COMPETENCY BASED LEARNING MATERIAL Sector: AUTOMOTIVE Qualification: Automotive Servicing NC I Unit of Competency: Prepare Job Estimate Date: Developed PERFORMING MENSURATION AND CALCULATION 199 4 March 2, 2021 Date: Revised Page # i Module Title: PREPARING JOB ESTIMATE Code No. AST-NC1-C6.1 Date: Developed Date: Revised June 4, 2004 Page # ii NATIONAL CERTIFICATE LEVEL I QUALIFICATION LEVEL COMPETENCY-BASED LEARNING MATERIALS CODE NO. BASIC COMPETENCIES 500311105 Participate in Workplace Communication 500311106 500311107 500311108 Work in Team Environment Practice Career Professionalism Practice Occupational Health and Safety Procedures CODE NO. ALT723201 ALT723202 ALT311202 ALT723203 ALT723204 ALT723205 ALT311204 ALT311205 ALT723206 ALT311207 ALT311208 ALT311209 ALT723210 COMMON COMPETENCIES Apply appropriate sealant/adhesive Move and position vehicle Perform mensuration and calculation Read, interpret and apply specifications and manuals Use and apply lubricants/coolants Perform shop maintenance CODE NO. ALT723303 ALT723304 ALT723305 CORE COMPETENCIES Service Automotive Battery Service Ignition System Test and Repair Wiring/Lighting System ALT723307 ALT723308 ALT723309 ALT723310 ALT723311 ALT723312 Service Starting System Service Charging System Service Engine Mechanical System Service Clutch System Service Differential and Front Axle Service Steering System ALT723314 ALT723315 ALT723306 ALT723313 Service Brake System Service Suspension System Perform Under chassis Preventive Maintenance Overhaul Manual Transmission Perform job estimates Interpret/ draw technical drawing Practice health, safety and environment procedures Inspect technical quality of work Maintain quality systems Provide work skill instructions Identify and select original automotive parts and products HOW TO USE THIS COMPETENCY-BASED LEARNING MATERIAL Welcome to the module “Preparing Job Estimate”. This learning guide contains training materials and activities for you to complete. The unit of competency "Prepare Job Estimate" contains the knowledge, skills and attitudes required for an Automotive Servicing. It is one of the basic Modules at National Certificate Level I (NC I). You are required to go through a series of learning activities in order to complete each learning outcomes of the module. In each learning outcome there are Information Sheets, Resource Sheets and Reference Materials for further reading to help you better understand the required activities. Follow these activities on your own and answer the self-check at the end of each learning outcome. Get the answer key from your instructor and check your work honestly. If you have questions, please don’t hesitate to ask your facilitator for assistance. Recognition of Prior Learning (RPL) You may already have some or most of the knowledge and skills covered in this learner's guide because you have: been working for some time already completed training in this area. If you can demonstrate to your trainer that you are competent in a particular skill, you don't have to do the same training again. If you feel you have some of the skills, talk to your trainer about having them formally recognized. If you have qualification or Certificates of Competence from previous training, show it to your trainer. If the skills you acquired are still relevant to the module, they may become part of the evidence you can present for RPL. At the end of this learning material is a Learner’s Diary, use this diary to record important dates, jobs undertaken and other workplace events that will assist you in providing further details to your trainer or assessors. A Record of Achievement is also provided for your trainer to complete once you completed the module. This learning material was prepared to help you achieve the required competency, in testing and repairing wiring/lighting system. This will be the source of information for you to acquire knowledge and skills in this particular trade with minimum supervision or help from your instructor. With the aid of this material you will acquire the competency independently and at your own pace. Talk to your trainer and agree on how you will both organize the training of this unit. Read through the learning guide carefully. It is divided into sections which cover all the skills and knowledge you nee to successfully complete in this module Work through all information and complete the activities in each section. Read information sheets and complete the self-check. Suggested references are included to supplement the materials provided in this module. Most probably your trainer will also be your supervisor or manager. He/she is there to support you and show you the correct way to do things. Ask for help. Your trainer will tell you about the important things you need to consider when you are completing activities and it is important that you listen and take notes. You will be given plenty of opportunities to ask questions and practice on the job. Make sure you practice your new skills during regular work shifts. This way you will improve both your speed and memory and also your confidence. Talk to more experienced work mates and ask for their guidance. Use self-check questions at the end of each section to test your own progress. When you are ready, ask your trainer to watch you