CHAPTER ONE STRESS Mechanics – science describing the behavior of bodies under the action of forces. Mechanics of Materials is a branch of mechanics that studies the internal effects of stress and strain in a solid body that is subjected to an external loading. Stress is associated with the strength of material from which the body is made, while strain is a measure of the deformation of the body. THREE FUNDAMENTAL AREAS OF ENGINEERING MECHANICS 1. Statics 2. Dynamics } Devoted primarily to the study of the external effects of forces on rigid bodies. } Deals with the relations between externally applied loads and their internal effects on bodies EXTERNAL EFFECTS OF A FORCE 3. Mechanics of Deformable Bodies 1. Development of forces at surfaces of contact between bodies. 2. Change in state of motion of the body. INTERNAL EFFECTS OF A FORCE 2. Sustained Load - load that is constant over a long period of time. 3. Impact Load - impulsive and rapid application of loads. 4. Repeated Load - successive application and removal of loads. B. According to Distribution 1. Concentrated Load - point load. 2. Distributed Load - a load distributed along a line or a surface. C. According to Location and Method of Application 1. Centric Load - load that pass through the centroid of the resisting section. 2. Torsional Load - load that twists a member. 3. Flexural / Bending Load - load that is applied transversely to the longitudinal axis of the member. 4. Combined Loading - any combination of the first 3 above. CONCEPT of STRESS 1. Stress - intensity of load/force per unit area (P/A) Units: MPa, kPa, Pa, psi, ksi 2. Normal Stress, σ = P/A - stresses acting perpendicular to the surface of a cross section. 3. Shear Stress, τ = V/A - stresses acting parallel or tangent to the surface of a cross section 1. Deformation 2. Development of internal stresses. Rigid Body – a body that does not deform under the action of forces. Non – Rigid Body – a body that deforms under application of loads. Consider two bars of equal length, supporting maximum axial loads, which bar is stronger? LOAD CLASSIFICATION A. According to Time 1. Static Load - gradual application of loads for which equilibrium is achieved at a very short time. Engr. Nikko Reymon R. Manito Mechanics of Deformable Bodies P a g e | 1 TWO TYPES OF EXTERNAL LOADS 1. SURFACE FORCES are caused by the direct contact of one body with the surface of another. In all cases these forces are distributed over the area of contact between the bodies. a. Concentrated force – a single force which applied to a point of the body since the area is so small in comparison with the total surface area of the body. b. Linear distributed load – is applied along a narrow strip of area and is measured as having an intensity of force per length along the strip and is represented graphically by a series of arrows. c. Support Reactions – is the surface forces that develop at the supports or points of contact between bodies. d. The resultant force of a distributed load is equivalent to the area under the distributed loading curve and this resultant acts through the centroid or geometric center of this area. 2. A BODY FORCE is developed when one body exerts a force on another body without direct physical contact between bodies. These forces are normally represented by single concentrated force acting on a body. FOUR TYPES OF RESULTANT LOADINGS 1. Normal force (N) – this force acts perpendicular to the area. It is developed whenever the external loads tend to push or pull on the two segment of the body. 2. Shear force (V) – the shear force lies on the plane of the area and it is developed when the external loads tend to cause the two segments of the body to slide over one another. 3. Torsional moment or Torque (T) – this effects are developed when the external loads tend to twist one segment of the body with respect to the other about an axis perpendicular to the area. 4. Bending moment (M) – it is caused by external loads that tend to bend the body about an axis lying within the plane of the area. Simple Stresses 1. Normal Stress 2. Shear Stress 3. Bearing Stress 4. Thin-walled Pressure Vessel Stress is defined as the strength of a material per unit area or unit strength. It is the force on a member divided by area, which carries the force, formerly express in psi, now in N/mm2 or MPa. σ = 𝑃 𝐴 where P is the applied normal load in Newton and A is the area in mm2. The maximum stress in tension or compression occurs over a section normal to the load. Normal Stress Normal stress is either tensile stress or compressive stress. Member’s subject to pure tension (or tensile force) is under tensile stress, while compression members (members subject to compressive force) are under compressive stress. Compressive force will tend to shorten the member. Tension force on the other hand will tend to lengthen the member. Example No. 1 A hollow steel tube with an inside diameter of 100 mm must carry a tensile load of 400 kN. Determine the outside diameter of the tube if the stress is limited to 120 MN/m2. Example No. 2 A composite bar consists of an aluminum section rigidly fastened between a bronze section and a steel section as shown. Axial loads are applied at the positions indicated. Determine the stress in each section. Example No. 3 For the truss shown in figure, determine the stress in member’s AC and BD. The cross-sectional area of each member is 900 mm2. STRESS Engr. Nikko Reymon R. Manito Mechanics of Deformable Bodies P a g e | 2 Example No. 4 The block weight (W) in figure hangs from the pin at A. The bars AB and AC are pinned to the support at B and C. The areas are 800 mm2 for AB and 400mm2 for AC. Neglecting the weights of the bars, determine the maximum safe value of W if the stress in AB is limited to 110 MPa and that in AC to 120 MPa ASSIGNMENT NO. 1 Solve problems #s 105,107,108,109,111, 112. 