PARTS MANUAL
ERC070HH, ERC080HH, ERC100HH,
ERC120HH
(C839)
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011
524272291
©Yale Corp.
10/2009
MODEL NOMENCLATURE
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1
GENERAL TRUCK
2
ELECTRICAL SYSTEM
3
DRIVE UNIT
4
STEERING SYSTEM
5
BRAKE SYSTEM
6
HYDRAULIC SYSTEM
7
MAST-TWO STAGE LIMITED FREE-LIFT
8
MAST-THREE STAGE FULL FREE-LIFT
9
MAST-TWO STAGE FULL FREE-LIFT
10
ATTACHMENTS AND HEADER HOSE GROUP
11
OPTIONS
12
FIELD CONVERSION KITS
13
NUMERICAL INDEX
14
USER SUPPORT INFORMATION
This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION
PAGE
A
ACCELERATOR .............................................................................................................................................. 5-22
ACCUMULATOR ............................................................................................................................................. 11-3
AUDIBLE ALARM KITS ................................................................................................................................... 12-2
B
BATTERY SPACER ........................................................................................................................................
1-4
BRAKE ASSEMBLY
SEAT ACTUATED ....................................................................................................................................... 5-12
BRAKE LINKAGE ............................................................................................................................................ 5-14
BRAKE PRESSURE SWITCH ........................................................................................................................ 5-19
C
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE FULL FREE-LIFT ..................................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
CONTACTOR
POWER STEERING ON-DEMAND ............................................................................................................
CONTACTOR PANEL .....................................................................................................................................
CONTROL PANEL ..........................................................................................................................................
CONTROL VALVE CONVERSION KITS ........................................................................................................
COUNTERWEIGHT ........................................................................................................................................
10-28
10-30
10-26
2-16
2-14
2-10
12-2
1-24
D
DASH DISPLAY ..............................................................................................................................................
2-8
DC CONVERTER ............................................................................................................................................ 11-2
DRIVE AXLE ...................................................................................................................................................
3-4
DRIVE LIGHTS ................................................................................................................................................ 11-4
DRIVE TIRE AND WHEEL ..............................................................................................................................
3-2
E
EE/CRE INSTALLATION .................................................................................................................................
ELECTRICAL CONVERSIONS .......................................................................................................................
ELECTRICAL SYSTEM ...................................................................................................................................
ELECTRONIC HYDRAULICS .....................................................................................................................
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 .............................................................
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................
MINI-LEVER MODULES (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 .......................................
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 .....................................
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 .........................................................
ELECTRONIC HYDRAULICS CONTROL VALVE
AUXILIARY SECTION ASSEMBLY ............................................................................................................
MAIN SECTION ..........................................................................................................................................
ELECTRONIC LEVER LABELS ......................................................................................................................
1-38
12-2
2-2
2-6
2-28
2-20
2-24
2-22
2-26
6-62
6-60
1-28
F
FLOORPLATES AND COVERS ......................................................................................................................
1-2
FOOT DIRECTIONAL CONTROL ................................................................................................................... 5-24
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©2009 Yale Materials Handling Corporation
i
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
FORKS
CLASS III .....................................................................................................................................................
CLASS IV ....................................................................................................................................................
FREE-LIFT
THREE STAGE FULL FREE-LIFT ..............................................................................................................
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE FULL FREE-LIFT ..................................................................................................................
FULL SUSPENSION SEAT .............................................................................................................................
FULL SUSPENSION SWIVEL SEAT ..............................................................................................................
1-34
1-36
8-18
8-22
9-14
1-10
1-14
G
GEAR PUMP ................................................................................................................................................... 4-10
H
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
HEADER HOSES
THREE STAGE FULL FREE-LIFT - MAST HEIGHTS 5240 AND 5500MM ...............................................
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE FULL FREE-LIFT - MAST HEIGHT 3390MM .......................................................................
TWO STAGE FULL FREE-LIFT - MAST HEIGHTS 2790 AND 3050MM ...................................................
TWO STAGE LIMITED FREE-LIFT - MAST HEIGHT 2790 AND 3050 MM ...............................................
HOOD ..............................................................................................................................................................
HYDRAULIC CONTROL
HAND LEVERS ...........................................................................................................................................
HYDRAULIC CONTROL VALVE
MANUAL CONTROL - TWO FUNCTION (→ S/N C839N02091G) ............................................................
MANUAL CONTROL - THREE FUNCTION (→ S/N C839N02091G) ........................................................
MANUAL CONTROL - FOUR FUNCTION (→ S/N C839N02091G) ..........................................................
MANUAL CONTROL - FIVE FUNCTION (→ S/N C839N02091G) ............................................................
HYDRAULIC CONTROL VALVE (MANUAL)
2 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →) .................................
3 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →) .................................
4 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →) .................................
5 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →) .................................
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
ELECTRONIC CONTROL ...........................................................................................................................
HYDRAULIC FILTER ......................................................................................................................................
HYDRAULIC GEAR PUMP ASSEMBLY .........................................................................................................
HYDRAULIC MOTOR .....................................................................................................................................
HYDRAULIC OIL TANK AND BREATHER .....................................................................................................
HYDRAULIC PUMP MOTOR AND MOUNTING .............................................................................................
HYDRAULIC SUPPLY AND RETURN
MANUAL HYDRAULICS .............................................................................................................................
WITH ELECTRONIC HYDRAULICS ...........................................................................................................
HYDRAULICS
SINGLE PUMP AND MOTOR .....................................................................................................................
ii
©2009 Yale Materials Handling Corporation
10-2
10-10
10-14
10-18
10-22
10-6
1-6
6-22
6-26
6-34
6-42
6-50
6-30
6-38
6-46
6-54
6-58
6-20
6-16
6-14
6-18
6-12
6-2
6-4
6-10
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GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
I
INNER MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT ..................................................................................................................
INTEGRAL SIDE-SHIFT
THREE STAGE FULL FREE-LIFT - ERC70-80 HH ....................................................................................
THREE STAGE FULL FREE-LIFT - ERC100-120HH .................................................................................
TWO STAGE FULL FREE-LIFT - ERC70-80 HH ........................................................................................
TWO STAGE FULL FREE-LIFT - ERC100-120HH .....................................................................................
TWO STAGE LIMITED FREE-LIFT - ERC70-80 HH ..................................................................................
TWO STAGE LIMITED FREE-LIFT - ERC100-120HH ...............................................................................
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ..............................................................
THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ..............................................................
TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III ..................................................................
TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ..................................................................
TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV .................................................................
TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III ............................................................
TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III ............................................................
TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV ............................................................
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
8-8
7-4
9-10
10-36
10-38
10-40
10-42
10-32
10-34
10-50
10-52
10-54
10-56
10-58
10-44
10-46
10-48
8-6
J
JOYSTICK ....................................................................................................................................................... 2-30
JOYSTICK LABELS ........................................................................................................................................ 1-30
L
LABELS ...........................................................................................................................................................
LED BACK-UP AND BRAKE LIGHTS .............................................................................................................
LINE CONTACTOR .........................................................................................................................................
LOAD BACK REST EXTENSION ....................................................................................................................
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE LIMITED FREE-LIFT - ERC70-80HH ...................................................................................
TWO STAGE LIMITED FREE-LIFT - ERC100-120HH ...............................................................................
MAIN LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT ..................................................................................................................
MAIN WIRE HARNESS
36/48 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 1 0F 2 (S/N C839N02277G →) ..........
36/48 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 2 OF 2 (S/N C839N02277G →) .........
80 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 1 0F 2 (S/N C839N02277G →) ...............
80 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 2 0F 2 (S/N C839N02277G →) ...............
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©2009 Yale Materials Handling Corporation
1-26
11-8
2-18
1-32
8-10
7-6
8-14
7-10
7-12
9-6
2-47
2-50
2-54
2-58
iii
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
MAST INSTALLATION ....................................................................................................................................
6-6
MASTER CYLINDER ...................................................................................................................................... 5-20
MISCELLANEOUS KITS ................................................................................................................................. 12-2
N
NON SUSPENSION SEAT ..............................................................................................................................
1-8
O
OUTER MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
8-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
7-2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT ..................................................................................................................
9-2
OVERHEAD GUARD ...................................................................................................................................... 1-22
P
PARK BRAKE
LEVER ACTUATED ....................................................................................................................................
PARK BRAKE LINKAGE
SEAT ACTUATED (→ 1/2007) ...................................................................................................................
SEAT ACTUATED (1/2007 →) ...................................................................................................................
S
SEMI SUSPENSION SEAT .............................................................................................................................
SHIFT LEVER .................................................................................................................................................
STEER AXLE ..................................................................................................................................................
STEER COLUMN AND ATTACHING PARTS .................................................................................................
STEER CYLINDER .........................................................................................................................................
STEER MOTOR AND PUMP ..........................................................................................................................
STEER PUMP .................................................................................................................................................
STEER TIRE AND WHEEL .............................................................................................................................
STROBE LIGHT ..............................................................................................................................................
5-2
5-4
5-8
1-18
4-16
4-2
4-12
4-6
4-8
4-14
4-18
11-6
T
TILT CYLINDER ..............................................................................................................................................
6-8
TRACTION MOTOR ........................................................................................................................................ 3-12
TRANSMISSION .............................................................................................................................................
3-8
iv
©2009 Yale Materials Handling Corporation
C839
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
W
WIRE HARNESS
BRAKE PRESSURE SWITCH ....................................................................................................................
DASH DISPLAY ..........................................................................................................................................
ELECTRONIC CONTROL VALVE ..............................................................................................................
FAN .............................................................................................................................................................
JOYSTICK ...................................................................................................................................................
LIGHTS - WITH CONVERTER (→ S/N C839N02000F) ............................................................................
LIGHTS - WITH CONVERTER (S/N C839N02001F →) ............................................................................
LIGHTS - WITHOUT DC CONVERTER (→ S/N C839N02000F) ..............................................................
LIGHTS - WITHOUT DC CONVERTER (S/N C839N02001F →) ..............................................................
MAIN CONTROL, 36/48 VOLT - SHEET ONE OF TWO (→ S/N C839N02091G) ....................................
MAIN CONTROL, 36/48 VOLT - SHEET TWO OF TWO (→ S/N C839N02091G) ...................................
MAIN CONTROL, 80 VOLT - SHEET ONE OF TWO (→ S/N C839N02091G) .........................................
MAIN CONTROL, 80 VOLT - SHEET TWO OF TWO (→ S/N C839N02091G) ........................................
SHIFT LEVER .............................................................................................................................................
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©2009 Yale Materials Handling Corporation
2-75
2-74
2-80
2-77
2-78
2-62
2-66
2-70
2-72
2-32
2-36
2-40
2-44
2-76
v
GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM
DEFINITION
TERM
DEFINITION
Amp
Amperes
FRE
Freezer Environment
AR
As Required
in.
inches
BDI
Battery Discharge Indicators
LPG
Liquefied Petroleum Gas
BWI
Brush Wear Indicator
MAP
Manifold Absolute Pressure
CE
Communicator End
mm
millimeters
CRE
Corrosive Environment
MSTS
Microprocessor Spark Timing System
D/B
Date Break
NPT
National Pipe Threads
dbA
Decibel "A" Scale
O/S
Oversize
DE
Drive End
PTO
Power Take Off
ECH
Empty Container Handler
RPM
Revolutions per Minute
ECH-3
Empty Container Handler - 3 High
Stacking
S/N
Serial Number
TMM
Truck Management Module
ECH-4
Empty Container Handler - 4 High
Stacking
UL Type D
Diesel-Powered Safety Rating
ECH-5
Empty Container Handler - 5 High
Stacking
UL Type DS
Diesel-Powered Safety Rating
UL Type E
Battery-Powered Safety Rating
ECH-6
Empty Container Handler - 6 High
Stacking
UL Type EE
Battery-Powered Safety Rating
UL Type ES
Battery-Powered Safety Rating
ECH-7
Empty Container Handler - 7 High
Stacking
UL Type G
Gasoline-Powered Safety Rating
UL Type GS
Gasoline-Powered Safety Rating
ECM
Electronic Control Module
UL Type LP
Gas-Powered Safety Rating
ECN
Engineering Change Notice
UL Type LPS
LP Gas-Powered Safety Rating
EEPROM
Electrically Erasable Programmable
Read Only Memory
U/S
Undersize
EPA
US Environmental Protection Agency
UL
Underwriters Laboratory
EPROM
Electrically Programmable Read Only
Memory
V
Volts
vi
©2009 Yale Materials Handling Corporation
C839
GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.
C839
The different constructions are indicated by keys and
footnotes. The callouts correspond to descriptions
found on the next page.
©2009 Yale Materials Handling Corporation
vii
GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
1.
Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
9.
2.
Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
10. Serial number breaks identify the most current
parts information and are shown as follows:
→ S/N A810N2639
Indicates last serial number affected.
S/N A810N2640 →
Indicates the first serial number affected.
S/N A810N1553 ↔ S/N A810N3291
Indicates a range of serial numbers affected.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3.
Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
4.
Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5.
Use the Numerical Index (Page 13-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6.
7.
8.
viii
Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a parts page number in the
DESCRIPTION column (F7A56)
Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
subparts of assemblies. In the example on the
Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
→ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243 →
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
→ D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 →
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Indicates a range of production dates of the item
affected.
Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Yale lift trucks.
©2009 Yale Materials Handling Corporation
C839
GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBERS
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2)
The first letter and three numbers indicate the truck unit code.
(3)
The second letter indicates the plant of manufacture.
(4)
The four or five digit number indicates the production sequence number of the truck.
(5)
The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
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©2009 Yale Materials Handling Corporation
ix
GENERAL INFORMATION
IDENTIFICATION OF MAST SERIAL NUMBERS
(1) and (2)
The first letter and number indicates the mast unit code.
(3)
The second letter indicates the plant of manufacture.
(4)
The four or five digit number indicates the production sequence number of the mast.
(5)
Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
LIFT EQUIPMENT IDENTIFICATION
1.
Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2.
The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3.
The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4.
Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.
x
©2009 Yale Materials Handling Corporation
C839
GENERAL INFORMATION
IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS
(1) and (2)
The first letter and three numbers indicate the attachment unit code.
(3)
The second letter indicates the plant of manufacture.
(4)
The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.
C839
©2009 Yale Materials Handling Corporation
xi
GENERAL INFORMATION
PUBLICATIONS
Every new lift truck is provided with an OPERATING
MANUAL. This manual has information that the
operator must know for inspection and operation of the
lift truck.
SERVICE MAINTENANCE MANUALS, which provide
service and overhaul procedures, and PARTS
MANUALS with complete replacement part
identification, are available at a nominal fee from your
Yale dealer to assist users in effectively maintaining
Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
for this model lift truck.
PUBLICATION
YALE PART NUMBER
Operating Manual.................................................................................................................... 524272099
Service Manual (Complete)..................................................................................................... 524272487
Parts Manual........................................................................................................................... 524272291
xii
©2009 Yale Materials Handling Corporation
C839
GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
ITEM
PART NO.
DESCRIPTION
QTY
31
32
505965530
504224261
Steering Cylinder (F6E67 [Figure 4-3]) ..............................................................
Pin........................................................................................................................
1
4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET
PAGE
PART SHEET
PAGE
P17149....................................2-2
P17411....................................1-2
P17412..................................1-38
P17413....................................1-4
P17414....................................1-6
P17415..................................1-22
P17416..................................1-24
P17417....................................1-8
P17418..................................1-10
P17419..................................1-14
P17420..................................1-18
P17421..................................1-26
P17422..................................1-28
P17423..................................1-30
P17424..................................1-34
P17425..................................1-36
P17426..................................1-32
P17428..................................2-14
P17429..................................2-18
P17430..................................2-16
P17431..................................2-10
P17432..................................2-30
P17433....................................2-8
P17434....................................2-6
P17435..................................2-32
P17436..................................2-36
P17441..................................2-40
P17442..................................2-44
P17443..................................2-74
P17446..................................2-75
P17447..................................2-80
P17449..................................2-77
P17450....................................3-2
P17451....................................3-4
P17452....................................3-8
P17453..................................3-12
P17454....................................4-2
P17455..................................4-18
P17456....................................4-6
P17457....................................4-8
P17458..................................4-10
P17459..................................4-12
P17460..................................4-14
P17461..................................4-16
P17462....................................5-2
P17463....................................5-4
P17464..................................5-12
P17465..................................5-14
P17466..................................5-16
P17467..................................5-19
P17468..................................5-20
P17469..................................5-22
P17470..................................5-24
P17476....................................6-2
P17477....................................6-4
P17478....................................6-6
P17479....................................6-8
P17480..................................6-14
P17481..................................6-16
P17482..................................6-18
P17483..................................6-20
P17484..................................6-22
P17485..................................6-34
P17486..................................6-42
P17487..................................6-50
P17488..................................6-26
P17489..................................6-58
P17490..................................6-60
P17491..................................6-62
P17492....................................7-2
P17493....................................7-4
P17494....................................7-6
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©2009 Yale Materials Handling Corporation
PART SHEET
PAGE
P17495..................................7-10
P17496..................................7-12
P17497....................................8-2
P17498....................................8-6
P17499....................................8-8
P17500..................................8-10
P17501..................................8-14
P17502..................................8-18
P17503..................................8-22
P17504....................................9-2
P17505....................................9-6
P17506..................................9-10
P17507..................................9-14
P17508..................................10-2
P17509................................10-10
P17510................................10-18
P17511................................10-26
P17512................................10-28
P17513................................10-30
P17514................................10-32
P17515................................10-34
P17516................................10-36
P17517................................10-40
P17518................................10-42
P17519................................10-38
P17520................................10-44
P17521................................10-46
P17522................................10-48
P17523................................10-54
P17524................................10-50
P17525................................10-52
P17526................................10-56
P17527................................10-58
P17528..................................11-2
P17529..................................11-3
P17530..................................11-4
xiii
GENERAL INFORMATION
PART SHEET
PAGE
PART SHEET
PAGE
P17531..................................11-6
P17532..................................11-8
P17533..................................2-78
P17534..................................2-76
P17559..................................10-6
P17563................................10-14
P17564................................10-22
P18597..................................2-20
P18632....................................5-8
P19301..................................2-24
P19329..................................2-22
P19551..................................2-26
P19552..................................2-28
P20639..................................2-72
P20640..................................2-66
P20694..................................2-62
P20701..................................2-70
P20807..................................2-47
xiv
©2009 Yale Materials Handling Corporation
PART SHEET
PAGE
P20808..................................2-50
P20809..................................2-54
P20810..................................2-58
P20812..................................6-30
P20813..................................6-38
P20814..................................6-46
P20815..................................6-54
P21198..................................6-10
P21377..................................6-12
C839
SECTION 1
1
GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION
PAGE
BATTERY SPACER ........................................................................................................................................
COUNTERWEIGHT ........................................................................................................................................
EE/CRE INSTALLATION .................................................................................................................................
ELECTRONIC LEVER LABELS ......................................................................................................................
FLOORPLATES AND COVERS ......................................................................................................................
FORKS
CLASS III .....................................................................................................................................................
CLASS IV ....................................................................................................................................................
FULL SUSPENSION SEAT .............................................................................................................................
FULL SUSPENSION SWIVEL SEAT ..............................................................................................................
HOOD ..............................................................................................................................................................
JOYSTICK LABELS ........................................................................................................................................
LABELS ...........................................................................................................................................................
LOAD BACK REST EXTENSION ....................................................................................................................
NON SUSPENSION SEAT ..............................................................................................................................
OVERHEAD GUARD ......................................................................................................................................
SEMI SUSPENSION SEAT .............................................................................................................................
C839
©2009 Yale Materials Handling Corporation
1-4
1-24
1-38
1-28
1-2
1-34
1-36
1-10
1-14
1-6
1-30
1-26
1-32
1-8
1-22
1-18
1-1
P17411
06-06
FLOORPLATES AND COVERS (FIGURE 1-1)
1-2
©2009 Yale Materials Handling Corporation
C839
06-06
P17411
FLOORPLATES AND COVERS
KEY:
A: ERC70-ERC80HH
B: ERC100-ERC120HH
ITEM
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
504225221
580053040
015026000
520051894
580069973
580069974
520045707
449007048
449021003
505972586
504225237
580069616
a 580011599
ab 524138290
b 524138291
524138294
580011597
580011598
147246000
061278200
015026600
520051895
524218560
055486800
061278000
520045701
449001302
449021006
449022013
449015044
520041817
520041892
QTY
A
B
DESCRIPTION
Stand Off ....................................................................................................
Cover ..........................................................................................................
Lockwasher ................................................................................................
Capscrew ...................................................................................................
Cover (Two, Three, and Four Function) .....................................................
Cover (Five Function) .................................................................................
Plate ...........................................................................................................
Screw .........................................................................................................
Washer .......................................................................................................
Nut (Foldover) ............................................................................................
Plate ...........................................................................................................
Plate ...........................................................................................................
Floormat (Rear) ..........................................................................................
Floorplate (Rear) ........................................................................................
Floorplate (Front) .......................................................................................
Floormat (Front) .........................................................................................
Cover ..........................................................................................................
Cover ..........................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Cowl ...........................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Cover ..........................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Lockwasher ................................................................................................
Nut ..............................................................................................................
Panel (End) ................................................................................................
Panel (Center) ............................................................................................
2
1
4
4
1
1
1
6
6
6
1
1
1
1
1
1
1
..
8
8
8
8
1
2
2
1
1
2
1
1
1
2
2
1
4
4
1
1
1
6
6
6
1
1
1
1
1
1
..
1
8
8
8
8
1
2
2
1
1
2
1
1
1
2
FOOTNOTES:
a
C839
"A" Position Battery Connector
b
Smooth
©2009 Yale Materials Handling Corporation
1-3
P17413
06-06
BATTERY SPACER (FIGURE 1-2)
1-4
©2009 Yale Materials Handling Corporation
C839
06-06
P17413
BATTERY SPACER
ITEM
1
2
3
4
5
6
7
8
C839
PART NO.
DESCRIPTION
580056708
580019056
520045581
518790687
449022013
449015044
520045580
504231232
Plate ....................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Spacer ................................................................................................................
Spacer ................................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
2
4
6
6
6
2
12
1-5
P17414
06-06
HOOD (FIGURE 1-3)
1-6
©2009 Yale Materials Handling Corporation
C839
06-06
P17414
HOOD
KEY:
A: ERC70-ERC80HH
B: ERC100-ERC120HH
QTY
A
B
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
17
18
19
20
20
21
21
22
23
524138235
524138236
449001121
504235245
449021003
449022018
449015002
520045888
023338500
520045582
520045584
520045583
520045887
520045885
520045886
504231270
520045891
520045889
524138233
524138234
449001412
504235265
580010764
580010765
524138222
524138223
504235236
520045890
Hood (RH) ..................................................................................................
1
Hood (RH) ..................................................................................................
..
Capscrew ...................................................................................................
8
Handle ........................................................................................................
2
Washer ....................................................................................................... 30
Washer .......................................................................................................
4
Nut ..............................................................................................................
4
Trim ............................................................................................................
1
Retaining Ring ............................................................................................
2
Plate Wldmt ................................................................................................
1
Plate Wldmt ................................................................................................
..
Pin ..............................................................................................................
1
Trim ............................................................................................................
1
Hinge ..........................................................................................................
1
Bracket .......................................................................................................
2
Nut .............................................................................................................. 26
Adhesive .................................................................................................... AR
Trim ............................................................................................................
4
Hood (LH) ...................................................................................................
1
Hood (LH) ...................................................................................................
..
Capscrew ................................................................................................... 10
Capscrew ................................................................................................... 12
Hinge ..........................................................................................................
2
Hinge ..........................................................................................................
..
Hood ...........................................................................................................
1
Hood ...........................................................................................................
..
Trim ............................................................................................................
1
Trim ............................................................................................................
2
C839
©2009 Yale Materials Handling Corporation
..
1
8
2
30
4
4
1
2
..
1
1
1
1
2
26
AR
4
..
1
10
12
..
2
..
1
1
2
1-7
P17417
06-06
NON SUSPENSION SEAT (FIGURE 1-4)
1-8
©2009 Yale Materials Handling Corporation
C839
06-06
P17417
NON SUSPENSION SEAT
ITEM
PART NO.
1
1
1
1
1
2
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
33
34
35
580071141
580071142
580049906
580049895
518793606
580049893
580049892
580062078
524281279
580059816
580010704
580076304
449015044
504223295
504223299
449022013
449001015
504223232
504223250
504223296
504223209
504224237
504227213
015026400
203078700
449001114
449022018
580010668
504227270
580010657
449015014
504804732
023604600
580039161
580032373
520042832
580046396
520052862
150112324
504239227
016103700
015416200
a 504227219
DESCRIPTION
QTY
Seat-Non Suspension (Vinyl) ..............................................................................
1
Seat-Non Suspension (Cloth) .............................................................................
1
Kit-Seat Cushion (Vinyl) .................................................................................
1
Kit-Seat Cushion (Cloth) .................................................................................
1
Switch .............................................................................................................
1
Hip Restraint (RH) ..........................................................................................
1
Hip Restraint (LH) ...........................................................................................
1
Kit-Seat Belt (Black) .......................................................................................
1
Kit-Seat Belt (Red) .........................................................................................
1
Wire Harness ..................................................................................................
1
Kit-Seat Rail ...................................................................................................
1
Plate ....................................................................................................................
1
Nut ......................................................................................................................
4
Spacer ................................................................................................................ AR
Clamp .................................................................................................................
2
Lockwasher .........................................................................................................
4
Capscrew ............................................................................................................
4
Bar ......................................................................................................................
1
Rod .....................................................................................................................
1
Spring .................................................................................................................
1
Spring .................................................................................................................
1
Knob ...................................................................................................................
1
Plate ....................................................................................................................
1
Lockwasher .........................................................................................................
1
Capscrew ............................................................................................................
1
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
2
Latch ...................................................................................................................
1
Roll Pin ...........................................................................................................
1
Plate ...............................................................................................................
1
Nut ......................................................................................................................
2
Capscrew ............................................................................................................
4
Lockwasher .........................................................................................................
4
Cover (Handle) ...................................................................................................
2
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
4
Clamp .................................................................................................................
3
Spacer ................................................................................................................
4
Gas Spring ..........................................................................................................
1
Pin .......................................................................................................................
1
Washer ...............................................................................................................
1
Cotter Pin ............................................................................................................
1
Spring .................................................................................................................
1
FOOTNOTES:
a
C839
Not Illustrated
©2009 Yale Materials Handling Corporation
1-9
P17418
04-06
FULL SUSPENSION SEAT (FIGURE 1-5)
1-10
©2009 Yale Materials Handling Corporation
C839
04-06
P17418
FULL SUSPENSION SEAT
ITEM
PART NO.
DESCRIPTION
1
1
2
2
3
3
4
4
4
4
4
4
5
5
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35
580071145
580071146
580070839
580070840
580014462
580014463
580014467
580014466
580062078
524281279
580023146
580023147
580059785
580013410
580013411
580073651
580014473
580057259
580065961
580031350
580059816
580080127
504223295
504223299
449022013
449001015
504223232
504223250
504223296
504223209
504224237
504227213
015026400
203078700
449001114
449022018
580010668
504227270
580010657
449015014
504804732
023604600
580039161
580076304
580032373
520042832
580046396
520052862
449015044
580059359
504239227
Seat-Full Suspension (Vinyl) ..............................................................................
1
Seat-Full Suspension (Cloth) ..............................................................................
1
Seat-Full Suspension (Vinyl) (With E-Hydraulic Arm) .........................................
1
Seat-Full Suspension (Cloth) (With E-Hydraulic Arm) ........................................
1
Seat Cushion (Back Cushion) (Vinyl) .............................................................
1
Seat Cushion (Back Cushion) (Cloth) ............................................................
1
Hip Restraint (LH) ...........................................................................................
1
Hip Restraint (RH) (Without E-Hydraulic Arm) ...............................................
1
Kit-Seat Belt (Black) .......................................................................................
1
Kit-Seat Belt (Red) .........................................................................................
1
Seat Cushion (Vinyl) .......................................................................................
1
Seat Cushion (Cloth) ......................................................................................
1
Sensor (Operator Presence) ......................................................................
1
Switch (Seat) ..............................................................................................
1
Wire Harness .............................................................................................
1
Spring .........................................................................................................
2
Kit-Weight Adjuster .........................................................................................
1
Knob ...........................................................................................................
1
Handle ........................................................................................................
1
Kit-Seat Rail ...................................................................................................
1
Wire Harness (Without E-Hydraulic Arm) .......................................................
1
Wire Harness (With E-Hydraulic Arm) ............................................................
1
Spacer ................................................................................................................ AR
Clamp .................................................................................................................
2
Lockwasher .........................................................................................................
4
Capscrew ............................................................................................................
4
Bar ......................................................................................................................
1
Rod .....................................................................................................................
1
Spring .................................................................................................................
1
Spring .................................................................................................................
1
Knob ...................................................................................................................
1
Plate ....................................................................................................................
1
Lockwasher .........................................................................................................
1
Capscrew ............................................................................................................
1
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
2
Latch ...................................................................................................................
1
Roll Pin ...........................................................................................................
1
Plate ...............................................................................................................
1
Nut ......................................................................................................................
2
Capscrew ............................................................................................................
4
Lockwasher .........................................................................................................
4
Cover (Handle) ...................................................................................................
2
Plate ....................................................................................................................
1
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
4
Clamp .................................................................................................................
3
Spacer ................................................................................................................
4
Nut ......................................................................................................................
4
Gas Spring ..........................................................................................................
1
Pin .......................................................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
1-11
P17418
04-06
FULL SUSPENSION SEAT
ITEM
PART NO.
36
37
016103700
015416200
a 504227219
a 580013425
a 580071505
a 580013421
a 580013419
a 580013422
a 580013420
a 580013423
DESCRIPTION
Washer ...............................................................................................................
Cotter Pin ............................................................................................................
Spring .................................................................................................................
Kit-Spring ............................................................................................................
Weight Adjust Rack ............................................................................................
Kit-Bumper ..........................................................................................................
Kit-Boot ...............................................................................................................
Kit-Shaft and Bearing ..........................................................................................
Kit-Bearing ..........................................................................................................
Kit-Weight Adjuster Indicator ..............................................................................
QTY
1
1
1
1
1
1
1
1
1
1
FOOTNOTES:
a
Not Illustrated
1-12
©2009 Yale Materials Handling Corporation
C839
04-06
P17418
NOTES
C839
©2009 Yale Materials Handling Corporation
1-13
P17419
06-06
FULL SUSPENSION SWIVEL SEAT (FIGURE 1-6)
1-14
©2009 Yale Materials Handling Corporation
C839
06-06
P17419
FULL SUSPENSION SWIVEL SEAT
ITEM
1
1
2
3
3
4
4
4
4
4
4
5
6
6
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
C839
PART NO.
580070843
580079170
580070844
580079169
580014462
580014463
580014467
a 580014466
580062078
524281279
580023146
580023147
580013410
580013411
580073651
580059785
580031350
580014473
580057259
580065961
580049887
580080127
580059816
580014465
449022013
449001015
504223232
504223250
504223296
504223209
504224237
504227213
015026400
203078700
449001114
449022018
580010668
504227270
580010657
449015014
504804732
023604600
580039161
580032373
520042832
580046396
520052862
580076304
449015044
504223295
504223299
DESCRIPTION
QTY
Seat-Full Suspension (Vinyl) (With E-Hydraulics) ..............................................
1
Seat Assy (Vinyl) (With Man-Hydraulics) ............................................................
1
Seat-Full Suspension (Cloth) (With E-Hydraulics) ..............................................
1
Seat Assy (Cloth) (With Man-Hydraulics) ...........................................................
1
Seat Cushion (Back Cushion) (Vinyl) .............................................................
1
Seat Cushion (Back Cushion) (Cloth) ............................................................
1
Hip Restraint (LH) ...........................................................................................
1
Hip Restraint (RH) ..........................................................................................
1
Kit-Seat Belt (Black) .......................................................................................
1
Kit-Seat Belt (Red) .........................................................................................
1
Seat Cushion (Vinyl) .......................................................................................
1
Seat Cushion (Cloth) ......................................................................................
1
Switch (Seat) ..............................................................................................
1
Wire Harness .............................................................................................
1
Spring .........................................................................................................
2
Sensor (Operator Presence) ......................................................................
1
Kit-Seat Rail ...................................................................................................
1
Kit-Weight Adjuster .........................................................................................
1
Knob ...........................................................................................................
1
Handle ........................................................................................................
1
Knob (Electronic Control Arm) ........................................................................
1
Wire Harness ..................................................................................................
1
Wire Harness ..................................................................................................
1
Information Case (Kit) ....................................................................................
1
Lockwasher .........................................................................................................
4
Capscrew ............................................................................................................
4
Bar ......................................................................................................................
1
Rod .....................................................................................................................
1
Spring .................................................................................................................
1
Spring .................................................................................................................
1
Knob ...................................................................................................................
1
Plate ....................................................................................................................
1
Lockwasher .........................................................................................................
1
Capscrew ............................................................................................................
1
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
2
Latch ...................................................................................................................
1
Roll Pin ...........................................................................................................
1
Plate ...............................................................................................................
1
Nut ......................................................................................................................
2
Capscrew ............................................................................................................
4
Lockwasher .........................................................................................................
4
Cover (Handle) ...................................................................................................
2
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
4
Clamp .................................................................................................................
3
Spacer ................................................................................................................
4
Plate ....................................................................................................................
1
Nut ......................................................................................................................
4
Spacer ................................................................................................................ AR
Clamp .................................................................................................................
2
©2009 Yale Materials Handling Corporation
1-15
P17419
06-06
FULL SUSPENSION SWIVEL SEAT
ITEM
PART NO.
37
37
38
39
580059359
504239227
016103700
015416200
a 504227219
a 580078361
a 580043895
a 580013425
a 580089324
a 580071505
a 580013419
a 580013423
a 580013422
a 580013420
a 580013421
53
DESCRIPTION
Gas Spring ..........................................................................................................
Pin .......................................................................................................................
Washer ...............................................................................................................
Cotter Pin ............................................................................................................
Spring .................................................................................................................
Foam ...................................................................................................................
Lever (Swivel Release) .......................................................................................
Kit-Spring ............................................................................................................
Kit-Swivel Seat Full Susp (Alternate Part) ..........................................................
Weight Adjust Rack ........................................................................................
Kit-Boot ...........................................................................................................
Kit-Weight Adjuster Indicator ..........................................................................
Kit-Shaft and Bearing ..........................................................................................
Kit-Bearing ..........................................................................................................
Kit-Bumper ..........................................................................................................
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FOOTNOTES:
a
Not Illustrated
1-16
©2009 Yale Materials Handling Corporation
C839
06-06
P17419
NOTES
C839
©2009 Yale Materials Handling Corporation
1-17
P17420
06-06
SEMI SUSPENSION SEAT (FIGURE 1-7)
1-18
©2009 Yale Materials Handling Corporation
C839
06-06
P17420
SEMI SUSPENSION SEAT
KEY:
A: Cloth
B: Vinyl
QTY
A
B
ITEM
PART NO.
DESCRIPTION
1
1
1
1
1
1
1
2
2
3
4
5
6
6
7
8
8
8
8
8
9
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
580070837
580070838
580071143
580071144
520041836
520041644
580078361
580057311
580057305
580049897
580049898
580062078
580056919
580056942
580010704
518793606
505968533
505968540
505972554
580022887
580080127
580059816
580049900
520041822
520041852
580032373
520042832
580046396
520052862
580076304
449015044
504223295
504223299
449022013
449001015
504223232
504223250
504223296
504223209
504224237
504227213
015026400
203078700
449001114
449022018
580010668
Seat Assy (Vinyl) (With E-Hydraulic Arm) ..................................................
..
Seat Assy (Cloth) (With E-Hydraulic Arm) .................................................
1
Seat Assy (Vinyl) (With Left and Right Hip Restraints) ..............................
..
Seat Assy (Cloth) (With Left and Right Hip Restraints) ..............................
1
Kit-Shock Absorber ................................................................................
1
Kit-Spring ...............................................................................................
1
Foam ......................................................................................................
1
Seat Cushion (Back Cushion) (Cloth) ....................................................
1
Seat Cushion (Back Cushion) (Vinyl) ....................................................
..
Hip Restraint (LH) ..................................................................................
1
Hip Restraint (RH) .................................................................................
1
Kit-Seat Belt (Black) ...............................................................................
1
Seat Cushion (Cloth) .............................................................................
1
Seat Cushion (Vinyl) ..............................................................................
..
Kit-Seat Rail ...........................................................................................
1
Switch ....................................................................................................
1
Connector ..........................................................................................
1
Connector (Secondary Lock) .............................................................
1
Terminal ............................................................................................
2
E-Ring ...............................................................................................
1
Wire Harness (With E-Hydraulic Arm) ...................................................
1
Wire Harness (With Left and Right Hip Restraints) ...............................
1
Knob ......................................................................................................
1
Cover .....................................................................................................
1
Information Case ...................................................................................
1
Capscrew ...................................................................................................
2
Washer .......................................................................................................
4
Clamp .........................................................................................................
3
Spacer ........................................................................................................
4
Plate ...........................................................................................................
1
Nut ..............................................................................................................
4
Spacer ........................................................................................................ AR
Clamp .........................................................................................................
2
Lockwasher ................................................................................................
4
Capscrew ...................................................................................................
4
Bar ..............................................................................................................
1
Rod .............................................................................................................
1
Spring .........................................................................................................
1
Spring .........................................................................................................
1
Knob ...........................................................................................................
1
Plate ...........................................................................................................
1
Lockwasher ................................................................................................
1
Capscrew ...................................................................................................
1
Capscrew ...................................................................................................
2
Washer .......................................................................................................
