016 0097 Revision 07/23/19 2002-'05 Dodge Ram Complete Car Audio Installation Instructions IMPORTANT Before starting, compare items on your invoice with items received. Carefully check through packaging material. If any item is missing, please call Crutchfield Technical Support at 1-800-955-9094. Inside... *0000160097* Although reasonable attempts are made to verify the accuracy of the information contained in this MasterSheet, it is presented without warranties or guarantees of any type due to the constantly changing nature of this type of information and running changes in vehicle production. Any person or entity using this information does so at his or its own risk. If you find our instructions are different from your vehicle, or if you have questions, do not continue with your installation. Contact our toll-free technical support for assistance. Page 2 Factory Radio Removal 3 Receiver Installation 4-5 Amplifier Access & Bypass 6 Dash Speakers 7-8 Front Door Speakers 9 Rear Door Speakers 10-11 Rear Speakers 12 (Quad Cab) (Standard Cab) Wire Splicing Guide Phillips Screwdriver Panel Tool Right Angle Phillips Screwdriver T25 T30 T50 Torx Driver Drill & 1/8" Bit Wire Stripper & Crimp Caps Tools Required IMPORTANT: Disconnect negative battery cable before all operations in order to avoid an electrical short or accidental airbag deployment. Copyright 2019 Crutchfield Corporation 016 0097 Factory Radio Removal 1. Before proceeding, remove media from factory unit if present. FIGURE 1 FIGURE 2 2. Set parking brake and disconnect negative battery cable to prevent any electrical short. 3. Remove one (1) Phillips screw located above trash bag hanger (Figure 1). 4. Pry around entire receiver/climate control trimpanel to release ten (10) metal retaining clips. Pull out trimpanel, disconnect wiring harnesses to remove (Figures 2 & 3). Trash Bag Hanger 5. Remove four (4) Phillips screws securing factory radio. Pull out radio, disconnect and remove (Figure 4). FIGURE 3 Receiver/Climate Control Trimpanel FIGURE 4 Factory Radio 1-800-955-9094 TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation 2 016 0097 Receiver Installation NOTES: Please read first • Check to make sure the Crutchfield receiver wiring adaptor plugs into the vehicle receiver harness. If the Crutchfield adaptor is incorrect, please call our Technical Support Department at 1-800-955-9094. A Standard DIN unit is shown. A Double DIN receiver may also be installed. Dash modifications are required for a Double DIN. Please follow instructions supplied with the dash kit. 1. Secure receiver to mounting bracket following instructions supplied with the dash kit. 2. Make wiring connections following instructions supplied with the receiver wiring adaptor. 3. Hold receiver assembly near dash. Connect receiver wiring adaptor to vehicle harness. Using the antenna adaptor, plug antenna lead into rear of receiver. Plug in any other accessories to be used with the receiver. Receiver Assembly 4. Slide assembly into dash and secure with screws previously removed. 5. Test operation and reassemble dash by reversing disassembly steps. 1-800-955-9094 TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation 3 016 0097 Amplifier Access & Bypass These steps should only be performed if the receiver wiring harness instructions require bypassing the amplifier. FIGURE 1 FIGURE 2 1. Pry up passenger's side scuff plate/kick panel to release clips and remove (Figure 1). 2. Pry off passenger's side dash end cover and remove (Figure 2). Scuff Plate/Kick Panel Dash End Cover 3. Remove one (1) Phillips screw above trash bag hanger (Figure 3). 4. Pry around edges of receiver/climate control trimpanel to release clips. Allow trimpanel to hang (Figure 4). FIGURE 3 FIGURE 4 5. Remove one (1) Phillips screw at left edge of glove box exposed by removal of receiver/climate control trimpanel (Figure 5). 6. Open glove box door and depress stops to remove glove box door (Figure 6). Receiver/Climate Control Trimpanel Trash Bag Hanger Continued on the next page. FIGURE 5 1-800-955-9094 TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation FIGURE 6 Stop (1 of 2 shown) 4 016 0097 Amplifier Access & Bypass (continued) 7. Remove eleven (11) Phillips screws in glove box. Pull glove box downward exposing amplifier (Figures 7 & 8). FIGURE 8 8. Remove one (1) 10mm bolt in metal bar in front of amplifier and slide bar aside (Figure 9). 9. Disconnect wiring harnesses on the right side of amplifier (Figure 10). 10. Bypass amplifier following instructions supplied with the bypass harness. 