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Handout

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Pre-Task Analysis
What is Pre-task analysis?
•Thinking about the steps of a job BEFORE doing the job
•Thinking about the hazards of each step
•Thinking about ways to eliminate or control the hazards
PTA IS PLANNING!
PLANNING IS PAYING ATTENTION TO DETAIL!
1
Pre-Task Analysis vs. Work Permits
• A typical work permit fully covers hazards from a
“prepare” perspective and only partially from a “do”
perspective.
• However, there is a gap that is not covered by the work
permit. Hazards resulting from the specific execution of the
job/task (e.g. body position, manual lifting, pinch point
resulting from equipment dismantling, etc.) are not always
considered or foreseen in the work permit.
• The PTA is intended to fill in this specific gap and
therefore should be considered as an extension of the
hazard analysis that the work permit in itself partially
provides.
3
Trigger Criteria
• Triggers that should prompt use of PTA.
• it is advisable to always have a PTA card with you. This will ensure
that when you need a card it is always readily available
• when signing onto a permit as an approver, operator or tradesman
• when the work environment changes (e.g. snow, ice, heat)
• routine job/tasks that has been subject to change
• non-routine job/task
• Job/task that is not covered by a procedure
4
Identifying Potential Hazards
• Use potential hazard list on the front of the PTA card as a
prompt.
• The hazards listed on the front of the PTA cards are not all
inclusive. They are also intended to be triggers for the thought
process.
• The identified hazards must be written on the free text section
of the PTA card.
• Make sure the entire crew “understands” the hazards and
hazard elimination/controls
5
PRE TASK
ANALYSIS
DATE:
UNIT:
COMPLETED BY:
OTHER CREW MEMBERS:
Pre Task - continued
Pre Task Triggers - continued
GENERAL
q Discuss Job Hazards with Crew
q Review Job Scope
q Follow Procedure Use Policy
q Necessary Procedure Available
ELECTRICAL
q Extension Cord Inspection
q Work On / Near Energized Equipment
q Procedure Required
q GFCI Tested
q Qualified
q Voltage
PRE TASK TRIGGERS
OVERHEAD WORK
q Barricades
q Signage
JOB DESCRIPTION:
PTA MUST BE COMPLETED AT JOB SITE
PRE TASK
TOOLS
q Correct Tools for Job
q Tools Inspected
Before Use
PERMITS
q Obtained Required Permits
q Permit Receiver Confirmed Job Isolated
q Meet all Permit Conditions
q Signed into Block
EMERGENCY
q Know Location of Nearest PA / Telephone
q Know Location of Nearest Safety Shower / Eyewash
q Know Location of Nearest Assembly Point
q Know Evacuation Route
PPE
q Available
q Trained in Use
S0165-06/02-PPT
q Inspected / In Good Condition
q Additional PPE Required
ERGONOMICS
q Awkward Body Position
q Sustained Position
q Twisting Motion
q Reaction Forces
ENVIRONMENTAL
q Spill Potential
q Waste Containers
q Workers in Area
q Flagging
q Qualified to Use Tool
q Tool Potential to Slip
q Tool Potential to Fall
q Over-Extension
q Repetitive Motion
q Pre Task Stretch
HOUSEKEEPING
q Aisle Ways Clear
q Congestion
GENERAL
q Hot / Cold Surfaces
q Pinch Points
q Trip Potential
q Sharp Objects
q Rotating Equipment
q Reactive Chemicals
q Trash Containers
q Containers Labeled
q Procedure Available?
q Slip Potential
q Fall Potential
q Tight Clearances
q Industrial Hygiene
Safety Suggestions
RESULTING FROM THIS PTA
q Waste Plan Required
q Gasket Disposal
LIFTING / PULLING / PUSHING
q Manual Lift / Pull / Push (Excessive Force)
q Assistance Required
q Mechanical Lift (Crane, Chain Fall)
q Condition of Equipment
q Correct Rigging Practice
8
LIST TASK
LIST HAZARDS
How Can The Hazard Be
Eliminated Or Controlled?