2
Latch ..........................................................................................................
1
C839
©2009 Yale Materials Handling Corporation
1
..
1
..
1
1
1
..
1
1
1
1
..
1
1
1
1
1
2
1
1
1
1
1
1
2
4
3
4
1
4
AR
2
4
4
1
1
1
1
1
1
1
1
2
2
1
1-19
P17420
06-06
SEMI SUSPENSION SEAT
KEY:
A: Cloth
B: Vinyl
ITEM
PART NO.
33
34
35
36
37
38
39
39
40
41
42
43
504227270
580010657
449015014
504804732
023604600
580039161
580059359
504239227
016103700
015416200
a 524302630
a 900008245
a 504227219
DESCRIPTION
Roll Pin ..................................................................................................
Plate .......................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Lockwasher ................................................................................................
Cover (Handle) ...........................................................................................
Gas Spring .................................................................................................
Pin ..............................................................................................................
Washer .......................................................................................................
Cotter Pin ...................................................................................................
Operator Manual ........................................................................................
Stud ............................................................................................................
Spring .........................................................................................................
QTY
A
B
1
1
2
4
4
2
1
1
1
1
1
4
1
1
1
2
4
4
2
1
1
1
1
1
4
1
FOOTNOTES:
a
Not Illustrated
1-20
©2009 Yale Materials Handling Corporation
C839
06-06
P17420
NOTES
C839
©2009 Yale Materials Handling Corporation
1-21
P17415
06-06
OVERHEAD GUARD (FIGURE 1-8)
1-22
©2009 Yale Materials Handling Corporation
C839
06-06
P17415
OVERHEAD GUARD
KEY:
A: ERC70-ERC80HH
B: ERC100-ERC120HH
ITEM
1
1
1
1
2
3
4
5
6
6
7
8
9
PART NO.
cd 580053009
d 580053010
bc 580053011
b 580053012
580056526
504060774
580053049
016110000
020787800
020788000
311321035
504233271
449022017
a 504278740
a 504230231
QTY
A
B
DESCRIPTION
Overhead Guard ........................................................................................
Overhead Guard ........................................................................................
Overhead Guard ........................................................................................
Overhead Guard ........................................................................................
Handle (Grab) ............................................................................................
Screw .........................................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Screw (Top Mounting) ................................................................................
Capscrew (Bottom Mounting) .....................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Lockwasher ................................................................................................
Holder (Optional) ........................................................................................
Screw (Optional) ........................................................................................
1
..
1
..
1
2
4
6
2
2
4
4
4
1
2
..
1
..
1
1
2
4
6
2
2
4
4
4
1
2
FOOTNOTES:
a
b
C839
Not Illustrated
Raised Height
c
d
Short Frame
Standard Height
©2009 Yale Materials Handling Corporation
1-23
P17416
06-06
COUNTERWEIGHT (FIGURE 1-9)
1-24
©2009 Yale Materials Handling Corporation
C839
06-06
P17416
COUNTERWEIGHT
KEY:
A: ECR070HH
B: ERC080 and ERC100HH Long Wheel Base
C: ERC100-120HH Short Wheel Base
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
5
6
7
8
9
10
524208970
524208971
524208972
520040856
580000236
061278500
504224270
520053875
909882405
505970501
449001313
504224291
Counterweight ...................................................................................
1
Counterweight ...................................................................................
..
Counterweight ...................................................................................
..
Plug ...................................................................................................
1
Locknut ..............................................................................................
2
Washer ..............................................................................................
4
Foam Tape ........................................................................................ AR
Capscrew ..........................................................................................
2
Nut .....................................................................................................
2
Washer ..............................................................................................
4
Capscrew ..........................................................................................
2
Tow Pin .............................................................................................
1
C839
©2009 Yale Materials Handling Corporation
A
QTY
B
C
..
1
..
1
2
4
AR
2
2
4
2
1
..
..
1
1
2
4
AR
2
2
4
2
1
1-25
P17421
06-06
LABELS (FIGURE 1-10)
1-26
©2009 Yale Materials Handling Corporation
C839
06-06
P17421
LABELS
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
17
17
18
19
19
20
21
22
23
23
24
25
26
27
27
28
28
29
29
30
31
32
33
912331302
504231252
504231215
505976530
504241782
a. . . . .
504229273
504241783
504225200
504231276
504231296
c 501904905
501904909
519996803
519996801
504241782
504231248
524135491
524135489
524135490
520045624
520045627
c 640032905
504231230
580013407
580013408
504575235
504575236
524196756
580073621
524162256
504229243
b 580074762
504231256
504236257
504574279
504575274
580058821
504231275
580008064
a. . . . .
DESCRIPTION
QTY
Label (Yale) (Vertical) .........................................................................................
2
Label (Pinch Point) .............................................................................................
2
Label (Mast Warning) .........................................................................................
1
Rivet ....................................................................................................................
4
Plug .....................................................................................................................
2
Label-Overhead Guard Impact Rating ................................................................
1
Label (Operator Warning) ...................................................................................
1
Plug (Without Headlight) .....................................................................................
2
Plug .....................................................................................................................
2
Label (Lift/Tilt) .....................................................................................................
1
Label (Operator Restraint) ..................................................................................
2
Rivet ....................................................................................................................
4
Rivet ....................................................................................................................
4
Cover (Information Case) ...................................................................................
1
Information Case ................................................................................................
1
Plug (Without Headlight) ..................................................................................... 10
Label (No Riders) ................................................................................................
2
U.L. Plate ............................................................................................................
1
U.L. Plate ............................................................................................................
1
U.L. Plate ............................................................................................................
1
Label (Battery Restraint) .....................................................................................
1
Rivet ....................................................................................................................
2
Rivet ....................................................................................................................
2
Label (Battery Spacer) ........................................................................................
1
Label (Freezer) ...................................................................................................
2
Label (Corrosion) ................................................................................................
2
Label (UL Type EE) ............................................................................................
2
Label (UL Type EE) ............................................................................................
2
Label (AC Power) ...............................................................................................
2
Label (Caution E-Hydraulics) ..............................................................................
1
Label (Patents and Trademarks) ........................................................................
1
Label (Battery Disconnect) .................................................................................
1
Label (Battery Disconnect) .................................................................................
1
Label (Auxiliary Function, Side-Shift) .................................................................. AR
Label (Auxiliary Function - Spread) .................................................................... AR
Label (Park Brake) (With Seat Brake) ................................................................
1
Label (Park Brake) (Without Seat Brake) ...........................................................
1
Label (Mast Warning) .........................................................................................
2
Label (Forward/Reverse) ....................................................................................
1
Nameplate ..........................................................................................................
1
Label-Name Plate ...............................................................................................
1
FOOTNOTES:
a
b
C839
Contact Your Local Yale Dealer
Electronic Hydraulics Only
c
With Hose Reel or Mast Mounted Headlights
©2009 Yale Materials Handling Corporation
1-27
P17422
06-06
ELECTRONIC LEVER LABELS (FIGURE 1-11)
1-28
©2009 Yale Materials Handling Corporation
C839
06-06
P17422
ELECTRONIC LEVER LABELS
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
580077070
580055171
580055170
580055174
580069759
580055172
580055173
580055175
580055177
580055178
580055179
Label (Hoist and Tilt) ...........................................................................................
Label (Reach) .....................................................................................................
Label (Swing) ......................................................................................................
Label (Push/Pull) ................................................................................................
Label (Clamp) .....................................................................................................
Label (Load Stabilizer) ........................................................................................
Label (Scoop) .....................................................................................................
Label (Upender) ..................................................................................................
Label (Rotate) .....................................................................................................
Label (Side-Shift) ................................................................................................
Label (Fork Spread) ............................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
1
1
1
1
1
1
1-29
P17423
06-06
JOYSTICK LABELS (FIGURE 1-12)
1-30
©2009 Yale Materials Handling Corporation
C839
06-06
P17423
JOYSTICK LABELS
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
580070647
580070648
580070649
580069760
580070651
580070652
580070650
580069761
580069762
580069763
Label (Hoist and Tilt) ...........................................................................................
Label (Hoist and Tilt, Side-Shift) .........................................................................
Label (Hoist and Tilt, Fork Spread) .....................................................................
Label (Hoist and Tilt, Clamp) ..............................................................................
Label (Hoist and Tilt, Side-Shift, Push/Pull) ........................................................
Label (Hoist and Tilt, Side-Shift, Rotate) ............................................................
Label (Hoist and Tilt, Side-Shift, Fork Spread) ...................................................
Label (Hoist and Tilt, Side-Shift, Clamp) .............................................................
Label (Hoist and Tilt, Rotate, Clamp) ..................................................................
Label (Hoist and Tilt, Swing, Clamp) ..................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
1
1
1
1
1
1-31
P17426
06-06
LOAD BACK REST EXTENSION (FIGURE 1-13)
1-32
©2009 Yale Materials Handling Corporation
C839
06-06
P17426
LOAD BACK REST EXTENSION
ITEM
1
1
1
1
1
1
2
2
3
4
5
PART NO.
504314700
504314701
a 524139477
a 524139478
504314705
a 524139000
505960567
580013508
504233271
580033885
449022017
DESCRIPTION
Load Backrest (42 in.) Class III ...........................................................................
Load Backrest (48 in.) Class III ...........................................................................
Load Backrest (42 in.) Class III ...........................................................................
Load Backrest (48 in.) Class III ...........................................................................
Load Backrest (48 in.) Class IV ..........................................................................
Load Backrest (48 in.) Class IV ..........................................................................
Capscrew (Standard Carriage) ...........................................................................
Capscrew (Side-Shift Carriage) ..........................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
QTY
1
1
1
1
1
1
4
4
4
4
4
FOOTNOTES:
a
C839
Polished Fork with Full Bottom Taper
©2009 Yale Materials Handling Corporation
1-33
P17424
06-06
FORKS (FIGURE 1-14)
CLASS III
KEY:
A: 125 x 50 (5" x 2") Standard Class III
B: 150 x 50 (6" x 2") Standard Class III
C: 200 x 40 (8" x 1.5") Polished Full Bottom Taper
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
1-34
DESCRIPTION
518688602
518688603
518688604
518688605
520365865
518688601
518688607
518717605
752780443
518717607
524139139
524139140
580034999
580035011
580026751
580016727
580016736
580035001
Fork (42 in.) .......................................................................................
Fork (48 in.) .......................................................................................
Fork (54 in.) .......................................................................................
Fork (60 in.) .......................................................................................
Fork (66 in.) .......................................................................................
Fork (36 in.) .......................................................................................
Fork (72 in.) .......................................................................................
Fork (60 in.) .......................................................................................
Fork (66 in.) .......................................................................................
Fork (72 in.) .......................................................................................
Fork (48 in.) .......................................................................................
Fork (54 in.) .......................................................................................
Knob ..................................................................................................
Pin .....................................................................................................
Spring ................................................................................................
Washer ..............................................................................................
Wedge Band ......................................................................................
Pin (Not Illustrated) ............................................................................
2
2
2
2
2
2
2
..
..
..
..
..
1
1
1
1
1
1
..
..
..
..
..
..
..
2
2
2
..
..
1
1
1
1
1
1
..
..
..
..
..
..
..
..
..
..
2
2
1
1
1
1
1
1
580035017
Kit-Latch ............................................................................................
1
1
1
©2009 Yale Materials Handling Corporation
A
QTY
B
PART NO.
C
C839
06-06
P17424
NOTES
C839
©2009 Yale Materials Handling Corporation
1-35
P17425
06-06
FORKS (FIGURE 1-15)
CLASS IV
1-36
©2009 Yale Materials Handling Corporation
C839
06-06
P17425
FORKS
CLASS IV
KEY:
A: 150 x 50 (6" x 2") Standard Class IV
B: 150 x 60 (6" x 2.4") Standard Class IV
C: 250 x 40 (10" x 1.5") Polished Full Bottom Taper
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
C839
DESCRIPTION
518718601
518718602
518718603
518718604
518718605
752780408
505849502
505849503
505849504
505849505
524173904
505849507
524139141
524139142
580034999
580035018
580026753
580035001
Fork (36 in.) .......................................................................................
Fork (42 in.) .......................................................................................
Fork (48 in.) .......................................................................................
Fork (54 in.) .......................................................................................
Fork (60 in.) .......................................................................................
Fork (66 in.) .......................................................................................
Fork (42 in.) .......................................................................................
Fork (48 in.) .......................................................................................
Fork (54 in.) .......................................................................................
Fork (60 in.) .......................................................................................
Fork (66 in.) .......................................................................................
Fork (72 in.) .......................................................................................
Fork (48 in.) .......................................................................................
Fork (54 in.) .......................................................................................
Knob ..................................................................................................
Pin .....................................................................................................
Spring ................................................................................................
Pin .....................................................................................................
2
2
2
2
2
2
..
..
..
..
..
..
..
..
1
1
1
1
..
..
..
..
..
..
2
2
2
2
2
2
..
..
1
1
1
1
..
..
..
..
..
..
..
..
..
..
..
..
2
2
1
1
1
1
580035019
Kit-Latch (Class IV) ...........................................................................
1
1
1
©2009 Yale Materials Handling Corporation
A
QTY
B
PART NO.
C
1-37
P17412
06-06
EE/CRE INSTALLATION (FIGURE 1-16)
1-38
©2009 Yale Materials Handling Corporation
C839
06-06
P17412
EE/CRE INSTALLATION
ITEM
1
2
3
4
5
6
7
8
PART NO.
504232275
504232249
580061124
449001134
504226242
504232256
449022016
449015014
a 504232201
DESCRIPTION
QTY
Static Strap .........................................................................................................
2
Plate ....................................................................................................................
4
Plate ....................................................................................................................
1
Capscrew ............................................................................................................
4
Washer ...............................................................................................................
8
Lockwasher .........................................................................................................
2
Lockwasher .........................................................................................................
2
Nut ......................................................................................................................
4
Foam Tape ......................................................................................................... AR
FOOTNOTES:
a
C839
Not Illustrated
©2009 Yale Materials Handling Corporation
1-39
P17412
06-06
NOTES
1-40
©2009 Yale Materials Handling Corporation
C839
SECTION 2
2
ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION
PAGE
CONTACTOR
POWER STEERING ON-DEMAND ............................................................................................................
CONTACTOR PANEL .....................................................................................................................................
CONTROL PANEL ..........................................................................................................................................
DASH DISPLAY ..............................................................................................................................................
ELECTRICAL SYSTEM ...................................................................................................................................
ELECTRONIC HYDRAULICS .....................................................................................................................
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 .............................................................
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................
MINI-LEVER MODULES (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 .......................................
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 .....................................
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 .........................................................
JOYSTICK .......................................................................................................................................................
LINE CONTACTOR .........................................................................................................................................
MAIN WIRE HARNESS
36/48 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 1 0F 2 (S/N C839N02277G →) ..........
36/48 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 2 OF 2 (S/N C839N02277G →) .........
80 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 1 0F 2 (S/N C839N02277G →) ...............
80 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 2 0F 2 (S/N C839N02277G →) ...............
WIRE HARNESS
BRAKE PRESSURE SWITCH ....................................................................................................................
DASH DISPLAY ..........................................................................................................................................
ELECTRONIC CONTROL VALVE ..............................................................................................................
FAN .............................................................................................................................................................
JOYSTICK ...................................................................................................................................................
LIGHTS - WITH CONVERTER (→ S/N C839N02000F) ............................................................................
LIGHTS - WITH CONVERTER (S/N C839N02001F →) ............................................................................
LIGHTS - WITHOUT DC CONVERTER (→ S/N C839N02000F) ..............................................................
LIGHTS - WITHOUT DC CONVERTER (S/N C839N02001F →) ..............................................................
MAIN CONTROL, 36/48 VOLT - SHEET ONE OF TWO (→ S/N C839N02091G) ....................................
MAIN CONTROL, 36/48 VOLT - SHEET TWO OF TWO (→ S/N C839N02091G) ...................................
MAIN CONTROL, 80 VOLT - SHEET ONE OF TWO (→ S/N C839N02091G) .........................................
MAIN CONTROL, 80 VOLT - SHEET TWO OF TWO (→ S/N C839N02091G) ........................................
SHIFT LEVER .............................................................................................................................................
C839
©2009 Yale Materials Handling Corporation
2-16
2-14
2-10
2-8
2-2
2-6
2-28
2-20
2-24
2-22
2-26
2-30
2-18
2-47
2-50
2-54
2-58
2-75
2-74
2-80
2-77
2-78
2-62
2-66
2-70
2-72
2-32
2-36
2-40
2-44
2-76
2-1
P17149
03-06
ELECTRICAL SYSTEM (FIGURE 2-1)
2-2
©2009 Yale Materials Handling Corporation
C839
03-06
P17149
ELECTRICAL SYSTEM
KEY:
A: 36/48 Volt, Type SB
B: 36/48 Volt, Type SBE
C: 80 Volt, Type SBE
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
15
16
17
18
19
19
19
19
19
19
19
19
19
19
19
19
20
20
20
20
21
22
23
24
25
26
27
28
29
580039661
580073340
449021001
449001014
504230271
449022016
449001134
580011092
518798685
504240838
504240712
580010571
449015014
900003207
449001014
b 449001201
449001202
449021003
449022018
b 520052888
580051737
580051739
580051736
580051738
580065506
580065855
520035847
580077303
518796618
580023094
520045570
580023095
514268335
520045576
514268333
520045574
530313401
504231299
449015002
580064979
504070790
580051846
580051844
580051845
580051841
C839
DESCRIPTION
A
Horn ...................................................................................................
1
Bracket (Horn) ...................................................................................
1
Washer ..............................................................................................
7
Screw ................................................................................................
..
Nut .....................................................................................................
..
Lockwasher ....................................................................................... 13
Capscrew ..........................................................................................
2
Horn ...................................................................................................
..
Wire Harness (Dash) (FP17443 [Page 2-74])..................................
1
Ignition Switch ...................................................................................
1
Key ................................................................................................
1
Connector (End Cap) ........................................................................
1
Nut .....................................................................................................
1
Clamp ................................................................................................
1
Screw ................................................................................................
9
Capscrew ..........................................................................................
2
Capscrew ..........................................................................................
2
Washer ..............................................................................................
5
Washer ..............................................................................................
2
Spacer ...............................................................................................
1
Battery Connector and Cable (48 Volt) .............................................
1
Battery Connector and Cable (48 Volt) .............................................
..
Battery Connector and Cable (36 Volt) .............................................
1
Battery Connector and Cable (36 Volt) .............................................
..
Battery Connector and Cable ............................................................
..
Battery Connector .........................................................................
..
E-Ring ...........................................................................................
..
E-Ring ...........................................................................................
1
E-Ring ...........................................................................................
..
E-Ring ...........................................................................................
1
Cable (Bulk) .................................................................................. AR
Cable (Bulk) .................................................................................. AR
Battery Connector (48 Volt) ...........................................................
1
Battery Connector (48 Volt) ...........................................................
..
Battery Connector (36 Volt) ...........................................................
1
Battery Connector (36 Volt) ...........................................................
..
Bracket (Battery Disconnect) .............................................................
1
Battery Disconnect (Battery Disconnect) ...........................................
..
Nut .....................................................................................................
2
Cover .................................................................................................
1
Strap Clamp ......................................................................................
1
Power Cable ......................................................................................
1
Power Cable ......................................................................................
1
Power Cable ......................................................................................
1
Power Cable ......................................................................................
1
©2009 Yale Materials Handling Corporation
QTY
B
C
1
1
7
..
..
13
2
..
1
1
1
1
1
1
9
..
2
5
2
..
..
1
..
1
..
..
1
..
1
..
AR
AR
..
1
..
1
..
1
2
1
1
1
1
1
1
..
1
8
1
1
13
2
1
1
1
1
1
1
1
9
2
2
5
2
1
..
..
..
..
1
1
1
..
1
..
AR
AR
..
..
..
..
..
1
2
1
1
1
1
1
1
2-3
P17149
03-06
ELECTRICAL SYSTEM
KEY:
A: 36/48 Volt, Type SB
B: 36/48 Volt, Type SBE
C: 80 Volt, Type SBE
ITEM
PART NO.
DESCRIPTION
A
30
31
32
33
34
35
36
37
580051842
580051843
449001013
518791613
580051800
580035632
505976537
580069001
37
580068025
38
39
40
41
42
520042834
449022022
940004902
518798642
937100902
312850032
a 504224270
Power Cable ......................................................................................
1
Power Cable ......................................................................................
1
Capscrew .......................................................................................... 11
Capscrew ..........................................................................................
1
Nut .....................................................................................................
1
Seal ...................................................................................................
1
Boot ...................................................................................................
2
Wire Harness (Main Control) (FP17435 [Page 2-32], FP17436
1
[Page 2-36])........................................................................................
Wire Harness (Main Control) (FP17441 [Page 2-40], FP17442
..
[Page 2-44])........................................................................................
Capscrew ..........................................................................................
2
Lockwasher .......................................................................................
2
Washer ..............................................................................................
4
Terminal Block ...................................................................................
1
Nut .....................................................................................................
2
Strap Clamp ...................................................................................... AR
Foam Tape ........................................................................................ AR
QTY
B
C
1
1
11
1
1
1
2
1
1
11
1
1
1
2
1
..
..
2
2
4
1
2
AR
AR
1
2
2
4
1
2
AR
AR
FOOTNOTES:
a
2-4
Not Illustrated
b
Used Only With "A" Position Battery Connector
©2009 Yale Materials Handling Corporation
C839
03-06
P17149
NOTES
C839
©2009 Yale Materials Handling Corporation
2-5
P17434
06-06
ELECTRICAL SYSTEM (FIGURE 2-2)
ELECTRONIC HYDRAULICS
2-6
©2009 Yale Materials Handling Corporation
C839
06-06
P17434
ELECTRICAL SYSTEM
ELECTRONIC HYDRAULICS
ITEM
PART NO.
DESCRIPTION
1
580067927
2
3
4
5
6
520051896
940102905
580080652
449015002
449022018
Wire Harness (Electronic Hydraulic Control Valve) (FP17447 [Page 280]).......................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Controller ............................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
2
2
1
2
2
2-7
P17433
06-06
DASH DISPLAY (FIGURE 2-3)
ITEM
1
1
PART NO.
a 524267634
a 524267635
DESCRIPTION
Dash Display (Standard) .....................................................................................
Dash Display (Premium) .....................................................................................
QTY
1
1
FOOTNOTES:
a
2-8
with E-Hydraulic Software
©2009 Yale Materials Handling Corporation
C839
06-06
P17433
NOTES
C839
©2009 Yale Materials Handling Corporation
2-9
P17431
06-06
CONTROL PANEL (FIGURE 2-4)
2-10
©2009 Yale Materials Handling Corporation
C839
06-06
P17431
CONTROL PANEL
KEY:
A: 36/48 Volt
B: 80 Volt
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
20
20
21
22
23
24
24
25
26
27
28
29
30
30
30
31
32
33
34
35
36
37
38
39
580081775
501729905
580051609
580047743
580051606
580051604
580051607
940004903
449007005
449001013
580064650
580051605
518796606
449021006
580076898
449021001
449022016
932201908
580051483
580058733
580060463
b 580047109
e 580096567
312850042
580032410
580034404
580072515
580058322
580051560
932201909
940102903
449022019
931109909
a 580072504
c 580079567
d 580085262
449022018
449021003
449001121
937100905
580061173
580065520
449021002
449022021
580038817
931013904
C839
DESCRIPTION
QTY
A
B
Bracket .......................................................................................................
1
Capscrew ...................................................................................................
2
Guard .........................................................................................................
3
Fan .............................................................................................................
3
Bracket Wldmt ............................................................................................
1
Heatsink .....................................................................................................
1
Gasket ........................................................................................................
1
Washer .......................................................................................................
4
Screw .........................................................................................................
4
Capscrew ...................................................................................................
2
Control Panel (FP17428 [Page 2-14]).......................................................
..
Control Panel (FP17428 [Page 2-14]).......................................................
1
Fuse (40 Amp) ...........................................................................................
1
Washer .......................................................................................................
2
Grease-Bulk (Lb) ........................................................................................ AR
Washer ....................................................................................................... 24
Lockwasher ................................................................................................ 26
Capscrew ................................................................................................... 12
Power Cable ...............................................................................................
1
Power Cable ...............................................................................................
1
Controller ....................................................................................................
..
Controller ....................................................................................................
1
Motor Controller .........................................................................................
1
Strap Clamp ...............................................................................................
2
Power Cable ...............................................................................................
1
Module .......................................................................................................
2
Controller (Traction) ...................................................................................
..
Controller ....................................................................................................
1
Wire Harness (Fan) (FP17449 [Page 2-77]).............................................
1
Capscrew ................................................................................................... 10
Washer ....................................................................................................... 12
Lockwasher ................................................................................................ 16
Screw ......................................................................................................... 12
Controller (Master) .....................................................................................
1
Controller (Master) .....................................................................................
1
Controller (Master) .....................................................................................
1
Washer .......................................................................................................
3
Washer .......................................................................................................
1
Capscrew ...................................................................................................
3
Nut ..............................................................................................................
3
Power Supply .............................................................................................
..
Bracket .......................................................................................................
..
Washer .......................................................................................................
..
Washer .......................................................................................................
..
Screw .........................................................................................................
..
Capscrew (Not Illustrated) ..........................................................................
6
©2009 Yale Materials Handling Corporation
1
2
3
3
1
1
1
4
4
2
1
..
1
2
AR
24
26
12
1
1
1
..
..
2
1
2
1
..
1
10
12
16
12
1
1
1
3
1
3
3
1
1
2
2
2
6
2-11
P17431
06-06
FOOTNOTES:
a
b
c
→ 10/2006
→ S/N C839N02091G
10/2006 ↔ PENDING PER ECN 105096
2-12
d
e
PENDING PER ECN 105096 →
S/N C839N02092G →
©2009 Yale Materials Handling Corporation
C839
06-06
P17431
NOTES
C839
©2009 Yale Materials Handling Corporation
2-13
P17428
06-06
CONTACTOR PANEL (FIGURE 2-5)
2-14
©2009 Yale Materials Handling Corporation
C839
06-06
P17428
CONTACTOR PANEL
KEY:
A: 36/48 Volt
B: 80 Volt
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
17
580051605
580064650
520357857
519433632
520357805
520357806
580046780
580036895
580055270
580055269
580035780
520357835
520357810
520357890
580062127
500903103
580062410
519433613
580046783
504233261
504238248
Control Panel .............................................................................................
Control Panel .............................................................................................
Washer ..................................................................................................
Washer ..................................................................................................
Washer ..................................................................................................
Screw .....................................................................................................
Contactor (Line) (FP17429 [Page 2-18])..............................................
Contactor (Line) (FP17429 [Page 2-18])..............................................
Link ........................................................................................................
Wire Harness .........................................................................................
Thermistor ..............................................................................................
Spring Washer .......................................................................................
Screw .....................................................................................................
Screw .....................................................................................................
Fuse (5 Amp) .........................................................................................
Fuse (15 Amp) .......................................................................................
Fuse (20 Amp Slow Blow) (Slow Blow) .................................................
Fuse Block (2-Way) ...............................................................................
Fuse Connector .....................................................................................
Contactor (Power Steering) (FP17430 [Page 2-16])............................
Contactor (Power Steering) (FP17430 [Page 2-16])............................
C839
©2009 Yale Materials Handling Corporation
QTY
A
B
1
..
4
4
4
4
2
..
1
1
1
2
2
4
1
2
1
2
2
1
..
..
1
4
4
4
4
..
2
1
1
1
2
2
4
1
2
1
2
2
..
1
2-15
P17430
06-06
CONTACTOR (FIGURE 2-6)
POWER STEERING ON-DEMAND
2-16
©2009 Yale Materials Handling Corporation
C839
06-06
P17430
CONTACTOR
POWER STEERING ON-DEMAND
KEY:
A: 36/48 Volt
B: 80 Volt
ITEM
1
2
3
4
5
5
6
7
7
8
C839
QTY
A
B
PART NO.
DESCRIPTION
504238248
519739845
296320455
296320456
519739830
504236231
519739809
519739834
504236285
504237253
504236208
Contactor ....................................................................................................
Cover (Top) (Top) ..................................................................................
Contact (Fixed) (Includes Hardware) .....................................................
Contact (Moving) ...................................................................................
Screw .....................................................................................................
Return Spring .........................................................................................
Return Spring .........................................................................................
Insulator (Return) ...................................................................................
Coil and Frame ......................................................................................
Coil and Frame ......................................................................................
Dust Shield ............................................................................................
1
1
2
1
2
..
1
1
..
1
..
1
1
2
1
2
1
..
1
1
..
1
296321148
Kit-Contact .............................................................................................
1
1
©2009 Yale Materials Handling Corporation
2-17
P17429
06-06
LINE CONTACTOR (FIGURE 2-7)
2-18
©2009 Yale Materials Handling Corporation
C839
06-06
P17429
LINE CONTACTOR
ITEM
1
2
3
4
5
6
7
8
PART NO.
DESCRIPTION
QTY
a 580046780
b 580036895
296321379
580046793
519433633
520075814
580039221
580024407
580046791
449007029
c 580001246
Contactor ............................................................................................................
Contactor ............................................................................................................
Cover ..............................................................................................................
Contact (Fixed) ...............................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Contact ...........................................................................................................
Spring .............................................................................................................
Coil .................................................................................................................
Screw .............................................................................................................
End Cap .........................................................................................................
1
1
2
2
2
2
1
1
1
2
1
580046792
Kit-Contactor ..................................................................................................
1
FOOTNOTES:
a
b
C839
36/48 Volt
80 Volt
c
Not Illustrated
©2009 Yale Materials Handling Corporation
2-19
P18597
04-08
ELECTRONIC CONTROL LEVERS (FIGURE 2-8)
MINI-LEVER MODULES — DATE CODE 0724
ITEM
1
1
1
1
1
2
2
3
4
5
2-20
PART NO.
DESCRIPTION
580060467
580060469
580060466
580060468
580050222
580061852
580061850
.....
580054585
580047919
Mini-Lever (Four Function) .................................................................................
1
Mini-Lever (Four Function With Clamping) .........................................................
1
Mini-Lever (Three Function) ...............................................................................
1
Mini-Lever (Three Function With Clamping) .......................................................
1
Kit-Mini-Lever (Plain Mini-Lever) ....................................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
1
Kit-Switch (Interlock Switch) ...........................................................................
1
Labels ................................................................................................................. AR
Bracket ................................................................................................................
1
Nut ......................................................................................................................
4
©2009 Yale Materials Handling Corporation
QTY
C839
04-08
P18597
NOTES
C839
©2009 Yale Materials Handling Corporation
2-21
P19329
04-08
ELECTRONIC CONTROL LEVERS (FIGURE 2-9)
MINI-LEVER MODULES (THREE FUNCTION) — DATE CODE 0725 THRU 0743
2-22
©2009 Yale Materials Handling Corporation
C839
04-08
P19329
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0725 THRU 0743
ITEM
1
1
2
3
4
4
5
6
PART NO.
580084192
b 580061851
c 580061852
580084196
a 580059505
d 580061850
b 580061851
c 580061852
d 580061850
.....
.....
.....
580081812
.....
580062910
.....
DESCRIPTION
QTY
Mini-Lever ...........................................................................................................
1
Kit-Plug (Mini-Lever Plug) ..............................................................................
3
Kit-Plug (Interlock Switch Plug) ......................................................................
3
Mini-Lever ...........................................................................................................
1
Kit-Lever (Interlock Mini-Lever) ......................................................................
1
Kit-Switch (Interlock Switch) ...........................................................................
1
Kit-Plug (Mini-Lever Plug) ..............................................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
2
Kit-Switch (Interlock Switch) ...........................................................................
1
Plug (Momentary Switch) ............................................................................... AR
Momentary Switch .......................................................................................... AR
Mini-Lever ....................................................................................................... AR
Handle (Mini-Lever) ....................................................................................
1
Label (Shows Production Part Number) .........................................................
1
Plug (Mini-Lever) ............................................................................................
1
Control Lables (FP17422 [Page 1-28])..............................................................
1
FOOTNOTES:
a
b
C839
Kit Includes: 1 Interlock Rocker (must be used in
combination with a Momentary Interlock Switch), 1
Gasket, 4 Screws (parts are NSS)
Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are
NSS)
c
d
Kit Includes: 1 Momentary Interlock Switch Plug, 1
Gasket (parts are NSS)
Kit Includes: 1 Momentary Switch, 1 Lockwasher,
1 Gasket, 1 Nut (parts are NSS)
©2009 Yale Materials Handling Corporation
2-23
P19301
04-08
ELECTRONIC CONTROL LEVERS (FIGURE 2-10)
MINI-LEVER MODULES (FOUR FUNCTION) — DATE CODE 0725 THRU 0743
2-24
©2009 Yale Materials Handling Corporation
C839
04-08
P19301
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULES (FOUR FUNCTION) – DATE CODE 0725 THRU 0743
ITEM
1
1
2
3
4
4
5
PART NO.
580084193
d 580050222
b 580061852
580084197
d 580050222
a 580059505
c 580061850
b 580061852
d 580050222
.....
.....
.....
580081812
.....
.....
DESCRIPTION
QTY
Mini-Lever ...........................................................................................................
1
Kit-Mini-Lever (Plain Mini-Lever) ....................................................................
3
Kit-Plug (Interlock Switch Plug) ......................................................................
3
Mini-Lever (With Clamping) ................................................................................
1
Kit-Mini-Lever (Plain Mini-Lever) ....................................................................
2
Kit-Lever (Interlock Mini-Lever) ......................................................................
1
Kit-Switch (Interlock Switch) ...........................................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
2
Kit-Mini-Lever (Plain Mini-Lever) ....................................................................
2
Momentary Switch .......................................................................................... AR
Plug (Momentary Switch) ............................................................................... AR
Mini-Lever ....................................................................................................... AR
Handle (Mini-Lever) ....................................................................................
1
Label (Shows Production Part Number) .........................................................
1
Control Lables (FP17422 [Page 1-28])..............................................................
1
FOOTNOTES:
a
b
C839
Kit Includes: 1 Interlock Mini-Lever (must be used
in combination with a Momentary Interlock Switch),
1 Gasket, 4 Screws (parts are NSS)
Kit Includes: 1 Momentary Switch Hole Plug, 1
Gasket (parts are NSS)
c
d
Kit Includes: 1 Momentary Switch, 1 Lockwasher,
1 Gasket, 1 Nut (parts are NSS)
Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4
Screws (parts are NSS)
©2009 Yale Materials Handling Corporation
2-25
P19551
04-08
ELECTRONIC CONTROL LEVERS (FIGURE 2-11)
MINI-LEVER MODULES (THREE FUNCTION) — DATE CODE 0744
2-26
©2009 Yale Materials Handling Corporation
C839
04-08
P19551
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0744
ITEM
1
1
1
1
2
3
4
4
5
6
7
PART NO.
580088411
580088583
b 580061852
580089964
b 580090361
c 580061852
b 580062910
580088415
580088583
580088593
d 580061850
580089968
a 580090361
580090362
c 580061852
d 580061850
.....
.....
.....
580081812
.....
580062910
.....
DESCRIPTION
QTY
Mini-Lever ...........................................................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
3
Kit-Plug (Interlock Switch Plug) ......................................................................
3
Mini-Lever ...........................................................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
3
Kit-Plug (Interlock Switch Plug) ......................................................................
3
Plug ................................................................................................................
1
Mini-Lever (With Clamping) ................................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
2
Kit-Mini-Lever (Clamping) ...............................................................................
2
Kit-Switch (Interlock Switch) ...........................................................................
1
Mini-Lever (With Clamping) ................................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
2
Kit-Mini-Lever (Clamping) ...............................................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
2
Kit-Switch (Interlock Switch) ...........................................................................
1
Plug (Momentary Switch) ............................................................................... AR
Momentary Switch .......................................................................................... AR
Mini-Lever ....................................................................................................... AR
Handle (Mini-Lever) ....................................................................................
1
Label (Shows Production Part Number) .........................................................
1
Plug (Mini-Lever) ............................................................................................
1
Control Labels (FP17422 [Page 1-28])..............................................................
1
FOOTNOTES:
a
b
C839
Kit Includes: 1 Interlock Rocker (must be used in
combination with a Momentary Interlock Switch), 1
Gasket, 4 Screws (parts are NSS)
Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are
NSS)
c
d
Kit Includes: 1 Momentary Interlock Switch Plug, 1
Gasket (parts are NSS)
Kit Includes: 1 Momentary Switch, 1 Lockwasher,
1 Gasket, 1 Nut (parts are NSS)
©2009 Yale Materials Handling Corporation
2-27
P19552
04-08
ELECTRONIC CONTROL LEVERS (FIGURE 2-12)
MINI-LEVER MODULE (FOUR FUNCTION) — DATE CODE 0744
2-28
©2009 Yale Materials Handling Corporation
C839
04-08
P19552
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) – DATE CODE 0744
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
4
5
6
PART NO.
580088412
b 580088583
a 580061852
580089965
b 580090361
b 580061852
580088416
b 580088583
580088593
a 580061852
580061850
580089969
b 580090361
580090362
580061850
a 580061852
.....
.....
.....
580081812
.....
.....
DESCRIPTION
QTY
Mini-Lever ...........................................................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
4
Kit-Plug (Interlock Switch Plug) ......................................................................
3
Mini-Lever ...........................................................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
4
Kit-Plug (Interlock Switch Plug) ......................................................................
3
Mini-Lever (With Clamping) ................................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
3
Kit-Mini-Lever (Clamping) ...............................................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
2
Kit-Switch (Interlock Switch) ...........................................................................
1
Mini-Lever (With Clamping) ................................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
3
Kit-Mini-Lever (Clamping) ...............................................................................