perform the activities outlined in this learning material. As you work through the activities, ask for written feedback on your progress. Your trainer keeps feedback/pre-assessment reports for this reason. When you have successfully completed each element, ask your trainer to mark on the reports that you are ready for assessment. When you have completed this learning material and feel confident that you have had sufficient knowledge and skills, your trainer will arrange an appointment with a registered assessor to assess you. The results of your assessment will be recorded in your Competency Achievement Record. Qualification : Automotive Servicing NC I Unit of Competency : Prepare Job Estimate Module Title : Preparing Job Estimate Introduction: This module covers the knowledge, skills and attitudes required to obtain, interpret and convey information in response to workplace requirements. You need to complete this module by learning the theories and principles required, closely coupled with the practical activities to master the skills required in this module. Desirable values and attitude must also be taken into consideration. This module consists of three learning outcomes, each learning outcome contains learning activities for both knowledge and skills, supported with information sheets, job sheets, operation sheets and self-check, gathered from different sources. Before you perform the manual exercises, read the information/job/operation sheets mentioned in the special instruction column and answer the self-check for confirmation that you are equipped with the knowledge necessary to perform the skill portion of the particular learning outcome with your instructor. Upon completion of this module, you have to subject yourself to your instructor for assessment. You will be given a Certificate of Completion as a proof that you have met the standard requirements (Knowledge & Skill) for this module. The assessment could be made using different methods, as prescribed in the competency standard. Learning Outcomes: At the end of this module, you will be able to: 1. Identify Nature/scope of work 2. Prepare and present estimates Assessment Criteria: 1.1 Effective communication skills are applied to determine the nature and scope of work to be undertaken. 1.2 Extent of service to be rendered is determined and documented in line with standard operating procedures (SOP). 2.1 Type and quantity of supplies, materials and labor required to perform work are identified in line with job requirements ideas. 2.2 Cost of supplies, materials are obtained from suppliers 2.3 Total cost of required services is calculated in line with SOP 2.4 Estimate is presented to customer in line with SOP Learning Outcome # 1 : Assessment Criteria : Identify nature/scope of work 1. Effective communication skills are applied to determine the nature and scope of work to be undertaken 2. Extent of service to be rendered is determined and documented in line with standard operating procedures (SOP). Resources : 1. https://www.freshbooks.com/hub/accounting/calculate-jobcosting 2. https://www.glassdoor.com/Job/automotive-cost-estimatorjobs-SRCH_KO0,25.htm L.O 1 Identify nature/scope of work The learner must be familiar in constructing sentence to gather information efficiently and effectively to contribute in the workplace and become more source full in the gathering data and contribute efficiently, learning the 8 parts of speech is a must to acquire this skill. What Is Job Costing? Job costing, also called project-based accounting, is the process of tracking costs and revenue for each individual project. Job costing looks at each project in detail, breaking down the costs of labor, materials and overhead. It makes fewer assumptions than other costing methods. Job costing is commonly used in the construction industry, where costs vary widely from job to job. But it’s also used by manufacturers, creative agencies, law firms and more. Because job costing tracks costs in detail for each job, it can be a helpful tool for small business owners to evaluate individual jobs and see if any expenses can be reduced on similar projects in the future. Check vehicles to determine the amount of structural, body, mechanical or interior damage. Calculate cost of labor and parts to fix or replace each affected item and estimate the salvage value of the total vehicle loss. Analyze repair cost estimates and communicate with the collision repair manager or foreman. Arrange a second appraisal if necessary. Review cost effectiveness of repair versus replacement of parts. Determine fees associated with repainting, converting to special purposes or customizing undamaged vehicles. Fill out insurance claim forms to indicate repair or replacement cost estimates and recommendations. Follow up on all account receivable from insurance companies as well as individual customers. How to Calculate Job Costing Job costing is calculated by accumulating the cost of labor, materials and overhead on a specific job. The accounting activities involved in calculating job costing are: 1. CALCULATE LABOR COSTS Calculate how much it costs your business to employ all staff members who will work on the project per day. Multiply the payroll day rate by the amount of time you estimate you’ll need to complete the job. If you’ll rely on subcontractors for work your company doesn’t complete itself, factor those costs into your total labor costs for the job. It can help to get an estimate from each of these contractors. 