is
selected.
x
The VLM die is specifically suitable for bending high-strength
sheet metals (see the chapter "Adjustable dies") as the dies
provide sufficient space for overbending and the shafts are
specifically designed for the hard materials. In addition, the
VLM die can be simply adjusted to different punch
radii/material thicknesses thanks to the different die widths.
x
High-strength sheet metals can have a springback of up to 40°,
depending on the rigidity, bend radius, material thickness,
direction of rolling. (typically 8-15°)
Material examples
Strenx
Is an extra high-strength construction steel with very good
weldability in combination with high rigidity and toughness.
Hardox
Thanks to a unique combination of even and high hardness, high
rigidity and very good notch impact energy, Hardox wear plate is
suitable for a number of applications.
190
This table is used to select the lowest recommended punch radius
(R) and die width (W) in relation to sheet thickness (s) when
bending to 90° lengthwise and at right angles to the direction of
rolling.
*….. R= Radius for punch
**…. R= Minimum inner radius on the product (sometimes the
punch radius must be greater, for sheets from approx. 700-800
N/mm²)
Sheet
thickness
s (mm)
S355 as per EN10025
Heavy plate *
Right
angles
R/s
Lengthwise
R/s
Opening die width (W)
min (W/s)
2.5
3.0
10.0
Strenx 700
s < 15
s • 15
1.5
2.0
2.0
2.5
10.0
12.0
Strenx 900/960
s<8
8 ” s < 20
s • 20
2.5
2.5
3.0
3.0
3.0
3.5
12.0
14.0
16.0
Strenx 1100
s<8
8 ” s < 20
s • 20
3.0
3.0
3.5
3.5
3.5
4.0
12.0
14.0
16.0
Strenx 1300
s<8
8 ” s < 15
3.5
4.0
4.0
4.5
14.0
14.0
Hardox 400
s<8
8 ” s < 20
20 ” s < 50
2.5
3.0
4.0
3.0
4.0
5.0
12.0
14.0
16.0
Hardox 450
s<8
8 ” s < 20
s • 20
3.0
3.5
4.5
3.5
4.5
5.0
12.0
14.0
16.0
Hardox 500
s<8
8 ” s < 15
15 ” s < 20
s • 20
3.5
4.0
4.5
5.5
4.5
4.5
5.0
6.0
14.0
14.0
16.0
18.0
Hardox 450
2.5 ” s < 4
4”s”8
3.0
3.0
4.0
3.5
12.0
12.0
Hardox 500
3 ” s ” 6.5
3.5
4.0
14.0
Strenx 700 MC
s”3
3<s”6
s>6
0.8
1.2
1.6
0.8
1.2
1.6
10.0
10.0
10.0
Strenx 900 MC
3”s”8
s>8
3.0
3.5
3.0
3.5
12.0
12.0
Strenx 900 PLUS
3”s”8
3.0
3.0
12.0
Hot strip **
Strenx 960 MC
3 ” s ” 10
3.5
3.5
12.0
Strenx 960 PLUS
3”s”8
3.5
3.5
12.0
Strenx 1100 MC
3”s”8
4.0
ALDUR® 700 Q, QL, QL1
4.0
4.0
14.0
10.0 - 12.0
ALFORM® 700 M
3.0
10.0 - 12.0
ALFORM® 960 M X-TREME
4.0
10.0 - 14.0
DILLIMAX® 965
®
3.0
4.0
9.0 - 12.0
XABO 890, 960, 1100
3.5
10.0 - 14.0
N-A-XTRA® 620, 700
2.5
10.0 - 12.0
3.0
10.0 - 14.0
®
N-A-XTRA 800
191
32.
Safety elements
32.1 Safety-Click®
Application
Area of application
Advantages
Note
Safety-Click secures the upper tool against falling out. Upper tools
from TRUMPF are equipped with the patented Safety-Click, a
spring-loaded safety mechanism integrated in the tool. Safety-Click
enables vertical tool change. The tool is simply clicked in and out
of the machine clamp vertically.
Safety-Click can be used in:
–
Head-bearing tools from 10 mm upwards.