1
Kit-Switch (Interlock Switch) ...........................................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
2
Momentary Switch .......................................................................................... AR
Plug (Momentary Switch) ............................................................................... AR
Mini-Lever ....................................................................................................... AR
Handle (Mini-Lever) ....................................................................................
1
Label (Shows Production Part Number) .........................................................
1
Control Labels (FP17422 [Page 1-28])..............................................................
1
FOOTNOTES:
a
C839
Kit Includes: 1 Momentary Switch Hole Plug, 1
Gasket (parts are NSS)
b
Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4
Screws (parts are NSS)
©2009 Yale Materials Handling Corporation
2-29
P17432
02-08
JOYSTICK (FIGURE 2-13)
2-30
©2009 Yale Materials Handling Corporation
C839
02-08
P17432
JOYSTICK
ITEM
PART NO.
DESCRIPTION
580086029
Joystick (Three Function Hydraulic) (Three Function Hydraulic without
Interlock) .............................................................................................................
Joystick (Four Function Hydraulic) (Without Interlock) .......................................
Joystick (Three Function Hydraulic) (Three Function Hydraulic with
Interlock) .............................................................................................................
Joystick (Four Function Hydraulic) (With Interlock) ............................................
Joystick (Three Function Hydraulic) (Without Interlock) .................................
Joystick (Three Function Hydraulic) (With Interlock) ......................................
Joystick (Four Function Hydraulic) (Without Interlock) ...................................
Joystick (Four Function Hydraulic) (With Interlock) ........................................
Screw .............................................................................................................
Housing (Upper) .............................................................................................
Washer ...........................................................................................................
Lockwasher ....................................................................................................
Nut ..................................................................................................................
Housing (Lower) .............................................................................................
Capscrew .......................................................................................................
Bracket ...........................................................................................................
Wire Harness (Joystick) .................................................................................
Label ...................................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
580086030
580086031
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
C839
580086032
580085513
580085515
580085514
580085516
580061855
580045328
940004903
449022019
937100903
580045327
932727901
580051583
580068314
.....
580047919
580054585
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
1
1
1
4
1
4
4
4
1
6
1
1
1
4
1
2-31
P17435
06-06
WIRE HARNESS (FIGURE 2-14)
MAIN CONTROL, 36/48 VOLT — SHEET ONE OF TWO (→ S/N C839N02091G)
2-32
©2009 Yale Materials Handling Corporation
C839
06-06
P17435
WIRE HARNESS
MAIN CONTROL, 36/48 VOLT – SHEET ONE OF TWO (→ S/N C839N02091G)
ITEM
PART NO.
DESCRIPTION
1
1
2
2
2
2
3
3
3
4
4
5
5
5
6
6
6
6
7
7
7
7
7
8
8
8
8
8
9
9
10
10
10
10
11
11
11
12
12
12
12
13
13
13
13
13
14
14
14
580069001
.....
518807689
.....
505968568
504064720
505064754
.....
504059730
504059726
.....
518802686
.....
518802686
518807689
.....
505968568
504064720
505064754
.....
580039513
580019119
580042221
580042222
.....
505968568
505968501
505968535
520045874
.....
580058583
.....
505968568
504064720
580039194
.....
520202601
520202605
.....
505968568
504064701
580001849
.....
580039513
580019119
580036981
580036986
.....
505968568
504064720
Wire Harness (Main Control) ..............................................................................
Connector Assembly (Hoist and Tilt Switch) ..................................................
E-Spade .....................................................................................................
Connector Assembly (Accelerator Potentiometer) .........................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Forward and Reverse Switch) .....................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Terminal Strip) ............................................................
Terminal .....................................................................................................
Connector Assembly (Accelerator Start Switch) ............................................
Terminal .....................................................................................................
E-Spade .....................................................................................................
Connector Assembly (Power Steering Sensor) ..............................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Seat Harness) .............................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Power Steer Motor) .....................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
E-Ring ........................................................................................................
Connector Assembly (Park Brake Switch) .....................................................
E-Spade .....................................................................................................
Connector Assembly (Diagnostic Connector) ................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Display Conenctor) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Steer Column) .............................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Electronic Hydraulics Controller) .................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Seat Brake Controller) ................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
4
1
3
1
1
1
2
1
1
2
1
1
1
1
3
1
1
1
7
1
1
1
1
2
1
1
2
1
2
1
3
1
1
1
6
1
1
4
1
1
1
8
4
1
1
1
3
1
2-33
P17435
06-06
WIRE HARNESS
MAIN CONTROL, 36/48 VOLT – SHEET ONE OF TWO (→ S/N C839N02091G)
ITEM
PART NO.
14
505064754
2-34
DESCRIPTION
Connector ...................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
C839
06-06
P17435
NOTES
C839
©2009 Yale Materials Handling Corporation
2-35
P17436
06-06
WIRE HARNESS (FIGURE 2-15)
MAIN CONTROL, 36/48 VOLT — SHEET TWO OF TWO (→ S/N C839N02091G)
2-36
©2009 Yale Materials Handling Corporation
C839
06-06
P17436
WIRE HARNESS
MAIN CONTROL, 36/48 VOLT – SHEET TWO OF TWO (→ S/N C839N02091G)
ITEM
PART NO.
DESCRIPTION
1
1
1
1
2
2
2
2
3
3
3
4
4
4
4
5
5
5
5
6
6
6
7
7
7
7
8
8
8
8
9
10
10
10
11
11
11
11
12
12
13
13
13
14
14
14
15
15
15
580069001
.....
580035034
580035032
580035035
.....
580035034
580035031
580035035
.....
580040510
520052846
.....
580035034
580035032
580035035
.....
580035034
580035031
580035035
.....
580025662
518793680
.....
505968568
504064701
580001849
.....
505968568
504064720
505064754
518807689
.....
520202602
520202601
.....
505968514
518803678
518806641
.....
520039880
.....
520039880
504450739
.....
520202602
520202601
.....
312850034
580035371
Wire Harness (Main Control) ..............................................................................
Connector Assembly (Pump Bearing Sensor) ................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Pump Temperature) ....................................................
Terminal .....................................................................................................
Connector (2 Way) .....................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Horn) ...........................................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Assembly (Traction Bearing Sensor) ............................................
Terminal .....................................................................................................
Connector ...................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Traction Temperature) ................................................
Terminal .....................................................................................................
Connector (2 Way) .....................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Seat Brake Switch) .....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Main Accessory Harness) ...........................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Fan) .............................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
E-Spade .........................................................................................................
Connector Assembly (Pump Controller) .........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Contactor Panel) .........................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Power Steering Contactor) ..........................................
E-Ring ........................................................................................................
Connector Assembly (Negative Stud Traction Controller) ..............................
E-Ring ........................................................................................................
E-Ring ........................................................................................................
Connector Assembly (Traction Controller) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Master Controller) .......................................................
Strap Clamp ...............................................................................................
Cover ..........................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
4
1
1
1
2
1
1
1
2
1
1
4
1
1
1
2
1
1
1
1
2
1
4
1
1
1
2
1
1
1
1
1
10
1
6
1
1
1
1
1
1
1
1
1
14
1
1
1
2-37
P17436
06-06
WIRE HARNESS
MAIN CONTROL, 36/48 VOLT – SHEET TWO OF TWO (→ S/N C839N02091G)
ITEM
PART NO.
15
15
15
580035033
580035036
520202605
2-38
DESCRIPTION
Connector ...................................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
C839
06-06
P17436
NOTES
C839
©2009 Yale Materials Handling Corporation
2-39
P17441
06-06
WIRE HARNESS (FIGURE 2-16)
MAIN CONTROL, 80 VOLT — SHEET ONE OF TWO (→ S/N C839N02091G)
2-40
©2009 Yale Materials Handling Corporation
C839
06-06
P17441
WIRE HARNESS
MAIN CONTROL, 80 VOLT – SHEET ONE OF TWO (→ S/N C839N02091G)
ITEM
PART NO.
DESCRIPTION
1
1
2
2
2
2
3
3
3
4
4
5
5
5
6
6
6
6
7
7
7
7
7
8
8
8
8
8
9
9
10
10
10
10
11
11
11
12
12
12
12
13
13
13
13
13
14
14
14
580068025
.....
518807689
.....
505968568
504064720
505064754
.....
504059730
504059726
.....
518802686
.....
518802686
518807689
.....
505968568
504064720
505064754
.....
580039513
580019119
580042221
580042222
.....
505968568
505968501
505968535
520045874
.....
580058583
.....
505968568
504064720
580039194
.....
520202601
520202605
.....
505968568
504064701
580001849
.....
580039513
580019119
580036981
580036986
.....
505968568
504064720
Wire Harness (Main Control) ..............................................................................
Connector Assembly (Hoist and Tilt Switch) ..................................................
E-Spade .....................................................................................................
Connector Assembly (Accelerator Potentiometer) .........................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Forward and Reverse Switch) .....................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Terminal Strip) ............................................................
Terminal .....................................................................................................
Connector Assembly (Accelerator Start Switch) ............................................
Terminal .....................................................................................................
E-Spade .....................................................................................................
Connector Assembly (Power Steering Sensor) ..............................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Seat Harness) .............................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Power Steer Motor) .....................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
E-Ring ........................................................................................................
Connector Assembly (Park Brake Switch) .....................................................
E-Spade .....................................................................................................
Connector Assembly (Diagnostic Connector) ................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Display Conenctor) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Steer Column) .............................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Electronic Hydraulics Controller) .................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Seat Brake Controller) ................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
4
1
3
1
1
1
2
1
1
2
1
1
1
1
3
1
1
1
7
1
1
1
1
2
1
1
2
1
2
1
3
1
1
1
6
1
1
4
1
1
1
8
4
1
1
1
3
1
2-41
P17441
06-06
WIRE HARNESS
MAIN CONTROL, 80 VOLT – SHEET ONE OF TWO (→ S/N C839N02091G)
ITEM
PART NO.
14
505064754
2-42
DESCRIPTION
Connector ...................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
C839
06-06
P17441
NOTES
C839
©2009 Yale Materials Handling Corporation
2-43
P17442
06-06
WIRE HARNESS (FIGURE 2-17)
MAIN CONTROL, 80 VOLT — SHEET TWO OF TWO (→ S/N C839N02091G)
2-44
©2009 Yale Materials Handling Corporation
C839
06-06
P17442
WIRE HARNESS
MAIN CONTROL, 80 VOLT – SHEET TWO OF TWO (→ S/N C839N02091G)
ITEM
PART NO.
DESCRIPTION
1
1
1
1
2
2
2
2
3
3
4
4
4
4
5
5
5
5
6
6
6
7
7
7
7
8
8
8
8
9
10
10
10
11
11
11
11
12
12
13
13
13
14
14
14
15
15
15
15
580068025
.....
580035034
580035032
580035035
.....
580035034
580035031
580035035
.....
518802686
.....
580035034
580035032
580035035
.....
580035034
580035031
580035035
.....
580025662
518793680
.....
505968568
504064701
580001849
.....
505968568
504064720
505064754
518807689
.....
520202602
520202601
.....
505968514
518803678
518806641
.....
520039880
.....
520039880
504450739
.....
520202602
520202601
.....
505968568
504064720
505064754
Wire Harness (Main Control) ..............................................................................
Connector Assembly (Pump Bearing Sensor) ................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Pump Temperature) ....................................................
Terminal .....................................................................................................
Connector (2 Way) .....................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Horn) ...........................................................................
Terminal .....................................................................................................
Connector Assembly (Traction Bearing Sensor) ............................................
Terminal .....................................................................................................
Connector ...................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Traction Temperature) ................................................
Terminal .....................................................................................................
Connector (2 Way) .....................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Seat Brake Switch) .....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Main Accessory Harness) ...........................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Fan) .............................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
E-Spade .........................................................................................................
Connector Assembly (Pump Controller) .........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Contactor Panel) .........................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Power Steering Contactor) ..........................................
E-Ring ........................................................................................................
Connector Assembly (Negative Stud Traction Controller) ..............................
E-Ring ........................................................................................................
E-Ring ........................................................................................................
Connector Assembly (Traction Controller) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Fan Power Supply) .....................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
4
1
1
1
2
1
1
1
2
1
4
1
1
1
2
1
1
1
1
2
1
4
1
1
1
2
1
1
1
1
1
10
1
6
1
1
1
1
1
1
1
1
1
14
1
3
1
1
2-45
P17442
06-06
WIRE HARNESS
MAIN CONTROL, 80 VOLT – SHEET TWO OF TWO (→ S/N C839N02091G)
ITEM
PART NO.
16
16
16
16
16
16
.....
312850034
580035371
580035033
580035036
520202605
2-46
DESCRIPTION
Connector Assembly (Master Controller) .......................................................
Strap Clamp ...............................................................................................
Cover ..........................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
1
C839
02-09
P20807
MAIN WIRE HARNESS (FIGURE 2-18)
36/48 VOLT, WITH OPERATOR PRESENSE SYSTEM — SHEET 1 0F 2 (S/N C839N02277G →)
C839
©2009 Yale Materials Handling Corporation
2-47
P20807
ITEM
1
1
2
2
3
4
5
5
6
7
7
8
8
9
10
11
12
13
14
14
15
16
17
18
18
19
20
21
22
22
23
23
24
25
26
26
27
28
28
29
30
31
31
32
33
34
35
35
35
35
35
35
2-48
02-09
PART NO.
580079271
.....
518807689
.....
504064720
505064754
505968568
.....
504059726
504059730
.....
518802686
.....
518802686
505968565
518807689
.....
505064754
504064720
.....
580042221
580042222
580019119
580039513
.....
520045874
505968501
505968535
505968568
.....
580058583
.....
504064720
580039194
505968568
.....
520202605
520202601
.....
504064701
580001849
505968568
.....
580036981
580036986
580039513
580019119
.....
ac 580071066
ac 580036910
bc 580079004
b 580034404
504064701
DESCRIPTION
Wire Harness ......................................................................................................
Connector Assembly (Hoist and Tilt Switch) ..................................................
E-Spade .....................................................................................................
Connector Assembly (Accelerator Potentiometer) .........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Forward and Reverse Switch) .....................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Terminal Strip) ............................................................
Terminal .....................................................................................................
Connector Assembly (Accelerator Start Switch) ............................................
Terminal .....................................................................................................
Heat Shrink ................................................................................................
E-Spade .....................................................................................................
Connector Assembly (Power Steering Sensor) ..............................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Seat Harness) .............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Power Steer Motor) .....................................................
E-Ring ........................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Park Brake Switch) .....................................................
E-Spade .....................................................................................................
Connector Assembly (Diagnostic Connector) ................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Display Conenctor) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Steer Column) .............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Electronic Hydraulics Controller) .................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Suppression Module) ..................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Module .......................................................................................................
Connector ...................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
4
1
1
1
3
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
7
1
2
1
1
2
1
2
1
1
1
3
1
1
6
1
1
1
4
1
1
1
8
4
1
1
1
1
1
1
C839
02-09
ITEM
PART NO.
36
37
38
39
39
40
41
42
42
43
44
45
45
46
47
580001849
505968566
505968568
.....
504064720
505064754
505968568
.....
505968501
580035371
505968568
.....
505968501
505968535
505968568
DESCRIPTION
P20807
QTY
Connector ...................................................................................................
Plug ............................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Seat Brake Controller) ................................................
Connector .......................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Operator Presence System) .......................................
Connector ...................................................................................................
Cover ..........................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Operator Presence System) .......................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
1
1
3
1
1
1
2
1
1
1
2
1
1
1
2
FOOTNOTES:
a
b
C839
Electro-Hydraulic
Manual Hydraulic w/Interlock
c
Manual Hydraulics w/o Interlock
©2009 Yale Materials Handling Corporation
2-49
P20808
02-09
MAIN WIRE HARNESS (FIGURE 2-19)
36/48 VOLT, WITH OPERATOR PRESENSE SYSTEM — SHEET 2 OF 2 (S/N C839N02277G →)
2-50
©2009 Yale Materials Handling Corporation
C839
02-09
P20808
MAIN WIRE HARNESS
36/48 VOLT, WITH OPERATOR PRESENSE SYSTEM – SHEET 2 OF 2 (S/N C839N02277G →)
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
4
5
6
7
7
8
9
9
10
11
12
12
13
14
15
15
16
17
17
18
19
20
20
21
22
23
24
25
25
26
27
27
28
29
30
30
31
31
32
33
33
34
35
35
580079271
.....
580035032
580035035
580035034
.....
580035031
580035035
580035034
.....
580040510
520052846
.....
580035032
580035035
580035034
.....
580035031
580035035
580035034
.....
580025662
518793680
.....
504064701
580001849
505968568
.....
504064720
505064754
505968568
505968566
518807689
.....
520202602
520202601
.....
518803678
518806641
505968514
.....
520039880
.....
520039880
504450739
.....
520202602
520202601
.....
312850034
Wire Harness ......................................................................................................
Connector Assembly (Pump Bearing Sensor) ................................................
Connector ...................................................................................................
Wire Seal ....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Pump Temperature) ....................................................
Connector (2 Way) .....................................................................................
Wire Seal ....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Horn) ...........................................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Assembly (Traction Bearing Sensor) ............................................
Connector ...................................................................................................
Wire Seal ....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Traction Temperature) ................................................
Connector (2 Way) .....................................................................................
Wire Seal ....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Seat Brake Switch) .....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Main Accessory Harness) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Fan) .............................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
E-Spade .........................................................................................................
Connector Assembly (Pump Controller) .........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Contactor Panel) .........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (Power Steering Contactor) ..........................................
E-Ring ........................................................................................................
Connector Assembly (Negative Stud Traction Controller) ..............................
E-Ring ........................................................................................................
E-Ring ........................................................................................................
Connector Assembly (Traction Controller) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Master Controller) .......................................................
Strap Clamp ...............................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
4
1
1
1
2
1
2
1
1
1
1
4
1
1
1
2
1
1
2
1
1
1
4
1
1
1
2
1
1
1
1
10
1
1
1
6
1
1
1
1
1
1
1
16
1
1
2-51
P20808
02-09
MAIN WIRE HARNESS
36/48 VOLT, WITH OPERATOR PRESENSE SYSTEM – SHEET 2 OF 2 (S/N C839N02277G →)
ITEM
PART NO.
36
37
38
39
580035371
580035033
580035036
520202605
2-52
DESCRIPTION
Cover ..........................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
5
C839
02-09
P20808
NOTES
C839
©2009 Yale Materials Handling Corporation
2-53
P20809
02-09
MAIN WIRE HARNESS (FIGURE 2-20)
80 VOLT, WITH OPERATOR PRESENSE SYSTEM — SHEET 1 0F 2 (S/N C839N02277G →)
2-54
©2009 Yale Materials Handling Corporation
C839
02-09
P20809
MAIN WIRE HARNESS
80 VOLT, WITH OPERATOR PRESENSE SYSTEM – SHEET 1 0F 2 (S/N C839N02277G →)
ITEM
PART NO.
1
1
2
2
3
4
5
5
6
7
7
8
8
9
10
11
11
12
13
14
14
15
16
17
18
18
19
20
21
22
22
23
23
24
25
26
26
27
28
28
29
30
31
31
32
33
34
35
35
580079272
.....
518807689
.....
504064720
505064754
505968568
.....
504059726
504059730
.....
518802686
.....
518802686
505968565
518807689
.....
504064720
505064754
505968568
.....
580042221
580042222
580019119
580039513
.....
520045874
505968501
505968535
505968568
.....
580058583
.....
504064720
580039194
505968568
.....
520202605
520202601
.....
504064701
580001849
505968568
.....
580036981
580036986
580039513
580019119
.....
b 580034404
C839
DESCRIPTION
Wire Harness ......................................................................................................
Connector Assembly (Hoist and Tilt Switch) ..................................................
E-Spade .....................................................................................................
Connector Assembly (Accelerator Potentiometer) .........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Forward and Reverse Switch) .....................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Terminal Strip) ............................................................
Terminal .....................................................................................................
Connector Assembly (Accelerator Start Switch) ............................................
Terminal .....................................................................................................
Heat Shrink ................................................................................................
E-Spade .....................................................................................................
Connector Assembly (Power Steering Sensor) ..............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Seat Harness) .............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Power Steer Motor) .....................................................
E-Ring ........................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Park Brake Switch) .....................................................
E-Spade .....................................................................................................
Connector Assembly (Diagnostic Connector) ................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Display Conenctor) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Steer Column) .............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Electronic Hydraulics Controller) .................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Suppression Module) ..................................................
Module .......................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
4
..
1
1
3
..
1
2
..
2
..
1
1
1
..
1
1
3
..
1
1
1
7
..
2
1
1
2
..
2
..
1
1
3
..
1
6
..
1
1
4
..
1
1
8
4
..
1
2-55
P20809
02-09
MAIN WIRE HARNESS
80 VOLT, WITH OPERATOR PRESENSE SYSTEM – SHEET 1 0F 2 (S/N C839N02277G →)
ITEM
35
35
35
35
36
37
38
39
39
40
40
41
42
43
43
44
45
PART NO.
ac 580036910
ac 580071066
bc 580079004
504064701
580001849
505968566
505968568
.....
505968568
.....
505968501
505968535
505968568
.....
505968501
505968535
505968568
DESCRIPTION
QTY
Connector ...................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Seat Brake Controllers) ...............................................
Terminal (Socket) .......................................................................................
Connector Assembly (Operator Presence System) .......................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Operator Presence System) .......................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
1
1
1
1
1
1
3
1
3
1
1
1
2
1
1
1
2
FOOTNOTES:
a
b
Electro-Hydraulic
Manual Hydraulic w/Interlock
2-56
c
Manual Hydraulic w/o Interlock
©2009 Yale Materials Handling Corporation
C839
02-09
P20809
NOTES
C839
©2009 Yale Materials Handling Corporation
2-57
P20810
02-09
MAIN WIRE HARNESS (FIGURE 2-21)
80 VOLT, WITH OPERATOR PRESENSE SYSTEM — SHEET 2 0F 2 (S/N C839N02277G →)
2-58
©2009 Yale Materials Handling Corporation
C839
02-09
P20810
MAIN WIRE HARNESS
80 VOLT, WITH OPERATOR PRESENSE SYSTEM – SHEET 2 0F 2 (S/N C839N02277G →)
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
4
5
6
7
7
8
8
9
10
11
11
12
13
14
14
15
16
16
17
18
19
19
20
21
22
23
23
24
25
25
26
27
28
28
29
29
30
31
31
32
33
33
34
35
580079272
.....
580035032
580035035
580035034
.....
580035031
580035035
580035034
.....
518802686
.....
580035032
580035035
580035034
.....
580035031
580035035
580035034
.....
580025662
518793680
.....
504064701
580001849
505968568
.....
504064720
505064754
505968568
518807689
.....
520202602
520202601
.....
518803678
518806641
505968514
.....
520039880
.....
520039880
504450739
.....
520202602
520202601
.....
504064720
505064754
505968568
Wire Harness ......................................................................................................
Connector Assembly (Pump Bearing Sensor) ................................................
Connector ...................................................................................................
Wire Seal ....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Pump Temperature) ....................................................
Connector (2 Way) .....................................................................................
Wire Seal ....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Horn) ...........................................................................
Terminal .....................................................................................................
Connector Assembly (Traction Bearing Sensor) ............................................
Connector ...................................................................................................
Wire Seal ....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Traction Temperature) ................................................
Connector (2 Way) .....................................................................................
Wire Seal ....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Seat Brake Switch) .....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Main Accessory Harness) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Fan) .............................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
E-Spade .....................................................................................................
Connector Assembly (Pump Controller) .........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Contactor Panel) .........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (Power Steering Contactor) ..........................................
E-Ring ........................................................................................................
Connector Assembly (Negative Stud Traction Controller) ..............................
E-Ring ........................................................................................................
E-Ring ........................................................................................................
Connector Assembly (Traction Controller) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Fan Power Supply) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
4
..
1
1
2
..
2
..
1
1
4
..
1
1
2
..
1
2
..
1
1
4
..
1
1
3
1
..
1
10
..
1
1
6
..
1
..
1
1
..
1
14
..
1
1
3
2-59
P20810
02-09
MAIN WIRE HARNESS
80 VOLT, WITH OPERATOR PRESENSE SYSTEM – SHEET 2 0F 2 (S/N C839N02277G →)
ITEM
PART NO.
36
36
37
38
39
40
.....
312850034
580035371
580035033
580035036
520202605
2-60
DESCRIPTION
Connector Assembly (Master Controller) .......................................................
Strap Clamp ...............................................................................................
Cover ..........................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
5
C839
02-09
P20810
NOTES
C839
©2009 Yale Materials Handling Corporation
2-61
P20694
10-08
WIRE HARNESS (FIGURE 2-22)
LIGHTS — WITH CONVERTER (→ S/N C839N02000F)
2-62
©2009 Yale Materials Handling Corporation
C839
10-08
P20694
WIRE HARNESS
LIGHTS – WITH CONVERTER (→ S/N C839N02000F)
ITEM
PART NO.
DESCRIPTION
1
1
1
1
2
2
2
2
3
3
3
4
4
4
4
5
5
5
6
6
6
7
7
7
7
8
8
8
8
9
9
10
10
10
10
11
11
11
11
11
12
12
13
13
13
13
14
14
14
580070579
.....
580048141
504450741
505968524
.....
505968533
505968514
505968540
.....
520052844
520052846
.....
520052844
520052845
520052846
.....
504059726
502719903
.....
504059726
502719903
.....
518803687
518806635
505968514
.....
505968535
505968501
505968568
.....
518807642
.....
518803687
518806635
505968514
.....
518803687
518806635
505968514
505968566
.....
518807642
.....
919325422
919325402
919325411
.....
518802686
505968565
Wire Harness (Lights) (With Converter) ..............................................................
Connector Assembly (Brake Switch) ..............................................................
Terminal .....................................................................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Assembly (Headlights) ..................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly) (Rear Drive Lights Switch) ..........................................
Socket ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (Headlight/Tail Light Switch) ........................................
Socket ........................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Rear Drive Lights) .......................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Strobe Light) ...............................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Tail Lights) ..................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (BAck-up Alarm) ...........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Positive - 36 volts or 40 volts) .....................................
E-Spade .....................................................................................................
Connector Assembly (Tail Lights) ..................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (To Main Harness) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (Negative - 36 volts or 40 volts) ...................................
E-Spade .....................................................................................................
Connector Assembly) (Supression Module) ...................................................
Connector Body .........................................................................................
Diode ..........................................................................................................
Female Terminal ........................................................................................
Connector Assembly) (Relay Module) ............................................................
Terminal .....................................................................................................
Heat Shrink ................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
2
1
1
2
4
2
1
1
2
1
1
1
3
1
1
1
1
2
1
1
1
1
4
1
1
1
2
1
1
1
1
1
4
1
1
1
2
2
1
1
1
1
1
3
1
1
2
2-63
P20694
10-08
WIRE HARNESS
LIGHTS – WITH CONVERTER (→ S/N C839N02000F)
ITEM
PART NO.
14
14
14
15
15
15
520052846
500383908
504231204
.....
580047197
580047195
2-64
DESCRIPTION
Terminal .....................................................................................................
Terminal .....................................................................................................
Heat Shrink ................................................................................................
Connector Assembly (To DC to DC Converter) .............................................
Connector ...................................................................................................
Terminal .....................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
2
2
1
1
4
C839
10-08
P20694
NOTES
C839
©2009 Yale Materials Handling Corporation
2-65
P20640
09-08
WIRE HARNESS (FIGURE 2-23)
LIGHTS — WITH CONVERTER (S/N C839N02001F →)
2-66
©2009 Yale Materials Handling Corporation
C839
09-08
P20640
WIRE HARNESS
LIGHTS – WITH CONVERTER (S/N C839N02001F →)
ITEM
PART NO.
DESCRIPTION
1
1
1
1
2
2
2
2
3
3
3
4
4
4
4
5
5
5
6
6
6
7
7
7
7
8
8
8
8
9
9
10
10
10
10
11
11
11
11
11
12
12
13
13
13
13
13
13
14
580092813
.....
504450741
505968524
580048141
.....
505968514
505968533
505968540
.....
520052846
520052844
.....
520052846
520052845
520052844
.....
504059726
502719903
.....
502719903
504059726
.....
505968514
518803687
518806635
.....
505968568
505968535
505968501
.....
518807642
.....
505968514
518803687
518806635
.....
505968514
505968566
518803687
518806635
.....
504450739
.....
580034404
504064701
580001849
505968568
505968566
.....
Wire Harness (Lights) .........................................................................................
Connector Assembly (Brake Switch) ..............................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Headlights) ..................................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Rear Drive Light Switch) .............................................
Terminal .....................................................................................................
Socket ........................................................................................................
Connector Assembly (Headlight and Tail Light Switch) .................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Socket ........................................................................................................
Connector Assembly (Rear Drive Light) .........................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Strobe Light) ...............................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Tail Lights) ..................................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Back-Up Alarm) ...........................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Fuse Panel (36 Volt or 48 Volt, Positive) ........................................................
E-Spade .....................................................................................................
Connector Assembly (Tail Lights) ..................................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector Assembly (Main Harness) .............................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Fuse Panel (36 Volt or 48 Volt, Negative) ......................................................
E-Ring ........................................................................................................
Connector Assembly (Supression Module) ....................................................
Module .......................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Relay Module) .............................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
2
1
1
1
4
2
2
1
2
1
1
3
1
1
1
1
1
1
1
2
1
4
1
1
1
2
1
1
1
1
1
4
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
2-67
P20640
09-08
WIRE HARNESS
LIGHTS – WITH CONVERTER (S/N C839N02001F →)
ITEM
PART NO.
14
14
14
15
15
15
500383908
520052846
518802686
.....
580047195
580047197
2-68
DESCRIPTION
Terminal .....................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (DC to DC Converter) ...................................................
Terminal .....................................................................................................
Connector ...................................................................................................
©2009 Yale Materials Handling Corporation
QTY
2
1
1
1
4
1
C839
09-08
P20640
NOTES
C839
©2009 Yale Materials Handling Corporation
2-69
P20701
11-08
WIRE HARNESS (FIGURE 2-24)
LIGHTS — WITHOUT DC CONVERTER (→ S/N C839N02000F)
2-70
©2009 Yale Materials Handling Corporation
C839
11-08
P20701
WIRE HARNESS
LIGHTS – WITHOUT DC CONVERTER (→ S/N C839N02000F)
ITEM
1
1
1
1
2
2
2
3
3
3
3
4
4
5
5
5
5
5
6
6
7
7
7
7
C839
PART NO.
DESCRIPTION
580070587
.....
500383908
520052846
518802686
.....
504059726
502719903
.....
505968568
505968535
505968501
.....
518807642
.....
505968514
505968566
518803687
518806635
.....
504450739
.....
919325411
919325402
919325422
Wire Harness (Lights) .........................................................................................
Connector Assembly (Relay Module) .............................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Strobe Light) ...............................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Back-up Alarm) ...........................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Fuse Panel (36 Volt or 48 Volt, Positive) ........................................................
E-Spade .....................................................................................................
Connector Assembly (Main Harness) .............................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Fuse Panel (36 Volt or 48 Volt, Negative) ......................................................
E-Ring ........................................................................................................
Connector Assembly ......................................................................................
Female Terminal ........................................................................................
Diode ..........................................................................................................
Connector Body .........................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
2
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
3
1
1
2-71
P20639
09-08
WIRE HARNESS (FIGURE 2-25)
LIGHTS — WITHOUT DC CONVERTER (S/N C839N02001F →)
2-72
©2009 Yale Materials Handling Corporation
C839
09-08
P20639
WIRE HARNESS
LIGHTS – WITHOUT DC CONVERTER (S/N C839N02001F →)
ITEM
1
1
1
1
2
2
2
3
3
3
3
4
4
5
5
5
5
5
6
6
7
7
7
7
7
7
C839
PART NO.
DESCRIPTION
580092814
.....
500383908
520052846
518802686
.....
504059726
502719903
.....
505968568
505968535
505968501
.....
518807642
.....
505968514
505968566
518803687
518806635
.....
504450739
.....
580034404
504064701
580001849
505968568
505968566
Wire Harness (Lights) .........................................................................................
Connector Assembly (Relay Module) .............................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Strobe Light) ...............................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Back-Up Alarm) ...........................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Fuse Panel (36 Volt or 48 Volt, Positive) ........................................................
E-Spade .....................................................................................................
Connector Assembly (Main Harness) .............................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Fuse Panel (36 Volt or 48 Volt, Negative) ......................................................
E-Ring ........................................................................................................
Connector Assembly (Supression Module) ....................................................
Module .......................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
2
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
2-73
P17443
06-06
WIRE HARNESS (FIGURE 2-26)
DASH DISPLAY
ITEM
1
1
2
2
3
3
3
3
2-74
PART NO.
DESCRIPTION
518798685
.....
504059730
.....
504059730
.....
505968514
518803687
518806635
Wire Harness (Dash) ..........................................................................................
Connector Assembly (Ignition Switch) ............................................................
Terminal .....................................................................................................
Connector Assembly (Horn Switch) ...............................................................
Terminal .....................................................................................................
Connector Assembly ......................................................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
2
1
2
1
4
1
1
C839
06-06
P17446
WIRE HARNESS (FIGURE 2-27)
BRAKE PRESSURE SWITCH
ITEM
1
2
3
4
C839
PART NO.
DESCRIPTION
580051646
505968524
520045064
504450740
504450761
Wire Harness (Pressure Switch) .........................................................................
Terminal .........................................................................................................
Connector Body ..............................................................................................
Connector Body ..............................................................................................
Terminal .........................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
2
1
2
2
2-75
P17534
06-06
WIRE HARNESS (FIGURE 2-28)
SHIFT LEVER
ITEM
1
1
1
2
2
2
3
4
5
2-76
PART NO.
DESCRIPTION
580027136
.....
518793680
580025662
.....
518793680
580025662
504059726
502719903
504059730
Wire Harness (Shift Lever) .................................................................................
Connector Assembly (Forward Switch) ..........................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Reverse Switch) ..........................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Terminal .........................................................................................................
Terminal .........................................................................................................
Terminal .........................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
3
1
1
3
1
1
1
1
C839
06-06
P17449
WIRE HARNESS (FIGURE 2-29)
FAN
ITEM
1
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
C839
PART NO.
DESCRIPTION
580051560
.....
.....
520038872
505968566
505968514
.....
505968501
505968535
505968568
.....
505968501
505968535
505968568
.....
505968501
505968535
505968568
Wire Harness (Fan) ............................................................................................
Connector Assembly (To Main Harness) .......................................................
connector ...................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (To Fan, CPS1) ............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To Fan, CPS2) ............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To Fan, CPS3) ............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
2-77
P17533
06-06
WIRE HARNESS (FIGURE 2-30)
JOYSTICK
ITEM
1
1
1
1
1
2
3
3
3
3
2-78
PART NO.
DESCRIPTION
580068314
.....
580067804
580067805
580067806
580067807
580052896
.....
580039490
580039491
580019353
Wire Harness (Joystick) ......................................................................................
Connector Assembly (To Joystick) .................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Collar (Joystick) ..........................................................................................
O-Ring ........................................................................................................
Bushing ..........................................................................................................
Connector Assembly (To Seat Harness) ........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
2
6
1
1
1
1
1
1
6
C839
06-06
P17533
NOTES
C839
©2009 Yale Materials Handling Corporation
2-79
P17447
06-06
WIRE HARNESS (FIGURE 2-31)
ELECTRONIC CONTROL VALVE
2-80
©2009 Yale Materials Handling Corporation
C839
06-06
P17447
WIRE HARNESS
ELECTRONIC CONTROL VALVE
ITEM
PART NO.
DESCRIPTION
1
1
1
1
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
8
9
9
9
9
10
10
10
10
11
11
11
11
580067927
.....
580036982
580036986
580039513
580030878
.....
580019101
580021088
505968568
.....
580019101
580021088
505968568
.....
580019101
580021088
505968568
.....
580019101
580021088
505968568
.....
580019101
580021088
505968568
580030876
.....
580019101
580021088
505968568
.....
580019101
580021088
505968568
.....
580019101
580021088
505968568
Wire Harness (Electronic Hydraulic Control Valve) ............................................
Connector Assembly (To Valve Controller) ....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (To 2B Tilt Solenoid) ....................................................
Connector (Socket) ....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To 2A Tilt Solenoid) ....................................................
Connector (Socket) ....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To 4B Auxiliary 2 Solenoid) .........................................
Connector (Socket) ....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To 4A Auxiliary 2 Solenoid) .........................................
Connector (Socket) ....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To 3B Auxiliary 1 Solenoid) .........................................
Connector (Socket) ....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly (To 3A Auxiliary 1 Solenoid) .........................................
Connector (Socket) ....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To 1A Lower Solenoid) ...............................................
Connector (Socket) ....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To 1B Lift Solenoid) ....................................................
Connector (Socket) ....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
12
3
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
2
2-81
P17447
06-06
NOTES
2-82
©2009 Yale Materials Handling Corporation
C839
SECTION 3
3
DRIVE UNIT
CONTENTS
SECTION 3
DRIVE UNIT
DESCRIPTION
PAGE
DRIVE AXLE ...................................................................................................................................................
3-4
DRIVE TIRE AND WHEEL ..............................................................................................................................
3-2
TRACTION MOTOR ........................................................................................................................................ 3-12
TRANSMISSION .............................................................................................................................................
3-8
C839
©2009 Yale Materials Handling Corporation
3-1
P17450
06-06
DRIVE TIRE AND WHEEL (FIGURE 3-1)
KEY:
A: E70-80Z, E100ZS (22x9x16)
B: E100Z-E120Z (22x12x16)
ITEM
1
1
1
1
2
2
2
2
2
2
PART NO.
a 520045555
b 520045557
a 520045559
b 520045561
520045525
520045540
580081147
580080847
520045543
520045546
QTY
A
B
DESCRIPTION
Wheel .........................................................................................................