2. CALCULATE MATERIAL COSTS Calculate the cost of all materials used on the job. For a construction business, this would include materials such as lumber, wiring, screws and more. You may choose to add a margin to these materials to cover other related costs including wastage or delivery fees. 3. ESTIMATE APPLIED OVERHEAD Overhead is the most difficult cost to calculate, because you’ll need to rely on an approximation instead of a more exact figure. You’ll need to estimate the total overhead costs factoring into the job, including rent on your office, administrative costs and depreciation on the equipment used. Many businesses apply a blanket overhead fee to each project, such as 10 percent per job. An accountant can help you analyze your business and develop a specific approach to overhead. Or, you can calculate your predetermined overhead rate. Written as an equation, job costing is calculated like this: Total Job Cost = Direct Materials + Direct Labor + Applied Overhead LEARNING OUTCOME #1: SELF-ASSESSMENT GUIDE 1.1.1 Self-check in parts of speech Self-check # 1 1.1.1 SELF-CHECK #1 Direction: identify the correct answer for each blank. Write the letter in the blank. 1. _________ Direct Materials + Direct Labor + Applied Overhead 2. _________ is the most difficult cost to calculate, because you’ll need to rely on an approximation instead of a more exact figure 3. _________ also called project-based accounting 4. _________ commonly used in the construction industry, where costs vary widely from job to job. 5. _________ is the process of tracking costs and revenue for each individual project o Let your instructor check your work. ANSWER KEY: SELF-CHECK # 1 1. 2. 3. 4. 5. Total job cost Overhead estimate Job costing Job costing Job costing Learning Outcome # 2 : Assessment Criteria : prepare and present estimates 1. Type and quantity of supplies, materials and labor required to perform work are identified in line with job requirements ideas. 2. Cost of supplies, materials are obtained from suppliers 3. Total cost of required services is calculated in line with SOP 4. Estimate is presented to customer in line with SOP Resources : 1. https://www.freshbooks.com/hub/accounting/calculate-job-costing L.O 2 PREPARE AND PRESENT ESTIMATES What Is a Predetermined Overhead Rate? The predetermined overhead rate is a calculation used to determine the estimated overhead costs for individual jobs, during a specific time period. Most businesses create annual budgets that include estimated overhead and estimated activity for the year. You can use these budget estimates to calculate an overhead rate to apply to each of your jobs. To calculate your predetermined overhead rate, you use the following equation: Predetermined Overhead Rate = Estimated Overhead / Estimated Activity There are usually different activity estimates included in your budget; opt to use the activity that applies most directly to your company’s overhead costs, for example, your estimated direct labor hours. 1. PREDETERMINED OVERHEAD RATE EXAMPLE You want to use job costing in your construction business, and you’re looking to calculate your predetermined overhead rate to use for job costing. You estimate that in 2020, you’ll have $500,000.00 in overhead costs. You also estimate that your employees will work 10,000 hours in 2020. Your calculation would look like this: 500,000 overhead / 10,000 direct labor hours = $5 per direct labor hour Now that you’ve calculated your predetermined overhead rate, you can apply it to jobs for the purpose of job costing, as the applied overhead cost. For each direct labor hour worked, you’ll add $5 of overhead to the job. This is your applied overhead. To calculate job costing, you’ll remember we use the following calculation: Total Job Cost = Direct Materials + Direct Labor + Applied Overhead Job Costing Example Your automotive shop completed a client car. The total cost of your shop billable labor hours is 10,000 and you will bill 2,500 in material costs. Your shop has determined your applied overhead cost for the job is 8,500. You now have all the elements you need. Here’s how to calculate job costing: Direct Materials (2,500) + Direct Labor (10,0000) + Applied overhead (8,500) = 21,000 Your total job cost for your client’s car is 21,000. LEARNING OUTCOME #: SELF-ASSESSMENT GUIDE 2.1.1 self-check in job costing Self-check # 1 Self-check 2.1.1 Direction: answer the given question below Job Costing Your automotive shop completed a client car. The total cost of your shop billable labor hours is 11,050 and you will bill 2,550 in material costs. Your shop has determined your applied overhead cost for the job is 6,555. You now have all the elements you need. Now how to calculate job costing: - PERFORMANCE TEST Learner’s Name Date: Competency: preparing job estimate 1st Directions: CALL INSTRUCTOR, ask instructor to assess your performance in the following critical task and performance criteria below. You will be rate based on the overall evaluation on the right side. Test Attempt 2nd 3rd OVERALL EVALUATION Level Achieved PERFORMANCE LEVELS 4 – Can perform this skill without supervision and with initiative and adaptability to problem situations. 