11. Reassemble dash by reversing disassembly steps. FIGURE 7 FIGURE 9 FIGURE 10 Amplifier 1-800-955-9094 TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation Metal Bar 5 NOTES: 016 0097 Please read first Dash Speakers ! • Instructions show factory size speakers or speakers with adaptor brackets only. Cutting or fabrication (not shown) will be required for other speaker sizes. IMPORTANT No speaker wiring adaptor is available at this time from Crutchfield for this speaker location. It will be necessary to splice wires in order to install an aftermarket speaker. FIGURE 1 Dash Top/Speaker Grille Panel 1. Pry across rear edge of dash top/speaker grille panel to release eight (8) metal retaining clips. Pull panel toward rear of vehicle to release five (5) metal clips and remove panel (Figure 1). 2. Remove two (2) Phillips screws securing speaker. Pull out speaker, disconnect and remove (Figure 2). 3. Make wiring connections following instructions on page 12. Return to this page to complete installation. 4. Secure speaker with screws previously removed. FIGURE 2 5. Test speaker operation and reinstall dash top/speaker grille panel. 1-800-955-9094 TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation 6 NOTES: 016 0097 Please read first Front Door Speakers • Instructions show factory size speakers or speakers with adaptor brackets only. Cutting or fabrication (not shown) will be required for other speaker sizes. 1. Remove one (1) Phillips screw from door “sail” (Figure 1). FIGURE 1 FIGURE 4 2. Remove one (1) Phillips screw behind door release handle (Figure 2). "C" Clip 3. Remove two (2) Phillips screws from bottom edge of door panel (Figure 3). "Sail" 4. If equipped with manual windows: Use a shop rag with a “shoeshine” motion to release “C” clip on rear of crank and remove crank (Figure 4). 5. Remove one (1) Torx T30 screw from door release handle and remove handle (Figure 5). FIGURE 2 FIGURE 5 Continued on the next page. FIGURE 3 1-800-955-9094 TECHNICAL SUPPORT (1 of 2 screws shown) Copyright 2019 Crutchfield Corporation 7 016 0097 Front Door Speakers (continued) 6. Lift door panel, disconnect wiring harnesses and remove panel (Figure 6). FIGURE 6 FIGURE 7 7. Remove four (4) Phillips screws securing speaker. Pull out speaker, disconnect and remove (Figure 7). 8. Pry off factory spacer/bracket from speaker and reinstall in speaker opening (Figure 8). Note: The spacer/ bracket is necessary in order for the new speaker to fit properly. 9. Connect speaker wiring adaptor of replacement speaker to vehicle speaker harness. Secure speaker with screws previously removed. 10. Test speaker operation and reassemble door panel by reversing disassembly steps. ! FIGURE 8 SAFETY CHECK Check that wires do not interfere with window operation. Test door lock and release operation. 1-800-955-9094 Spacer/Bracket TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation 8 NOTES: 016 0097 Please read first Rear Door Speakers -- Quad Cab ! • Instructions show factory size speakers or speakers with adaptor brackets only. Cutting or fabrication (not shown) will be required for other speaker sizes. IMPORTANT It is possible that the replacement speakers do not have screws supplied. It may be necessary to acquire mounting hardware. FIGURE 1 1. Remove one (1) Phillips screw behind door release handle (Figure 1). 2. If equipped with manual windows: Use a shop rag with a “shoeshine” motion to release “C” clip on rear of crank and remove crank (Figure 2). FIGURE 4 3. Remove one (1) Torx T30 screw from door release handle and remove handle (Figure 3). FIGURE 5 FIGURE 2 4. Lift door panel, disconnect wiring harnesses and remove panel (Figure 4). "C" Clip 5. Remove three (3) Phillips screws securing speaker. Pull out speaker, disconnect and remove (Figure 5). 6. Place new speaker in location and mark new mounting holes. Remove speaker and drill holes with a 1/8" bit. 7. Connect speaker wiring adaptor of replacement speaker to vehicle speaker harness. Secure speaker to location. 8. Test speaker operation and reassemble door panel by reversing disassembly steps. ! FIGURE 3 SAFETY CHECK Check that wires do not interfere with window operation. Test door lock and release operation. 1-800-955-9094 ! CAUTION Always be careful when drilling or cutting in a vehicle. WEAR EYE PROTECTION. Be aware of things such as wiring, windows, fuel lines and safety devices. Check depth and location to avoid damage to vehicle appearance. TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation 9 016 0097 NOTES: Please read first Rear Speakers -- Standard Cab ! • Instructions show factory size speakers or speakers with adaptor brackets only. Cutting or fabrication (not shown) will be required for other speaker sizes. IMPORTANT It is possible that the replacement speakers do not have screws supplied. It may be necessary to acquire mounting hardware. FIGURE 1 FIGURE 4 1. Remove three (3) Torx T25 screws from rear tool box. Lift box and remove from vehicle (Figure 1). Tool Box 2. Pry off seat belt anchor cover on pillar trimpanel. Remove one (1) Torx T50 bolt and allow seat belt to hang (Figure 2). 3. Work pillar trimpanel out of door gasket. Pry around top and sides of trimpanel to release three (3) metal clips and remove trimpanel (Figure 3). 4. Remove one (1) Torx T50 bolt from lower seat belt anchor and allow it to hang (Figure 4). 