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Civic Fog Light Installation Instructions

HandA-Accessories.com
Accessory
INSTALLATION
INSTRUCTIONS
Application
FOG LIGHTS
(GX, LX, LX SE, EX, EX SE, VP)
NOTE: Fog Lights cannot be installed if the vehicle
is equipped with an optional Front Under Spoiler.
CIVIC
2- AND 4- DOOR
Publications No.
AII 27866
Issue Date
AUG 2004
33 Wire ties
PARTS LIST
Fog Lights (
P/N 08V31-S5D-102A
Left fog light
7 Wire ties with clip
Cushion tape
Right fog light
3 Washer-bolts
Switch harness
Relay bracket
Subharness
Fog light harness
Switch Kit (
P/N 08V31-S5D-120C (4-door)
P/N 08V31-S5P-120C (2-door)
Relay
Switch
Fuse label
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 27866 (0408)
08V31-S5D-1020-9A
1 of 16
INSTALLATION
TOOLS AND SUPPLIES REQUIRED
#2 Phillips screwdriver
Flat-tip screwdriver
Ratchet
10 mm Sockets
Drill
3 mm, 6 mm, and 8 mm Drill bits
Diagonal cutters
File
Eye protection (safety goggle, face shield, etc.)
Gloves
Masking tape
Hand saw
Blanket
Pushpin
Customer Information: The information in this
installation instruction is intended for use only by
skilled technicians who have the proper tools,
equipment, and training to correctly and safely add
equipment to your vehicle. These procedures should
not be attempted by “do-it-yourselfers.”
1.
Make sure you have the anti-theft code for the
radio, then write down the radio station presets.
2.
Open the hood and disconnect the negative cable
from the battery.
Cutting the Front Bumper
3.
Illustration of the Fog Lights Installed on the
Vehicle
Remove these parts from the front bumper (four
top clips, six bottom clips, two bottom selftapping screws, and two fender area screws).
Remove the front bumper by pulling it out toward
you. Place the front bumper on a blanket, to
prevent damage while installing the fog lights.
RELAY
SWITCH
TOP CLIPS (4)
SCREW
SWITCH
HARNESS
SUBHARNESS
FOG LIGHT
HARNESS
3324030W
RIGHT
FOG LIGHT
LEFT
FOG LIGHT
SCREW
BOTTOM
CLIPS (6)
SELFTAPPING
SCREW
2 of 16
AII 27866 (0408)
SELFTAPPING
SCREW
3414060W
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
4.
Apply masking tape around the cover on the left
side of the front bumper as shown.
8.
MASKING TAPE
COVER
While wearing eye protection, drill an 8 mm hole
through the hole you just made. First drill with a
3 mm drill bit, then with a 6 mm drill bit, and finish
with an 8 mm drill bit. Remove any burrs from the
edge of the hole.
FRONT BUMPER
TABS (5)
HAND SAW
FRONT
BUMPER
3127030T
DRILL
(3 mm
6 mm
8 mm)
5.
Wearing gloves, remove the cover from the left
side of the front bumper by cutting the five tabs
with a hand saw.
6.
Using a file, finish the edges smooth and flat, and
remove the masking tape.
7.
Inside the bumper, make a hole in the center mark
on the bumper with a pushpin.
9.
3127290T
Repeat steps 4 thru 8 to cut and drill the right side
of the bumper.
Routing the Fog Light Harness
10. Disconnect the positive (+) battery cable. Remove
the battery positive cable and clip from the
battery.
BATTERY
HOLDER
BOLT
FRONT
BUMPER
POSITIVE (+)
BATTERY CABLE
NUT
BATTERY
HOLDER
FRONT
CENTER
MARK
BATTERY
PUSHPIN
11. Remove the battery holder bolt and nut, then
remove the battery holder.
3127041T
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
12. Remove the battery.
AII 27866 (0408)
3 of 16
13. Remove the power steering reserve tank from the
vehicle bracket by pulling it upward. Move the
reserve tank out of the way.
15. On the vehicle frame, remove the ground terminal
bolt, then attach the fog light harness ground
terminal using the ground terminal bolt.