–
Shoulder-bearing tools from 25 mm upwards.
–
Tool lengths of up to 100 mm are equipped with one
Safety-Click.
–
Tool lengths of 100 mm or more with a tool weight of max.
13.5 kg are equipped with 2 Safety-Clicks.
–
This is standard in serial (modified) tools, and is available
on request for special tools.
x
Extremely short changeover times.
x
The tools can naturally also be installed and removed
horizontally.
x
For heavier weights (over 13.5 kg), the tools are equipped with
fixed locking pins and can therefore only be replaced
horizontally.
x
For shoulder-bearing tools from 10 mm – 25 mm, an adapted
safety system is provided by TRUMPF on customer request.
Drawing
Application situation, if the part pieces up to 300 mm piece are equipped with Safety-Click and the 500 mm piece is
equipped with locking pins. Lateral pushing out is not required when modifying the station lengths.
192
Safety-Click® preventing the upper tool from falling out
1
Safety-Click
Safety-Click® for head-bearing (over 10 mm)
and shoulder-bearing (over 25 mm) tools
1
Part piece: 10 mm
2 Safety-Clicks® for lengths of over
100 mm
1
Part piece: 300 mm
TRUMPF-adapted safety system for shoulder-bearing tools (10 mm – 25 mm)
1
2
3
Length: 10 mm
Length: 15 mm
Length: 20 mm
193
32.2 Roll pin
Application
Tools weighing 13.5 kg and more are equipped with fixed safety
pins as standard. Alternatively, TRUMPF can also design your tool
with a roll pin.
Advantages
x
Easy fitting of the punch into the tool adapter.
x
Simpler and easier positioning of the long punch segments in
the tool adapter.
x
Protection of the tool adapter.
x
Less wear to the pin.
x
More efficient setup times (especially for small lot sizes).
Punch designed with E2M roll pin
E2M roll pin
194
32.3 Safety wedge
Application
High, heavy special punches with an individual weight of
approx. 25 kg and more can also be fitted with safety wedges, as
an alternative to fixed pins.
Advantages
x
Low wear (with frequent tool change).
Shoulder-bearing punch equipped with safety wedge
195
33.
Application
Area of application
Advantages
Note
Lightweight tools for air bending
Patented lightweight tools with a weight reduction of over 30% are
fitted with the Safety-Click as standard up to a tool length of 300
mm *, significantly reducing the physical effort for the operator and
the setup time.
Up to 10 mm sheet thickness (depending on the tool type)
x
Reduces the physical handling work for the operator.
x
Minimizes the setup time by using Safety-Click up to a tool
length of 300 mm *.
x
Same load** with lower tool weight.
x
Combining light-weight construction/standard tools is not
permitted and restricts the accuracy of the bending process.
x
The max. load capacity indicated on the tool may not be
exceeded.
Upper tools
>L< OW200/S
R1/86°
>L< OW300/S
R1/86°
196
>L< OW201/S
R1/86°
>L< OW202/S
R1/28°
>L< OW210/S
R1/28°
>L< OW203/S
R4/60°
Punch with Safety-Click
Tool type
Load
kN/m
1 Safety-Click
Lightweight
design
Standard
25-100 mm
OW200/S
800
OW201/S
OW202/S
OW203/S
OW210/S 240
OW300/S
>L< OW200/S
800
600 / 800
2500
400 / 1300
800
800
>L< OW201/S
>L< OW202/S
>L< OW203/S
>L< OW210/S 240
>L< OW300/S*
800
600 / 800
1300**
400 / 1300
800
2 Safety-Click
200 mm
300 mm
500 mm
with Safety-Click
with locking pins
Partial pieces are available on request
* Max. standard length of lightweight tool OW300/S is 200mm.
** Maximum load of lightweight tool OW203/S is reduced to 1300kN/m.
197
34.
Surfaces and heat treatment of tools
This chapter describes the most common hardening methods and
surface treatments used for TRUMPF bending tools.