Wheel .........................................................................................................
Wheel .........................................................................................................
Wheel .........................................................................................................
Cushion Tire (Smooth Tread Electric Compound) .....................................
Cushion Tire (Smooth Tread Electric Compound) .....................................
Wheel and Tire (Smooth Tread Non-Marking Compound) ........................
Cushion Tire (Smooth Tread Non-Marking Compound) ............................
Cushion Tire (Lug Tread Electric Compound) ............................................
Cushion Tire (Lug Tread Electric Compound) ............................................
2
2
..
..
2
..
2
..
2
..
..
..
2
2
..
2
..
2
..
2
FOOTNOTES:
a
3-2
Standard Tread
b
Wide Tread
©2009 Yale Materials Handling Corporation
C839
06-06
P17450
NOTES
C839
©2009 Yale Materials Handling Corporation
3-3
P17451
06-06
DRIVE AXLE (FIGURE 3-2)
3-4
©2009 Yale Materials Handling Corporation
C839
06-06
P17451
DRIVE AXLE
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28
29
30
31
32
33
34
35
36
36
37
38
39
40
41
42
43
44
45
45
46
47
504225240
449021019
520045619
520052861
501702903
520052841
504226218
520045511
09397410D
015630100
520042831
449015029
449022017
d 520045476
c 520045484
449001351
449001049
449001377
014932500
505970537
520045504
520045505
955400910
449001451
520045510
449001015
449022013
019327400
a 580047105
b 580060433
580000079
580000080
520045498
520045499
055289900
520045489
520045496
520045482
c 520045488
505969526
520045503
054085200
054084100
520045500
520045502
520045501
311323021
c 520045487
520045481
520042831
520045509
C839
DESCRIPTION
Nut ......................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Stud ....................................................................................................................
Loctite .................................................................................................................
Lockwasher .........................................................................................................
Lubricant .............................................................................................................
Transmission Assy (FP17452 [Page 3-8]).........................................................
Fitting ..................................................................................................................
Breather ..............................................................................................................
Adhesive .............................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Housing ...............................................................................................................
Housing ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Plug .....................................................................................................................
Fitting ..................................................................................................................
Bracket Wldmt (LH) ............................................................................................
Bracket (RH) .......................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................
Pin .......................................................................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
O-Ring ................................................................................................................
Traction Motor (FP17453 [Page 3-12])..............................................................
Traction Motor (FP17453 [Page 3-12])..............................................................
Brake Assembly (RH) (FP17466 [Page 5-16])..................................................
Brake Assembly (LH) (FP17466 [Page 5-16])...................................................
Seal .....................................................................................................................
Bearing Cone ......................................................................................................
Bearing Cup ........................................................................................................
Brake Drum .........................................................................................................
Wheel Stud .........................................................................................................
Wheel Hub ..........................................................................................................
Wheel Hub ..........................................................................................................
Wheel Nut ...........................................................................................................
Dowel ..................................................................................................................
Bearing Cup ........................................................................................................
Bearing Cone ......................................................................................................
Locknut ...............................................................................................................
Lockwasher .........................................................................................................
Locknut ...............................................................................................................
Screw ..................................................................................................................
Axle Shaft (Standard) .........................................................................................
Axle Shaft (Standard) .........................................................................................
Adhesive .............................................................................................................
Plug .....................................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
AR
1
AR
1
1
1
AR
12
12
1
1
2
6
4
1
1
1
1
8
8
4
9
9
1
1
1
1
1
2
2
2
2
12
2
2
12
4
2
2
2
2
2
20
2
2
AR
2
3-5
P17451
06-06
DRIVE AXLE
ITEM
PART NO.
DESCRIPTION
QTY
48
49
50
51
52
53
54
55
56
520045497
520045493
520045494
520045492
580009308
520045495
520045508
940600907
520045507
Seal .....................................................................................................................
Nut ......................................................................................................................
Stud ....................................................................................................................
Thimble ...............................................................................................................
Parking Brake Cable ...........................................................................................
Screw ..................................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Clamp .................................................................................................................
2
14
14
14
2
2
4
4
2
FOOTNOTES:
a
b
3-6
36/48 Volt
80 Volt
c
d
ERC100-120HH
ERC70-80HH
©2009 Yale Materials Handling Corporation
C839
06-06
P17451
NOTES
C839
©2009 Yale Materials Handling Corporation
3-7
P17452
06-06
TRANSMISSION (FIGURE 3-3)
3-8
©2009 Yale Materials Handling Corporation
C839
06-06
P17452
TRANSMISSION
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
25
25
25
25
25
26
27
28
29
30
31
31
31
31
31
31
32
33
34
35
36
37
38
39
520045511
580049099
.....
580052842
580052841
580052840
580052839
580052843
.....
580019365
580019364
520045512
520045515
504226268
502566903
931017916
449001014
449022016
504226235
520045520
054391000
054390900
520045517
505970520
a 061278200
520050861
520045523
520045524
520045526
520045527
520045528
520045529
520045530
502514906
520045531
520050895
520045533
504227210
504227295
504227275
504227287
504223244
504223269
520045538
520042831
050030900
520045521
520045522
502029903
502029902
520045537
C839
DESCRIPTION
Transmission Assy ..............................................................................................
Differential ......................................................................................................
Housing ......................................................................................................
Washer (Pinion) .........................................................................................
Pinion .........................................................................................................
Washer .......................................................................................................
Gear ...........................................................................................................
Spider .........................................................................................................
Housing ......................................................................................................
Washer .......................................................................................................
Bolt .............................................................................................................
Housing ..........................................................................................................
Bearing Cap ...............................................................................................
Dowel .........................................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Screw .............................................................................................................
Lockwasher ....................................................................................................
Lockplate ........................................................................................................
Nut ..................................................................................................................
Bearing Cup ...................................................................................................
Bearing Cone .................................................................................................
Gear and Pinion .............................................................................................
Bolt .................................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Shim (0.014 in.) ..............................................................................................
Shim (0.015 in.) ..............................................................................................
Shim (0.016 in.) ..............................................................................................
Shim (0.020 in.) ..............................................................................................
Shim (0.022 in.) ..............................................................................................
Shim (0.025 in.) ..............................................................................................
Bearing Cone .................................................................................................
Bearing Cup ...................................................................................................
Spacer ............................................................................................................
Gear ...............................................................................................................
Spacer ............................................................................................................
Shim (0.014 in.) ..............................................................................................
Shim (0.015 in.) ..............................................................................................
Shim (0.016 in.) ..............................................................................................
Shim (0.020 in.) ..............................................................................................
Shim (0.022 in.) ..............................................................................................
Shim (0.025 in.) ..............................................................................................
Plate ...............................................................................................................
Adhesive .........................................................................................................
Nut ..................................................................................................................
Screw .............................................................................................................
Dowel .............................................................................................................
Bearing Cup ...................................................................................................
Bearing Cone .................................................................................................
Gear ...............................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
4
4
2
4
1
1
12
12
1
2
4
4
4
12
12
2
2
2
2
1
12
12
12
AR
AR
AR
AR
AR
AR
1
1
1
1
1
AR
AR
AR
AR
AR
AR
1
AR
1
1
2
2
2
1
3-9
P17452
06-06
TRANSMISSION
ITEM
PART NO.
40
40
40
41
42
43
44
45
46
47
504225268
504225294
504225258
504226287
520045536
066049400
520045535
520045534
501873922
501873923
DESCRIPTION
QTY
Shim (0.005 in.) .............................................................................................. AR
Shim (0.007 in.) .............................................................................................. AR
Shim (0.020 in.) .............................................................................................. AR
Retainer ..........................................................................................................
1
Cap .................................................................................................................
1
O-Ring ............................................................................................................
1
Nut ..................................................................................................................
1
Washer ...........................................................................................................
1
Bearing Cone .................................................................................................
1
Bearing Cup ...................................................................................................
1
FOOTNOTES:
a
Optional
3-10
©2009 Yale Materials Handling Corporation
C839
06-06
P17452
NOTES
C839
©2009 Yale Materials Handling Corporation
3-11
P17453
06-06
TRACTION MOTOR (FIGURE 3-4)
3-12
©2009 Yale Materials Handling Corporation
C839
06-06
P17453
TRACTION MOTOR
ITEM
1
2
3
3
4
5
6
7
8
9
9
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART NO.
a 580047105
b 580060433
.....
580047489
580047490
582000144
.....
.....
580047493
580047494
.....
ae 580047496
af 580047496
be 580047496
bf 580047496
580091628
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
580047506
.....
580047507
.....
580047509
.....
c 580047511
.....
.....
.....
580085283
d. . . . .
de 580079969
df 580079969
de 449021001
df 449021001
de 449022016
df 449022016
580051039
580077888
C839
DESCRIPTION
QTY
Traction Motor .....................................................................................................
1
Traction Motor .....................................................................................................
1
Retaining Ring ................................................................................................
1
Spring Bearing Preload ..................................................................................
1
Seal ................................................................................................................
1
Seal (Shaft) (Alternate Part) ...........................................................................
1
Pin ..................................................................................................................
2
Seal ................................................................................................................
2
O-Ring ............................................................................................................
1
Ball Bearing ....................................................................................................
1
Connector .......................................................................................................
1
Nut .................................................................................................................. 12
Nut .................................................................................................................. 13
Nut .................................................................................................................. 11
Nut .................................................................................................................. 13
Housing ..........................................................................................................
1
Washer ...........................................................................................................
3
Nameplate ......................................................................................................
1
Capscrew .......................................................................................................
3
End Bell, DE ...................................................................................................
1
End Bell, NDE ................................................................................................
1
O-Ring ............................................................................................................
1
Lockwasher ....................................................................................................
5
Lockwasher .................................................................................................... 12
Capscrew .......................................................................................................
3
Capscrew .......................................................................................................
2
Capscrew ....................................................................................................... 12
Terminal Block ................................................................................................
3
Cover ..............................................................................................................
3
Nut ..................................................................................................................
3
Terminal Flag .................................................................................................
3
Rubber Mount .................................................................................................
1
Bracket ...........................................................................................................
1
Bracket ...........................................................................................................
1
Air Guide ........................................................................................................
1
Ball Bearing ....................................................................................................
1
Rotor ...............................................................................................................
1
Tube ............................................................................................................... AR
Cable Tie ........................................................................................................ AR
Cap (Grease) ..................................................................................................
1
Sleeving .......................................................................................................... AR
Capscrew ............................................................................................................ 11
Capscrew ............................................................................................................ 13
Washer ............................................................................................................... 11
Washer ............................................................................................................... 13
Lockwasher ......................................................................................................... 11
Lockwasher ......................................................................................................... 13
Kit-Motor Band (EE/CRE) ...................................................................................
1
Kit-Terminal ........................................................................................................
©2009 Yale Materials Handling Corporation
3
3-13
P17453
06-06
FOOTNOTES:
a
b
c
36/48 Volt
80 Volt
Includes Sensor
3-14
d
e
f
Not Illustrated
→ PENDING PER ECN 103177
PENDING PER ECN 103177 →
©2009 Yale Materials Handling Corporation
C839
SECTION 4
4
STEERING SYSTEM
CONTENTS
SECTION 4
STEERING SYSTEM
DESCRIPTION
PAGE
GEAR PUMP ...................................................................................................................................................
SHIFT LEVER .................................................................................................................................................
STEER AXLE ..................................................................................................................................................
STEER COLUMN AND ATTACHING PARTS .................................................................................................
STEER CYLINDER .........................................................................................................................................
STEER MOTOR AND PUMP ..........................................................................................................................
STEER PUMP .................................................................................................................................................
STEER TIRE AND WHEEL .............................................................................................................................
C839
©2009 Yale Materials Handling Corporation
4-10
4-16
4-2
4-12
4-6
4-8
4-14
4-18
4-1
P17454
06-06
STEER AXLE (FIGURE 4-1)
4-2
©2009 Yale Materials Handling Corporation
C839
06-06
P17454
STEER AXLE
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
580030005
520045586
504224271
502056904
062159700
580052360
015918200
580030004
580029706
504224264
640137901
015420100
311323023
580001875
072387301
072387302
504224298
504224231
580029637
580029366
065001000
520045589
504224242
504225236
504224222
504224232
504224292
520045591
065000900
015628100
931014904
501702904
580052515
502175920
520049820
504224218
502175921
053236500
504224217
504240211
015418600
504227283
520045592
520045593
520045594
504224214
020787400
520045595
520046830
022784400
580030107
Steering Axle ......................................................................................................
Steering Axle ..................................................................................................
Boot ................................................................................................................
Clamp (Hose) .................................................................................................
Clamp .............................................................................................................
Pin ..................................................................................................................
Snap Ring .......................................................................................................
Tie Rod (Assembly) ........................................................................................
Tie Rod .......................................................................................................
Bushing ......................................................................................................
Nut ..................................................................................................................
Cotter Pin .......................................................................................................
Capscrew .......................................................................................................
Dust Cap ........................................................................................................
Bearing Cone .................................................................................................
Bearing Cup ...................................................................................................
Seal ................................................................................................................
Wear Sleeve ...................................................................................................
Spindle (RH) ...................................................................................................
Spindle (LH) ...................................................................................................
Bearing Cone .................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
O-Ring ............................................................................................................
Shim (0.005 in.) ..............................................................................................
Shim (0.007 in.) ..............................................................................................
Shim (0.020 in.) ..............................................................................................
Bearing Cap ...................................................................................................
Bearing Cup ...................................................................................................
Grease Fitting .................................................................................................
Capscrew .......................................................................................................
Loctite .............................................................................................................
Steering Cylinder (FP17456 [Page 4-6]).......................................................
Bearing Cone ......................................................................................................
Bearing Cone ......................................................................................................
Seal .....................................................................................................................
Bearing Cup ........................................................................................................
Bearing Cup ........................................................................................................
Wear Sleeve .......................................................................................................
Wheel Nut ...........................................................................................................
Cotter Pin ............................................................................................................
Cap .....................................................................................................................
Washer ...............................................................................................................
Mount ..................................................................................................................
Rubber Mount .....................................................................................................
Plate ....................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Wheel ..................................................................................................................
Grease Fitting .....................................................................................................
Washer ...............................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
2
2
2
2
4
2
1
1
2
2
8
2
2
2
2
2
1
1
2
2
2
2
AR
AR
AR
2
2
2
6
AR
1
2
2
2
2
2
2
2
2
2
2
2
2
2
4
8
2
2
2
4-3
P17454
06-06
STEER AXLE
ITEM
PART NO.
DESCRIPTION
47
502097905
Locknut ...............................................................................................................
4
520045590
Bearing Cap (Assembly) .....................................................................................
2
4-4
©2009 Yale Materials Handling Corporation
QTY
C839
06-06
P17454
NOTES
C839
©2009 Yale Materials Handling Corporation
4-5
P17456
06-06
STEER CYLINDER (FIGURE 4-2)
4-6
©2009 Yale Materials Handling Corporation
C839
06-06
P17456
STEER CYLINDER
ITEM
1
2
3
4
5
6
7
8
9
C839
PART NO.
DESCRIPTION
580052515
520045596
524214603
580052511
580052510
504232259
502011903
501802909
580001997
504305702
Steering Cylinder ................................................................................................
Cylinder Rod ...................................................................................................
Rod Wiper ......................................................................................................
Rod Seal .........................................................................................................
End Cap .........................................................................................................
O-Ring ............................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
Tube Wldmt-Cylinder ......................................................................................
Piston Seal .....................................................................................................
1
1
2
2
1
2
2
2
1
1
580052512
Kit-Seal ...............................................................................................................
1
©2009 Yale Materials Handling Corporation
QTY
4-7
P17457
06-06
STEER MOTOR AND PUMP (FIGURE 4-3)
4-8
©2009 Yale Materials Handling Corporation
C839
06-06
P17457
STEER MOTOR AND PUMP
ITEM
PART NO.
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
504225261
580057836
504225260
502056907
a 580050768
b 580060727
449022016
449001013
501729901
504228208
449015044
449022013
504228261
520045620
504223274
580057658
504228297
DESCRIPTION
QTY
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Clamp .................................................................................................................
Steering Motor ....................................................................................................
Steering Motor ....................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Strip Seal (Rubber) .............................................................................................
Gear Pump (FP17458 [Page 4-10])...................................................................
O-Ring ................................................................................................................
Bracket Wldmt ....................................................................................................
Grommet .............................................................................................................
1
1
2
1
1
1
4
4
2
2
2
2
2
1
1
1
2
FOOTNOTES:
a
C839
36/48 Volt
b
80 Volt
©2009 Yale Materials Handling Corporation
4-9
P17458
06-06
GEAR PUMP (FIGURE 4-4)
4-10
©2009 Yale Materials Handling Corporation
C839
06-06
P17458
GEAR PUMP
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
5
6
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
520045620
131635419
518361802
518362802
518362806
050107000
519728803
520082836
504226211
519249801
519249803
518696802
.....
515689803
.....
.....
.....
.....
.....
.....
.....
.....
.....
Gear Pump .........................................................................................................
Needle Bearing ...............................................................................................
Ball .................................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Screw .............................................................................................................
Screw-Adjusting (Alternate Part) ....................................................................
Gasket (Silver) (0.00050 in.) ..........................................................................
Gasket (Amber) (0.0010 in.) ...........................................................................
Gasket (Gold) (0.00075 in.) ............................................................................
Gasket (Copper) .............................................................................................
Spacer ............................................................................................................
Snap Ring .......................................................................................................
Pin ..................................................................................................................
Key .................................................................................................................
Gear ...............................................................................................................
Screw and Washer .........................................................................................
Pressure Switch .............................................................................................
Housing ..........................................................................................................
Nut ..................................................................................................................
Plug ................................................................................................................
Drive Shaft ......................................................................................................
Idler Shaft .......................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
4
1
1
1
1
1
1
1
1
1
1
2
2
2
3
8
1
1
1
1
1
1
4-11
P17459
06-06
STEER COLUMN AND ATTACHING PARTS (FIGURE 4-5)
4-12
©2009 Yale Materials Handling Corporation
C839
06-06
P17459
STEER COLUMN AND ATTACHING PARTS
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
9
9
9
10
11
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
505977597
518796642
505977589
015416200
580001100
059719100
015026400
016104000
580023576
580000284
580041282
518794682
580028072
580046399
580045338
580058078
b 580056480
932200902
518807647
520038825
580025784
580027136
505977550
504225202
500552902
032643500
449001170
449022018
449021003
520037801
505977562
505977538
449001014
449022016
580022964
449015098
505977566
504235265
505977509
504574273
449021002
580069649
504574274
580069650
580014160
580034132
a 520045057
DESCRIPTION
QTY
Bracket ................................................................................................................
Latch ...................................................................................................................
Pin .......................................................................................................................
Cotter Pin ............................................................................................................
Steering Pump (FP17460 [Page 4-14]).............................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Washer ...............................................................................................................
Steering Column .................................................................................................
Kit-Horn ..........................................................................................................
Rivet ...........................................................................................................
Nut ..............................................................................................................
Sensor ................................................................................................................
Steering Wheel (Without Spinner Knob) .............................................................
Steering Wheel ...................................................................................................
Knob ...............................................................................................................
Horn Button .........................................................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Lever Assembly (Forward/Reverse) (FP17461 [Page 4-16])............................
Switch (Forward/Reverse) ..................................................................................
Wire Harness (Shift Lever) (Forward/Reverse) ..................................................
Plate (Forward/Reverse) .....................................................................................
Screw (Forward/Reverse) ...................................................................................
Lockwasher (Forward/Reverse) ..........................................................................
Nut (Forward/Reverse) .......................................................................................
Capscrew (Forward/Reverse) .............................................................................
Washer (Forward/Reverse) ................................................................................
Washer (Forward/Reverse) ................................................................................
Spring .................................................................................................................
Shaft ...................................................................................................................
Plate ....................................................................................................................
Screw ..................................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Handle Grip (Latch) ............................................................................................
Capscrew ............................................................................................................
Rod .....................................................................................................................
Spring .................................................................................................................
Washer ...............................................................................................................
Cover (Lower) .....................................................................................................
Screw ..................................................................................................................
Cover (Upper) .....................................................................................................
Plug (Without Turn Signal) ..................................................................................
Static Strap .........................................................................................................
Plug .....................................................................................................................
1
1
1
1
1
4
4
4
1
1
2
1
1
1
1
1
1
4
4
1
2
1
1
4
8
4
4
4
4
1
1
2
4
4
1
1
1
2
1
1
1
1
6
1
1
1
1
FOOTNOTES:
a
C839
Monotrol Only
b
Service with Horn Replacement Kit 524276062
©2009 Yale Materials Handling Corporation
4-13
P17460
06-06
STEER PUMP (FIGURE 4-6)
4-14
©2009 Yale Materials Handling Corporation
C839
06-06
P17460
STEER PUMP
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
18
19
580001100
.....
.....
.....
.....
.....
580000350
580002113
580000351
580002114
580000353
.....
580000356
.....
.....
580002115
.....
518794667
580000349
580002105
.....
580002106
.....
580000360
Steering Pump ....................................................................................................
Housing ..........................................................................................................
Spool ..............................................................................................................
Sleeve ............................................................................................................
Seal ................................................................................................................
Spacer ............................................................................................................
Bearing ...........................................................................................................
Ring ................................................................................................................
Pin (Cross) .....................................................................................................
Kit-Spring ........................................................................................................
Shaft ...............................................................................................................
O-Ring ............................................................................................................
Plate ...............................................................................................................
Gear Set .........................................................................................................
O-Ring ............................................................................................................
End Cover ......................................................................................................
O-Ring ............................................................................................................
Ball .................................................................................................................
Stop ................................................................................................................
Screw .............................................................................................................
O-Ring ........................................................................................................
Screw .............................................................................................................
O-Ring ........................................................................................................
Ball .................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
5
1
1
1
1
4
1
1
580013351
Kit-Seal ...............................................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
4-15
P17461
06-06
SHIFT LEVER (FIGURE 4-7)
4-16
©2009 Yale Materials Handling Corporation
C839
06-06
P17461
SHIFT LEVER
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
520038825
504574276
504574277
505977569
505977542
505977598
505977590
449015112
580022130
505977516
449015002
505977500
580054547
015026400
014970900
Lever Assembly ..................................................................................................
Base ...............................................................................................................
Link .................................................................................................................
Crank ..............................................................................................................
Crank ..............................................................................................................
Lever ..............................................................................................................
Screw .............................................................................................................
Locknut ...........................................................................................................
Spring .............................................................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
Spring Washer ................................................................................................
Bracket ................................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
1
2
2
2
2
2
4
1
1
1
4-17
P17455
06-06
STEER TIRE AND WHEEL (FIGURE 4-8)
KEY:
A: ERC70-80HH, E100HH Short (18x6x12-1/8)
B: ERC70-120HH (18x7x12-1/8)
ITEM
1
2
2
2
2
2
2
4-18
PART NO.
DESCRIPTION
520046830
900009217
504223218
504223216
900009216
504223278
150102131
Wheel .........................................................................................................
Cushion Tire (Smooth Tread Non-Marking Compound) ............................
Cushion Tire (Smooth Tread Non-Marking Compound) ............................
Cushion Tire (Smooth Tread Electric Compound) .....................................
Cushion Tire (Smooth Tread Electric Compound) .....................................
Cushion Tire (Lug Tread Electric Compound) ............................................
Cushion Tire (Lug Tread Electric Compound) ............................................
©2009 Yale Materials Handling Corporation
QTY
A
B
2
2
..
..
2
2
2
2
..
2
2
..
..
..
C839
SECTION 5
5
BRAKE SYSTEM
CONTENTS
SECTION 5
BRAKE SYSTEM
DESCRIPTION
PAGE
ACCELERATOR ..............................................................................................................................................
BRAKE ASSEMBLY
SEAT ACTUATED .......................................................................................................................................
BRAKE LINKAGE ............................................................................................................................................
BRAKE PRESSURE SWITCH ........................................................................................................................
FOOT DIRECTIONAL CONTROL ...................................................................................................................
MASTER CYLINDER ......................................................................................................................................
PARK BRAKE
LEVER ACTUATED ....................................................................................................................................
PARK BRAKE LINKAGE
SEAT ACTUATED (→ 1/2007) ...................................................................................................................
SEAT ACTUATED (1/2007 →) ...................................................................................................................
C839
©2009 Yale Materials Handling Corporation
5-22
5-12
5-14
5-19
5-24
5-20
5-2
5-4
5-8
5-1
P17462
06-06
PARK BRAKE (FIGURE 5-1)
LEVER ACTUATED
5-2
©2009 Yale Materials Handling Corporation
C839
06-06
P17462
PARK BRAKE
LEVER ACTUATED
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
520046805
520051852
518798627
518798687
580019057
520051851
520052804
518798608
518798630
518798621
057048200
015026400
504236222
504232250
504070790
520045508
940600907
520045507
580009308
449001028
449022016
504228240
504228233
021197300
504228253
504228278
015027700
016103100
Parking Brake Lever ...........................................................................................
Snap Ring .......................................................................................................
Washer ...........................................................................................................
Snap Ring .......................................................................................................
Link .................................................................................................................
Pin ..................................................................................................................
Pin ..................................................................................................................
Spacer ............................................................................................................
Spacer ............................................................................................................
Clamp .............................................................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Plate ....................................................................................................................
Strap Clamp ........................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Clamp .................................................................................................................
Parking Brake Cable ...........................................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Bracket ................................................................................................................
Switch .................................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................
Lockwasher .........................................................................................................
Washer ...............................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
2
2
1
2
1
1
2
2
2
2
1
2
4
4
2
2
2
2
1
1
2
2
2
2
2
5-3
P17463
06-06
PARK BRAKE LINKAGE (FIGURE 5-2)
SEAT ACTUATED (→ 1/2007)
5-4
©2009 Yale Materials Handling Corporation
C839
06-06
P17463
PARK BRAKE LINKAGE
SEAT ACTUATED (→ 1/2007)
ITEM
PART NO.
1
2
3
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
580053196
449015044
a 580043953
b 580064587
520038850
580001849
940004903
931001911
580057743
449015014
449022016
449021001
501729905
580053183
580022964
580026023
505970501
449022017
449001296
580026170
580053236
580053181
580053182
580066148
504235219
580057742
057043500
580053180
506395587
580076670
518796657
580055869
449021006
080024200
052643200
052645200
580053184
449015024
580054421
014936600
580051881
580060019
449001013
580014156
580000868
580059360
014970900
580057740
504226282
504225202
C839
DESCRIPTION
Wire Stop ............................................................................................................
Nut ......................................................................................................................
Controller ............................................................................................................
Controller ............................................................................................................
Connector .......................................................................................................
Connector .......................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Guide (Pipe) ........................................................................................................
Capscrew ............................................................................................................
Brake Assembly (FP17464 [Page 5-12])...........................................................
Washer ...............................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................
Brake Drum .........................................................................................................
Pin (Rod End) .....................................................................................................
Plate ....................................................................................................................
Link .....................................................................................................................
Stud ....................................................................................................................
Cup .....................................................................................................................
Spring .................................................................................................................
Roll Pin ...............................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Handle ................................................................................................................
Capscrew ............................................................................................................
Disk Spring .........................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Connector ...........................................................................................................
O-Ring ............................................................................................................
Cable (Brake) ......................................................................................................
Nut ......................................................................................................................
Nut ......................................................................................................................
Nut ......................................................................................................................
Spacer ................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Pin .......................................................................................................................
Lockring ..............................................................................................................
Solenoid ..............................................................................................................
Nut ......................................................................................................................
Clevis ..................................................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
2
1
1
1
1
2
2
1
2
6
2
2
1
4
1
1
1
1
1
4
2
1
1
1
1
5
1
2
1
2
2
1
1
1
1
1
1
1
2
1
1
1
2
6
1
1
1
4
4
5-5
P17463
06-06
PARK BRAKE LINKAGE
SEAT ACTUATED (→ 1/2007)
ITEM
PART NO.
DESCRIPTION
QTY
47
48
49
50
51
52
500030902
032643500
580058389
580025786
580060918
580073790
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Switch .................................................................................................................
Plate ....................................................................................................................
Nut ......................................................................................................................
2
2
1
1
1
1
FOOTNOTES:
a
5-6
36/48 Volt
b
80 Volt
©2009 Yale Materials Handling Corporation
C839
06-06
P17463
NOTES
C839
©2009 Yale Materials Handling Corporation
5-7
P18632
12-07
PARK BRAKE LINKAGE (FIGURE 5-3)
SEAT ACTUATED (1/2007 →)
5-8
©2009 Yale Materials Handling Corporation
C839
12-07
P18632
PARK BRAKE LINKAGE
SEAT ACTUATED (1/2007 →)
ITEM
PART NO.
1
2
3
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
580053196
449015044
a 580043953
b 580064587
520038850
580001849
940004903
931001911
580057743
449015014
449022016
449021001
501729905
580053183
580022964
580026023
505970501
449022017
449001296
580026170
580053236
580053181
580053182
580066148
504235219
580057742
057043500
580053180
506395587
580076670
518796657
580055869
449021006
080024200
052643200
052645200
580053184
580072128
580054421
014936600
580051881
580060019
449001013
580019963
580000868
580059360
014970900
580057740
580017101
449022018
C839
DESCRIPTION
Wire Stop ............................................................................................................
Nut ......................................................................................................................
Controller ............................................................................................................
Controller ............................................................................................................
Connector .......................................................................................................
Connector .......................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Guide (Pipe) ........................................................................................................
Capscrew ............................................................................................................
Brake Assembly (FP17464 [Page 5-12])...........................................................
Washer ...............................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................
Brake Drum .........................................................................................................
Pin (Rod End) .....................................................................................................
Plate ....................................................................................................................
Link .....................................................................................................................
Stud ....................................................................................................................
Cup .....................................................................................................................
Spring .................................................................................................................
Roll Pin ...............................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Handle ................................................................................................................
Capscrew ............................................................................................................
Disk Spring .........................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Connector ...........................................................................................................
O-Ring ............................................................................................................
Cable (Brake) ......................................................................................................
Switch .................................................................................................................
Nut ......................................................................................................................
Nut ......................................................................................................................
Spacer ................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Pin .......................................................................................................................
Lockring ..............................................................................................................
Solenoid ..............................................................................................................
Nut ......................................................................................................................
Clevis ..................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
2
1
1
1
1
2
2
1
2
6
2
2
1
4
1
1
1
1
1
4
2
1
1
1
1
5
1
2
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
6
1
1
1
2
2
5-9
P18632
12-07
PARK BRAKE LINKAGE
SEAT ACTUATED (1/2007 →)
ITEM
PART NO.
DESCRIPTION
QTY
47
48
49
50
51
52
53
449001412
032643500
580083182
580082279
940004903
449022019
449001135
Capscrew ............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Plate (Tapped) ....................................................................................................
Washer ...............................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................
2
2
1
1
2
2
2
FOOTNOTES:
a
36/48 Volt
5-10
b
80 Volt
©2009 Yale Materials Handling Corporation
C839
12-07
P18632
NOTES
C839
©2009 Yale Materials Handling Corporation
5-11
P17464
06-05
BRAKE ASSEMBLY (FIGURE 5-4)
SEAT ACTUATED
5-12
©2009 Yale Materials Handling Corporation
C839
06-05
P17464
BRAKE ASSEMBLY
SEAT ACTUATED
ITEM
1
2
3
4
5
C839
PART NO.
DESCRIPTION
580026023
580044123
519412823
580044124
580044121
580044122
Brake Assembly ..................................................................................................
Lever ..............................................................................................................
Brake Shoe .....................................................................................................
Return Spring .................................................................................................
Backplate ........................................................................................................
Retaining Ring ................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
2
2
1
1
5-13
P17465
06-06
BRAKE LINKAGE (FIGURE 5-5)
5-14
©2009 Yale Materials Handling Corporation
C839
06-06
P17465
BRAKE LINKAGE
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
33
34
35
36
37
38
39
40
40
41
42
43
44
45
058801100
520046802
510135801
520046801
520046804
449015044
449022013
449021006
449001302
520045895
504231226
015026400
014936900
504228202
449001016
504228294
504228212
504224226
016109700
504228270
014975800
015416200
504223200
504225240
504228271
449001302
504228260
502398908
520045899
520046800
449001317
580076691
582001440
580076692
449001121
504231208
449021003
449022018
449015002
500513904
580076693
582001441
580001956
505972532
502079902
580076694
013376100
Capscrew ............................................................................................................
Gasket ................................................................................................................
Fitting ..................................................................................................................
Gasket ................................................................................................................
Bolt ......................................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Master Cylinder (FP17468 [Page 5-20])............................................................
Clamp .................................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Pad .....................................................................................................................
Capscrew ............................................................................................................
Plate ....................................................................................................................
Brake Pedal ........................................................................................................
Bushing ..........................................................................................................
Lockwasher .........................................................................................................
Rod End ..............................................................................................................
Nut ......................................................................................................................
Cotter Pin ............................................................................................................
Pin .......................................................................................................................
Nut ......................................................................................................................
Spring .................................................................................................................
Capscrew ............................................................................................................
Tube Assy ...........................................................................................................
Washer ...............................................................................................................
Gasket ................................................................................................................
Adapter ...............................................................................................................
Capscrew ............................................................................................................
Tube Assy ...........................................................................................................
Tube Assy (Alternate Part) .................................................................................
Tube Assy ...........................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Fitting ..................................................................................................................
Tube Assy ...........................................................................................................
Tube Assy (Alternate Part) .................................................................................
Fitting (Without Brake/Back-Up Lights) ...............................................................
Pressure Switch (With Brake/Back-Up Lights) (FP17467 [Page 5-19]).............
Fitting (With Brake/Back-Up Lights) ....................................................................
Tube Assy ...........................................................................................................
Fitting ..................................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
2
1
1
1
1
1
2
2
3
1
1
2
2
1
2
1
1
2
1
1
1
1
1
1
1
3
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5-15
P17466
06-06
BRAKE ASSEMBLY (FIGURE 5-6)
5-16
©2009 Yale Materials Handling Corporation
C839
06-06
P17466
BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
A
B
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
23
24
25
25
26
27
27
28
29
30
31
31
32
32
33
34
35
580000079
580000080
520051860
520048876
520050872
520050873
015026200
203758900
.....
203758700
580001085
.....
.....
.....
.....
.....
520045495
580001083
520050834
.....
.....
580001086
520048871
515555802
515555801
515555802
515555801
.....
520048872
520048873
515556801
515562801
515562801
515556802
.....
520048878
520050832
520050833
520050830
520050831
520051833
520051834
520050835
Brake Assembly .........................................................................................
Brake Assembly .........................................................................................
Backplate ...............................................................................................
Plug ........................................................................................................
Plug ........................................................................................................
Plug ........................................................................................................
Lockwasher ............................................................................................
Capscrew ...............................................................................................
Rod ........................................................................................................
Capscrew ...............................................................................................
Housing ..................................................................................................
Push Rod ...........................................................................................
Cover .................................................................................................
Piston ................................................................................................
Cup ....................................................................................................
Spring ................................................................................................
Screw .....................................................................................................
Spider ....................................................................................................
Pin ..........................................................................................................
Spring ....................................................................................................
Clip .........................................................................................................
Brake Shoe ............................................................................................
Return Spring .........................................................................................
Kit-Repair Brake ....................................................................................
Kit-Repair Brake ....................................................................................
Kit-Repair Brake ....................................................................................
Kit-Repair Brake ....................................................................................
Sleeve ....................................................................................................
Spring ....................................................................................................
Spring ....................................................................................................
Link (Actuator) .......................................................................................
Link ........................................................................................................
Link ........................................................................................................
Link (Anchor) .........................................................................................
Spring ....................................................................................................
Clip .........................................................................................................
Lever ......................................................................................................
Lever ......................................................................................................
Link ........................................................................................................
Link ........................................................................................................
Pin ..........................................................................................................
Pin ..........................................................................................................
Pin ..........................................................................................................
1
..
1
2
2
2
4
2
3
2
1
2
2
2
2
1
1
1
2
2
3
2
1
1
..
1
..
1
..
1
1
..
1
1
2
2
..
1
..
1
2
1
1
..
1
1
2
2
2
4
2
3
2
1
2
2
2
2
1
1
1
2
2
3
2
1
..
1
..
1
1
1
..
1
1
..
1
2
2
1
..
1
..
2
1
1
580001083
520048882
520048879
Spider .........................................................................................................
Kit-Repair Wheel Cylinder ..........................................................................
Kit-Hold Down ............................................................................................
1
1
1
1
1
1
C839
©2009 Yale Materials Handling Corporation
5-17
P17466
06-06
BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
ITEM
PART NO.
520048880
520048877
5-18
DESCRIPTION
Kit-Spring ...............................................................................................
Wheel Cylinder ......................................................................................
©2009 Yale Materials Handling Corporation
QTY
A
B
1
1
1
1
C839
06-06
P17467
BRAKE PRESSURE SWITCH (FIGURE 5-7)
ITEM
1
2
3
4
5
6
7
8
C839
PART NO.
DESCRIPTION
580033689
021197300
015027700
580008812
016103100
502632907
505972532
580049096
Bracket (Relay) ...................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Relay (12 Volt) ....................................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................
Pressure Switch ..................................................................................................
Wire Harness ......................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
2
2
1
2
2
1
1
5-19
P17468
06-06
MASTER CYLINDER (FIGURE 5-8)
5-20
©2009 Yale Materials Handling Corporation
C839
06-06
P17468
MASTER CYLINDER
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
520045895
520050825
520050826
.....
.....
.....
.....
.....
.....
.....
519549809
Master Cylinder ...................................................................................................