FRONT
POWER
STEERING
RESERVE TANK
VEHICLE
BRACKET
WIRE TIE
FOG LIGHT
HARNESS
GROUND
TERMINAL
3127280T
VEHICLE
GROUND
TERMINAL
14. Route the fog light harness 2-pin connector (long
side) through the rectangular hole under the rear of
the right headlight up into the engine
compartment.
FOG LIGHT
HARNESS
16. Secure the fog light harness to the vehicle
harness with the wire tie, near the rectangular
hole, in the front fender.
RIGHT HEADLIGHT
FOG LIGHT
HARNESS
2-PIN
CONNECTOR
(Long Side)
3327070W
BOLT
(Reuse.)
FOG LIGHT
HARNESS
FRONT
3327060W
1-PIN
CONNECTOR
4 of 16
2-PIN
CONNECTOR
AII 27866 (0408)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
17. Route the fog light harness to the left (driver's)
side along the vehicle harness. Secure it to the
vehicle harness with the four wire ties in the areas
shown.
20. On the right (passenger’s) side of the vehicle,
secure the fog light harness to the vehicle harness
with one wire tie.
WIRE TIE
FRONT
WIRE TIE
WIRE TIE
VEHICLE
HARNESS
RIGHT FRONT
SIDE PLATE
FOG LIGHT
HARNESS
WIRE TIE
WITH CLIP
3127081T
FOG LIGHT
HARNESS
3127090T
FOG LIGHT
HARNESS 2-PIN
CONNECTOR
18. Continue to route the fog light harness to the left
(driver’s) side along the vehicle harness and up
through the opening under the left headlight.
21. Attach two wire ties with clips to the fog light
harness, then push the clips into the holes in the
right front side plate.
22. Secure the fog light harness, routed to the lower
side of the left headlight, to the vehicle harness
with three wire ties in the areas shown. Do not
secure to the fog light harness to the yellow SRS
harness.
FOG LIGHT HARNESS
(long side)
FRONT
FOG LIGHT
HARNESS
WIRE TIE
Do not secure to the
yellow SRS harness.
VEHICLE
HARNESS
FOG LIGHT
HARNESS
WIRE TIE
3127301T
19. Secure the fog light harness to the vehicle
harness with six wire ties.
FOG LIGHT
HARNESS 2-PIN
CONNECTOR
WIRE TIE
3127111T
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 27866 (0408)
5 of 16
Installing the Fog Light
23. Push the boss of the left fog light into the hole in
the front bumper made in step 8, then fit the left
fog light into place on the left of the front bumper.
FRONT BUMPER
27. Inside the right front inner panel, locate the rubber
grommet. Push the grommet out and into the
passenger’s compartment. Route the subharness
into the passenger’s compartment, and seat the
harness grommet in the panel hole.
PANEL HOLE
HOLE
(made in step 8)
RUBBER
GROMMET
(Discard.)
FRONT
HARNESS
CLIP
SUBHARNESS
SUBHARNESS
1-PIN
CONNECTOR
BOSS
WASHERBOLT
LEFT
FOG LIGHT
SUBHARNESS
GROMMET
INSIDE
OUTSIDE
3127050T
24. Under the front bumper, install the washer-bolt to
secure the left fog light to the front bumper.
25. Repeat steps 23 and 24 to install the right fog light
onto the bumper.
Routing the Subharness
26. Remove the six clips and two self-tapping screws,
and pull the right (passenger’s) side front inner
fender down in the direction shown.
RIGHT FRONT
INNER FENDER
CLIPS (6)
3623020T
SELF-TAPPING
SCREW
6 of 16
AII 27866 (0408)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
28. Route other end of the subharness through the
inner fender toward the front of the vehicle. Plug
the subharness 1-pin connector into the fog light
harness 1-pin connector routed in step 14.
HARNESS
CLIP
WIRE TIE
WITH CLIP
WIRE TIE
WITH CLIP
31. With the help of an assistant, connect the fog light
harness 2-pin connectors to the right and left fog
lights, and reinstall the front bumper.
FOG LIGHT
HARNESS 2-PIN
CONNECTOR
FRONT
SUBHARNESS
1-PIN
CONNECTOR
FOG LIGHT
HARNESS
1-PIN
CONNECTOR
RIGHT
FOG
LIGHT
FRONT
FOG
LIGHT
HARNESS
FRONT
BUMPER
VEHICLE
HARNESS
3127120T
LEFT FOG LIGHT
WIRE TIE
3326031W
29. Near the 1-pin connector, secure the fog light
harness to the vehicle harness with one wire tie in
the area shown. Attach the subharness to the
inner fender panel with two additional wire ties with
clips from the kit, and the one harness clip already
attached to the subharness. Insert the clips into
the empty holes in the inner fender panel.