1
2
Laser-hardened or inductively hardened
3
Short-term gas-nitrated
and polished
4
Chemically nickel-plated (+ Laser/induction-hardening)
Laser-hardened and matt blasted
5
Long-term gas-nitrated
198
Laser hardening
Short-term gas-nitrated
Long-term gas-nitrated
Inductive hardening
Chemically nickel-plated
x
Hardness: ~ 58 – 62 HRC (in case of 1.7225 – 42 Cr Mo 4).
x
Hardness depth: up to 4 mm (depending on the tool type).
x
The most common method for bending tools.
x
Ideal even if the tools are reground (re-hardening possible).
x
Tougher tool core.
x
Hardly any delay and therefore also possible as the last
production process.
x
Hardness: ~ 55 – 60 HRC (in case of 1.7225 – 42 Cr Mo 4).
x
Hardening depth: ~ 0.4 mm.
x
The entire tool surface is hardened.
x
Ideal for prototype tools, eroded special tools, complex tool
contour.
x
Provides good sliding properties and more corrosion resistance
than bright tool surfaces.
x
Danger of tool breaks and chipping is higher than for laser
hardening.
x
Hardly any delay and therefore also possible as the last
production process.
x
Hardness: ~ 55 – 60 HRC (in case of 1.7225 – 42 Cr Mo 4).
x
Hardness depth: ~ 0.7 mm (more suitable for higher loads than
for short-term gas-nitrated).
x
The entire tool surface is hardened.
x
Ideal for prototype tools, eroded special tools, complex tool
contour.
x
Provides good sliding properties and more corrosion resistance
than bright tool surfaces.
x
Danger of tool breaks and chipping is higher than for laser
hardening.
x
Hardly any delay and therefore also possible as the last
production process.
x
Higher processing time than for short-term gas-nitrated.
x
Hardness: ~ 57 – 60 HRC (in case of 1.7225 – 42 Cr Mo 4).
x
Hardness depth: up to 3 mm (depending on the tool type).
x
Tougher tool core.
x
Grinding process is always necessary after hardening, rehardening not possible.
x
Surface treatment against corrosion.
x
Must be combined with laser-hardened or inductively hardened
tools.
199
Balinit coating
x
The Balinit® hard material coating is ideally applied after
nitriding and polishing.
x
Very high wear protection.
x
Smooth tool surface.
x
Optimum rust protection.
x
Ideal for inserts and tools with small surfaces, as the
production of Balinit coatings is more cost-intensive.
x
Very high wear protection.
Balinit coating
1
200
Inserts with hard material coating Balinit
®
Hardened tools
x
Hardness: ~ 55 HRC (UX210 Cr13)
x
Ideal for blade inserts, bars, etc. that are exposed to high
loads.
x
Better corrosion protection as compared to 1.7225 – 42Cr Mo
4.
x
Higher manufacturing costs compared to laser hardening,
nitriding and inductive hardening.
Hardened tools
1
2
Tool holder made of 42CrMo4
Press-shut strip + tool blade made of hardened material
201
34.1 Coated dies LASERdur ZN
Application
Coated LASERdur ZN dies are especially suited to processing
galvanized sheets.
During the bending procedure, there is sliding between the sheet
surface and the catchment radii of the die. This results in abrasion
of the sheet metal material which, in the case of galvanized sheets,
can cause material to build up on the catchment radii.
Due to their high surface hardness and outstanding sliding
properties, coated LASERdur ZN dies reduce the abrasion of the
sheet and prevent the buildup of zinc on the catchment radii.
Area of application
Up to 3.5 mm galvanized sheet
Tool property
Version
Die width
W6 - W24
Max. sheet thickness
0.5 - 3.5 mm*
Radius
* Depending on the die width
Tip
Advantages
202
0.6 - 4.0 *
For optimum bending results, we recommend the use of larger die
catchment radii (R2 – R4).
x
Higher productivity and user-friendliness by eliminating
cleaning work.
x
Corrosion resistance.
x
Even impressions on the sheet metal parts.
x
Higher-quality components.
x
Automation possible in a reliable process.
LASERdur and LASERdur ZN dies in comparison
Standard die after 300 bends
Coated die after 300 bends
Standard die after 3000 bends
Coated die after 3000 bends
LASERdur ZND for RollBend
1 Bending jaws of the RollBend die with ZND coating
203
34.2 Coated dies LASERdur AL
Application
The coated LASERdur ZN dies are especially suited to processing
aluminum sheets.