5. Pry up door scuff plate to release four (4) metal clips. Note: Complete removal of scuff plate is not necessary (Figure 5). Continued on the next page. (2 of 3 screws shown) Lower Seat Belt Anchor FIGURE 2 Seat Belt Anchor Cover Pillar Trimpanel FIGURE 5 Door Scuff Plate FIGURE 3 1-800-955-9094 TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation 10 016 0097 Rear Speakers -- Standard Cab (continued) 6. Work lower rear side panel out of door gasket. Pry around edges of side panel to release five (5) metal clips. Remove seat belt from panel and remove panel (Figures 6 & 7). FIGURE 6 Door Gasket FIGURE 7 Lower Rear Side Panel 7. Remove three (3) Phillips screws securing speaker. Pull out speaker, disconnect and remove (Figure 8). 8. Place new speaker in location and mark new mounting holes. Remove speaker and drill holes with a 1/8” bit. 9. Connect speaker wiring adaptor of replacement speaker to vehicle speaker harness. Secure speaker to location. 10. Test speaker operation and reassemble by reversing disassembly steps. ! FIGURE 8 CAUTION Always be careful when drilling in a vehicle. WEAR EYE PROTECTION. Be aware of things such as wiring, windows, fuel lines and safety devices. Check drilling depth and location to avoid damage to vehicle appearance. ! SAFETY CHECK Make sure seat belts are secured to manufacturer's specifications. 1-800-955-9094 TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation 11 016 0097 Wire Splicing Guide CRIMP METHOD 1. Cut factory wires behind factory speaker harness. These methods can be used to make wiring connections if no receiver or speaker wiring adaptor is available. Wire color information (if available) can be found on the next page. Factory harness is removed. Save harness if it is to be reconnected in the future by this method. 2. Strip end of each wire back 1/2”. New speaker wires are spliced into factory wires behind harness. SOLDER METHOD 1. Carefully strip out a 1/2” section on each factory speaker wire behind the factory speaker harness. 2. Twist wires from new speaker to stripped sections of factory wires as shown making sure polarity is correct. Factory Wires Negative Wires Strip Out 1/2” --- New Wires + Positive Wires 3. Twist each positive pair of wires together and insert in crimp cap. Repeat step for negative wires. Factory Wire 4. Squeeze middle of cap for tight connection. 5. Connect new wires to speaker with spade connectors. 3. Heat wires first with soldering iron, then touch solder to wires for solid connections. --- -- - ------ + + + + + + + + + + + + + + + 4. Wrap wiring connections with electrical tape. First 5. Connect new wires to speaker with spade connectors. -- - -------- Last + + + + + + + + + + + + + + + + + + + + + + + New Speaker Wire 1-800-955-9094 TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation 12 016 0097 Wire Splicing Guide (continued) Function Left front speaker Right front speaker Left dash speaker (Infinity) Right dash speaker (Infinity) Center dash speaker (Infinity) Left rear speaker Right rear speaker Left rear speaker (Infinity) Right rear speaker (Infinity) Vehicle speed sense¹ Reverse (+) (2002-2003)¹ Reverse (+) (2004-2005)¹ Parking brake (2002-2003)¹ Parking brake (2004-2005)¹ Foot brake¹ NOTE: In most cases a speaker wiring adaptor is available from Crutchfield and splicing will not be necessary. If no adaptor is available, use this chart as a guide to match and splice wires. Polarity/Color/Location positive (+): light green/red, negative (-): light green/dark green positive (+): light blue/violet, negative (-): light blue/black positive (+): yellow/black or gray/orange, negative (-): yellow/red or gray/yellow positive (+): orange/black or gray/dark green, negative (-): orange/red or gray/light green positive (+): orange/black or gray/brown, negative (-): yellow/red or gray/orange positive (+): white/red, negative (-): white/black positive (+): tan/violet, negative (-): tan/black positive (+): gray/light green or dark green/dark blue negative (-): gray/dark green or dark green/orange positive (+): gray/light green or gray/dark blue, negative (-): gray/dark green or gray/orange pin #13 of 38-pin black plug at PCM² - white/orange or dark green/yellow pin B7 of 78-pin plug, passenger’s side corner under hood or auto day/night mirror - violet/black pin #8 of 34-pin plug in junction connector C30 near the PCM² - white/light green at parking brake switch - white/light green at parking brake switch - dark green/white at brake pedal switch - white/tan NOTES: • • • If equipped with a factory amplifier, the amplifier will be located behind the glove box. ¹These wires and functions may also be generated by the OEM integration interface used when replacing the radio. ²PCM (Power Control Module) is located under the hood on the passenger’s side rear of the engine. 1-800-955-9094 TECHNICAL SUPPORT Copyright 2019 Crutchfield Corporation 13