Plug ................................................................................................................
Gasket ............................................................................................................
Push Rod ........................................................................................................
Retainer (Valve) .............................................................................................
Spring .............................................................................................................
Cup .................................................................................................................
Piston .............................................................................................................
Plate ...............................................................................................................
Lock Wire .......................................................................................................
Boot ................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
520048881
Kit-Repair Master Cylinder ..................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
5-21
P17469
06-06
ACCELERATOR (FIGURE 5-9)
5-22
©2009 Yale Materials Handling Corporation
C839
06-06
P17469
ACCELERATOR
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
524266573
580077314
580077315
449022013
449015044
449001134
900014292
014862000
502137903
016103200
449015014
449022016
580010427
504057758
580072128
505966556
014936000
524137528
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
505974543
505974506
504228259
504228276
505974595
505974576
449001052
449001233
449021006
505977519
312850042
449021001
580061110
501702904
505966574
Accelerator Control (With Foot Directional Control) ............................................
1
Controller (With Forward/Reverse Lever) ...........................................................
1
Bracket ...........................................................................................................
1
Lockwasher ....................................................................................................
1
Nut ..................................................................................................................
1
Capscrew .......................................................................................................
2
Capscrew .......................................................................................................
2
Screw .............................................................................................................
4
Lockwasher ....................................................................................................
4
Washer ...........................................................................................................
4
Nut ..................................................................................................................
6
Lockwasher ....................................................................................................
5
Insulator ..........................................................................................................
1
Terminal .........................................................................................................
1
Switch .............................................................................................................
1
Plate ...............................................................................................................
1
Nut ..................................................................................................................
4
Foot Directional Control Pedal (Foot Directional Control) (FP17470 [Page 51
24])..................................................................................................................
Accelerator Pedal (Forward/Reverse Lever) ..................................................
1
Pedal ..........................................................................................................
1
Rubber Pad ................................................................................................
1
Bushing ......................................................................................................
2
Pin ..............................................................................................................
1
Spring .............................................................................................................
1
Capscrew .......................................................................................................
1
Capscrew .......................................................................................................
1
Washer ...........................................................................................................
1
Tube Assy ......................................................................................................
1
Strap Clamp ...................................................................................................
1
Washer ...........................................................................................................
3
Stop ................................................................................................................
2
Loctite ............................................................................................................. AR
Sensor ............................................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
5-23
P17470
06-06
FOOT DIRECTIONAL CONTROL (FIGURE 5-10)
5-24
©2009 Yale Materials Handling Corporation
C839
06-06
P17470
FOOT DIRECTIONAL CONTROL
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
10
10
10
10
11
12
13
14
15
16
580047528
580010428
524137230
065619300
502634904
501702901
580010432
505974595
504228276
580010433
580014196
504059730
502719903
504059726
504231204
580019509
580019508
312850042
504225201
500552902
032643500
Accelerator Pedal ...............................................................................................
1
Pedal ..............................................................................................................
1
Pad .................................................................................................................
1
Lockwasher ....................................................................................................
4
Screw .............................................................................................................
4
Loctite ............................................................................................................. AR
Spring .............................................................................................................
2
Pin ..................................................................................................................
1
Bushing ..........................................................................................................
2
Washer ...........................................................................................................
2
Switch .............................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
1
Heat Shrink ................................................................................................ AR
Switch (Reverse) ........................................................................................
1
Switch (Forward) ........................................................................................
1
Strap Clamp ...................................................................................................
3
Screw .............................................................................................................
4
Lockwasher ....................................................................................................
4
Nut ..................................................................................................................
4
C839
©2009 Yale Materials Handling Corporation
QTY
5-25
P17470
06-06
NOTES
5-26
©2009 Yale Materials Handling Corporation
C839
SECTION 6
6
HYDRAULIC SYSTEM
CONTENTS
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION
PAGE
ELECTRONIC HYDRAULICS CONTROL VALVE
AUXILIARY SECTION ASSEMBLY ............................................................................................................
MAIN SECTION ..........................................................................................................................................
HYDRAULIC CONTROL
HAND LEVERS ...........................................................................................................................................
HYDRAULIC CONTROL VALVE
MANUAL CONTROL - TWO FUNCTION (→ S/N C839N02091G) ............................................................
MANUAL CONTROL - THREE FUNCTION (→ S/N C839N02091G) ........................................................
MANUAL CONTROL - FOUR FUNCTION (→ S/N C839N02091G) ..........................................................
MANUAL CONTROL - FIVE FUNCTION (→ S/N C839N02091G) ............................................................
HYDRAULIC CONTROL VALVE (MANUAL)
2 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →) .................................
3 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →) .................................
4 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →) .................................
5 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →) .................................
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
ELECTRONIC CONTROL ...........................................................................................................................
HYDRAULIC FILTER ......................................................................................................................................
HYDRAULIC GEAR PUMP ASSEMBLY .........................................................................................................
HYDRAULIC MOTOR .....................................................................................................................................
HYDRAULIC OIL TANK AND BREATHER .....................................................................................................
HYDRAULIC PUMP MOTOR AND MOUNTING .............................................................................................
HYDRAULIC SUPPLY AND RETURN
MANUAL HYDRAULICS .............................................................................................................................
WITH ELECTRONIC HYDRAULICS ...........................................................................................................
HYDRAULICS
SINGLE PUMP AND MOTOR .....................................................................................................................
MAST INSTALLATION ....................................................................................................................................
TILT CYLINDER ..............................................................................................................................................
C839
©2009 Yale Materials Handling Corporation
6-62
6-60
6-22
6-26
6-34
6-42
6-50
6-30
6-38
6-46
6-54
6-58
6-20
6-16
6-14
6-18
6-12
6-2
6-4
6-10
6-6
6-8
6-1
P17476
08-09
HYDRAULIC SUPPLY AND RETURN (FIGURE 6-1)
MANUAL HYDRAULICS
6-2
©2009 Yale Materials Handling Corporation
C839
08-09
P17476
HYDRAULIC SUPPLY AND RETURN
MANUAL HYDRAULICS
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
20
21
22
23
24
25
25
26
27
28
28
29
30
30
31
31
32
32
33
34
35
36
37
38
38
39
40
500179904
500546907
061554400
504070790
580052851
500228904
502505903
052645200
504228261
449015044
449022013
504228208
501729901
505970524
520045437
520045436
580059472
449001014
449021001
449022016
449015014
502056903
502056904
580052439
502056906
062159500
518795601
055729800
052645300
504234235
580010714
055746400
052645300
580010713
055160000
052645400
062487500
052645300
052642200
052645200
520051803
504228279
580081091
520045430
642308800
501704901
052645300
580084661
518793614
Nut (Steering) .....................................................................................................
Fitting (Steering) .................................................................................................
Fitting (Steering) .................................................................................................
Strap Clamp (Steering) .......................................................................................
Hose Assy (Steering) ..........................................................................................
Fitting (Steering) .................................................................................................
Fitting (Steering) .................................................................................................
O-Ring ............................................................................................................
Strip Seal (Rubber) .............................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Hose Clamp ........................................................................................................
Hose ...................................................................................................................
Screen ................................................................................................................
Tube ....................................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Clamp .................................................................................................................
Clamp (Hose) ......................................................................................................
Hose (Suction) ....................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Bracket ................................................................................................................
Tube Assy ...........................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Tube Assy ...........................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Fitting (Tilt Cylinder Connections) .......................................................................
O-Ring ............................................................................................................
Hose Assy (RH Tilt Cylinder, Front) ....................................................................
Hose Assy (RH Tilt Cylinder, Rear) ....................................................................
Hose Assy (LH Tilt Cylinder, Front) ....................................................................
Hose Assy (LH Tilt Cylinder, Rear) .....................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Hose Assy ...........................................................................................................
Strip Seal ............................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
6
2
2
2
1
4
3
3
3
3
2
1
1
1
1
1
2
2
2
2
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
4
1
1
1
1
1
2
1
2
1
1
6-3
P17477
08-09
HYDRAULIC SUPPLY AND RETURN (FIGURE 6-2)
WITH ELECTRONIC HYDRAULICS
6-4
©2009 Yale Materials Handling Corporation
C839
08-09
P17477
HYDRAULIC SUPPLY AND RETURN
WITH ELECTRONIC HYDRAULICS
ITEM
PART NO.
DESCRIPTION
1
2
3
3
4
5
6
6
7
8
8
9
10
11
12
13
14
15
16
16
17
18
19
19
20
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
35
36
37
37
580068027
062159500
058825000
052645300
500546907
061554400
500179904
052645300
580052851
052642200
052645200
580068028
580068030
580068027
580068029
642308800
504234235
580076717
055746400
052645300
580076716
504070790
580059472
520045436
505970524
520045437
500228904
502505903
052645200
203331400
449022013
449001302
012827000
580060553
080560100
502056903
580052439
064426800
580052852
580068160
052643500
052645500
518795601
055729800
052645300
Hose Assy ...........................................................................................................
Clamp .................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Fitting (Steering) .................................................................................................
Fitting (Steering) .................................................................................................
Nut (Steering) .....................................................................................................
O-Ring (Steering) ...........................................................................................
Hose Assy (Steering) ..........................................................................................
Fitting (Tilt Cylinder Connections) .......................................................................
O-Ring ............................................................................................................
Hose Assy (LH Tilt Cylinder, Front) ....................................................................
Hose (LH Tilt Cylinder, Rear) ..............................................................................
Hose Assy (RH Tilt Cylinder, Front) ....................................................................
Hose Assy (RH Tilt Cylinder, Rear) ....................................................................
Fitting ..................................................................................................................
Bracket ................................................................................................................
Tube ....................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Tube ....................................................................................................................
Strap Clamp ........................................................................................................
Tube ....................................................................................................................
Screen ................................................................................................................
Hose Clamp ........................................................................................................
Hose ...................................................................................................................
Fitting (Steering) .................................................................................................
Fitting (Steering) .................................................................................................
O-Ring ............................................................................................................
Clamp (Split Half) ................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................
O-Ring ................................................................................................................
Fitting ..................................................................................................................
O-Ring ................................................................................................................
Clamp .................................................................................................................
Hose (Suction) ....................................................................................................
Clamp (Split Half) ................................................................................................
Hose ...................................................................................................................
Hose Assy ...........................................................................................................
Connector ...........................................................................................................
O-Ring ............................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
3
1
1
1
1
1
1
2
4
1
1
1
1
1
2
1
1
2
1
1
5
1
1
2
1
2
2
1
2
8
8
1
1
1
2
1
2
1
1
2
1
1
1
1
6-5
P17478
06-06
MAST INSTALLATION (FIGURE 6-3)
6-6
©2009 Yale Materials Handling Corporation
C839
06-06
P17478
MAST INSTALLATION
ITEM
1
2
3
4
5
5
6
7
8
C839
PART NO.
DESCRIPTION
520045464
520051893
520045694
580030419
580076941
520045695
.....
940102911
449001026
Bushing ...............................................................................................................
Grease Fitting .....................................................................................................
Plug (Top) ...........................................................................................................
Bushing ...............................................................................................................
Pin .......................................................................................................................
Plug (Bottom) ......................................................................................................
Cap .....................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
©2009 Yale Materials Handling Corporation
QTY
2
2
2
4
1
2
1
4
4
6-7
P17479
06-06
TILT CYLINDER (FIGURE 6-4)
6-8
©2009 Yale Materials Handling Corporation
C839
06-06
P17479
TILT CYLINDER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
15
16
17
18
18
19
20
21
22
23
24
24
PART NO.
580031231
580030978
066049400
520045452
520045454
520045447
504305704
502637904
520045457
520045450
520045458
580022493
520045448
a 520045698
c 580058863
a 012829700
b 520045700
a 580002000
580056001
580056005
ab 520045696
c 520045697
520045464
520045461
520045463
520045462
580055976
052642200
052645200
580022525
DESCRIPTION
QTY
Tilt Cylinder .........................................................................................................
2
Tube Wldmt-Cylinder ......................................................................................
1
O-Ring ............................................................................................................
1
Back-Up Ring .................................................................................................
1
Cap .................................................................................................................
1
Wear Ring ......................................................................................................
1
Piston Seal .....................................................................................................
1
Locknut ...........................................................................................................
1
Piston .............................................................................................................
1
O-Ring ............................................................................................................
1
Cylinder Rod ...................................................................................................
1
Rod Seal .........................................................................................................
1
Rod Wiper (Tilt) ..............................................................................................
1
Spacer ................................................................................................................
1
Spacer (Tilt) ........................................................................................................
2
O-Ring ................................................................................................................
2
Shim (0.120 in.) .................................................................................................. AR
Shim (0.060 in.) .................................................................................................. AR
Nut ......................................................................................................................
2
Washer ...............................................................................................................
2
Rod End ..............................................................................................................
2
Rod End ..............................................................................................................
2
Bushing ...............................................................................................................
2
Pin .......................................................................................................................
2
Capscrew ............................................................................................................
4
Anchor ................................................................................................................
4
Capscrew ............................................................................................................
2
Fitting ..................................................................................................................
4
O-Ring ............................................................................................................
1
Kit-Seal ...............................................................................................................
1
FOOTNOTES:
a
b
C839
Tilt 5° Forward/6° Back
Tilt 5° Forward/8° Back
c
Tilt 8° Forward/5° Back
©2009 Yale Materials Handling Corporation
6-9
P21198
08-09
HYDRAULICS (FIGURE 6-5)
SINGLE PUMP AND MOTOR
6-10
©2009 Yale Materials Handling Corporation
C839
08-09
P21198
HYDRAULICS
SINGLE PUMP AND MOTOR
ITEM
PART NO.
1
1
2
3
3
3
4
5
6
7
8
9
10
11
12
12
a 580047106
b 580060431
580051733
580089036
059623300
203371600
580076541
449001302
449022013
203331400
012827000
080560100
064426800
580060553
066363700
052645400
DESCRIPTION
QTY
Pump Motor ........................................................................................................
Pump Motor ........................................................................................................
Hydraulic Pump ..................................................................................................
Tube Assy ...........................................................................................................
Sleeve ............................................................................................................
Sleeve ............................................................................................................
Hose ...................................................................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Clamp (Split Half) ................................................................................................
O-Ring ................................................................................................................
O-Ring ................................................................................................................
Clamp (Split Half) ................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
1
1
1
1
2
2
1
8
8
2
1
1
2
1
1
1
FOOTNOTES:
a
C839
36/48 Volt
b
80 Volt
©2009 Yale Materials Handling Corporation
6-11
P21377
09-09
HYDRAULIC PUMP MOTOR AND MOUNTING (FIGURE 6-6)
6-12
©2009 Yale Materials Handling Corporation
C839
09-09
P21377
HYDRAULIC PUMP MOTOR AND MOUNTING
ITEM
PART NO.
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
580089036
502546903
052645500
580076541
449001302
449022013
064426800
012827000
055486800
015026400
449001014
449022016
580051733
080560100
203331400
580060553
504225227
449001048
580057660
015026400
580058597
580058598
909882405
580051850
a 580047106
b 580060431
DESCRIPTION
QTY
Tube Assy ...........................................................................................................
Fitting ..................................................................................................................
O-Ring ................................................................................................................
Hose ...................................................................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Clamp (Split Half) ................................................................................................
O-Ring ................................................................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Screw ..................................................................................................................
Lockwasher .........................................................................................................
Hydraulic Pump (FP17481 [Page 6-16])............................................................
O-Ring ................................................................................................................
Clamp (Split Half) ................................................................................................
Fitting ..................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Bracket Wldmt ....................................................................................................
Lockwasher .........................................................................................................
Motor Mount ........................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Coupling ..............................................................................................................
Pump Motor (FP17480 [Page 6-14]).................................................................
Pump Motor (FP17480 [Page 6-14]).................................................................
1
1
1
1
8
8
2
1
2
2
6
6
1
1
2
1
6
3
1
2
3
3
3
1
1
1
FOOTNOTES:
a
C839
36/48 Volt
b
80 Volt
©2009 Yale Materials Handling Corporation
6-13
P17480
06-06
HYDRAULIC MOTOR (FIGURE 6-7)
6-14
©2009 Yale Materials Handling Corporation
C839
06-06
P17480
HYDRAULIC MOTOR
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
a 580047106
b 580060431
.....
580047516
.....
.....
580047517
.....
.....
.....
.....
580051520
580047522
.....
580047496
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
580047506
.....
580047507
.....
580047509
.....
.....
.....
580061103
580077888
DESCRIPTION
QTY
Pump Motor ........................................................................................................
1
Pump Motor ........................................................................................................
1
Retaining Ring ................................................................................................
1
Spring .............................................................................................................
1
Pin ..................................................................................................................
2
Seal ................................................................................................................
2
O-Ring ............................................................................................................
1
Rotor ...............................................................................................................
1
Air Guide, DE .................................................................................................
1
Air Guide, NDE ...............................................................................................
1
Key .................................................................................................................
1
Ball Bearing ....................................................................................................
1
Bearing with Sensor (NDE) ............................................................................
1
Connector .......................................................................................................
1
Nut .................................................................................................................. 12
O-Ring ............................................................................................................
1
Washer ...........................................................................................................
3
Nameplate ......................................................................................................
1
Capscrew .......................................................................................................
3
Lockwasher ....................................................................................................
8
Lockwasher ....................................................................................................
8
End Bell, DE ...................................................................................................
1
End Bell, NDE ................................................................................................
1
Housing ..........................................................................................................
1
Capscrew .......................................................................................................
6
Capscrew .......................................................................................................
2
Capscrew .......................................................................................................
8
Terminal Block ................................................................................................
3
Cover ..............................................................................................................
3
Nut ..................................................................................................................
3
Terminal Flag .................................................................................................
3
Rubber Mount .................................................................................................
1
Bracket ...........................................................................................................
1
Bracket ...........................................................................................................
1
Tube ............................................................................................................... AR
Cable Tie ........................................................................................................ AR
Sleeving (Not Illustrated) ................................................................................ AR
Kit-Motor Band (EE/CRE) ...................................................................................
1
Kit-Terminal ........................................................................................................
3
FOOTNOTES:
a
C839
36/48 Volt
b
80 Volt
©2009 Yale Materials Handling Corporation
6-15
P17481
06-06
HYDRAULIC GEAR PUMP ASSEMBLY (FIGURE 6-8)
6-16
©2009 Yale Materials Handling Corporation
C839
06-06
P17481
HYDRAULIC GEAR PUMP ASSEMBLY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
580051733
.....
.....
580055594
.....
.....
580054029
.....
.....
580054028
580060135
580059911
580054034
580059910
580059913
Hydraulic Pump ..................................................................................................
Snap Ring .......................................................................................................
Oil Seal ...........................................................................................................
Flange ............................................................................................................
Seal ................................................................................................................
Back Up ..........................................................................................................
Side Plate .......................................................................................................
Drive Gear ......................................................................................................
Drive Gear ......................................................................................................
Dowel .............................................................................................................
Housing ..........................................................................................................
Cover ..............................................................................................................
Screw .............................................................................................................
Key .................................................................................................................
Clip .................................................................................................................
1
1
1
1
2
2
2
1
1
4
1
1
4
1
1
580059912
580012159
Gear Set .........................................................................................................
Kit-Seal ...........................................................................................................
1
1
C839
©2009 Yale Materials Handling Corporation
QTY
6-17
P17482
06-06
HYDRAULIC OIL TANK AND BREATHER (FIGURE 6-9)
6-18
©2009 Yale Materials Handling Corporation
C839
06-06
P17482
HYDRAULIC OIL TANK AND BREATHER
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
580076766
504228210
052645700
504228217
932201907
580076767
580076768
580076765
502056906
580076764
580048480
580056336
580030968
580056337
052645500
Dipstick ...............................................................................................................
Cap .................................................................................................................
O-Ring ............................................................................................................
Screw .............................................................................................................
Capscrew ............................................................................................................
Gasket ................................................................................................................
Strainer ...............................................................................................................
Plate ....................................................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Nut ......................................................................................................................
Adapter (Breather) ..............................................................................................
Capscrew ............................................................................................................
Breather ..............................................................................................................
O-Ring (Not Illustrated) ..................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
4
1
1
1
2
1
1
1
2
1
1
6-19
P17483
06-06
HYDRAULIC FILTER (FIGURE 6-10)
6-20
©2009 Yale Materials Handling Corporation
C839
06-06
P17483
HYDRAULIC FILTER
ITEM
PART NO.
1
1
2
3
3
4
5
5
5
5
5
6
7
8
9
10
11
12
13
14
15
520042826
a 504060733
502056903
580068316
a 580067970
580067675
580058916
580066870
580066871
580066242
500032904
449001121
449022018
580044859
060683800
580068315
449015044
449022013
580014092
449001015
502056903
DESCRIPTION
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Hose ...................................................................................................................
Fitting ..................................................................................................................
Hydraulic Filter ....................................................................................................
Kit-Filter Element ............................................................................................
Indicator ..........................................................................................................
Kit-Seal ...........................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Insert ...................................................................................................................
Fitting ..................................................................................................................
Hose ...................................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
QTY
1
1
2
1
1
1
1
1
1
1
4
4
4
4
1
1
1
1
1
1
2
FOOTNOTES:
a
C839
E-Hydraulics Only
©2009 Yale Materials Handling Corporation
6-21
P17484
06-06
HYDRAULIC CONTROL (FIGURE 6-11)
HAND LEVERS
6-22
©2009 Yale Materials Handling Corporation
C839
06-06
P17484
HYDRAULIC CONTROL
HAND LEVERS
KEY:
A: Two Function
B: Three Function
C: Four Function
D: Five Function
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
33
34
35
35
36
37
38
39
40
41
520045425
449001014
449001134
449021010
504229272
449015014
449022016
504230227
504226218
580012086
504232209
504230239
504235252
504230228
580012085
580012089
a 504232209
a 580012083
a 504230239
a 504230228
a 504235252
504229270
520045424
520045421
016103100
504226242
504229286
449001134
504223299
504229254
014936500
015040000
520045414
504230223
449001415
504230218
520045415
504230208
504230251
449001134
520045400
504229276
504228266
C839
DESCRIPTION
A
Locknut .....................................................................................
1
Screw ........................................................................................
4
Capscrew ..................................................................................
..
Washer .....................................................................................
1
Bracket ......................................................................................
1
Nut ............................................................................................
7
Lockwasher ...............................................................................
7
Knob .........................................................................................
2
Lubricant ................................................................................... AR
Lever .........................................................................................
..
Lever .........................................................................................
..
Spring .......................................................................................
..
Roll Pin .....................................................................................
..
Pin .............................................................................................
..
Lever .........................................................................................
..
Lever .........................................................................................
..
Lever .........................................................................................
2
Lever .........................................................................................
1
Spring .......................................................................................
1
Pin .............................................................................................
1
Roll Pin .....................................................................................
1
Rod ...........................................................................................
1
Rod ...........................................................................................
..
Switch .......................................................................................
..
Washer .....................................................................................
2
Washer .....................................................................................
2
Screw ........................................................................................
2
Capscrew ..................................................................................
3
Clamp .......................................................................................
1
Bolt ............................................................................................ 10
Nut ............................................................................................ 10
Lockwasher ............................................................................... 10
Switch .......................................................................................
..
Switch .......................................................................................
..
Capscrew ..................................................................................
..
Cable Assy ................................................................................
1
Wire ..........................................................................................
..
Switch .......................................................................................
1
Cable Assy ................................................................................
3
Capscrew ..................................................................................
3
Plate ..........................................................................................
1
Cover ........................................................................................
2
Clamp .......................................................................................
2
©2009 Yale Materials Handling Corporation
QTY
B
C
1
4
1
1
1
8
7
3
AR
..
2
1
1
1
1
..
2
1
1
1
1
1
..
..
2
2
2
3
1
16
16
16
..
1
..
4
..
1
3
3
1
3
2
1
4
..
1
1
7
7
3
AR
..
2
1
1
1
1
..
2
1
1
1
1
1
..
..
2
2
2
3
1
20
20
20
1
..
..
3
1
1
3
3
1
4
2
D
1
4
..
1
1
7
7
4
AR
1
2
1
1
1
..
1
2
1
1
1
1
..
1
1
2
2
2
3
1
20
20
20
..
..
1
6
..
1
3
3
1
5
2
6-23
P17484
06-06
HYDRAULIC CONTROL
HAND LEVERS
KEY:
A: Two Function
B: Three Function
C: Four Function
D: Five Function
ITEM
PART NO.
42
42
43
44
45
46
47
48
49
50
51
52
53
015414700
449025027
500583902
504229256
504229235
504229236
312850042
504230233
021197300
500552901
b 580012087
b 449021010
b 580012088
DESCRIPTION
A
Cotter Pin ..................................................................................
Cotter Pin ..................................................................................
Pin .............................................................................................
Plate ..........................................................................................
Insulator ....................................................................................
Foam .........................................................................................
Strap Clamp ..............................................................................
Terminal ....................................................................................
Nut ............................................................................................
Lockwasher ...............................................................................
Lever .........................................................................................
Washer .....................................................................................
Lever .........................................................................................
4
..
4
4
2
2
1
1
2
2
1
3
1
QTY
B
C
6
..
6
6
3
3
1
1
2
2
1
3
1
8
..
8
8
4
4
1
1
2
2
1
3
1
D
10
10
10
10
5
5
1
1
2
2
..
..
..
FOOTNOTES:
a
H-Pattern
6-24
b
Single Lever
©2009 Yale Materials Handling Corporation
C839
06-06
P17484
NOTES
C839
©2009 Yale Materials Handling Corporation
6-25
P17488
06-06
HYDRAULIC CONTROL VALVE (FIGURE 6-12)
MANUAL CONTROL — TWO FUNCTION (→ S/N C839N02091G)
6-26
©2009 Yale Materials Handling Corporation
C839
06-06
P17488
HYDRAULIC CONTROL VALVE
MANUAL CONTROL – TWO FUNCTION (→ S/N C839N02091G)
ITEM
PART NO.
1
2
3
4
5
6
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
23
24
25
26
26
27
28
29
30
31
32
33
34
35
36
36
37
38
39
39
520045403
.....
.....
.....
.....
504230254
520051838
.....
.....
504230246
a 504235263
a 520292811
012823300
.....
504230236
504230204
504230207
504230282
504234226
504230255
504230234
502635907
062128400
504230205
504230293
504232220
504230267
520043861
.....
504230246
a 504235263
a 520292811
012823300
504230298
504230204
504230282
504234226
504230209
504230255
504230234
502635907
054820000
052645300
504230292
012823300
514454800
052645400
Hydraulic Control Valve ......................................................................................
Rod .................................................................................................................
Nut ..................................................................................................................
Nut ..................................................................................................................
Rod .................................................................................................................
Valve Section .................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Piston .........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spring .........................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Spring .........................................................................................................
Poppet ........................................................................................................
Screw .........................................................................................................
O-Ring ........................................................................................................
Spool End ...................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Spool End ...................................................................................................
Spring .........................................................................................................
Poppet ........................................................................................................
Screw .........................................................................................................
Plug ............................................................................................................
O-Ring ...................................................................................................
Valve Section .................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
1
1
2
4
2
1
1
1
1
2
2
2
1
1
2
1
1
1
2
1
1
2
1
1
1
1
1
1
1
2
2
2
1
2
1
1
2
1
1
1
2
1
1
1
1
1
1
520050841
504230287
Kit-Tie Rod ..........................................................................................................
Kit-Seal ...............................................................................................................
1
1
C839
DESCRIPTION
©2009 Yale Materials Handling Corporation
QTY
6-27
P17488
06-06
FOOTNOTES:
a
Seals One Spool Only
6-28
©2009 Yale Materials Handling Corporation
C839
06-06
P17488
NOTES
C839
©2009 Yale Materials Handling Corporation
6-29
P20812
02-09
HYDRAULIC CONTROL VALVE (MANUAL) (FIGURE 6-13)
2 FUNCTION — WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
6-30
©2009 Yale Materials Handling Corporation
C839
02-09
P20812
HYDRAULIC CONTROL VALVE (MANUAL)
2 FUNCTION – WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
ITEM
PART NO.
1
1
2
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
41
41
42
43
44
580079181
504230292
a. . . . .
012823300
580084779
504232220
580084781
514454800
500160906
061643400
013387500
054820000
505967593
052645300
580084746
502635907
504230246
504230236
504230204
580084750
580084751
580084782
504234226
504230234
504230255
012823300
504235263
520292811
580084753
502635907
504230246
520292811
504235263
504230234
504230255
012823300
505967595
504230207
504230204
504230236
580084745
580084751
580084783
504234226
580084780
504232220
580084781
504230254
520043858
520043859
C839
DESCRIPTION
Control Valve ......................................................................................................
Valve Section (Inlet) .......................................................................................
Housing ......................................................................................................
O-Ring ........................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
Fitting ..............................................................................................................
Fitting .........................................................................................................
Plug ................................................................................................................
Fitting .........................................................................................................
Plug (Assembly) .............................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Valve Section (Spool Section) ........................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Solenoid Direct ...........................................................................................
Capscrew ...................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
Valve Section (Spool Section) (Tilt) ................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
Piston .........................................................................................................
Spring .........................................................................................................
Spring .........................................................................................................
Spring Seat ................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Solenoid Direct ...........................................................................................
Capscrew ...................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
Valve Section (Outlet) ....................................................................................
Tie Rod ...........................................................................................................
Tie Rod ...........................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
2
1
1
1
2
2
1
2
2
2
2
1
1
1
1
1
1
2
1
1
1
2
1
2
2
1
2
1
6-31
P20812
02-09
HYDRAULIC CONTROL VALVE (MANUAL)
2 FUNCTION – WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
ITEM
PART NO.
DESCRIPTION
QTY
45
46
520292813
014936600
Nut ..................................................................................................................
Nut ..................................................................................................................
2
4
47
504230296
580084797
Kit-Tie Rod .....................................................................................................
Seal kit ................................................................................................................
1
1
FOOTNOTES:
a
Not Illustrated
6-32
©2009 Yale Materials Handling Corporation
C839
02-09
P20812
NOTES
C839
©2009 Yale Materials Handling Corporation
6-33
P17485
06-06
HYDRAULIC CONTROL VALVE (FIGURE 6-14)
MANUAL CONTROL — THREE FUNCTION (→ S/N C839N02091G)
6-34
©2009 Yale Materials Handling Corporation
C839
06-06
P17485
HYDRAULIC CONTROL VALVE
MANUAL CONTROL – THREE FUNCTION (→ S/N C839N02091G)
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35
36
36
37
38
39
39
40
41
42
520045409
520292816
520292813
014936600
520292815
504230254
504230263
.....
.....
504230246
504235263
520292811
012823300
504230298
504230204
504230282
504234226
504230209
504230255
504230234
502635907
520051838
.....
.....
504230246
504235263
520292811
012823300
.....
504230236
504230204
504230207
504230282
504234226
504230234
504230255
502635907
062128400
504230205
504230293
504232220
504230267
.....
.....
504230246
504235263
520292811
504230298
504230204
504230282
Valve Assembly ..................................................................................................
Tie Rod ...........................................................................................................
Nut ..................................................................................................................
Nut ..................................................................................................................
Tie Rod ...........................................................................................................
Valve Section .................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Spool End ...................................................................................................
Spring .........................................................................................................
Poppet ........................................................................................................
Screw .........................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Piston .........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spring .........................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
Screw .........................................................................................................
O-Ring ........................................................................................................
Spool End ...................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Cap .............................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
2
4
2
1
1
1
1
2
2
2
1
2
1
1
2
1
1
1
2
1
1
1
2
2
2
1
1
2
1
1
1
2
1
1
2
1
1
2
1
1
1
1
2
2
2
2
1
1
6-35
P17485
06-06
HYDRAULIC CONTROL VALVE
MANUAL CONTROL – THREE FUNCTION (→ S/N C839N02091G)
ITEM
PART NO.
43
44
45
46
47
48
49
49
49
50
51
52
52
53
53
504234226
504230209
504230234
504230255
502635907
012823300
054820000
505967593
052645300
504230292
012823300
514454800
052645400
061643400
056363300
Capscrew ...................................................................................................
Spool End ...................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
Screw .........................................................................................................
O-Ring ........................................................................................................
Plug Assembly ................................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Valve Section .................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Plug ................................................................................................................
O-Ring ........................................................................................................
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
504230296
504230287
Kit-Tie Rod ..........................................................................................................
Kit-Seal ...............................................................................................................
1
1
6-36
DESCRIPTION
©2009 Yale Materials Handling Corporation
QTY
C839
06-06
P17485
NOTES
C839
©2009 Yale Materials Handling Corporation
6-37
P20813
02-09
HYDRAULIC CONTROL VALVE (MANUAL) (FIGURE 6-15)
3 FUNCTION — WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
6-38
©2009 Yale Materials Handling Corporation
C839
02-09
P20813
HYDRAULIC CONTROL VALVE (MANUAL)
3 FUNCTION – WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
ITEM
PART NO.
1
1
2
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
41
41
42
43
44
580079182
504230292
a 520043861
012823300
580084779
504232220
580084781
514454800
500160906
061643400
013387500
054820000
505967593
052645300
580084746
502635907
504230246
504230236
504230204
580084750
580084751
580084782
504234226
504230234
504230255
012823300
504235263
520292811
580084753
502635907
504230246
520292811
504235263
504230234
504230255
012823300
505967595
504230207
504230204
504230236
580084745
580084751
580084783
504234226
580084780
504232220
580084781
580084784
502635907
504230246
C839
DESCRIPTION
Hydraulic Control Valve ......................................................................................
Valve Section (Inlet) .......................................................................................
Housing ......................................................................................................
O-Ring ........................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
Fitting ..............................................................................................................
Fitting .........................................................................................................
Plug ................................................................................................................
Fitting .........................................................................................................
Plug (Assembly) .............................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Valve Section (Spool Section) ........................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Solenoid Direct ...........................................................................................
Capscrew ...................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
Valve Section (Spool Section) (Tilt) ................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
Piston .........................................................................................................
Spring .........................................................................................................
Spring .........................................................................................................
Spring Seat ................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Solenoid Direct ...........................................................................................
Capscrew ...................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
Spool (Aux) .....................................................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
2
1
1
1
2
2
1
2
2
2
2
1
1
1
1
1
1
2
1
1
1
2
1
2
2
1
2
2
6-39
P20813
02-09
HYDRAULIC CONTROL VALVE (MANUAL)
3 FUNCTION – WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
ITEM
PART NO.
DESCRIPTION
QTY
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
520292811
504235263
504230234
504230255
012823300
504230204
504230298
504230209
504230282
504234226
504230254
520292815
520292816
520292813
014936600
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
Spring .........................................................................................................
Spring Seat ................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Valve Section (Outlet) ....................................................................................
Tie Rod ...........................................................................................................
Tie Rod ...........................................................................................................
Nut ..................................................................................................................
Nut ..................................................................................................................
2
2
1
1
1
1
2
1
1
2
1
2
1
2
4
60
504230296
580084797
Kit-Tie Rod .....................................................................................................
Seal kit ................................................................................................................
1
1
FOOTNOTES:
a
Not Illustrated
6-40
©2009 Yale Materials Handling Corporation
C839
02-09
P20813
NOTES
C839
©2009 Yale Materials Handling Corporation
6-41
P17486
06-06
HYDRAULIC CONTROL VALVE (FIGURE 6-16)
MANUAL CONTROL — FOUR FUNCTION (→ S/N C839N02091G)
6-42
©2009 Yale Materials Handling Corporation
C839
06-06
P17486
HYDRAULIC CONTROL VALVE
MANUAL CONTROL – FOUR FUNCTION (→ S/N C839N02091G)
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35
36
36
37
38
39
39
40
41
42
520045413
520292817
520292813
014936600
520292818
504230254
504230263
.....
.....
504230246
504235263
520292811
012823300
504230298
504230204
504230282
504234226
504230209
504230255
504230234
502635907
520051838
.....
.....
504230246
504235263
520292811
012823300
.....
504230236
504230204
504230207
504230282
504234226
504230234
504230255
502635907
062128400
504230205
504230293
504232220
504230267
520043861
.....
504230246
504235263
520292811
504230298
504230204
504230282
Hydraulic Control Valve ......................................................................................
Rod .................................................................................................................
Nut ..................................................................................................................
Nut ..................................................................................................................
Tie Rod ...........................................................................................................
Valve Section .................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Spool End ...................................................................................................
Spring .........................................................................................................
Poppet ........................................................................................................
Screw .........................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Piston .........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spring .........................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
Screw .........................................................................................................
O-Ring ........................................................................................................
Spool End ...................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Cap .............................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
2
4
2
1
2
1
1
2
2
2
1
2
1
1
2
1
1
1
2
1
1
1
2
2
2
1
1
2
1
1
1
2
1
1
2
1
1
2
1
1
1
1
2
2
2
2
1
1
6-43
P17486
06-06
HYDRAULIC CONTROL VALVE
MANUAL CONTROL – FOUR FUNCTION (→ S/N C839N02091G)
ITEM
PART NO.
43
44
45
46
47
48
49
49
50
51
52
52
53
53
504234226
504230209
504230234
504230255
502635907
012823300
054820000
052645300
504230292
012823300
514454800
052645400
061643400
056363300
Capscrew ...................................................................................................
Spool End ...................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
Screw .........................................................................................................
O-Ring ........................................................................................................
Plug ................................................................................................................
O-Ring ........................................................................................................
Valve Section .................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Plug ................................................................................................................
O-Ring ........................................................................................................
2
1
1
1
2
1
1
1
1
1
1
1
1
1
504230215
504230287
Kit-Tie Rod ..........................................................................................................
Kit-Seal ...............................................................................................................