Due to their excellent sliding properties and high surface hardness,
the coated LASERdur AL dies reduce the abrasion of the
aluminum sheet and prevent material build-up on the catchment
radii.
Area of application
Up to 3.0 mm aluminum sheet
Tool property
Version
Die width
W6 – W24
Max. sheet thickness
0.5 – 3.0 mm *
Radius
* Depending on the die width
Tip
Advantages
204
3-4
For optimum bending results, we recommend the use of larger die
catchment radii (R2 – R4).
x
Higher productivity and user-friendliness by eliminating
cleaning work.
x
Corrosion resistance.
x
Even impressions on the sheet metal parts.
x
Higher-quality components.
x
Automation possible in a reliable process.
LASERdur and LASERdur AL dies in comparison
Standard die after 100 bends
Coated die after 3000 bends
Catchment radius of the die
1 Early and regular maintenance and cleaning of the
standard dies prevent irregular imprints on aluminum
parts.
2 No deposits of the aluminum sheet can be detected on
the catchment radius.
Imprint on the sheet metal part
205
34.3 Coated dies LASERdur FE
Application
The coated LASERdur FE dies are especially suited to processing
hot-rolled (oxidized) steel sheets.
The hard cinder particles and corresponding high bending forces
place intensive loads on the catchment radii.
Due to the high surface hardness and the improved surface
topography of the catchment radii, the wear of the dies is reduced
and material build-up (weld deposits) is prevented.
Area of application
Up to 8 mm hot rolled steel sheet
Tool property
Version
Die width
W20 – W70
Sheet thickness
3.0 – 8.0 mm *
Radius
* Depending on the die width
Tip
Advantages
206
2.0 – 8.0
For optimum bending results, we recommend the use of larger die
catchment radii (R4 – R8).
x
Higher productivity and user-friendliness by eliminating
cleaning work.
x
Corrosion resistance.
x
Even impressions on the sheet metal parts.
x
Higher-quality components.
x
Automation possible in a reliable process.
Insufficient maintenance leads to irreparable
damage to the tools …
1 Catchment radius (LASERdur) with welding deposits
Early and regular maintenance and cleaning of standard
dies (LASERdur) can prevent damage to the catchment
radius
3 Catchment radii were regularly cleaned
(e.g.: ScotchBrite)
… and to aesthetic impairment of the product
2 Bending tracks with welded-on and bent catchment
radius (LASERdur).
LASERdur FE dies (example of a W20 die after several
thousand bends) can remedy this
4 Catchment radius LASERdur FE
5 Cinder deposit on the V lower tool (can be wiped off)
LASERdur and LASERdur FE dies in comparison
Standard die after 1000 bends
Coated die after 3000 bends
Catchment radius of the die
6 Begin of welding deposits
7 No welding deposits can be detected on the catchment
radius.
Imprint on the sheet metal part
207
35.
Equipment and stop aids
35.1 QuickStop
Application
Area of application
Note
The stop aids for the TruBend/TrumaBend - referred to as
"QuickStop" - can be used in 2 and 4 axis machines. Here,
QuickStop can be used together on individual (mounted only on
one stop finger) as well as on both stop fingers.
x
Up to 5 mm sheet thickness.
x
Bending of smaller and medium parts.
x
For 2 and 4 axis backgauge.
x
Inaccuracies can occur for large or thick parts.
x
For the TruBend/TrumaBend with 6 axis backgauge,
QuickStop cannot be used due to the different stop finger
shape as well as the separate programming option of the
backgauges.
Stop situation from above
5
4
1
3
1
2
3
4
5
Lateral stop
Frontgauge
Product
Die
Bending line
2
Lateral stop assembly
Angle setting
1
1
3
3
2
1
2
4
1
1
2
3
4
208
Goniometer
Height adjustment
Rocker
Lateral stop
1
2
3
Goniometer
Mounting device for goniometer
Stop finger
Application examples
Stop plates round
2 x stop plates round
2 x 90° stop plates
Stop plates 90°
Angle setting/lateral stop
Angle setting
Angle setting/lateral stop
QuickStop case
209
35.2 Stop aids
Application
Area of application
Note
Stop aids are used as positioning aids for special tools that are
integrated in the tool. The following example shows a circular part
that can be positioned and bent extremely quickly and easily.