3 – Can perform this skill satisfactorily without assistance or supervision. 2 – Can perform this skill satisfactorily but requires some assistance and/or supervision. 1 – Can perform parts of this skill satisfactorily, but requires considerable assistance and/or supervision. Instructor will initial level achieved. PERFORMANCE STANDARDS For acceptable achievement, all items should receive a “Yes” or “N/A” response. 1. Were two part of speech can be combine together in a sentence? 2. Were correct information boost the performance of the employee? 3. Were basic knowledge in calculation is important in performing your task? 4. Was communicating to other employee help the company? 5. Writing notes during the gathering help the team in any way? Yes No N/A Learner’s diary DIARY NOTES Record important dates, jobs undertaken and other workplace events that will assist you in providing further details to an Assessor. .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... .................................................................................................................................................................... Record of Achievement Module: preparing job estimate LO 1 : identify nature/scope of work Assessment Criteria: 1. 2. 3. 4. 5. 6. 7. Specific relevant information is accessed from appropriate sources. Effective questioning, active listening and speaking skills are used to gather and convey information. Appropriate medium is used to transfer information and ideas. Appropriate non-verbal communication is used. Appropriate lines of communication with superiors and colleagues are identified and followed. Defined workplace procedures for the location and storage of information are used. Personal interaction is carried out clearly and concisely. 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Learner has satisfied the above performance criteria. Learner signature: ..................................................................................... Trainer signature: ..................................................................................... Date: ......................................................................................................... Record of Achievement Module: Preparing job estimate LO 2 : prepare and present estimates Assessment Criteria: 1. Team meetings are attended on time. 2. Own opinions are clearly expressed and those of others are listened to without interruption. 3. Meeting inputs are consistent with the meeting purpose and established protocols. 4. Workplace interactions are conducted in a courteous manner appropriate to cultural background and authority in the enterprise procedures. 5. Questions about simple routine workplace procedures and matters concerning conditions of employment are asked and responded. 6. Meeting outcomes are interpreted and implemented. 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Learner has satisfied the above performance criteria. Learner signature: ..................................................................................... Trainer signature: ..................................................................................... Date: ......................................................................................................... Learner has satisfied the above performance criteria. Learner signature: ..................................................................................... Trainer signature: ..................................................................................... Date: ......................................................................................................... TERMS AND DEFINITIONS ACKNOWLEDGEMENT Copyright TESDA Centex: RTC 5 – Camarines Sur First Published OCTOBER 2003 This draft was prepared at the Competency-Based Learning Materials Development Workshop conducted at the Cagayan de Oro (Bugo) School of Arts & Trades, from 23rd to 27th October 2003. It was based on the competency standard for Automotive Service Technician developed by the Skill Standard and Certification Office (SSCO), and the Competency-Based Curriculum Instructional Modules developed by the National Institute for Technical Vocational Education and Training (NITVET), Technical Education and Skills Development Authority (TESDA). Some materials for contextual learning (science, math and communication) were supplied by Academic Teachers from different TESDA-supervised schools. This learning instrument was developed by the following personnel: Technology Instructors :Maximo B. Bongat Academic Teachers: Roberto A. De Las Llacias, Mario P. Cuña. Leonardo M. Montero. Aileen B. Archinue RTC Administrator: Noel R. Diaz Vocational Institution Supervisor: Romeo M. Hernandez Facilitator: Santiago S. Esquivel This work was produced with funding provided by TESDA. REFERENCE AND FURTHER READING 1. https://www.freshbooks.com/hub/accounting/calculate-job-costing 2. https://www.glassdoor.com/Job/automotive-cost-estimator-jobs-SRCH_KO0,25.htm Code No. AST-NC2-C3.1 Module INSTALLING AUTOMOTIVE LIGHTING SYSTEM LO1: Explain the Principle of Auto Electricity Date: Developed Date: Revised Oct. 25, 2003 Page 22 of 50