1
1
6-44
DESCRIPTION
©2009 Yale Materials Handling Corporation
QTY
C839
06-06
P17486
NOTES
C839
©2009 Yale Materials Handling Corporation
6-45
P20814
02-09
HYDRAULIC CONTROL VALVE (MANUAL) (FIGURE 6-17)
4 FUNCTION — WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
6-46
©2009 Yale Materials Handling Corporation
C839
02-09
P20814
HYDRAULIC CONTROL VALVE (MANUAL)
4 FUNCTION – WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
ITEM
PART NO.
1
1
2
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
41
41
42
43
44
580079258
504230292
a 520043861
012823300
580084779
504232220
580084781
514454800
500160906
061643400
013387500
054820000
505967593
052645300
580084746
502635907
504230246
504230236
504230204
580084750
580084751
580084782
504234226
504230234
504230255
012823300
504235263
520292811
580084753
502635907
504230246
520292811
504235263
504230234
504230255
012823300
505967595
504230207
504230204
504230236
580084745
580084751
580084783
504234226
580084780
504232220
580084781
580084784
502635907
504230246
C839
DESCRIPTION
Hydraulic Control Valve ......................................................................................
Valve Section (Inlet) .......................................................................................
Housing ......................................................................................................
O-Ring ........................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
Fitting ..............................................................................................................
Fitting .........................................................................................................
Plug ................................................................................................................
Fitting .........................................................................................................
Plug (Assembly) .............................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Valve Section (Spool Section) ........................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Solenoid Direct ...........................................................................................
Capscrew ...................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
Valve Section (Spool Section) (Tilt) ................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
Piston .........................................................................................................
Spring .........................................................................................................
Spring .........................................................................................................
Spring Seat ................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Solenoid Direct ...........................................................................................
Capscrew ...................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
Spool (Aux 1) ..................................................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
2
1
1
1
2
2
1
2
2
2
2
1
1
1
1
1
1
2
1
1
1
2
1
2
2
1
2
2
6-47
P20814
02-09
HYDRAULIC CONTROL VALVE (MANUAL)
4 FUNCTION – WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
ITEM
PART NO.
DESCRIPTION
QTY
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
520292811
504235263
504230234
504230255
012823300
504230298
504230204
504230209
504230282
504234226
580084784
502635907
504230246
520292811
504235263
504230234
504230255
012823300
504230298
504230204
504230209
504230282
504234226
504230254
520292817
520292818
520292813
014936600
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Spool (Aux 2) ..................................................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Valve Section (Outlet) ....................................................................................
Rod .................................................................................................................
Tie Rod ...........................................................................................................
Nut ..................................................................................................................
Nut ..................................................................................................................
2
2
1
1
1
2
1
1
1
2
1
2
2
2
2
1
1
1
2
1
1
1
2
1
2
1
2
4
504230215
580084778
Kit-Tie Rod .....................................................................................................
Kit-Seal ...........................................................................................................
1
1
FOOTNOTES:
a
Not Illustrated
6-48
©2009 Yale Materials Handling Corporation
C839
02-09
P20814
NOTES
C839
©2009 Yale Materials Handling Corporation
6-49
P17487
06-06
HYDRAULIC CONTROL VALVE (FIGURE 6-18)
MANUAL CONTROL — FIVE FUNCTION (→ S/N C839N02091G)
6-50
©2009 Yale Materials Handling Corporation
C839
06-06
P17487
HYDRAULIC CONTROL VALVE
MANUAL CONTROL – FIVE FUNCTION (→ S/N C839N02091G)
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
5
6
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35
36
36
37
38
39
39
40
41
580009148
.....
.....
.....
.....
061643400
056363300
504230263
.....
.....
504230246
504235263
520292811
012823300
504230298
504230204
504230282
504234226
504230209
504230255
504230234
502635907
520051838
.....
.....
504230246
504235263
520292811
012823300
.....
504230236
504230204
504230207
504230282
504234226
504230234
504230255
502635907
062128400
504230205
504230293
504232220
504230267
.....
.....
504230246
504235263
520292811
504230298
504230204
Valve ...................................................................................................................
Rod .................................................................................................................
Nut ..................................................................................................................
Nut ..................................................................................................................
Rod .................................................................................................................
Plug ................................................................................................................
O-Ring ........................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Spool End ...................................................................................................
Spring .........................................................................................................
Poppet ........................................................................................................
Screw .........................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Piston .........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spring .........................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
Screw .........................................................................................................
O-Ring ........................................................................................................
Spool End ...................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
2
4
2
1
1
2
1
1
2
2
2
1
2
1
1
2
1
1
1
2
1
1
1
2
2
2
1
1
2
1
1
1
2
1
1
2
1
1
2
1
1
1
1
2
2
2
2
1
6-51
P17487
06-06
HYDRAULIC CONTROL VALVE
MANUAL CONTROL – FIVE FUNCTION (→ S/N C839N02091G)
ITEM
PART NO.
42
43
44
45
46
47
48
49
49
50
51
52
52
53
53
54
55
56
56
57
58
59
60
61
62
63
64
65
66
504230282
504234226
504230209
504230234
504230255
502635907
012823300
054820000
052645300
504230292
012823300
514454800
052645400
518796646
.....
.....
504230246
505967575
520292811
518796688
504230298
520292801
504230202
504234226
504230209
518796695
518796639
502635907
518796671
Cap .............................................................................................................
Capscrew ...................................................................................................
Spool End ...................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
Screw .........................................................................................................
O-Ring ........................................................................................................
Plug ................................................................................................................
O-Ring ........................................................................................................
Valve Section .................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Valve Section .................................................................................................
Housing ......................................................................................................
Spool ..........................................................................................................
Plate ...........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Tube Assy ..................................................................................................
Capscrew ...................................................................................................
Spool End ...................................................................................................
Spring .........................................................................................................
Poppet ........................................................................................................
Screw .........................................................................................................
Plug ............................................................................................................
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
1
1
2
1
1
1
2
1
520046876
504230287
Kit-Tie Rod ..........................................................................................................
Kit-Seal ...............................................................................................................
1
1
6-52
DESCRIPTION
©2009 Yale Materials Handling Corporation
QTY
C839
06-06
P17487
NOTES
C839
©2009 Yale Materials Handling Corporation
6-53
P20815
02-09
HYDRAULIC CONTROL VALVE (MANUAL) (FIGURE 6-19)
5 FUNCTION — WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
6-54
©2009 Yale Materials Handling Corporation
C839
02-09
P20815
HYDRAULIC CONTROL VALVE (MANUAL)
5 FUNCTION – WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
ITEM
PART NO.
1
1
2
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
41
41
42
43
44
580079259
504230292
a 520043861
012823300
580084779
504232220
580084781
514454800
500160906
061643400
013387500
054820000
505967593
052645300
580084746
502635907
504230246
504230236
504230204
580084750
580084751
580084782
504234226
504230234
504230255
012823300
504235263
520292811
580084753
502635907
504230246
520292811
504235263
504230234
504230255
012823300
505967595
504230207
504230204
504230236
580084745
580084751
580084783
504234226
580084780
504232220
580084781
580084784
502635907
504230246
C839
DESCRIPTION
Valve ...................................................................................................................
Valve Section (Inlet) .......................................................................................
Housing ......................................................................................................
O-Ring ........................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
Fitting ..............................................................................................................
Fitting .........................................................................................................
Plug ................................................................................................................
Fitting .........................................................................................................
Plug (Assembly) .............................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Valve Section (Spool Section) ........................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Solenoid Direct ...........................................................................................
Capscrew ...................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Wiper ..........................................................................................................
Valve Section (Spool Section) (Tilt) ................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
Piston .........................................................................................................
Spring .........................................................................................................
Spring .........................................................................................................
Spring Seat ................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Solenoid Direct ...........................................................................................
Capscrew ...................................................................................................
Relief Valve ....................................................................................................
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
Spool (Aux 1) ..................................................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
2
1
1
1
2
2
1
2
2
2
2
1
1
1
1
1
1
2
1
1
1
2
1
2
2
1
2
2
6-55
P20815
02-09
HYDRAULIC CONTROL VALVE (MANUAL)
5 FUNCTION – WITH OPERATOR PRESENCE SYSTEM (S/N C839N02092G →)
ITEM
PART NO.
DESCRIPTION
QTY
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
520292811
504235263
504230234
504230255
012823300
504230298
504230204
504230209
504230282
504234226
580084784
502635907
504230246
520292811
504235263
504230234
504230255
012823300
504230298
504230204
504230209
504230282
504234226
518796646
502635907
504230246
520292811
505967575
504230298
520292801
504230209
504230282
504234226
580084798
580084963
580084964
014936600
520292813
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Spool (Aux 2) ..................................................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Poppet ........................................................................................................
Spring .........................................................................................................
O-Ring ........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Valve Section (Aux 3) .....................................................................................
Screw .........................................................................................................
Plate ...........................................................................................................
Wiper ..........................................................................................................
O-Ring ........................................................................................................
Spring Seat ................................................................................................
Spring .........................................................................................................
Spool End ...................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Plug ............................................................................................................
Tie Rod ...........................................................................................................
Tie Rod ...........................................................................................................
Nut ..................................................................................................................
Nut ..................................................................................................................
2
2
1
1
1
2
1
1
1
2
1
2
2
2
2
1
1
1
2
1
1
1
2
1
2
2
2
2
2
1
1
1
2
1
2
1
4
2
580084778
504230215
Kit-Seal ...........................................................................................................
Kit-Tie Rod .....................................................................................................
1
1
FOOTNOTES:
a
Not Illustrated
6-56
©2009 Yale Materials Handling Corporation
C839
02-09
P20815
NOTES
C839
©2009 Yale Materials Handling Corporation
6-57
P17489
06-06
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 6-20)
ELECTRONIC CONTROL
6-58
©2009 Yale Materials Handling Corporation
C839
06-06
P17489
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
ELECTRONIC CONTROL
KEY:
A: Three Function
B: Four Function
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
580070869
580070870
580072669
502566901
449022016
580032377
580062088
054368800
052645300
580076816
580072667
520045407
520045408
449001014
449015014
580076815
580072666
580084825
580036662
580027573
Hydraulic Control Valve ..............................................................................
Hydraulic Control Valve ..............................................................................
Bracket Wldmt ............................................................................................
Washer .......................................................................................................
Lockwasher ................................................................................................
Capscrew ...................................................................................................
Mount .........................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
Tube ...........................................................................................................
Tube Assy ..................................................................................................
Bracket .......................................................................................................
Grommet ....................................................................................................
Screw .........................................................................................................
Nut ..............................................................................................................
Tube ...........................................................................................................
Tube Assy ..................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Nut (Flange) ...............................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
A
B
..
1
..
2
4
2
4
2
1
1
..
1
2
2
2
1
..
1
2
2
1
..
1
4
6
4
5
4
1
1
1
1
4
2
2
1
1
1
2
2
6-59
P17490
06-06
ELECTRONIC HYDRAULICS CONTROL VALVE (FIGURE 6-21)
MAIN SECTION
6-60
©2009 Yale Materials Handling Corporation
C839
06-06
P17490
ELECTRONIC HYDRAULICS CONTROL VALVE
MAIN SECTION
ITEM
PART NO.
DESCRIPTION
1
1
2
2
3
3
4
5
5
5
6
6
6
7
7
8
8
9
9
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
20
21
22
22
23
24
24
24
580070867
315976070
052645200
580035195
580067268
580073210
580068717
580073211
315976062
580004501
052645200
580077704
580077706
580067618
580066421
580072991
580067259
580067267
580067265
056363300
580032670
580066425
580066415
315976072
062128300
580067264
580067270
580073208
580077721
580066424
580066414
580073209
580080374
580067266
580067271
580067257
580033396
.....
580067599
580067598
580067601
580067600
580067602
580077705
580077706
580067618
Valve Section ......................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Valve ..............................................................................................................
Kit-Seal .......................................................................................................
Valve ..............................................................................................................
Kit-Valve .....................................................................................................
Knob ...............................................................................................................
Fitting ..............................................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Solenoid Valve (Proportional) (Lift) ................................................................
Kit-Seal .......................................................................................................
Nut ..............................................................................................................
Coil .................................................................................................................
Nut ..............................................................................................................
Cartridge (Counter Balanced) ........................................................................
Kit-Seal .......................................................................................................
Coupling .........................................................................................................
O-Ring ........................................................................................................
Capscrew .......................................................................................................
Solenoid Valve ...............................................................................................
Kit-Seal .......................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Compensator ..................................................................................................
Kit-Seal .......................................................................................................
Compensator ..................................................................................................
Kit-Seal .......................................................................................................
Cartridge .........................................................................................................
Kit-Seal ...........................................................................................................
Regulator Valve (Regulator) ...........................................................................
Kit-Seal .......................................................................................................
Cartridge (Flow Regulator Valve) ...................................................................
Kit-Valve .....................................................................................................
Regulator Valve (Regulator) ...........................................................................
Kit-Seal .......................................................................................................
Block ...............................................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Stud (Standard Flow) .....................................................................................
Stud (High Flow) .............................................................................................
O-Ring ............................................................................................................
Solenoid Valve (Proportional) (Lowering) .......................................................
Kit-Seal .......................................................................................................
Nut ..............................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
13
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
2
1
1
1
6-61
P17491
06-06
ELECTRONIC HYDRAULICS CONTROL VALVE (FIGURE 6-22)
AUXILIARY SECTION ASSEMBLY
6-62
©2009 Yale Materials Handling Corporation
C839
06-06
P17491
ELECTRONIC HYDRAULICS CONTROL VALVE
AUXILIARY SECTION ASSEMBLY
ITEM
1
2
2
3
4
4
5
5
6
6
C839
PART NO.
DESCRIPTION
580070868
.....
580066425
580066415
580032670
315976070
052645200
315976072
062128300
580066424
580066414
Valve Section ......................................................................................................
Block ...............................................................................................................
Solenoid Valve ...............................................................................................
Kit-Seal .......................................................................................................
Capscrew .......................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Cartridge .........................................................................................................
Kit-Seal .......................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
1
2
1
4
2
1
2
1
1
1
6-63
P17491
06-06
NOTES
6-64
©2009 Yale Materials Handling Corporation
C839
SECTION 7
7
MAST-TWO STAGE LIMITED FREE-LIFT
CONTENTS
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION
PAGE
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
7-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
7-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT - ERC70-80HH ................................................................................... 7-10
TWO STAGE LIMITED FREE-LIFT - ERC100-120HH ............................................................................... 7-12
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
7-2
C839
©2009 Yale Materials Handling Corporation
7-1
P17492
06-06
OUTER MAST (FIGURE 7-1)
TWO STAGE LIMITED FREE-LIFT
7-2
©2009 Yale Materials Handling Corporation
C839
06-06
P17492
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy
1
Outer Mast
3050 mm
(120.1 in.)
3650 mm
(143.7 in.)
A702
3050
A702
3650
580037338
580037344
580036746
580028988
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
2790 mm
(109.8 in.)
3390 mm
(133.5 in.)
3990 mm
(157.1 in.)
A703
2790
A703
3390
A703
3990
580037380
580037386
580037392
580036746
580028988
580028994
Mast
Group Number
Mast Assy
1
Outer Mast
KEY:
A: ERC70-80HH
B: ERC100-120HH
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
10
10
10
a. . . . .
a. . . . .
580026922
580010279
520045153
580012093
520045151
520045157
520045156
012824300
580030146
580030147
449001374
940102911
DESCRIPTION
QTY
A
B
Mast Assy ...................................................................................................
1
Outer Mast .............................................................................................
1
Stubshaft ...........................................................................................
2
Load Roller 5 in. .....................................................................................
2
Shim (0.020 in.) ..................................................................................... 12
Snap Ring ..............................................................................................
2
Wear Strip ..............................................................................................
2
Shim (0.020 in.) ..................................................................................... AR
Shim (0.007 in.) ..................................................................................... AR
O-Ring ...................................................................................................
4
Cap LH ...................................................................................................
1
Cap RH ..................................................................................................
1
Capscrew ...............................................................................................
4
Washer ..................................................................................................
4
1
1
2
2
12
2
2
AR
AR
4
1
1
4
4
FOOTNOTES:
a
C839
Refer to Table
©2009 Yale Materials Handling Corporation
7-3
P17493
06-06
INNER MAST (FIGURE 7-2)
TWO STAGE LIMITED FREE-LIFT
7-4
©2009 Yale Materials Handling Corporation
C839
06-06
P17493
INNER MAST
TWO STAGE LIMITED FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy
1
Inner Mast
3050 mm
(120.1 in.)
3650 mm
(143.7 in.)
A702
3050
A702
3650
580037338
580037344
524141900
524141906
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
2790 mm
(109.8 in.)
3390 mm
(133.5 in.)
3990 mm
(157.1 in.)
A703
2790
A703
3390
A703
3990
580037380
580037386
580037392
524141900
524141906
524141912
Mast
Group Number
Mast Assy
1
Inner Mast
KEY:
A: ERC70-80HH
B: ERC100-120HH
ITEM
PART NO.
1
2
3
4
5
6
6
6
6
7
8
9
10
11
12
a. . . . .
a. . . . .
580026922
580010279
520045153
580012093
580007841
580007842
580007846
580007847
504235204
504234285
580007855
449021010
449022017
449001007
DESCRIPTION
QTY
A
B
Mast Assy ...................................................................................................
Inner Mast ..............................................................................................
Stubshaft ...........................................................................................
Load Roller 5 in. .....................................................................................
Shim (0.020 in.) .....................................................................................
Snap Ring ..............................................................................................
Chain Sheave ........................................................................................
Chain Sheave ........................................................................................
Chain Sheave ....................................................................................
Chain Sheave ....................................................................................
Load Roller ........................................................................................
Snap Ring ..........................................................................................
Bracket ...................................................................................................
Washer ..................................................................................................
Lockwasher ............................................................................................
Capscrew ...............................................................................................
1
1
2
2
12
2
2
..
..
1
1
2
2
2
2
2
1
1
2
2
12
2
..
2
1
..
1
2
2
2
2
2
FOOTNOTES:
a
C839
Refer to Table
©2009 Yale Materials Handling Corporation
7-5
P17494
06-06
MAIN LIFT (FIGURE 7-3)
TWO STAGE LIMITED FREE-LIFT
7-6
©2009 Yale Materials Handling Corporation
C839
06-06
P17494
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
3050 mm
(120.1 in.)
3650 mm
(143.7 in.)
A702
3050
A702
3650
2
Chain
580029322
580029324
3
Hose Assy (RH)
580014392
580009449
4
Hose Assy (LH)
580008256
580008287
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
2790 mm
(109.8 in.)
3390 mm
(133.5 in.)
3990 mm
(157.1 in.)
A703
2790
A703
3390
A703
3990
Mast
Group Number
2
Chain
520045192
580014164
580007874
3
Hose Assy (RH)
580032772
580008252
580008236
4
Hose Assy (LH)
580009449
580008284
580009453
KEY:
A: ERC70-80HH
B: ERC100-120HH
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
.....
a. . . . .
a. . . . .
a. . . . .
500227908
520045188
504232202
518795660
500457903
449022013
449001016
504407299
504230271
449001015
504071785
580009884
015916500
580007839
054820000
052645300
C839
DESCRIPTION
QTY
A
B
Main Cylinder .............................................................................................
2
Chain ..........................................................................................................
1
Hose Assy (RH) .........................................................................................
1
Hose Assy (LH) ..........................................................................................
1
Snap Ring ..................................................................................................
2
Washer .......................................................................................................
2
Shim ........................................................................................................... AR
Shim ........................................................................................................... AR
Fitting .........................................................................................................
1
Lockwasher ................................................................................................
2
Capscrew ...................................................................................................
2
Bracket Wldmt ............................................................................................
2
Nut ..............................................................................................................
2
Capscrew ...................................................................................................
4
Washer .......................................................................................................
4
Spacer ........................................................................................................
2
Snap Ring ..................................................................................................
2
Housing ......................................................................................................
1
Plug ............................................................................................................
1
O-Ring ...................................................................................................
1
©2009 Yale Materials Handling Corporation
2
2
1
1
2
2
AR
AR
1
2
2
2
2
4
4
2
2
1
1
1
7-7
P17494
06-06
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERC70-80HH
B: ERC100-120HH
ITEM
PART NO.
DESCRIPTION
20
21
21
22
22
23
23
24
25
26
27
28
28
29
30
31
31
32
33
34
34
35
35
449001076
520045170
520045180
080437000
052645500
064824400
052645300
514835800
580007557
580023533
580032773
580036550
580036551
580012383
504068737
030252011
052645200
015417900
520045163
520045361
520045362
520045183
520045195
Capscrew ...................................................................................................
Lowering Control Valve ..............................................................................
Lowering Control Valve ..............................................................................
Plug ............................................................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
Clamp .........................................................................................................
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Hose Clamp ...............................................................................................
Clamp .........................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
Cotter Pin ...................................................................................................
Nut ..............................................................................................................
Chain Anchor .............................................................................................
Chain Anchor .............................................................................................
Pin ..............................................................................................................
Pin ..............................................................................................................
QTY
A
B
2
1
..
1
1
1
1
1
4
1
1
1
1
4
4
2
2
2
4
2
..
2
..
2
..
1
1
1
1
1
1
4
1
1
1
1
4
4
2
2
2
4
..
2
..
2
FOOTNOTES:
a
7-8
Refer to Table
©2009 Yale Materials Handling Corporation
C839
06-06
P17494
NOTES
C839
©2009 Yale Materials Handling Corporation
7-9
P17495
06-06
MAIN LIFT CYLINDER (FIGURE 7-4)
TWO STAGE LIMITED FREE-LIFT — ERC70-80HH
7-10
©2009 Yale Materials Handling Corporation
C839
06-06
P17495
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT – ERC70-80HH
A702
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
3050 mm
(120.1 in.)
3650 mm
(143.7 in.)
Mast
Group Number
A702
3050
A702
3650
Cylinder
Group Number
8604051
8604057
580007106
580007107
Cylinder Assy
1
Tube WldmtCylinder
520405601
520405607
2
Cylinder Rod
520406601
520406607
ITEM
PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
a. . . . .
a. . . . .
a. . . . .
580006894
520045162
502978505
580022511
504232292
012823300
580008814
504232217
504232291
Cylinder Assy ......................................................................................................
Tube Wldmt-Cylinder ......................................................................................
Cylinder Rod ...................................................................................................
Gland ..............................................................................................................
Wear Ring ......................................................................................................
Hyd Velocity Fuse ..........................................................................................
Rod Wiper ......................................................................................................
Rod Seal .........................................................................................................
O-Ring ............................................................................................................
Rod Seal .........................................................................................................
Back-Up Ring .................................................................................................
Wear Ring ......................................................................................................
2
1
1
1
1
1
1
1
1
1
2
1
12
505136062
Kit-Seal ...............................................................................................................
1
FOOTNOTES:
a
C839
Refer to Table
©2009 Yale Materials Handling Corporation
7-11
P17496
06-06
MAIN LIFT CYLINDER (FIGURE 7-5)
TWO STAGE LIMITED FREE-LIFT — ERC100-120HH
7-12
©2009 Yale Materials Handling Corporation
C839
06-06
P17496
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT – ERC100-120HH
A703
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
2790 mm
(109.8 in.)
3390 mm
(133.5 in.)
3990 mm
(157.1 in.)
Mast
Group Number
A703
2790
A703
3390
A703
3990
Cylinder
Group Number
8603801
8603807
8603813
580007113
580007114
580007115
Cylinder Assy
1
Tube WldmtCylinder
520469601
520469607
520469613
2
Cylinder Rod
520470601
520470607
520470613
ITEM
PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
a. . . . .
a. . . . .
a. . . . .
580006895
504232291
502978506
580022512
580014165
066417000
580008813
580000260
520045215
520045216
Cylinder Assy ......................................................................................................
Tube Wldmt-Cylinder ......................................................................................
Cylinder Rod ...................................................................................................
Gland ..............................................................................................................
Wear Ring ......................................................................................................
Hyd Velocity Fuse ..........................................................................................
Rod Wiper ......................................................................................................
Rod Seal .........................................................................................................
O-Ring ............................................................................................................
Rod Seal .........................................................................................................
Back-Up Ring .................................................................................................
Wear Ring ......................................................................................................
Back-Up Ring .................................................................................................
2
1
1
1
1
1
1
1
1
1
1
1
1
505136063
Kit-Seal ...............................................................................................................
1
FOOTNOTES:
a
C839
Refer to Table
©2009 Yale Materials Handling Corporation
7-13
P17496
06-06
NOTES
7-14
©2009 Yale Materials Handling Corporation
C839
SECTION 8
8
MAST-THREE STAGE FULL FREE-LIFT
CONTENTS
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION
FREE-LIFT
THREE STAGE FULL FREE-LIFT
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
INNER MAST
THREE STAGE FULL FREE-LIFT
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
MAIN LIFT
THREE STAGE FULL FREE-LIFT
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
OUTER MAST
THREE STAGE FULL FREE-LIFT
C839
PAGE
.............................................................................................................. 8-18
.............................................................................................................. 8-22
..............................................................................................................
8-8
..............................................................................................................
8-6
.............................................................................................................. 8-10
.............................................................................................................. 8-14
..............................................................................................................
©2009 Yale Materials Handling Corporation
8-2
8-1
P17497
06-06
OUTER MAST (FIGURE 8-1)
THREE STAGE FULL FREE-LIFT
8-2
©2009 Yale Materials Handling Corporation
C839
06-06
P17497
OUTER MAST
THREE STAGE FULL FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy
4365 mm
(171.9 in.)
4665 mm
(183.7 in.)
4900 mm
(192.9 in.)
5500 mm
(216.5 in.)
A704
4365
A704
4665
A704
4900
A704
5500
580037465
580037423
580037424
580037428
1
Outer Mast
580029024
580029026
580029027
580029031
14
Chain
520045158
518804662
518804692
518804607
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
4087 mm
(160.9 in.)
4640 mm
(182.7 in.)
5240 mm
(206.3 in.)
A705
4087
A705
4640
A705
5240
580037445
580037448
580037452
Mast
Group Number
Mast Assy
1
Outer Mast
580029024
580029027
580029031
14
Chain
520050836
520052800
580014164
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
10
11
11
12
13
14
15
15
15
15
15
15
a. . . . .
a. . . . .
580026922
580010279
520045153
580012093
520045157
520045156
520045151
012824300
520045361
520045362
520045183
520045195
015417900
520045163
a. . . . .
580030204
580030205
580072528
580072527
449001374
940102911
C839
DESCRIPTION
QTY
Mast Assy ...........................................................................................................
1
Outer Mast ......................................................................................................
1
Stubshaft ....................................................................................................
2
Load Roller 5 in. .............................................................................................
2
Shim (0.020 in.) .............................................................................................. 12
Snap Ring .......................................................................................................
2
Shim (0.020 in.) .............................................................................................. AR
Shim (0.007 in.) .............................................................................................. AR
Wear Strip ......................................................................................................
2
O-Ring ............................................................................................................
4
Chain Anchor (ERC70-80HH, ERC100HH Short Wheelbase) .......................
2
Chain Anchor (ERC100-120HH) ....................................................................
2
Pin (ERC70-80HH, E100HH Short Wheelbase) .............................................
2
Pin (ERC100-120HH) .....................................................................................
2
Cotter Pin .......................................................................................................
2
Nut ..................................................................................................................
4
Chain ..............................................................................................................
2
Hanger (RH) ...................................................................................................
1
Hanger (LH) ....................................................................................................
1
Bearing Cap (RH) .......................................................................................
1
Bearing Cap (LH) .......................................................................................
1
Capscrew ...................................................................................................
4
Washer .......................................................................................................
4
©2009 Yale Materials Handling Corporation
8-3
P17497
06-06
FOOTNOTES:
a
8-4
Refer to Table
©2009 Yale Materials Handling Corporation
C839
06-06
P17497
NOTES
C839
©2009 Yale Materials Handling Corporation
8-5
P17498
06-06
INTERMEDIATE MAST (FIGURE 8-2)
THREE STAGE FULL FREE-LIFT
8-6
©2009 Yale Materials Handling Corporation
C839
06-06
P17498
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy
1
Intermediate Mast
4365 mm
(171.9 in.)
4665 mm
(183.7 in.)
4900 mm
(192.9 in.)
5500 mm
(216.5 in.)
A704
4365
A704
4665
A704
4900
A704
5500
580037465
580037423
580037424
580037428
580009882
580009897
580009901
580009924
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
4087 mm
(160.9 in.)
4640 mm
(182.7 in.)
5240 mm
(206.3 in.)
A705
4087
A705
4640
A705
5240
580037445
580037448
580037452
580009882
580009901
580009924
Mast
Group Number
Mast Assy
1
Intermediate Mast
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
a. . . . .
a. . . . .
580026922
580010279
580031673
520045153
580012093
504234265
520037804
504233279
012824300
580009884
580007844
580007845
015916500
580007855
449022017
449001296
DESCRIPTION
QTY
Mast Assy ...........................................................................................................
1
Intermediate Mast ...........................................................................................
1
Stubshaft ....................................................................................................
4
Load Roller 5 in. .............................................................................................
2
Load Roller (101.67 mm ) ...............................................................................
2
Shim (0.020 in.) .............................................................................................. 24
Snap Ring .......................................................................................................
4
Shim (0.020 in.) .............................................................................................. AR
Shim (0.007 in.) .............................................................................................. AR
Wear Strip ......................................................................................................
2
O-Ring ............................................................................................................
4
Spacer ............................................................................................................
2
Chain Sheave (ERC70-80HH) .......................................................................
2
Chain Sheave (ERC100-120HH) ...................................................................
2
Snap Ring .......................................................................................................
2
Bracket ...........................................................................................................
1
Lockwasher ....................................................................................................
1
Capscrew .......................................................................................................
1
FOOTNOTES:
a
C839
Refer to Table
©2009 Yale Materials Handling Corporation
8-7
P17499
06-06
INNER MAST (FIGURE 8-3)
THREE STAGE FULL FREE-LIFT
8-8
©2009 Yale Materials Handling Corporation
C839
06-06
P17499
INNER MAST
THREE STAGE FULL FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy
1
Inner Mast
4365 mm
(171.9 in.)
4665 mm
(183.7 in.)
4900 mm
(192.9 in.)
5500 mm
(216.5 in.)
A704
4365
A704
4665
A704
4900
A704
5500
580037465
580037423
580037424
580037428
580009883
580009898
580009902
580009909
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
4087 mm
(160.9 in.)
4640 mm
(182.7 in.)
5240 mm
(206.3 in.)
A705
4087
A705
4640
A705
5240
580037445
580037448
580037452
580009883
580009902
580009909
Mast
Group Number
Mast Assy
1
Inner Mast
ITEM
PART NO.
1
2
3
4
5
6
6
7
8
9
10
a. . . . .
a. . . . .
580026922
580031673
520045153
580012093
520045362
580009893
520045195
015417900
520045163
015418300
DESCRIPTION
Mast Assy ...........................................................................................................
Inner Mast ......................................................................................................
Stubshaft ....................................................................................................
Load Roller (101.67 mm ) ...............................................................................
Shim (0.020 in.) ..............................................................................................
Snap Ring .......................................................................................................
Chain Anchor (ERC70-80HH) ........................................................................
Chain Anchor (ERC100-120HH) ....................................................................
Pin ..................................................................................................................
Cotter Pin .......................................................................................................
Nut ..................................................................................................................
Cotter Pin .......................................................................................................
QTY
1
1
2
2
12
2
2
2
2
2
4
2
FOOTNOTES:
a
C839
Refer to Table
©2009 Yale Materials Handling Corporation
8-9
P17500
06-06
MAIN LIFT (FIGURE 8-4)
THREE STAGE FULL FREE-LIFT
8-10
©2009 Yale Materials Handling Corporation
C839
06-06
P17500
MAIN LIFT
THREE STAGE FULL FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy
4365 mm
(171.9 in.)
4665 mm
(183.7 in.)
4900 mm
(192.9 in.)
5500 mm
(216.5 in.)
A704
4365
A704
4665
A704
4900
A704
5500
580037465
580037423
580037424
580037428
17
Hose Assy
580011616
580009450
580009452
580011466
18
Hose Assy
580008282
580008236
580013486
580008240
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
4087 mm
(160.9 in.)
4640 mm
(182.7 in.)
5240 mm
(206.3 in.)
A705
4087
A705
4640
A705
5240
580037445
580037448
580037452
Mast
Group Number
Mast Assy
17
Hose Assy
580011616
580009452
580011466
18
Hose Assy
580011466
580013486
580008240
ITEM
PART NO.
1
2
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
19
20
20
a. . . . .
.....
030252011
052645300
500227908
518795660
504232202
520045188
580030305
449022013
449001016
580026923
580026924
504071785
449001015
580007557
514835800
580012383
504068737
a. . . . .
a. . . . .
064824400
052645300
052643500
052645500
C839
DESCRIPTION
QTY
Mast Assy ...........................................................................................................
1
Main Cylinder .................................................................................................
2
Fitting ..............................................................................................................
2
O-Ring ........................................................................................................
2
Snap Ring .......................................................................................................
2
Shim ............................................................................................................... AR
Shim ............................................................................................................... AR
Washer ...........................................................................................................
2
Bracket ...........................................................................................................
2
Lockwasher ....................................................................................................
4
Capscrew .......................................................................................................
5
Bracket (RH) ...................................................................................................
1
Bracket (LH) ...................................................................................................
1
Washer ...........................................................................................................
4
Capscrew .......................................................................................................
4
Clamp .............................................................................................................
4
Fitting ..............................................................................................................
1
Hose Clamp ....................................................................................................
4
Clamp .............................................................................................................
4
Hose Assy ......................................................................................................
1
Hose Assy ......................................................................................................
1
Fitting ..............................................................................................................
1
O-Ring ........................................................................................................
1
Connector .......................................................................................................
1
O-Ring ........................................................................................................
1
©2009 Yale Materials Handling Corporation
8-11
P17500
06-06
MAIN LIFT
THREE STAGE FULL FREE-LIFT
ITEM
PART NO.
21
22
22
23
23
24
25
26
27
28
29
580007839
054820000
052645300
520045170
520045180
580027841
500457903
580023534
504230271
449001050
580030304
DESCRIPTION
Housing ..........................................................................................................
Plug ................................................................................................................
O-Ring ........................................................................................................
Lowering Control Valve (ERC70-80HH) .........................................................
Lowering Control Valve (ERC100-120HH) .....................................................
Hose Assy ......................................................................................................
Fitting ..............................................................................................................
Hose Assy ......................................................................................................
Nut ..................................................................................................................
Capscrew .......................................................................................................
Bracket ...........................................................................................................
QTY
1
1
1
1
1
1
1
1
2
2
1
FOOTNOTES:
a
Refer to Table
8-12
©2009 Yale Materials Handling Corporation
C839
06-06
P17500
NOTES
C839
©2009 Yale Materials Handling Corporation
8-13
P17501
06-06
MAIN LIFT CYLINDER (FIGURE 8-5)
THREE STAGE FULL FREE-LIFT
8-14
©2009 Yale Materials Handling Corporation
C839
06-06
P17501
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
4365 mm
(171.9 in.)
4665 mm
(183.7 in.)
4900 mm
(192.9 in.)
5500 mm
(216.5 in.)
Mast
Group Number
A704
4365
A704
4665
A704
4900
A704
5500
Cylinder
Group Number
8604401
8604403
8604404
8604408
580009030
580009031
580009032
580009034
Cylinder Assy
1
Tube WldmtCylinder
520509601
520509603
520509604
520509608
2
Cylinder Rod
520510601
520510603
520510604
520510608
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
4087 mm
(160.9 in.)
4640 mm
(182.7 in.)
5240 mm
(206.3 in.)
Mast
Group Number
A705
4087
A705
4640
A705
5240
Cylinder
Group Number
8604451
8604454
8604458
580009040
580009038
580009042
Cylinder Assy
1
Tube WldmtCylinder
520511601
520511604
520511608
2
Cylinder Rod
520512601
520512604
520512608
KEY:
A: ERC70-80HH
B: ERC100-120HH
ITEM
1
2
3
3
4
4
5
5
6
6
7
7
C839
PART NO.
a. . . . .
a. . . . .
a. . . . .
580006894
580006896
520045162
520045160
580022511
580022513
504232205
504232292
504232217
504232277
DESCRIPTION
Cylinder Assy .............................................................................................
Tube Wldmt-Cylinder .............................................................................
Cylinder Rod ..........................................................................................
Gland .....................................................................................................
Gland .....................................................................................................
Wear Ring ..............................................................................................
Wear Ring ..............................................................................................
Rod Wiper ..............................................................................................
Rod Wiper ..............................................................................................
Rod Seal ................................................................................................
Rod Seal ................................................................................................
Back-Up Ring .........................................................................................
Back-Up Ring .........................................................................................
©2009 Yale Materials Handling Corporation
QTY
A
B
2
1
1
1
..
1
..
1
..
..
1
2
..
2
1
1
..
1
..
1
..
1
1
..
..
1
8-15
P17501
06-06
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
KEY:
A: ERC70-80HH
B: ERC100-120HH
DESCRIPTION
QTY
A
B
ITEM
PART NO.
8
8
9
9
10
10
11
11
12
13
13
012823300
066417000
504232291
520045215
580008814
580008813
502978505
502978506
520045216
502895204
502895206
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Wear Ring ..............................................................................................
Wear Ring ..............................................................................................
Rod Seal ................................................................................................
Rod Seal ................................................................................................
Hyd Velocity Fuse ..................................................................................
Hyd Velocity Fuse ..................................................................................
Back-Up Ring .........................................................................................
Piston Ring (RH) ....................................................................................
Piston Ring ............................................................................................
1
..
1
..
1
..
1
..
..
1
..
..
1
..
1
..
1
..
1
1
..
1
14
14
505136065
505136066
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
1
..
..