Up to 3 mm sheet thickness.
The stop aid system is adapted individually and must be tested
with the original customer blanks .
Tool
Drawing
Dimension drawing.
Specify sheet thickness: _______________________
Specify length: ______________________________
Specify the tolerances.
Specify material type: _________________________ Specify machine type: ________________________
210
Producing circular part with stop aid
1
2
Tool station with positioning and stop aid
1
2
Stop aid
Centering
Product
211
Stop aids in the tool
Product
(1) A positioning plate is an aid to the operator when fitting
several components.
Stop plates (2) are an aid to the operator when anchoring the
component.
Stop aids on the stop finger
(3) The stop finger must be raised for lower tools with
• 200 mm working height.
212
(4) An individual stop plate (fitted on the stop finger)
simplifies positioning of misshapen plate blanks.
Positioning aids on the machine
(5) The micrometer stop is positioned on the support bracket and
serves as a frontgauge, among other things.
(6) "Positioning aids" in the bending aid are also used as a stop at
the front of the machine.
213
Micro joints
On the one hand, micro joints are used to connect several plate
blanks with each other, on the other hand they are also used for
simple positioning when processing complex blanks. The micro
joints are removed after the bending procedure.
(7) Micro joints at the front for radius parts (created in several
steps) to achieve an exact alignment position.
(8) Micro joints for components with great stop depth.
(9) Micro joints for components which require a straight stop edge.
214
36.
Modifying tools
Some parts can be produced only by modifying the standard tools.
From an economic point of view, this is always preferable to a
special solution.
Advantages
Note
x
Fast tool solution (depending on the tool 3 – 10 days delivery
time).
x
Cost-effective tools.
x
Modifying or regrinding the existing tools of customers (even
ACB) possible.
x
Modified tools can be simply supplemented with standard tools
for other parts as well.
x
Can often be combined with standard ACB tools.
Maximum loads are lower in some cases!
Modification examples
Adapter released
Heel recess increased
215
Modified upper tools
Punching lug milled
Punching radius increased
Punching back milled
Modified lower tools
Die for link plates released
Window tool
216
Die milled to a narrow design
37.
Complete service of bending tools
Despite the extremely wear-resistant working area on TRUMPF
bending tools, there can be some wear in the working areas in
certain applications due to the constant relative movement
between the tool and the workpiece. This means that precise
bending can no longer be 100% guaranteed. A complete service at
TRUMPF (grinding, hardening, replacement of Safety-Click and
pins, surface cleaning incl. new labeling, rust-proofing and
packaging, etc.) makes this possible once again.
Advantages
x
Guarantee of function and safety due to complete service.
x
ACB angle sensors can be reground together with the
punches.
x
For tool parts which can no longer be reconditioned, there is
the immediate option of replacing them with new ones.
x
New tool data is supplied on a flash drive or is stored at
TRUMPF – guaranteeing future replaceability.
217
Included in the complete
service
ᬅReplacement of Safety-Click and/or locking pins
ᬆSurface cleaning
ᬇNew labeling
ᬈNew tool data on a flash drive (tool height)
ᬉGrinding, hardening
Assembly and adjustment for ACB sensors
Rust-proofing, original packaging
Before
Example
218
After
38.
Programming
TRUMPF provides the programming drawings for all modified tools
and special tools on a USB flash drive, and they can be
downloaded via "mytrumpf".
x
PDF data for DELEM control system.
x
DXF, WZG and/or ARV data for TASC6000 control system.
Importing data to the control system
Example 1
Simulation of a U profile on the TASC 6000 control system (refer to
section "Window tool with adapter“).
1
2
219
Example 2
Simulation of a housing part on the TASC 6000 control system
(refer to section "Inner corner formings“).
1
2
3
4
220
221