E
C
STEPS MUST BE TAKEN TO IDENTIFY THE HAZARD AS EITHER ELIMINATED OR CONTROLLED PRIOR TO DOING THE TASK.
9
LIST TASK
1. Layout pipe
Section 1 - Task Analysis
Why do we do task analysis?
Task analysis is conducted to look at the job
in small parts, to identify hazards, and
eliminate and control the hazards.
2. Cut/weld pipe
Task Analysis
Analyze the job tasks - 3 to 5
• Break job down to at least three tasks to be
sure you are not analyzing too much of the
job at a time.
3. Grind pipe
• There should be no more than five tasks,
this is not a job procedure.
4.
• Group similar tasks to eliminate repeat of
hazards: example - Loosen lugs/tighten lugs
Remove/replace pump
10
Task: Layout Pipe
LIST HAZARDS FOUND FOR EACH
TASK
1a. Pinch points to hands & feet from moving pipe
1b. Cuts from burrs on pipe
1c. Muscle strain from lifting pipe
2a.
2b.
2c.
Section 2
Identifying Hazards
Hazards Must Be Specific To The
Tasks:
-back strain from lifting 6” pipe
-cuts from burrs on pipe
-burns from hot welds
3a.
3b.
3c.
MAKE SURE HAZARDS
ARE DIRECTED
TO YOU OR OTHERS
4a.
4b.
4c.
11
Task: Layout Pipe
Section 3
Elimination & Control
How Can The Hazard Be
Eliminated Or Controlled?
E C
1a. Use tag line when moving pipe
a
a
1a. Keep hands from between pipe & jack stand
a
1b. Remove burrs before handling pipe
a
1b. Wear leather gloves when handling pipe
a
1c. Get help & use proper lifting techniques
1c.
2a.
2a.
2b.
2b.
2c.
2c.
3a.
3a.
3b.
3b.
3c.
3c.
4a.
4a.
4b.
4b.
4c.
4c.
• Elimination is the removal of the hazards
from the work area
• Control is the reduction of the risk
associated with the hazard (PPE, etc.)
You must identify an elimination or a control for
every specific hazard that was identified.
You must be specific in the controls that are
identified.
NOTE: PPE is always a control.
— leather gloves — ear plugs
— monogoggles — rubber boots
Have to ask the question of every hazard:
— How can I eliminate the hazards?
12
Job Description: Fabricating Pipe
LIST TASK
1. Lay out pipe
LIST HAZARDS
E C
1a.
1b.
1c.
2. Cut/weld pipe
2a.
2b.
2c.
3. Grind pipe
3a.
3b.
3c.
4.
How Can The Hazard Be
Eliminated Or Controlled?
4a.
4b.
4c
Pinch points to hands and feet from
moving pipe.
Cuts from burrs on pipe
Muscle strain from lifting pipe
Burns from cutting torch, hot slag, or hot
pipe
Burns to the eyes/body from UV rays
Fire from stray sparks
igniting paper/ wood / Chemicals in
process area
Metal particles in eyes from pipe and
grinder
Abrasions to hands/arms from
grinding wheel
Muscle/wrist strain from prolonged
use of grinder
1a Use tag line when moving pipe
1a. Keep hands from between pipe &
jack stands
1b. Remove burrs before handling pipe
1b. Wear leather gloves while
handling pipe
1c. Get help/use proper lifting
techniques
2a. Avoid touching hot pipe
2a. Wear leather gloves, long sleeves
2b. Wear cutting goggles/welding
hood/welding shirt and welding
gloves
2c. Remove paper/wood/chemicals from
area
2c. Use wet tarp, keep area wet with
water
3a. Point grinder discharge away from
body
3a. Wear side shields and face shield
3b. Make sure guard is in place
3b. Keep both hands on grinder. Let
wheel come to a complete stop
before removing
3c. Grind in a neutral position, waist high
3c. Take frequent breaks, alternate
person grinding.
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
STEPS MUST BE TAKEN TO IDENTIFY THE HAZARD AS EITHER ELIMINATED OR CONTROLLED PRIOR TO DOING THE TASK.
13
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