1
FOOTNOTES:
a
Refer to Table
8-16
©2009 Yale Materials Handling Corporation
C839
06-06
P17501
NOTES
C839
©2009 Yale Materials Handling Corporation
8-17
P17502
06-06
FREE-LIFT (FIGURE 8-6)
THREE STAGE FULL FREE-LIFT
8-18
©2009 Yale Materials Handling Corporation
C839
06-06
P17502
FREE-LIFT
THREE STAGE FULL FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
4365 mm
(171.9 in.)
4665 mm
(183.7 in.)
4900 mm
(192.9 in.)
5500 mm
(216.5 in.)
A704
4365
A704
4665
A704
4900
A704
5500
16
Hose Assy
580023505
580023507
580023508
580023512
23
Chain
580033292
580032776
520045193
520050865
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
4087 mm
(160.9 in.)
4640 mm
(182.7 in.)
5240 mm
(206.3 in.)
A705
4087
A705
4640
A705
5240
Mast
Group Number
16
Hose Assy
580023505
580023508
580023512
23
Chain
580032775
580032776
580033291
ITEM
PART NO.
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
18
18
18
19
20
21
22
23
580009886
580009887
449022017
449001048
.....
504287721
504287722
449021010
580009889
449034038
580009793
449001401
504225240
015914900
449001024
580009892
a. . . . .
580007857
580007843
504235204
580007848
504234285
520045362
520045195
015417900
520045163
a. . . . .
C839
DESCRIPTION
QTY
Hose Sheave ......................................................................................................
1
Stubshaft .............................................................................................................
1
Lockwasher .........................................................................................................
3
Capscrew ............................................................................................................
1
Free-Lift Cylinder ................................................................................................
1
Hyd Velocity Fuse (ERC70-80HH .......................................................................
1
Hyd Velocity Fuse (ERC100-120HH) .................................................................
1
Washer ...............................................................................................................
2
Crosshead ..........................................................................................................
1
Roll Pin ...............................................................................................................
1
Clamp .................................................................................................................
2
Capscrew ............................................................................................................
2
Nut ......................................................................................................................
2
Snap Ring ...........................................................................................................
1
Capscrew ............................................................................................................
2
Shim .................................................................................................................... AR
Hose Assy ...........................................................................................................
1
Pin .......................................................................................................................
1
Chain Sheave .....................................................................................................
2
Load Roller .....................................................................................................
1
Chain Sheave .................................................................................................
1
Snap Ring .......................................................................................................
2
Chain Anchor ......................................................................................................
2
Pin .......................................................................................................................
2
Cotter Pin ............................................................................................................
2
Nut ......................................................................................................................
4
Chain ..................................................................................................................
2
©2009 Yale Materials Handling Corporation
8-19
P17502
06-06
FREE-LIFT
THREE STAGE FULL FREE-LIFT
ITEM
PART NO.
DESCRIPTION
24
25
26
27
28
29
30
580009890
954512901
500227914
580009888
449001204
504231270
580012981
Guard ..................................................................................................................
Roll Pin ...............................................................................................................
Snap Ring ...........................................................................................................
Hose Clamp ........................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
QTY
2
2
2
1
2
2
4
FOOTNOTES:
a
Refer to Table
8-20
©2009 Yale Materials Handling Corporation
C839
06-06
P17502
NOTES
C839
©2009 Yale Materials Handling Corporation
8-21
P17503
06-06
FREE-LIFT CYLINDER (FIGURE 8-7)
THREE STAGE FULL FREE-LIFT
8-22
©2009 Yale Materials Handling Corporation
C839
06-06
P17503
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
4365 mm
(171.9 in.)
4665 mm
(183.7 in.)
4900 mm
(192.9 in.)
5500 mm
(216.5 in.)
Mast
Group Number
A704
4365
A704
4665
A704
4900
A704
5500
Cylinder
Group Number
8605501
8605503
8605504
8605508
580009050
580009049
580009051
580009053
Cylinder Assy
1
Tube WldmtCylinder
520575601
520575603
520575604
520575608
2
Cylinder Rod
520576601
520576603
520576604
520576608
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
4087 mm
(160.9 in.)
4640 mm
(182.7 in.)
5240 mm
(206.3 in.)
Mast
Group Number
A705
4087
A705
4640
A705
5240
Cylinder
Group Number
8520951
8520954
8520958
580042538
580041733
580041736
Cylinder Assy
1
Tube WldmtCylinder
524187401
524187404
524187408
2
Cylinder Rod
520580651
520580654
520580658
KEY:
A: ERC70-80HH
B: ERC100-120HH
ITEM
PART NO.
1
2
3
3
4
5
6
7
8
9
10
10
a. . . . .
a. . . . .
a. . . . .
520585600
580046965
501753904
504235239
504148200
501850904
580054715
520045326
502011923
502011915
C839
DESCRIPTION
Cylinder Assy .............................................................................................
Tube Wldmt-Cylinder .............................................................................
Cylinder Rod ..........................................................................................
Gland .....................................................................................................
Gland .....................................................................................................
Screw .....................................................................................................
Check Valve ...........................................................................................
Washer ..................................................................................................
Snap Ring ..............................................................................................
Rod Wiper ..............................................................................................
Rod Seal ................................................................................................
Back-Up Ring .........................................................................................
Back-Up Ring .........................................................................................
©2009 Yale Materials Handling Corporation
QTY
A
B
1
1
1
1
..
1
1
1
1
1
1
1
..
1
1
1
..
1
1
1
1
1
1
1
..
1
8-23
P17503
06-06
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
KEY:
A: ERC70-80HH
B: ERC100-120HH
DESCRIPTION
QTY
A
B
ITEM
PART NO.
11
11
12
12
13
13
14
14
15
15
16
066415900
015492400
520045324
580041728
520045327
580046967
520045331
580041729
580011167
504232230
502687901
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Wear Ring ..............................................................................................
Wear Ring ..............................................................................................
Rod Seal ................................................................................................
Rod Seal ................................................................................................
Back-Up Ring .........................................................................................
Back-Up Ring .........................................................................................
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Sealing Ring ..........................................................................................
1
..
1
..
1
..
1
..
1
1
1
..
1
..
1
..
1
..
1
1
1
1
17
17
505136072
524169325
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
1
..
..
1
FOOTNOTES:
a
Refer to Table
8-24
©2009 Yale Materials Handling Corporation
C839
SECTION 9
9
MAST-TWO STAGE FULL FREE-LIFT
CONTENTS
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT
MAIN LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT
C839
PAGE
.................................................................................................................. 9-14
.................................................................................................................. 9-10
..................................................................................................................
9-6
..................................................................................................................
9-2
©2009 Yale Materials Handling Corporation
9-1
P17504
06-06
OUTER MAST AND MAIN LIFT (FIGURE 9-1)
TWO STAGE FULL FREE-LIFT
9-2
©2009 Yale Materials Handling Corporation
C839
06-06
P17504
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT
A706
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
3050 mm
(120.1 in.)
Mast
Group Number
A706
3050
Mast Assy
1
580043663
Outer Mast
580029051
A707
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy
1
Outer Mast
2790 mm
(109.8 in.)
3390 mm
(133.5 in.)
A707
2790
A707
3390
580043665
580060808
580029051
580029057
KEY:
A: ERC70-80 HH
B: ERC100-120 HH
ITEM
PART NO.
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
a. . . . .
a. . . . .
449001013
504230271
504069724
580027356
580008630
524142151
524142157
580012093
520045153
580010279
520045151
012824300
520045157
520045156
504071785
449001015
520045188
504232202
518795660
500227908
064824400
C839
DESCRIPTION
Mast Assy ...................................................................................................
Outer Mast .............................................................................................
Capscrew ...............................................................................................
Nut .........................................................................................................
Clamp ....................................................................................................
Bracket ...................................................................................................
Fitting .....................................................................................................
Hydraulic Tube .......................................................................................
Hydraulic Tube .......................................................................................
Snap Ring ..............................................................................................
Shim (0.020 in.) .....................................................................................
Load Roller 5 in. .....................................................................................
Wear Strip ..............................................................................................
O-Ring ...................................................................................................
Shim (0.020 in.) .....................................................................................
Shim (0.007 in.) .....................................................................................
Washer ..................................................................................................
Capscrew ...............................................................................................
Washer ..................................................................................................
Shim .......................................................................................................
Shim .......................................................................................................
Snap Ring ..............................................................................................
Fitting .....................................................................................................
©2009 Yale Materials Handling Corporation
QTY
A
B
1
1
1
4
2
1
1
1
1
2
12
2
2
4
AR
AR
4
4
2
AR
AR
2
1
1
1
1
4
2
1
1
1
1
2
12
2
2
4
AR
AR
4
4
2
AR
AR
2
1
9-3
P17504
06-06
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT
KEY:
A: ERC70-80 HH
B: ERC100-120 HH
ITEM
PART NO.
21
22
22
23
24
25
26
27
27
28
28
29
30
31
32
32
33
34
35
36
36
052645300
080437000
052645500
580007839
449001076
449001016
449022013
520045170
520045180
054820000
052645300
580023533
580029737
580032773
052643400
052645400
500457903
.....
.....
504407299
504407298
DESCRIPTION
O-Ring ...............................................................................................
Plug ........................................................................................................
O-Ring ...............................................................................................
Housing ..................................................................................................
Capscrew ...............................................................................................
Capscrew ...............................................................................................
Lockwasher ............................................................................................
Lowering Control Valve ..........................................................................
Lowering Control Valve ..........................................................................
Plug ........................................................................................................
O-Ring ...............................................................................................
Hose Assy ..............................................................................................
Bracket ...................................................................................................
Hose Assy ..............................................................................................
Connector ..............................................................................................
O-Ring ...............................................................................................
Fitting .....................................................................................................
Main Cylinder (RH) ................................................................................
Main Cylinder (LH) .................................................................................
Bracket Wldmt .......................................................................................
Bracket (Optional) ..................................................................................
QTY
A
B
1
1
1
1
2
2
2
..
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
..
1
1
1
2
1
1
1
1
1
1
1
1
FOOTNOTES:
a
9-4
Refer to Table
©2009 Yale Materials Handling Corporation
C839
06-06
P17504
NOTES
C839
©2009 Yale Materials Handling Corporation
9-5
P17505
06-06
MAIN LIFT CYLINDERS (FIGURE 9-2)
TWO STAGE FULL FREE-LIFT
9-6
©2009 Yale Materials Handling Corporation
C839
06-06
P17505
MAIN LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
LEFT HAND
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
2
3050 mm
(120.1 in.)
3650 mm
(143.7 in.)
Mast
Group Number
A706
3050
A706
3650
Cylinder
Group Number
8605751
8605757
Cylinder Assy
580013743
580013749
Cylinder Rod
580014259
580014262
RIGHT HAND
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
2
3050 mm
(120.1 in.)
3650 mm
(143.7 in.)
Mast
Group Number
A706
3050
A706
3650
Cylinder
Group Number
8605701
8605707
Cylinder Assy
580013596
580013698
Cylinder Rod
580014253
580014256
LEFT HAND
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
2
C839
3050 mm
(120.1 in.)
3650 mm
(143.7 in.)
Mast
Group Number
A707
2790
A707
3390
Cylinder
Group Number
8502151
8502157
Cylinder Assy
580013852
580013858
Cylinder Rod
580014271
580014274
©2009 Yale Materials Handling Corporation
9-7
P17505
06-06
MAIN LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
RIGHT HAND
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
2
3050 mm
(120.1 in.)
3650 mm
(143.7 in.)
Mast
Group Number
A707
2790
A707
3390
Cylinder
Group Number
8502101
8502107
Cylinder Assy
580013810
580013816
Cylinder Rod
580014265
580014268
KEY:
A: ERC100-120HH
B: ERC70-80HH
QTY
A
B
ITEM
PART NO.
1
1
2
3
3
4
4
5
5
5
6
7
8
9
10
10
11
12
13
13
14
15
b. . . . .
580014294
580014295
b. . . . .
520045350
520045349
520045346
504450753
520045348
520045347
580022494
504232252
502011911
504017208
502895204
502978505
502978507
502687901
501753914
580016817
580016816
501702903
a 507454554
Cylinder Assy .........................................................................................
Tube Wldmt-Cylinder (2790 mm, 3050 mm) .....................................
Tube Wldmt-Cylinder (3390 mm, 3650 mm) .....................................
Cylinder Rod ..........................................................................................
Gland .................................................................................................
Gland .................................................................................................
Rod Wiper .........................................................................................
Rod Wiper .........................................................................................
Rod Seal ............................................................................................
Rod Seal ............................................................................................
Rod Seal (Alternate Part) ..................................................................
O-Ring ...............................................................................................
Back-Up Ring ....................................................................................
Wear Ring .........................................................................................
Piston Ring (RH) ...............................................................................
Hyd Velocity Fuse .............................................................................
Hyd Velocity Fuse .............................................................................
Sealing Ring ......................................................................................
Screw ................................................................................................
Piston (RH) ........................................................................................
Piston (LH) ........................................................................................
Loctite ................................................................................................
Sleeve (Alternate Part) ......................................................................
1
1
1
1
1
1
1
..
1
..
1
1
1
1
1
1
..
1
1
1
1
1
1
1
1
1
1
1
1
..
1
..
1
..
1
1
1
1
..
1
1
1
1
1
1
..
504287718
507456511
504287713
Kit-Seal .......................................................................................................
Kit-Seal (Alternate Part) .............................................................................
Kit-Seal .......................................................................................................
1
1
..
..
..
1
16
16
DESCRIPTION
FOOTNOTES:
a
9-8
Not Illustrated
b
Refer to Table
©2009 Yale Materials Handling Corporation
C839
06-06
P17505
NOTES
C839
©2009 Yale Materials Handling Corporation
9-9
P17506
06-06
INNER MAST AND FREE-LIFT (FIGURE 9-3)
TWO STAGE FULL FREE-LIFT
9-10
©2009 Yale Materials Handling Corporation
C839
06-06
P17506
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT
A706
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy
1
Inner Mast
3050 mm
(120.1 in.)
3650 mm
(143.7 in.)
A706
3050
A706
3650
580043663
580043664
524142050
524142056
A707
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy
1
Inner Mast
2790 mm
(109.8 in.)
3390 mm
(133.5 in.)
A707
2790
A707
3390
580043665
580060808
524142050
524142056
KEY:
A: ERC 100-120 HH
B: ERC 70-80 HH
ITEM
PART NO.
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
a. . . . .
a. . . . .
449001401
015914900
520045153
580010279
580012093
.....
502981504
502981505
580009892
580009793
504225240
500227914
954512901
449021010
449022017
449001024
580009890
580007843
580007857
449034038
580009889
C839
DESCRIPTION
QTY
A
B
Mast Assy ...................................................................................................
1
Inner Mast ..............................................................................................
1
Capscrew ...............................................................................................
2
Snap Ring ..............................................................................................
1
Shim (0.020 in.) ..................................................................................... 12
Load Roller 5 in. .....................................................................................
2
Snap Ring ..............................................................................................
2
Free-Lift Cylinder ...................................................................................
1
Hyd Velocity Fuse ..................................................................................
..
Hyd Velocity Fuse ..................................................................................
1
Shim ....................................................................................................... AR
Clamp ....................................................................................................
2
Nut .........................................................................................................
2
Snap Ring ..............................................................................................
2
Roll Pin ..................................................................................................
2
Washer ..................................................................................................
2
Lockwasher ............................................................................................
2
Capscrew ...............................................................................................
2
Guard .....................................................................................................
2
Chain Sheave ........................................................................................
2
Pin ..........................................................................................................
1
Roll Pin ..................................................................................................
1
Crosshead .............................................................................................
1
©2009 Yale Materials Handling Corporation
1
1
2
1
12
2
2
1
1
..
AR
2
2
2
2
2
2
2
2
2
1
1
1
9-11
P17506
06-06
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT
KEY:
A: ERC 100-120 HH
B: ERC 70-80 HH
ITEM
PART NO.
22
23
24
25
26
26
26
520045163
015417900
520045362
520045195
580032775
520045193
580033292
DESCRIPTION
Nut .........................................................................................................
Cotter Pin ...............................................................................................
Chain Anchor .........................................................................................
Pin ..........................................................................................................
Chain .....................................................................................................
Chain .....................................................................................................
Chain .....................................................................................................
QTY
A
B
4
2
2
2
2
2
..
4
2
2
2
..
..
2
FOOTNOTES:
a
Refer to Table
9-12
©2009 Yale Materials Handling Corporation
C839
06-06
P17506
NOTES
C839
©2009 Yale Materials Handling Corporation
9-13
P17507
06-06
FREE-LIFT CYLINDER (FIGURE 9-4)
TWO STAGE FULL FREE-LIFT
9-14
©2009 Yale Materials Handling Corporation
C839
06-06
P17507
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
ERC070-080HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
3050 mm
(120.1 in.)
3650 mm
(143.7 in.)
Mast
Group Number
A706
3050
A706
3650
Cylinder
Group Number
8605501
8605506
580009050
580009052
Cylinder Assy
1
Tube WldmtCylinder
520575601
520575606
2
Cylinder Rod
520576601
520576606
ERC100-120HH
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM
2790 mm
(109.8 in.)
3390 mm
(133.5 in.)
Mast
Group Number
A707
2790
A707
3390
Cylinder
Group Number
8520951
8520956
580042538
580041734
Cylinder Assy
1
Tube WldmtCylinder
524187401
524187406
2
Cylinder Rod
520580651
520580656
KEY:
A: ERC100-120HH
B: ERC70-80HH
ITEM
PART NO.
1
2
3
3
4
5
6
7
8
9
10
10
a. . . . .
a. . . . .
a. . . . .
520585600
580046965
501753904
504235239
504148200
501850904
580054715
520045326
502011915
502011923
C839
DESCRIPTION
Cylinder Assy .........................................................................................
Tube Wldmt-Cylinder .........................................................................
Cylinder Rod ......................................................................................
Gland .................................................................................................
Gland .................................................................................................
Screw ................................................................................................
Check Valve ......................................................................................
Washer ..............................................................................................
Snap Ring ..........................................................................................
Rod Wiper .........................................................................................
Rod Seal ............................................................................................
Back-Up Ring ....................................................................................
Back-Up Ring ....................................................................................
©2009 Yale Materials Handling Corporation
QTY
A
B
1
1
1
..
1
1
1
1
1
1
1
..
1
1
1
1
1
..
1
1
1
1
1
1
1
..
9-15
P17507
06-06
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
KEY:
A: ERC100-120HH
B: ERC70-80HH
DESCRIPTION
QTY
A
B
ITEM
PART NO.
11
11
12
12
13
13
14
14
15
15
16
066415900
015492400
580041728
520045324
580046967
520045327
580041729
520045331
504232230
580011167
502687901
O-Ring ...............................................................................................
O-Ring ...............................................................................................
Wear Ring .........................................................................................
Wear Ring .........................................................................................
Rod Seal ............................................................................................
Rod Seal ............................................................................................
Back-Up Ring ....................................................................................
Back-Up Ring ....................................................................................
O-Ring ...............................................................................................
O-Ring ...............................................................................................
Sealing Ring ......................................................................................
1
..
1
..
1
..
1
..
..
1
1
..
1
..
1
..
1
..
1
1
..
1
17
17
524169325
505136072
Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................
1
..
..
1
FOOTNOTES:
a
Refer to Table
9-16
©2009 Yale Materials Handling Corporation
C839
SECTION 10
10
ATTACHMENTS AND HEADER HOSE GROUP
CONTENTS
SECTION 10
ATTACHMENTS AND HEADER HOSE GROUP
DESCRIPTION
PAGE
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE FULL FREE-LIFT ..................................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
HEADER HOSES
THREE STAGE FULL FREE-LIFT - MAST HEIGHTS 5240 AND 5500MM ...............................................
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE FULL FREE-LIFT - MAST HEIGHT 3390MM .......................................................................
TWO STAGE FULL FREE-LIFT - MAST HEIGHTS 2790 AND 3050MM ...................................................
TWO STAGE LIMITED FREE-LIFT - MAST HEIGHT 2790 AND 3050 MM ...............................................
INTEGRAL SIDE-SHIFT
THREE STAGE FULL FREE-LIFT - ERC70-80 HH ....................................................................................
THREE STAGE FULL FREE-LIFT - ERC100-120HH .................................................................................
TWO STAGE FULL FREE-LIFT - ERC70-80 HH ........................................................................................
TWO STAGE FULL FREE-LIFT - ERC100-120HH .....................................................................................
TWO STAGE LIMITED FREE-LIFT - ERC70-80 HH ..................................................................................
TWO STAGE LIMITED FREE-LIFT - ERC100-120HH ...............................................................................
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ..............................................................
THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ..............................................................
TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III ..................................................................
TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ..................................................................
TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV .................................................................
TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III ............................................................
TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III ............................................................
TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV ............................................................
C839
©2009 Yale Materials Handling Corporation
10-28
10-30
10-26
10-2
10-10
10-14
10-18
10-22
10-6
10-36
10-38
10-40
10-42
10-32
10-34
10-50
10-52
10-54
10-56
10-58
10-44
10-46
10-48
10-1
P17508
06-06
HEADER HOSE (FIGURE 10-1)
TWO STAGE LIMITED FREE-LIFT
10-2
©2009 Yale Materials Handling Corporation
C839
06-06
P17508
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
A702
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
3650 mm
(143.7 in.)
Mast
Group Number
A702
3650
1
Hose Assy
504140793
14
Hose Assy
580028467
20
Hose Assy
520045273
31
Hose Assy
580028512
A703
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
3390 mm
(133.5 in.)
3990 mm
(157.1 in.)
A703
3390
A703
3990
1
Hose Assy
524140794
580006283
14
Hose Assy
580028467
580032774
20
Hose Assy
520045273
520045273
31
Hose Assy
580028511
580028521
KEY:
A: Three Function
B: Four Function
C: Five Function
ITEM
PART NO.
1
2
3
4
5
6
6
7
8
9
10
11
12
12
13
14
a. . . . .
505965586
580012772
504231270
580028717
580029125
520045187
580006903
449001056
580028718
449022017
449001350
580008187
019903100
580027355
a. . . . .
C839
DESCRIPTION
Hose Assy .....................................................................................
Clamp ............................................................................................
Hose Clamp ..................................................................................
Nut .................................................................................................
Spacer ...........................................................................................
Hose Sheave .................................................................................
Bushing .....................................................................................
Hose Clamp ..................................................................................
Capscrew ......................................................................................
Stubshaft .......................................................................................
Lockwasher ...................................................................................
Capscrew ......................................................................................
Hose Assy .....................................................................................
Nut (Mast Removal) (Not Illustrated) .............................................
Hose Clamp ..................................................................................
Hose Assy .....................................................................................
©2009 Yale Materials Handling Corporation
A
2
3
6
2
1
1
1
1
2
1
1
1
2
2
..
..
QTY
B
2
6
6
4
2
2
2
2
4
2
2
2
2
2
..
..
C
2
8
6
4
2
2
2
2
4
2
2
2
..
..
2
2
10-3
P17508
06-06
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
C: Five Function
ITEM
PART NO.
15
15
16
17
18
19
19
19
20
21
21
22
22
23
24
25
26
27
28
28
29
30
31
32
33
34
35
36
052643300
052645300
449001059
449021010
580059983
580059633
520048843
520045333
a. . . . .
580008187
019903100
504236283
580054766
580028341
580028342
580028343
524140746
520045263
062236400
580095288
015026400
520045264
a. . . . .
931014913
449021006
909882404
580027531
013399900
DESCRIPTION
Fitting ............................................................................................
O-Ring ......................................................................................
Capscrew ......................................................................................
Washer ..........................................................................................
Block .............................................................................................
Hose Reel (Single Line) ................................................................
Hose Reel (Double Line) ...............................................................
Kit-Seal (Double Line) ...............................................................
Hose Assy .....................................................................................
Hose Assy .....................................................................................
Nut (Mast Removal) (Not Illustrated) .............................................
Plate (Without side-shift) (3390 and 3990 mm) .............................
Plate (With side-shift) (3390 and 3650 mm) ..................................
Tube Assy .....................................................................................
Tube Assy .....................................................................................
Plate ..............................................................................................
Fitting ............................................................................................
Strain Relief ...................................................................................
Capscrew ......................................................................................
Capscrew (Alternate Part) .............................................................
Lockwasher ...................................................................................
Bracket ..........................................................................................
Hose Assy .....................................................................................
Capscrew ......................................................................................
Washer ..........................................................................................
Nut .................................................................................................
Grommet .......................................................................................
Fitting ............................................................................................
A
..
..
..
..
..
..
..
..
..
..
..
..
..
1
1
1
2
..
..
..
..
..
2
4
4
4
2
2
QTY
B
..
..
..
..
..
..
..
..
..
..
..
..
..
2
2
1
4
..
..
..
..
..
2
4
4
4
4
4
C
6
1
2
2
1
1
1
1
1
2
2
1
1
2
2
1
4
1
2
2
2
1
..
4
4
4
4
4
FOOTNOTES:
a
Refer to Table
10-4
©2009 Yale Materials Handling Corporation
C839
06-06
P17508
NOTES
C839
©2009 Yale Materials Handling Corporation
10-5
P17559
07-06
HEADER HOSES (FIGURE 10-2)
TWO STAGE LIMITED FREE-LIFT — MAST HEIGHT 2790 AND 3050 MM
10-6
©2009 Yale Materials Handling Corporation
C839
07-06
P17559
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT – MAST HEIGHT 2790 AND 3050 MM
KEY:
A: Three Function
B: Four Function
C: Five Function
ITEM
PART NO.
1
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
20
20
21
22
22
23
24
25
26
27
28
29
30
31
31
32
33
34
35
36
37
a 580028494
b 580028493
505965586
580012772
504231270
580028717
580029125
520045187
580006903
449001056
580028718
449022017
449001350
580008187
580027355
580059309
059986600
449001351
449021010
052643300
052645300
580059983
580059633
520045333
580059329
580058999
580060726
580059634
054820000
015026400
058941300
580028343
524140746
580008187
580028342
b 580028497
a 520045285
931014913
449021006
909882404
580027531
013399900
580028341
019903100
C839
DESCRIPTION
Hose Assy (3050mm) ....................................................................
Hose Assy (2790mm) ....................................................................
Clamp ............................................................................................
Hose Clamp ..................................................................................
Nut .................................................................................................
Spacer ...........................................................................................
Hose Sheave .................................................................................
Bushing .....................................................................................
Hose Clamp ..................................................................................
Capscrew ......................................................................................
Stubshaft .......................................................................................
Lockwasher ...................................................................................
Capscrew ......................................................................................
Hose Assy .....................................................................................
Hose Clamp ..................................................................................
Hose Assy .....................................................................................
Fitting ............................................................................................
Capscrew ......................................................................................
Washer ..........................................................................................
Fitting ............................................................................................
O-Ring ......................................................................................
Block .............................................................................................
Hose Reel .....................................................................................
Kit-Seal .....................................................................................
Hose Assy .....................................................................................
Plate (Without Side-Shift) ..............................................................
Plate (With Side-Shift) ...................................................................
Junction Block ...............................................................................
Plug ...............................................................................................
Lockwasher ...................................................................................
Capscrew ......................................................................................
Plate ..............................................................................................
Fitting ............................................................................................
Hose Assy .....................................................................................
Tube Assy (Short) .........................................................................
Hose Assy (3050mm) ....................................................................
Hose Assy (2790mm) ....................................................................
Capscrew ......................................................................................
Washer ..........................................................................................
Nut .................................................................................................
Grommet .......................................................................................
Fitting ............................................................................................
Tube Assy (Tall) ............................................................................
Nut (Mast Removal) (Not Illustrated) .............................................
©2009 Yale Materials Handling Corporation
A
2
2
3
3
2
1
1
1
1
2
1
1
1
..
..
..
..
..
..
..
..
..
..
..
..
1
..
..
..
..
..
1
2
4
1
..
..
4
4
4
2
2
1
2
QTY
B
2
2
6
6
4
2
2
2
2
4
2
2
2
..
..
..
..
..
..
..
..
..
..
..
..
1
..
..
..
..
..
1
4
4
2
2
2
4
4
4
4
4
2
2
C
2
2
8
6
6
2
2
2
2
4
2
2
2
2
2
2
2
2
2
6
2
1
1
1
1
..
1
1
2
2
2
1
4
4
2
2
2
4
4
4
4
4
2
2
10-7
P17559
07-06
FOOTNOTES:
a
ERC070-080HH, ERC100HH Short Wheelbase
10-8
b
ERC100-120HH
©2009 Yale Materials Handling Corporation
C839
07-06
P17559
NOTES
C839
©2009 Yale Materials Handling Corporation
10-9
P17509
06-06
HEADER HOSES (FIGURE 10-3)
THREE STAGE FULL FREE-LIFT — MAST HEIGHTS 5240 AND 5500MM
10-10
©2009 Yale Materials Handling Corporation
C839
06-06
P17509
HEADER HOSES
THREE STAGE FULL FREE-LIFT – MAST HEIGHTS 5240 AND 5500MM
A704
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
5500 mm
(216.5 in.)
Mast
Group Number
A704
5500
8
Hose Assy
580009978
13
Hose Assy
580027712
19
Hose Assy
520045273
50
Hose Assy
580009980
A705
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
5240 mm
(206.3 in.)
A705
5240
8
Hose Assy
580009975
13
Hose Assy
580027711
19
Hose Assy
520045273
50
Hose Assy
580009995
KEY:
A: Three Function Control Valve
B: Four Function Control Valve
C: Five Function Control Valve
ITEM
PART NO.
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
14
015915200
520045181
580029125
520045187
580006903
449001056
580012772
505965586
a. . . . .
504231270
580009401
449022013
449001302
a. . . . .
052643300
052645300
C839
DESCRIPTION
Snap Ring ..........................................................................................
Washer ..............................................................................................
Hose Sheave .....................................................................................
Bushing .........................................................................................
Hose Clamp .......................................................................................
Capscrew ..........................................................................................
Hose Clamp .......................................................................................
Clamp ................................................................................................
Hose Assy .........................................................................................
Nut .....................................................................................................
Bracket Wldmt ...................................................................................
Lockwasher .......................................................................................
Capscrew ..........................................................................................
Hose Assy .........................................................................................
Fitting .................................................................................................
O-Ring ...........................................................................................
©2009 Yale Materials Handling Corporation
A
2
2
2
2
3
2
3
3
..
4
1
2
2
..
..
..
QTY
B
4
4
4
4
6
4
6
6
2
8
2
4
4
..
..
..
C
4
4
4
4
6
4
6
8
..
8
2
4
4
2
4
2
10-11
P17509
06-06
HEADER HOSES
THREE STAGE FULL FREE-LIFT – MAST HEIGHTS 5240 AND 5500MM
KEY:
A: Three Function Control Valve
B: Four Function Control Valve
C: Five Function Control Valve
ITEM
PART NO.
15
15
16
17
18
19
20
21
22
23
24
24
25
25
26
27
28
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
520048843
520045333
449021010
449001059
580027519
a. . . . .
580027355
504230249
580041884
954512901
062236400
580095288
015026400
058941300
520045264
520045263
504236283
580054767
580008190
449021001
449022016
449001415
580009403
580008187
013405600
013398000
580008187
059986600
056056700
580012670
580024707
449001056
580007856
449001023
580009402
449021001
580009399
909882404
580041883
a. . . . .
019903100
580051877
580070718
10-12
DESCRIPTION
Hose Reel ..........................................................................................
Kit-Seal ..........................................................................................
Washer ..............................................................................................
Capscrew ..........................................................................................
Plate ..................................................................................................
Hose Assy .........................................................................................
Hose Clamp .......................................................................................
Fitting .................................................................................................
Bracket Wldmt ...................................................................................
Roll Pin ..............................................................................................
Capscrew ..........................................................................................
Capscrew (Alternate Part) .................................................................
Lockwasher .......................................................................................
Capscrew ..........................................................................................
Bracket ..............................................................................................
Strain Relief .......................................................................................
Plate (Without side-shift) ...................................................................
Plate (With side-shift) ........................................................................
Hose Assy (With side-shift) ...............................................................
Washer ..............................................................................................
Lockwasher .......................................................................................
Capscrew ..........................................................................................
Bracket ..............................................................................................
Hose Assy .........................................................................................
Fitting .................................................................................................
Fitting .................................................................................................
Hose Assy .........................................................................................
Fitting .................................................................................................
Fitting .................................................................................................
Clamp ................................................................................................
Capscrew ..........................................................................................
Capscrew ..........................................................................................
Spacer ...............................................................................................
Capscrew ..........................................................................................
Bracket ..............................................................................................
Washer ..............................................................................................
Bracket ..............................................................................................
Nut .....................................................................................................
Bracket Wldmt ...................................................................................
Hose Assy .........................................................................................
Nut (Mast Removal) (Not Illustrated) .............................................
Cap (Not Illustrated) ......................................................................
Shim (Not Illustrated) ....................................................................
©2009 Yale Materials Handling Corporation
A
..
..
..
..
..
..
..
..
..
1
..
..
..
..
..
..
..
..
..
2
2
2
..
2
2
1
2
1
1
1
2
4
1
1
1
2
1
1
1
2
2
1
2
QTY
B
..
..
..
..
..
..
..
..
1
2
..
..
..
..
..
..
..
..
..
4
4
4
1
4
4
2
4
2
2
1
4
8
1
1
1
4
1
1
1
2
2
2
4
C
1
1
2
2
1
1
2
2
1
2
2
2
2
2
1
1
1
1
2
4
4
4
1
6
4
2
4
2
2
1
4
8
1
1
1
4
1
1
1
2
2
2
4
C839
06-06
P17509
FOOTNOTES:
a
C839
Refer to Table
©2009 Yale Materials Handling Corporation
10-13
P17563
07-06
HEADER HOSES (FIGURE 10-4)
THREE STAGE FULL FREE-LIFT
10-14
©2009 Yale Materials Handling Corporation
C839
07-06
P17563
HEADER HOSES
THREE STAGE FULL FREE-LIFT
A704
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
4365 mm
(171.9 in.)
4665 mm
(183.7 in.)
4900 mm
(192.9 in.)
A704
4365
A704
4665
A704
4900
Mast
Group Number
8
Hose Assy
524147766
524147769
524147772
13
Hose Assy
580059385
580059388
580059389
19
Hose Assy
580059329
580059329
580059329
29
Hose Assy
524147762
524147767
580011642
A705
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
4087 mm
(160.9 in.)
4640 mm
(182.7 in.)
A705
4087
A705
4640
8
Hose Assy
524147763
524147770
13
Hose Assy
580059385
580059391
19
Hose Assy
580059329
580059329
29
Hose Assy
524147761
580009993
KEY:
A: Three Function Control Valve
B: Four Function Control Valve
C: Five Function Control Valve
ITEM
PART NO.
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
14
015915200
520045181
580029125
520045187
580006903
449001056
580012772
505965586
a. . . . .
504231270
580009401
449022013
449001302
a. . . . .
052643300
052645300
C839
DESCRIPTION
Snap Ring ..........................................................................................
Washer ..............................................................................................
Hose Sheave .....................................................................................
Bushing .........................................................................................
Hose Clamp .......................................................................................
Capscrew ..........................................................................................
Hose Clamp .......................................................................................
Clamp ................................................................................................
Hose Assy .........................................................................................
Nut .....................................................................................................
Bracket Wldmt ...................................................................................
Lockwasher .......................................................................................
Capscrew ..........................................................................................
Hose Assy .........................................................................................
Fitting .................................................................................................
O-Ring ...........................................................................................
©2009 Yale Materials Handling Corporation
A
2
2
2
2
3
2
3
3
..
4
1
2
2
..
..
..
QTY
B
4
4
4
4
6
4
6
6
2
8
2
4
4
..
..
..
C
4
4
4
4
6
4
6
8
2
8
2
4
4
2
4
2
10-15
P17563
07-06
HEADER HOSES
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function Control Valve
B: Four Function Control Valve
C: Five Function Control Valve
ITEM
PART NO.
15
15
16
17
18
19
20
21
21
22
23
24
25
26
27
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
520048843
520045333
449021010
449001059
580027519
a. . . . .
580027355
062236400
580095288
580041884
954512901
580059634
504236283
580008187
054820000
052645300
015026400
a. . . . .
449021001
449022016
449001415
580009403
580008187
013405600
013398000
580008187
059986600
056056700
580012670
580024707
449001056
580007856
449001023
580009402
449021001
580009399
909882404
580041883
019903100
580051877
580070718
10-16
DESCRIPTION
Hose Reel ..........................................................................................
Kit-Seal ..........................................................................................
Washer ..............................................................................................
Capscrew ..........................................................................................
Plate ..................................................................................................
Hose Assy .........................................................................................
Hose Clamp .......................................................................................
Capscrew ..........................................................................................
Capscrew (Alternate Part) .................................................................
Bracket Wldmt ...................................................................................
Roll Pin ..............................................................................................
Junction Block ...................................................................................
Plate ..................................................................................................
Hose Assy (With side-shift) ...............................................................
Plug ...................................................................................................
O-Ring ...........................................................................................
Lockwasher .......................................................................................
Hose Assy .........................................................................................
Washer ..............................................................................................
Lockwasher .......................................................................................
Capscrew ..........................................................................................
Bracket ..............................................................................................
Hose Assy .........................................................................................
Fitting .................................................................................................
Fitting .................................................................................................
Hose Assy .........................................................................................
Fitting .................................................................................................
Fitting .................................................................................................
Clamp ................................................................................................
Capscrew ..........................................................................................
Capscrew ..........................................................................................
Spacer ...............................................................................................
Capscrew ..........................................................................................
Bracket ..............................................................................................
Washer ..............................................................................................
Bracket ..............................................................................................
Nut .....................................................................................................