Routing the Switch Harness
32. Inside the passenger’s compartment, remove the
dashboard lower cover on the driver’s side. Turn the
two knobs counterclockwise, and release the four
retaining tabs.
30. Reinstall the right (passenger’s) side front inner
fender.
DASHBOARD
LOWER COVER
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 27866 (0408)
RETAINING
TABS (4)
KNOB
7 of 16
33. Turn the knob counterclockwise, and release the
two clips, and remove the driver’s dashboard
under cover.
35. Remove the driver’s pocket (one self-tapping screw
and two retaining tabs). If equipped with a switch,
open the pocket, remove the self-tapping screw to
release the panel, and disconnect the harness from
the switch.
VEHICLE
CONNECTOR
CLIPS (2)
RETAINING
TAB
KNOB
CLIP
SELFTAPPING
SCREW
DRIVER’S
POCKET
DRIVER’S DASHBOARD
UNDER COVER
34. Remove the upper and lower column covers (three
washer-screws, six retaining tabs).
RETAINING
TABS (6)
CLIPS (2)
CLIPS (2)
36. Remove the right (passenger’s) side kick panel
(two clips).
UPPER
COLUMN
COVER
LOWER
COLUMN
COVER
WASHER-SCREW
3326040W
CLIP
RETAINING
TABS (6)
PASSENGER’S
KICK PANEL
CLIP
8 of 16
AII 27866 (0408)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
37. Remove the escutcheon, and center console trim.
A/T Model:
•
With the parking brake applied, place the gear
shift lever in the Neutral Position.
•
Pry up on the four retaining pawls and remove
the escutcheon tabs.
•
38. Remove the center lower trim (two self-tapping
screws, nine clips, one retaining tab, and unplug
the accessory socket connector).
RETAINING TAB
Pry up on the three clips and six retaining tabs
and remove the center console trim.
SELF-TAPPING
SCREW
CENTER
LOWER
TRIM
CLIPS (9)
CENTER CONSOLE
TRIM
ESCUTCHEON
RETAINING
TABS (6)
CLIPS (3)
ACCESSORY
SOCKET
CONNECTOR
RETAINING
TABS (4)
M/T Model:
•
39. Open the center console lid, and remove the mat.
Remove the shift knob from the lever by
holding the plastic section above the boot
down firmly with one hand, and turning the
knob in a counterclockwise direction with the
other hand.
CENTER
CONSOLE
•
Pry up on the four retaining tabs and remove
the escutcheon.
•
Pry up on the three clips and six retaining tabs
and remove the center console trim.
PARKING
SELFTAPPING BRAKE LEVER
TRIM
SCREW
CENTER
MAT
CONSOLE
CLIPS (2)
LID
SHIFT KNOB
PLASTIC SECTION
BOOT
WASHERSCREW
RETAINING
TABS (6)
3326050W
CLIPS (3)
CENTER
CONSOLE
TRIM
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
40. Remove the parking brake lever trim, and remove
the center console (two self-tapping screws, three
washer-screws and two clips).
3624030K
AII 27866 (0408)
9 of 16
41. Lower the passenger’s side under cover, release
the three clips and remove the under cover.
43. Locate the subharness installed in step 27. Route
the subharness through the glove box
compartment area, and secure the subharness to
the vehicle harness with four wire ties.
WIRE TIE
SUBHARNESS
1-PIN
CONNECTOR
CLIP
PASSENGER’S SIDE
UNDER COVER
42. Open the glove box completely, and remove the
stopper from each side.
3718090M
SUBHARNESS
WIRE TIE
STOPPER
44. Get the switch harness. Route the switch harness
under the dash, and over the steering shaft and
the brake position switch harness.
SWITCH HARNESS
STEERING
SHAFT
RELAY
BLOCK
GLOVE BOX
3327020W
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AII 27866 (0408)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
45. Attach the relay bracket to the steering hanger
beam using the washer-bolt.