114 Pages 12-14, SINGER & Pytel book. *Long coupon bond, format will be posted at a later date. Shearing Stress Forces parallel to the area resisting the force cause shearing stress. It differs to tensile and compressive stresses, which are caused by forces perpendicular to the area on which they act. Shearing stress is also known as tangential stress. τ = Example No. 6 If the wood joint in figure has a width of 150 mm, determine the average shear stress developed along shear planes a-a and b-b. Example No. 7 What force is required to punch a 20 mm diameter hole in a plate that is 25 mm thick? The shear strength is 350 MPa. Example No. 8 A 200-mm-diameter pulley is prevented from rotating relative to 60-mm-diameter shaft by a 70-mm-long key, as shown in Fig. P-118. If a torque T = 2.2 kN-m is applied to the shaft, determine the width b if the allowable shearing stress in the key is 60 MPa. 𝑉 𝐴 where is the resultant shearing force which passes through the centroid of the area being sheared. Examples of shear stress SUPPLEMENTARY EXAMPLES SE No. 1 The beam is supported by a pin of A and a short link BC. Determine the maximum magnitude P of the loads the beam will support if the average shear stress in each pin is not to exceed 80 MPa. All pins are in double shear as shown, and each has a diameter of 18 mm. Example No.5 Determine the shear stress in the 20 mm diameter pin at A and the 30 mm diameter pin at B that support the beam shown. Engr. Nikko Reymon R. Manito Mechanics of Deformable Bodies P a g e | 3 SE No. 2 The block is subjected to a compressive force of 2 KN. Determine the average normal and average shear stress developed in the wood fibers that are oriented along section a-a at 30 with the axis of the block. ASSIGNMENT NO. 2 Solve problems #s 115,116,119,120,123 Pages 16-18, SINGER & Pytel book. *Long coupon bond, format will be posted at a later date. Bearing Stress Example No. 11 Figure shows a roof truss and the detail of the riveted connection at joint B. Using allowable stresses of τ = 70 MPa and σb= 140 MPa, how many 19-mm-diameter rivets are required to fasten member BC to the gusset plate? Member BE? What is the largest average tensile or compressive stress in BC and BE? Bearing stress is the contact pressure between the separate bodies. It differs from compressive stress, as it is an internal stress caused by compressive forces. 𝑃𝑏 b = 𝐴𝑏 σ Example No. 9 In figure, assume that a 20-mm-diameter rivet joins the plates that are each 110 mm wide. The allowable stresses are 120 MPa for bearing in the plate material and 60 MPa for shearing of rivet. Determine (a) the minimum thickness of each plate; and (b) the largest average tensile stress in the plates. Thin Walled Pressure Vessels A tank or pipe carrying a fluid or gas under a pressure is subjected to tensile forces, which resist bursting, developed across longitudinal and transverse sections. TANGENTIAL STRESS, σt (Circumferential Stress) Consider the tank shown being subjected to an internal pressure . The length of the tank is and the wall thickness is . Isolating the right half of the tank: Example No. 10 The lap joint shown in figure is fastened by four ¾-in.-diameter rivets. Calculate the maximum safe load P that can be applied if the shearing stress in the rivets is limited to 14 ksi and the bearing stress in the plates is limited to 18 ksi. Assume the applied load is uniformly distributed among the four rivets. Engr. Nikko Reymon R. Manito The forces acting are the total pressures caused by the internal pressure and the total tension in the walls . Mechanics of Deformable Bodies P a g e | 4 If there exist an external pressure and an internal pressure , the formula may be expressed as: LONGITUDINAL STRESS, Consider the free body diagram in the transverse section of the tank: The total force acting at the rear of the tank must equal to the total longitudinal stress on the wall . Since is so small compared to , the area of the wall is close to If there exist an external pressure and an internal pressure , the formula may be expressed as: Example No. 12 A cylindrical steel pressure vessel 400 mm in diameter with a wall thickness of 20 mm, is subjected to an internal pressure of 4.5 MN/m2. (a) Calculate the tangential and longitudinal stresses in the steel. (b) To what value may the internal pressure be increased if the stress in the steel is limited to 120 MN/m2? (c) If the internal pressure were increased until the vessel burst, sketch the type of fracture that would occur. Example No. 13 The wall thickness of a 4-ft-diameter spherical tank is 5/6 inch. Calculate the allowable internal pressure if the stress is limited to 8000 psi. Example No. 14 Calculate the minimum wall thickness for a cylindrical vessel that is to carry a gas at a pressure of 1400 psi. The diameter of the vessel is 2 ft, and the stress is limited to 12 ksi Example No. 15 A cylindrical pressure vessel is fabricated from steel plating that has a thickness of 20 mm. The diameter of the pressure vessel is 450 mm and its length is 2.0 m. Determine the maximum internal pressure that can be applied if the longitudinal stress is limited to 140 MPa, and the circumferential stress is limited to 60 MPa. ASSIGNMENT NO. 3 Solve problems #s 125,127,133,134,137, 138, 140, 142 Pages 20-21 and 28-29, SINGER & Pytel book. *Long coupon bond, format will be posted at a later date. It can be observed that the tangential stress is twice that of the longitudinal stress. SPHERICAL SHELL If a spherical tank of diameter and thickness contains gas under a pressure of , the stress at the wall can be expressed as: Engr. Nikko Reymon R. Manito Mechanics of Deformable Bodies P a g e | 5