47. Plug in the 6-pin connector:
A/T Model: Remove the tape to free the switch
harness 6-pin connector. Unplug the vehicle 6-pin
connector (green) from the fuse box, and plug the
green 6-pin connector from the switch harness into
the fuse box. Plug the vehicle 6-pin connector
(green) into the remaining switch harness 6-pin
connector (green).
STEERING
HANGER BEAM
WASHER-BOLT
M/T Model: There is no 6-pin connector plugged
into the fuse box; plug the switch harness 6-pin
connector directly into the fuse box.
RELAY
FUSE
LABEL
(10A)
RELAY
BRACKET
FUSE
CASE
SWITCH
HARNESS
RELAY
BLOCK
FUSE
BOX
3404010W
DUMMY CONNECTOR
(Discard.)
TAPE
(A/TModel only)
VEHICLE 6-PIN
CONNECTOR
(Green)
SWITCH
HARNESS
6-PIN
CONNECTOR
(Green)
SWITCH
HARNESS
SWITCH
HARNESS
6-PIN
CONNECTOR
(Green)
SWITCH
HARNESS
1-PIN
3327030W
CONNECTOR
(White/red wire)
46. Plug the relay into the relay block, then attach the
relay block to the relay bracket.
48. Plug the switch harness 1-pin connector (white/red
wire) into the fuse box in the location shown.
49. Attach the 10A fuse label to the fuse case on the
switch harness.
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 27866 (0408)
11 of 16
50. Locate the 4-pin and 10-pin connectors near the
center console frame, and unplug the connectors.
Unclip the 10-pin connector from the 4-pin
connector. Plug the switch harness 10 pin
connectors in between the vehicle harness 10-pin
connectors. Plug in the 4-pin connector, and
reattach it to the switch harness 10-pin connector.
52. Plug the subharness 1-pin connector (routed in step
43) into the switch harness 1-pin connector (blue/
red), then wrap one cushion tape around the
connectors. Secure the connector to the vehicle
harness using one wire tie.
SWITCH HARNESS
1-PIN CONNECTOR
(Blue/Red)
WIRE
TIE
WIRE TIE
SWITCH
HARNESS
WIRE TIE
SUBHARNESS
VEHICLE
4-PIN
CONNECTOR
SUBHARNESS
1-PIN
CONNECTOR
VEHICLE
CONNECTOR
SWITCH
HARNESS
10-PIN
CONNECTORS
VEHICLE
10-PIN
CONNECTOR
CUSHION
TAPE
3327040W
53. Secure the subharness and switch harness to the
vehicle harness with two wire ties in the areas
shown.
51. Secure the switch harness to the vehicle harness
with two wire ties in the areas shown.
54. Remove and discard the switch cover from the
center lower trim (removed in step 38), then pull
the switch harness 6-pin connector out through the
hole in the lower trim.
SWITCH
HARNESS
ACCESSORY
SOCKET
2-PIN
CONNECTOR
SWITCH
HARNESS
SWITCH
HARNESS
6-PIN
CONNECTOR
WIRE
TIE
SWITCH
CENTER LOWER
TRIM
WIRE TIE
3327050W
SWITCH COVER
(Discard.)
55. Plug the switch harness 6-pin connector into the
fog light switch, then install the fog light switch
into the center lower trim.
56. Reinstall the center lower trim.
12 of 16
AII 27866 (0408)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
57. Route the switch harness terminal (long end)
above the combination switch along the vehicle
harness.
SWITCH
HARNESS
TERMINAL
(long end)
61. Secure the switch harness to the vehicle harness
with the two wire ties.
COMBINATION
SWITCH
SWITCH
HARNESS
WIRE
TIE
VEHICLE 16-PIN
CONNECTOR
3327110W
SWITCH
HARNESS
3327090W
58. On the left side of the combination switch, unplug
the vehicle 16-pin connector.
62. Under the dash, secure the switch harness to the
vehicle harness with six wire ties in the areas
shown.
59. Release the retainer of the vehicle 16-pin
connector, then push the one terminal of the
switch harness into the appropriate slot of the
vehicle 16-pin connector.
RED/WHITE
SWITCH
HARNESS
WIRE TIE
RETAINER
Harness Side
View
RED/WHITE CODE
VEHICLE
16-PIN
CONNECTOR
WIRE TIE
SWITCH
HARNESS
3328010W
SWITCH
HARNESS
TERMINAL
VEHICLE
16-PIN
CONNECTOR
STEERING
SHAFT
3327100W
60. Reconnect the vehicle 16-pin connector.
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 27866 (0408)
13 of 16
63. Check that all wire harnesses are routed properly
and all connectors are plugged in.
USE AND CARE
How to Operate Fog Lights
64. Reinstall all removed parts.
•
Turn the light switch to the “on” position (headlights
on low beam).
•
Press the fog light switch (indicator is on).
65. Reconnect the negative cable to the battery.
66. Reset the clock and the radio station preset
buttons.
NOTE: Whenever the battery is disconnected, the
driver’s window AUTO function is disabled.
The fog light lenses can cloud when the outside
temperature is cold; this is normal and should go away
in warm weather.
67. Start the engine. Push down on the driver’s
window switch until the window is fully open.
68. Pull up on the driver’s window switch to close the
window completely, then hold the switch for
2 seconds or more.
69. Lower and raise the driver’s window to check
operation of the driver’s window AUTO function.
70. Do the ECM/PCM idle learn procedure.
– Make sure all electrical items are turned off.
– Start the engine. Hold the engine speed at
3,000 rpm with no load (in Park or Neutral) until
the radiator fan comes on.
– Let the engine idle for about 5 minutes with the
throttle fully closed and with all electrical items
off.
NOTE: If the radiator fan comes on during this
step, the time it operates must not be included
in the 5 minutes.
14 of 16
AII 27866 (0408)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
3.
Fog Light Aiming Adjustment
1.
Remove the bulb along with the socket.
Adjust the fog lights:
•
Adjust the aim according to local laws and
regulations.
•
To adjust, turn the aiming adjustment gear in or
out until the correct aiming is obtained.
FOG LIGHT
SOCKET
BULB
4.
3127260T
Install the new bulb and socket into the fog light.
•
Use only a Honda halogen light bulb of the
specified wattage.
Rating: 12V 35W H8 Halogen Light Bulb
Bulb P/N: 33165-S5A-J010-M1
AIMING
ADJUSTMENT
GEAR
•
Do not touch the bulb. Oily or greasy
substances on the bulb can shorten its service
life due to the heat produced when the bulb is
turned on. If the bulb is accidentally touched,
wipe it clean with a clean, soft cloth that has
been dampened with denatured alcohol or mild
detergent solution.
•
PHILLIPS
SCREWDRIVER
FRONT
BUMPER
To lower
To raise
3127240T
5.
BULB REPLACEMENT
1.
2.
Align the tab on the fog light with the cutout in
the bulb socket when installing the new bulb. If
not aligned, the fog light may not be aimed and
annoy oncoming drivers.
Reinstall the fog light in the reverse order of
removal.
•
Remove the washer-bolt that fastens the fog light,
and pull the light out toward you.
Unplug the connector from the fog light, then
remove the fog light.
Check that the wire harnesses are not pinched.
• BeLIGHT
sure to tighten the self-tapping screws
FOG
securely.
CIRCUIT
DIAGRAM
SOCKET
CONNECTOR
BULB
FRONT
BUMPER
3127270T
BOSS
WASHER-BOLT
FOG LIGHT
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
3127250T
AII 27866 (0408)
15 of 16
FRONT FOG LIGHT
HOT AT
ALL TIMES
HOT WITH
HEADLIGHT
SWITCH IN
HEAD
WHT/RED
10A
RED/YEL
Fog Light
Fuse
WHT
HOT WITH
HEADLIGHT SWITCH
IN PARK OR HEAD
RED/BLK
RED
RED/BLU
Illumination
Control
Fog Light
Relay
BLU/RED
RED/WHT
1
2
Front
Fog
Lights
Dimmer
Switch
1: Low
2: High
BLK
OFF
LIGHT SWITCH
OFF
FOG LIGHT
SWITCH
Lo w
16 of 16
LT BLU LIGHT BLUE
BLK
BLACK
YEL
YELLOW
BRN
BROWN
BLU
BLUE
ORN
ORANGE
GRN
GREEN
PNK
PINK
RED
RED
GRY
GRAY
WHT
WHITE
LT GRN LIGHT GREEN
Hi
OFF
ON
ON
AII 27866 (0408)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.