Bracket Wldmt ...................................................................................
Nut (Mast Removal) (Not Illustrated) .............................................
Cap (Not Illustrated) ......................................................................
Shim (Not Illustrated) ....................................................................
©2009 Yale Materials Handling Corporation
A
..
..
..
..
..
..
..
..
..
..
1
..
..
..
..
..
..
2
2
2
2
..
2
2
1
2
1
1
1
2
4
1
1
1
2
1
1
1
2
1
2
QTY
B
..
..
..
..
..
..
..
..
..
1
2
..
..
..
..
..
..
2
4
4
4
1
4
4
2
4
2
2
1
4
8
1
1
1
4
1
1
1
2
2
4
C
1
1
2
2
1
1
2
2
2
1
2
1
1
2
2
1
2
2
4
4
4
1
6
4
2
4
2
2
1
4
8
1
1
1
4
1
1
1
2
2
4
C839
07-06
P17563
FOOTNOTES:
a
C839
Refer to Table
©2009 Yale Materials Handling Corporation
10-17
P17510
06-06
HEADER HOSES (FIGURE 10-5)
TWO STAGE FULL FREE-LIFT — MAST HEIGHT 3390MM
10-18
©2009 Yale Materials Handling Corporation
C839
06-06
P17510
HEADER HOSES
TWO STAGE FULL FREE-LIFT – MAST HEIGHT 3390MM
KEY:
A: Three Function
B: Four Function
C: Five Function
ITEM
PART NO.
DESCRIPTION
1
2
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
21
22
23
24
25
26
27
28
29
29
30
31
32
32
33
34
35
36
36
37
580027519
520045265
520045333
052643300
052645300
449021010
449001059
580028586
504068737
449022016
449021001
504231270
580012670
580006903
580019062
449001056
580016693
449001014
580027291
015915200
520045181
580029125
520045187
449001028
449001343
580028763
580028734
580012070
580006885
505965586
580027355
520045273
520048843
520045333
580028465
505965586
062236400
580095288
015026400
520045264
520045263
504236283
580054766
580027323
Plate ..............................................................................................
Hose Reel .....................................................................................
Kit-Seal .....................................................................................
Fitting ............................................................................................
O-Ring ......................................................................................
Washer ..........................................................................................
Capscrew ......................................................................................
Channel .........................................................................................
Clamp ............................................................................................
Lockwasher ...................................................................................
Washer ..........................................................................................
Nut .................................................................................................
Clamp ............................................................................................
Hose Clamp ..................................................................................
Hose Assy .....................................................................................
Capscrew ......................................................................................
Bracket ..............................................................................................
Screw ............................................................................................
Hose Assy .....................................................................................
Snap Ring .....................................................................................
Washer ..........................................................................................
Hose Sheave .................................................................................
Bushing .....................................................................................
Capscrew ......................................................................................
Capscrew (Alternate Part) .............................................................
Tube Assy .....................................................................................
Tube Assy .....................................................................................
Pad ................................................................................................
Clamp ............................................................................................
Clamp ............................................................................................
Hose Clamp ..................................................................................
Hose Assy .....................................................................................
Hose Reel (With Integral Side Shift) .............................................
Kit-Seal .....................................................................................
Hose Assy .....................................................................................
Clamp ............................................................................................
Capscrew ......................................................................................
Capscrew (Alternate Part) .............................................................
Lockwasher ...................................................................................
Bracket ..........................................................................................
Strain Relief ...................................................................................
Plate ..............................................................................................
Plate (with Integral Side Shift) .......................................................
Hose Assy .....................................................................................
C839
©2009 Yale Materials Handling Corporation
A
..
..
..
..
..
..
..
1
2
3
3
2
2
2
2
2
1
1
2
1
1
1
1
2
2
1
1
2
2
2
1
..
..
..
..
2
2
..
2
1
1
..
..
2
QTY
B
1
1
1
4
1
2
2
1
2
3
3
2
2
2
2
2
1
1
2
1
1
1
1
2
2
1
1
2
2
2
4
2
..
..
2
4
4
..
4
2
2
1
1
2
C
1
1
1
8
1
4
4
1
2
3
3
2
2
2
2
2
1
1
2
1
1
1
1
2
2
1
1
2
2
2
6
2
1
1
2
4
4
2
4
2
2
2
2
2
10-19
P17510
06-06
HEADER HOSES
TWO STAGE FULL FREE-LIFT – MAST HEIGHT 3390MM
KEY:
A: Three Function
B: Four Function
C: Five Function
ITEM
PART NO.
38
39
40
41
42
43
44
45
46
47
48
49
954512901
580041883
932200907
580008187
580028271
059986600
056056700
013405600
013398000
580028467
504230249
520045273
a 019903100
a 580070718
DESCRIPTION
Roll Pin ..........................................................................................
Bracket Wldmt ...............................................................................
Capscrew ......................................................................................
Hose Assy .....................................................................................
Channel .........................................................................................
Fitting ............................................................................................
Fitting ............................................................................................
Fitting ............................................................................................
Fitting ............................................................................................
Hose Assy .....................................................................................
Fitting ............................................................................................
Hose Assy .....................................................................................
Nut (Mast Removal) ......................................................................
Shim ..............................................................................................
A
1
1
2
2
1
1
2
2
1
2
2
..
2
2
QTY
B
1
1
2
4
1
1
2
2
1
2
2
..
2
2
C
1
1
2
6
1
1
2
2
1
2
2
1
2
2
FOOTNOTES:
a
Not Illustrated
10-20
©2009 Yale Materials Handling Corporation
C839
06-06
P17510
NOTES
C839
©2009 Yale Materials Handling Corporation
10-21
P17564
07-06
HEADER HOSES (FIGURE 10-6)
TWO STAGE FULL FREE-LIFT — MAST HEIGHTS 2790 AND 3050MM
10-22
©2009 Yale Materials Handling Corporation
C839
07-06
P17564
HEADER HOSES
TWO STAGE FULL FREE-LIFT – MAST HEIGHTS 2790 AND 3050MM
KEY:
A: E70-80Z, 100ZS
B: E100-120Z
ITEM
PART NO.
1
2
2
3
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
16
17
18
18
19
20
21
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34
34
35
36
37
580059983
a 580059633
a 520045333
052643300
052645300
449021010
449001351
059986600
580028579
504068737
449022016
449021001
504231270
580012670
580006903
580028689
580028692
449001056
580016693
580014107
449001014
580027284
580027289
015915200
520045181
580029125
520045187
449001028
449001343
580028763
580028734
580012070
580006885
505965586
580027355
580041883
954512901
580027316
580059321
059986600
580059632
520045333
580059329
580059634
580058999
C839
DESCRIPTION
Block ......................................................................................................
Hose Reel (Left Hand) ...........................................................................
Kit-Seal ..............................................................................................
Fitting .....................................................................................................
O-Ring ...............................................................................................
Washer ..................................................................................................
Capscrew ...............................................................................................
Fitting .....................................................................................................
Channel .................................................................................................
Clamp ....................................................................................................
Lockwasher ............................................................................................
Washer ..................................................................................................
Nut .........................................................................................................
Clamp ....................................................................................................
Hose Clamp ...........................................................................................
Hose Assy (2790 mm) ...........................................................................
Hose Assy (3050 mm) ...........................................................................
Capscrew ...............................................................................................
Bracket ...................................................................................................
Bracket ...................................................................................................
Screw .....................................................................................................
Hose Assy (2790 mm) ...........................................................................
Hose Assy (3050 mm) ...........................................................................
Snap Ring ..............................................................................................
Washer ..................................................................................................
Hose Sheave .........................................................................................
Bushing .............................................................................................
Capscrew ...............................................................................................
Capscrew (Alternate Part) .....................................................................
Tube Assy ..............................................................................................
Tube Assy ..............................................................................................
Pad ........................................................................................................
Clamp ....................................................................................................
Clamp ....................................................................................................
Hose Clamp ...........................................................................................
Bracket Wldmt .......................................................................................
Roll Pin ..................................................................................................
Hose Assy ..............................................................................................
Hose Assy ..............................................................................................
Fitting .....................................................................................................
Hose Reel (Right Hand) .........................................................................
Kit-Seal ..............................................................................................
Hose Assy ..............................................................................................
Junction Block ........................................................................................
Plate .......................................................................................................
©2009 Yale Materials Handling Corporation
QTY
A
B
2
1
1
6
6
2
2
1
1
2
3
3
2
2
2
2
..
2
1
..
1
2
..
1
1
1
1
2
2
1
1
2
2
2
4
1
1
2
2
2
1
1
2
2
1
2
1
1
6
6
2
2
1
1
2
3
3
2
2
2
..
2
2
..
1
1
..
2
1
1
1
1
2
2
1
1
2
2
2
4
1
1
2
2
2
1
1
2
2
2
10-23
P17564
07-06
HEADER HOSES
TWO STAGE FULL FREE-LIFT – MAST HEIGHTS 2790 AND 3050MM
KEY:
A: E70-80Z, 100ZS
B: E100-120Z
ITEM
PART NO.
37
38
39
40
40
41
42
43
44
45
46
47
47
48
49
50
50
51
52
53
54
55
56
57
58
59
a 580060726
015026400
058941300
054820000
052645300
504230249
505965586
580027355
520045263
520045264
015026400
062236400
580095288
580008187
932200907
580028577
580028268
059986600
056056700
013405600
013398000
580008187
505965586
580059329
580059309
019903100
DESCRIPTION
Plate .......................................................................................................
Lockwasher ............................................................................................
Capscrew ...............................................................................................
Plug ........................................................................................................
O-Ring ...............................................................................................
Fitting .....................................................................................................
Clamp ....................................................................................................
Hose Clamp ...........................................................................................
Strain Relief ...........................................................................................
Bracket ...................................................................................................
Lockwasher ............................................................................................
Capscrew ...............................................................................................
Capscrew (Alternate Part) .....................................................................
Hose Assy ..............................................................................................
Capscrew ...............................................................................................
Channel (2790 mm) ...............................................................................
Channel (3050 mm) ...............................................................................
Fitting .....................................................................................................
Fitting .....................................................................................................
Fitting .....................................................................................................
Fitting .....................................................................................................
Hose Assy ..............................................................................................
Clamp ....................................................................................................
Hose Assy ..............................................................................................
Hose Assy ..............................................................................................
Nut (Mast Removal) (Not Illustrated) .....................................................
QTY
A
B
1
2
2
2
2
2
1
2
1
1
2
2
2
2
2
..
1
2
2
2
1
2
2
2
1
2
1
2
2
2
2
2
1
2
2
2
4
2
2
4
2
1
..
2
2
2
1
2
2
2
1
2
FOOTNOTES:
a
Integral Side Shift Only
10-24
©2009 Yale Materials Handling Corporation
C839
07-06
P17564
NOTES
C839
©2009 Yale Materials Handling Corporation
10-25
P17511
06-06
CARRIAGE ASSEMBLY (FIGURE 10-7)
TWO STAGE LIMITED FREE-LIFT
10-26
©2009 Yale Materials Handling Corporation
C839
06-06
P17511
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERC 070-080 HH
B: ERC 100-120 HH
ITEM
PART NO.
DESCRIPTION
QTY
A
B
1
1
1
1
2
3
4
5
6
7
8
8
9
10
10
504407200
504407201
504407202
504407203
504407230
504407231
504407232
504407233
580012093
580011609
580031673
520045153
580026922
015417900
580009893
580009922
520045163
520045183
520045195
Carriage (42 in.) .........................................................................................
Carriage (48 in.) .........................................................................................
Carriage (42 in.) .........................................................................................
Carriage (48 in.) .........................................................................................
Carriage Wldmt (42 in.) ..........................................................................
Carriage Wldmt (48 in.) ..........................................................................
Carriage Wldmt (42 in.) ..........................................................................
Carriage Wldmt (48 in.) ..........................................................................
Snap Ring ..............................................................................................
Spacer ...................................................................................................
Load Roller (101.67 mm ) ......................................................................
Shim (0.020 in.) .....................................................................................
Stubshaft ................................................................................................
Cotter Pin ...............................................................................................
Chain Anchor .........................................................................................
Chain Anchor .........................................................................................
Nut .........................................................................................................
Pin ..........................................................................................................
Pin ..........................................................................................................
1
1
..
..
1
1
..
..
6
2
6
24
6
2
2
..
4
2
..
C839
©2009 Yale Materials Handling Corporation
..
..
1
1
..
..
1
1
6
2
6
24
6
2
..
2
4
..
2
10-27
P17512
06-06
CARRIAGE ASSEMBLY (FIGURE 10-8)
THREE STAGE FULL FREE-LIFT
10-28
©2009 Yale Materials Handling Corporation
C839
06-06
P17512
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE-LIFT
KEY:
A: ERC 70-80 HH
B: ERC 100-120 HH
ITEM
PART NO.
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
504407205
580093090
504407206
580093091
504407208
580093100
504407235
580093837
504407236
580093836
504407238
580093838
580026922
520045178
520045171
062144100
015026200
a 520045395
a 520045159
a 580012183
a 520045150
520045177
a 580012184
a 449001058
a 449022017
a 580012185
a 015627900
520045153
580031673
580011609
580012093
015417900
580070496
580070492
520045195
500227907
DESCRIPTION
QTY
A
B
Carriage (42 in.) .........................................................................................
1
Carriage (42 in.) (Alternate Part) ................................................................
1
Carriage (48 in.) .........................................................................................
1
Carriage (48 in.) (Alternate Part) ................................................................
1
Carriage (48 in.) .........................................................................................
..
Carriage (48 in) (Alternate Part) .................................................................
..
Carriage Wldmt (42 in.) ..........................................................................
1
Carriage Wldmt (42 in.) (Alternate Part) ................................................
1
Carriage Wldmt (48 in.) ..........................................................................
1
Carriage Wldmt (48 in.) (Alternate Part) ................................................
1
Carriage Wldmt (48 in.) ..........................................................................
..
Carriage Wldmt (48 in.) (Alternate Part) ................................................
..
Stubshaft ...........................................................................................
6
Bracket Wldmt (LH) ...............................................................................
1
Spacer ...................................................................................................
4
Capscrew ...............................................................................................
4
Lockwasher ............................................................................................
4
Shim (0.062 in.) ..................................................................................... AR
Shim (0.030 in.) ..................................................................................... AR
Pin ..........................................................................................................
..
Roll Pin ..................................................................................................
..
Bracket Wldmt (RH) ...............................................................................
1
Side Roller .............................................................................................
..
Capscrew ...............................................................................................
..
Lockwasher ............................................................................................
..
Bracket ...................................................................................................
2
Grease Fitting ........................................................................................
..
Shim (0.020 in.) ..................................................................................... 24
Load Roller (101.67 mm ) ......................................................................
6
Spacer ...................................................................................................
2
Snap Ring ..............................................................................................
6
Cotter Pin ...............................................................................................
2
Chain Anchor .........................................................................................
2
Pin ..........................................................................................................
2
Pin ..........................................................................................................
2
Snap Ring ..............................................................................................
2
..
..
..
..
1
1
..
..
..
..
1
1
6
1
4
4
4
AR
AR
2
2
1
2
4
4
2
2
24
6
2
6
2
2
2
2
2
FOOTNOTES:
a
C839
Class III Attachment
©2009 Yale Materials Handling Corporation
10-29
P17513
06-06
CARRIAGE ASSEMBLY (FIGURE 10-9)
TWO STAGE FULL FREE-LIFT
10-30
©2009 Yale Materials Handling Corporation
C839
06-06
P17513
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE-LIFT
KEY:
A: ERC 70-80 HH
B: ERC 100-120 HH
QTY
A
B
ITEM
PART NO.
DESCRIPTION
1
1
1
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
504207210
580093078
504207213
580093097
504407240
580093842
504407243
580093845
580026922
520045178
520045171
062144100
203146300
015026200
520045159
520045395
580012183
520045150
520045177
580012184
449001058
449022017
580012185
015627900
520045153
580031673
580011609
580012093
015417900
580070496
580070492
520045195
500227907
Carriage (42 in.) .........................................................................................
1
Carriage (42 in) (Alternate Part) .................................................................
1
Carriage (48 in.) .........................................................................................
..
Carriage (48 in.) (1219 mm) (48 in.) (Alternate Part) .................................
..
Carriage Wldmt (42 in.) ..........................................................................
1
Carriage Wldmt (42 in.) (Alternate Part) ................................................
1
Carriage Wldmt (48 in.) ..........................................................................
..
Carriage Wldmt (48 in.) (Alternate Part) ................................................
..
Stubshaft ...........................................................................................
6
Bracket Wldmt (LH) ...............................................................................
1
Spacer ...................................................................................................
4
Capscrew ...............................................................................................
4
Capscrew ...............................................................................................
..
Lockwasher ............................................................................................
4
Shim (0.030 in.) ..................................................................................... AR
Shim (0.062 in.) ..................................................................................... AR
Pin ..........................................................................................................
2
Roll Pin ..................................................................................................
2
Bracket Wldmt (RH) ...............................................................................
1
Side Roller .............................................................................................
2
Capscrew ...............................................................................................
4
Lockwasher ............................................................................................
4
Bracket ...................................................................................................
2
Grease Fitting ........................................................................................
2
Shim (0.020 in.) ..................................................................................... 24
Load Roller (101.67 mm ) ......................................................................
6
Spacer ...................................................................................................
2
Snap Ring ..............................................................................................
6
Cotter Pin ...............................................................................................
2
Chain Anchor .........................................................................................
2
Pin ..........................................................................................................
2
Pin ..........................................................................................................
2
Snap Ring ..............................................................................................
2
C839
©2009 Yale Materials Handling Corporation
..
..
1
1
..
..
1
1
6
1
4
1
3
4
AR
AR
2
2
1
2
4
4
2
2
24
6
2
6
2
2
2
2
2
10-31
P17514
06-06
INTEGRAL SIDE-SHIFT (FIGURE 10-10)
TWO STAGE LIMITED FREE-LIFT — ERC70-80 HH
10-32
©2009 Yale Materials Handling Corporation
C839
06-06
P17514
INTEGRAL SIDE-SHIFT
TWO STAGE LIMITED FREE-LIFT – ERC70-80 HH
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
21
22
23
23
24
25
26
27
28
29
504407215
504407216
504407245
504407246
580031673
520045153
580012093
580011609
580009893
520045183
015417900
520045163
520045150
580012184
015627900
580012185
520045395
520045159
580012183
449001058
449022017
013399900
052642300
052645300
052643300
052645300
580027531
580028341
580028342
931014913
449021006
909882404
580028343
580032591
580032590
Side-Shift Carriage (42 in.) .................................................................................
Side-Shift Carriage (48 in.) .................................................................................
Carriage (42 in.) (FP17520 [Page 10-44]).....................................................
Carriage (48 in.) (FP17521 [Page 10-46]).....................................................
Load Roller (101.67 mm ) ...............................................................................
Shim (0.020 in.) ..............................................................................................
Snap Ring .......................................................................................................
Spacer ............................................................................................................
Chain Anchor ..................................................................................................
Pin ..................................................................................................................
Cotter Pin .......................................................................................................
Nut ..................................................................................................................
Roll Pin ...........................................................................................................
Side Roller ......................................................................................................
Grease Fitting .................................................................................................
Bracket ...........................................................................................................
Shim (0.062 in.) ..............................................................................................
Shim (0.030 in.) ..............................................................................................
Pin ..................................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Grommet ........................................................................................................
Tube Assy (Long) ...........................................................................................
Tube Assy (Short) ..........................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Plate ...............................................................................................................
Hose Assy ......................................................................................................
Hose Assy ......................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
1
1
6
24
6
2
2
2
2
4
2
2
2
2
6
8
2
4
4
2
2
1
1
1
2
1
1
4
4
4
1
1
1
10-33
P17515
06-06
INTEGRAL SIDE-SHIFT (FIGURE 10-11)
TWO STAGE LIMITED FREE-LIFT — ERC100-120HH
10-34
©2009 Yale Materials Handling Corporation
C839
06-06
P17515
INTEGRAL SIDE-SHIFT
TWO STAGE LIMITED FREE-LIFT – ERC100-120HH
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
21
22
23
24
25
26
27
28
29
504407218
504407248
580031673
520045153
580012093
580011609
580009922
520045195
015417900
520045163
520045150
580012184
015627900
580012185
520045395
520045159
580012183
449001058
449022017
013399900
052642300
052645300
052643300
052645300
580027531
580028341
931012903
449021006
909882404
580028343
580032591
580032590
Side-Shift Carriage (48 in.) .................................................................................
Carriage (48 in.) (FP17522 [Page 10-48]).....................................................
Load Roller (101.67 mm ) ...............................................................................
Shim (0.020 in.) ..............................................................................................
Snap Ring .......................................................................................................
Spacer ............................................................................................................
Chain Anchor ..................................................................................................
Pin ..................................................................................................................
Cotter Pin .......................................................................................................
Nut ..................................................................................................................
Roll Pin ...........................................................................................................
Side Roller ......................................................................................................
Grease Fitting .................................................................................................
Bracket ...........................................................................................................
Shim (0.062 in.) ..............................................................................................
Shim (0.030 in.) ..............................................................................................
Pin ..................................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Grommet ........................................................................................................
Tube Assy ......................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Plate ...............................................................................................................
Hose Assy ......................................................................................................
Hose Assy ......................................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
1
1
6
24
6
2
2
2
2
4
2
2
2
2
6
8
2
4
4
2
2
1
1
1
2
1
4
4
4
1
1
1
10-35
P17516
06-06
INTEGRAL SIDE-SHIFT (FIGURE 10-12)
THREE STAGE FULL FREE-LIFT — ERC70-80 HH
10-36
©2009 Yale Materials Handling Corporation
C839
06-06
P17516
INTEGRAL SIDE-SHIFT
THREE STAGE FULL FREE-LIFT – ERC70-80 HH
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
a 504407220
504407250
580031673
520045153
580012093
580011609
580070496
520045195
580070492
015417900
500227907
520045150
580012184
015627900
580012185
520045395
520045159
580012183
449001058
449022017
520045177
520045178
520045171
062144100
015026200
057040500
052645300
056056700
059986600
580024971
580024972
052642300
DESCRIPTION
Side-Shift Carriage (48 in.) (8503020) ................................................................
Carriage (Frame) (48 in.) (FP17524 [Page 10-50]).......................................
Load Roller (101.67 mm ) ...............................................................................
Shim (0.020 in.) ..............................................................................................
Snap Ring .......................................................................................................
Spacer ............................................................................................................
Chain Anchor ..................................................................................................
Pin ..................................................................................................................
Pin ..................................................................................................................
Cotter Pin .......................................................................................................
Snap Ring .......................................................................................................
Roll Pin ...........................................................................................................
Side Roller ......................................................................................................
Grease Fitting .................................................................................................
Bracket ...........................................................................................................
Shim (0.062 in.) ..............................................................................................
Shim (0.030 in.) ..............................................................................................
Pin ..................................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Bracket Wldmt (RH) .......................................................................................
Bracket Wldmt (LH) ........................................................................................
Spacer ............................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Hose Assy ......................................................................................................
Hose Assy ......................................................................................................
Fitting ..............................................................................................................
QTY
1
1
6
24
6
2
2
2
2
2
2
2
2
2
2
6
8
2
4
4
1
1
4
4
4
1
1
2
2
1
1
1
FOOTNOTES:
a
C839
Class III
©2009 Yale Materials Handling Corporation
10-37
P17519
06-06
INTEGRAL SIDE-SHIFT (FIGURE 10-13)
THREE STAGE FULL FREE-LIFT — ERC100-120HH
10-38
©2009 Yale Materials Handling Corporation
C839
06-06
P17519
INTEGRAL SIDE-SHIFT
THREE STAGE FULL FREE-LIFT – ERC100-120HH
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26
27
27
28
29
30
504407222
504407252
580070496
580070492
500227907
580031673
520045153
520045195
015417900
013398000
580011609
520045150
580012184
015627900
580012185
520045395
520045159
580012183
449001058
449022017
520045177
520045178
520045171
203146300
062144100
015026200
052643300
052645300
052642300
052645300
580024973
580024974
580012093
Side-Shift Carriage (48 in.) (8503022) ................................................................
1
Carriage (Frame) (48 in.) (FP17525 [Page 10-52]).......................................
1
Chain Anchor .............................................................................................
2
Pin (Chain Anchor) .....................................................................................
1
Snap Ring (Chain Anchor Pin) ...................................................................
2
Load Roller (101.67 mm ) ...............................................................................
6
Shim (0.020 in.) ..............................................................................................
6
Pin ..................................................................................................................
2
Cotter Pin .......................................................................................................
2
Fitting ..............................................................................................................
2
Spacer ............................................................................................................
6
Roll Pin ...........................................................................................................
2
Side Roller ......................................................................................................
2
Grease Fitting .................................................................................................
1
Bracket ...........................................................................................................
2
Shim (0.062 in.) .............................................................................................. AR
Shim (0.030 in.) .............................................................................................. AR
Pin ..................................................................................................................
2
Capscrew .......................................................................................................
4
Lockwasher ....................................................................................................
4
Bracket Wldmt (RH) .......................................................................................
1
Bracket Wldmt (LH) ........................................................................................
1
Spacer ............................................................................................................
4
Capscrew .......................................................................................................
3
Capscrew .......................................................................................................
1
Lockwasher ....................................................................................................
4
Fitting ..............................................................................................................
1
O-Ring ........................................................................................................
1
Fitting ..............................................................................................................
1
O-Ring ........................................................................................................
1
Hose Assy ......................................................................................................
1
Hose Assy ......................................................................................................
1
Snap Ring ....................................................................................................... 24
C839
©2009 Yale Materials Handling Corporation
QTY
10-39
P17517
06-06
INTEGRAL SIDE-SHIFT (FIGURE 10-14)
TWO STAGE FULL FREE-LIFT — ERC70-80 HH
10-40
©2009 Yale Materials Handling Corporation
C839
06-06
P17517
INTEGRAL SIDE-SHIFT
TWO STAGE FULL FREE-LIFT – ERC70-80 HH
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
504207223
504207224
504407253
504407254
580031673
520045153
580012093
580011609
580070496
520045195
580070492
015417900
500227907
520045150
580012184
015627900
580012185
520045395
520045159
580012183
449001058
449022017
520045177
520045178
520045171
062144100
015026200
057040500
052645300
056056700
059986600
580024971
580024972
052642300
Side-Shift Carriage (42 in.) (8503023) ................................................................
1
Side-Shift Carriage (48 in.) (8503024) ................................................................
1
Carriage (Frame) (42 in.) (FP17523 [Page 10-54]).......................................
1
Carriage (Frame) (48 in.) (FP17526 [Page 10-56]).......................................
1
Load Roller (101.67 mm ) ...............................................................................
6
Shim (0.020 in.) .............................................................................................. 24
Snap Ring .......................................................................................................
6
Spacer ............................................................................................................
2
Chain Anchor ..................................................................................................
2
Pin ..................................................................................................................
2
Pin ..................................................................................................................
2
Cotter Pin .......................................................................................................
2
Snap Ring .......................................................................................................
2
Roll Pin ...........................................................................................................
2
Side Roller ......................................................................................................
2
Grease Fitting .................................................................................................
2
Bracket ...........................................................................................................
2
Shim (0.062 in.) .............................................................................................. AR
Shim (0.030 in.) .............................................................................................. AR
Pin ..................................................................................................................
2
Capscrew .......................................................................................................
4
Lockwasher ....................................................................................................
4
Bracket Wldmt (RH) .......................................................................................
1
Bracket Wldmt (LH) ........................................................................................
1
Spacer ............................................................................................................
4
Capscrew .......................................................................................................
4
Lockwasher ....................................................................................................
4
Fitting ..............................................................................................................
1
O-Ring ........................................................................................................
1
Fitting ..............................................................................................................
2
Fitting ..............................................................................................................
2
Hose Assy ......................................................................................................
1
Hose Assy ......................................................................................................
1
Fitting ..................................................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
10-41
P17518
06-06
INTEGRAL SIDE-SHIFT (FIGURE 10-15)
TWO STAGE FULL FREE-LIFT — ERC100-120HH
10-42
©2009 Yale Materials Handling Corporation
C839
06-06
P17518
INTEGRAL SIDE-SHIFT
TWO STAGE FULL FREE-LIFT – ERC100-120HH
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26
27
27
28
29
30
504207226
504407256
580070496
580070492
500227907
580031673
520045153
520045195
015417900
013398000
580011609
520045150
580012184
015627900
580012185
520045395
520045159
580012183
449001058
449022017
520045177
520045178
520045171
203146300
062144100
015026200
052643300
052645300
052642300
052645300
580024973
580024974
580012093
Side-Shift Carriage (48 in.) (8503026) ................................................................
1
Carriage (Frame) (48 in.) (FP17527 [Page 10-58]).......................................
1
Chain Anchor .............................................................................................
2
Pin (Chain Anchor) .....................................................................................
1
Snap Ring (Chain Anchor Pin) ...................................................................
2
Load Roller (101.67 mm ) ...............................................................................
6
Shim (0.020 in.) ..............................................................................................
6
Pin ..................................................................................................................
2
Cotter Pin .......................................................................................................
2
Fitting ..............................................................................................................
2
Spacer ............................................................................................................
6
Roll Pin ...........................................................................................................
2
Side Roller ......................................................................................................
2
Grease Fitting .................................................................................................
1
Bracket ...........................................................................................................
2
Shim (0.062 in.) .............................................................................................. AR
Shim (0.030 in.) .............................................................................................. AR
Pin ..................................................................................................................
2
Capscrew .......................................................................................................
4
Lockwasher ....................................................................................................
4
Bracket Wldmt (RH) .......................................................................................
1
Bracket Wldmt (LH) ........................................................................................
1
Spacer ............................................................................................................
4
Capscrew .......................................................................................................
3
Capscrew .......................................................................................................
1
Lockwasher ....................................................................................................
4
Fitting ..............................................................................................................
1
O-Ring ........................................................................................................
1
Fitting ..............................................................................................................
1
O-Ring ........................................................................................................
1
Hose Assy ......................................................................................................
1
Hose Assy ......................................................................................................
1
Snap Ring ....................................................................................................... 24
C839
©2009 Yale Materials Handling Corporation
QTY
10-43
P17520
06-06
INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-16)
TWO STAGE LIMITED FREE-LIFT — 1067 MM (42 IN.) CLASS III
10-44
©2009 Yale Materials Handling Corporation
C839
06-06
P17520
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT – 1067 MM (42 IN.) CLASS III
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
504407245
580033558
580013208
580013209
015628700
580086808
580013212
580013211
580013480
580013213
315711202
580013204
580013207
580039178
580013214
580013481
Carriage (42 in.) ..................................................................................................
Frame .............................................................................................................
Wear Strip (Right Upper) ................................................................................
Wear Strip (Left Upper) ..................................................................................
Grease Fitting .................................................................................................
Seal ................................................................................................................
Bushing ..........................................................................................................
Rod Wiper ......................................................................................................
Snap Ring .......................................................................................................
Rod .................................................................................................................
O-Ring ............................................................................................................
Wear Strip (Right Lower) ................................................................................
Wear Strip (Left Lower) ..................................................................................
Apron ..............................................................................................................
Hook ...............................................................................................................
Screw .............................................................................................................
1
1
1
1
8
2
2
2
2
2
2
1
1
1
2
6
524169329
Kit-Seal (Class III) ...............................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
10-45
P17521
06-06
INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-17)
TWO STAGE LIMITED FREE-LIFT — 1219 MM (48 IN.) CLASS III
10-46
©2009 Yale Materials Handling Corporation
C839
06-06
P17521
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT – 1219 MM (48 IN.) CLASS III
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
504407246
580033560
580013208
580013209
015628700
580086808
580013212
580013211
580013480
580013213
315711202
580013204
580013207
580039179
580013214
580013481
Carriage (48 in.) ..................................................................................................
Frame .............................................................................................................
Wear Strip (Right Upper) ................................................................................
Wear Strip (Left Upper) ..................................................................................
Grease Fitting .................................................................................................
Seal ................................................................................................................
Bushing ..........................................................................................................
Rod Wiper ......................................................................................................
Snap Ring .......................................................................................................
Rod .................................................................................................................
O-Ring ............................................................................................................
Wear Strip (Right Lower) ................................................................................
Wear Strip (Left Lower) ..................................................................................
Apron ..............................................................................................................
Hook ...............................................................................................................
Screw .............................................................................................................
1
1
1
1
8
2
2
2
2
2
2
1
1
1
2
6
524169329
Kit-Seal (Class III) ...............................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
10-47
P17522
06-06
INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-18)
TWO STAGE LIMITED FREE-LIFT — 1219 MM (48 IN.) CLASS IV
10-48
©2009 Yale Materials Handling Corporation
C839
06-06
P17522
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT – 1219 MM (48 IN.) CLASS IV
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
504407248
580033565
580013253
580013208
580013204
580013209
015628700
580086809
580013257
580013256
500159904
580013258
580013254
580013207
580039172
580013483
580013259
580013481
Carriage (48 in.) ..................................................................................................
Frame .............................................................................................................
Wear Strip ......................................................................................................
Wear Strip (Right Upper) ................................................................................
Wear Strip (Right Lower) ................................................................................
Wear Strip (Left Upper) ..................................................................................
Grease Fitting .................................................................................................
Seal ................................................................................................................
Bushing ..........................................................................................................
Rod Wiper ......................................................................................................
O-Ring ............................................................................................................
Rod .................................................................................................................
Wear Strip ......................................................................................................
Wear Strip (Left Lower) ..................................................................................
Apron ..............................................................................................................
Snap Ring .......................................................................................................
Hook ...............................................................................................................
Screw .............................................................................................................
1
1
2
1
1
1
8
2
2
2
2
2
2
1
1
2
2
8
524169328
Kit-Seal (Class IV) ..............................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
10-49
P17524
06-06
INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-19)
THREE STAGE FULL FREE-LIFT — 1219 MM (48 IN.) CLASS III
10-50
©2009 Yale Materials Handling Corporation
C839
06-06
P17524
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS III
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
504407250
580033562
580013209
580013208
580013204
015628700
580086808
580013212
580013211
580013480
580013213
315711202
580013207
580039179
580013214
580013481
Carriage (Frame) (48 in.) ....................................................................................
Frame .............................................................................................................
Wear Strip (Left Upper) ..................................................................................
Wear Strip (Right Upper) ................................................................................
Wear Strip (Right Lower) ................................................................................
Grease Fitting .................................................................................................
Seal ................................................................................................................
Bushing ..........................................................................................................
Rod Wiper ......................................................................................................
Snap Ring .......................................................................................................
Rod .................................................................................................................
O-Ring ............................................................................................................
Wear Strip (Left Lower) ..................................................................................
Apron ..............................................................................................................
Hook ...............................................................................................................
Screw .............................................................................................................
1
1
1
1
1
4
2
2
2
2
2
2
2
1
2
6
524169329
Kit-Seal (Class III) ...............................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
10-51
P17525
06-06
INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-20)
THREE STAGE FULL FREE-LIFT — 1219 MM (48 IN.) CLASS IV
10-52
©2009 Yale Materials Handling Corporation
C839
06-06
P17525
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS IV
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
504407252
580033568
580013253
580013208
580013204
580013209
015628700
580086809
580013257
580013256
500159904
580013258
580013254
580013207
580039172
580013483
580013259
580013481
Carriage (Frame) (48 in.) ....................................................................................
Frame .............................................................................................................
Wear Strip ......................................................................................................
Wear Strip (Right Upper) ................................................................................
Wear Strip (Right Lower) ................................................................................
Wear Strip (Left Upper) ..................................................................................
Grease Fitting .................................................................................................
Seal ................................................................................................................
Bushing ..........................................................................................................
Rod Wiper ......................................................................................................
O-Ring ............................................................................................................
Rod .................................................................................................................
Wear Strip ......................................................................................................
Wear Strip (Left Lower) ..................................................................................
Apron ..............................................................................................................
Snap Ring .......................................................................................................
Hook ...............................................................................................................
Screw .............................................................................................................
1
1
2
1
1
1
8
2
2
2
2
2
2
1
1
2
2
8
524169328
Kit-Seal (Class IV) ..............................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
10-53
P17523
06-06
INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-21)
TWO STAGE FULL FREE-LIFT — 1067 MM (42 IN.) CLASS III
10-54
©2009 Yale Materials Handling Corporation
C839
06-06
P17523
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT – 1067 MM (42 IN.) CLASS III
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
504407253
580033563
580013208
580013204
580013209
015628700
580086808
580013212
580013211
580013480
580013213
315711202
580013207
580033557
580013214
580013481
Carriage (Frame) (42 in.) ....................................................................................
Frame .............................................................................................................
Wear Strip (Right Upper) ................................................................................
Wear Strip (Right Lower) ................................................................................
Wear Strip (Left Upper) ..................................................................................
Grease Fitting .................................................................................................
Seal ................................................................................................................
Bushing ..........................................................................................................
Rod Wiper ......................................................................................................
Snap Ring .......................................................................................................
Rod .................................................................................................................
O-Ring ............................................................................................................
Wear Strip (Left Lower) ..................................................................................
Apron ..............................................................................................................
Hook ...............................................................................................................
Screw .............................................................................................................
1
1
1
1
1
4
2
2
2
2
2
2
2
1
2
6
524169329
Kit-Seal (Class III) ...............................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
10-55
P17526
06-06
INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-22)
TWO STAGE FULL FREE-LIFT — 1219 MM (48 IN.) CLASS III
10-56
©2009 Yale Materials Handling Corporation
C839
06-06
P17526
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS III
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
504407254
580033564
580013208
580013204
580013209
015628700
580086808
580013212
580013211
580013480
580013213
315711202
580013207
580039179
580013214
580013481
Carriage (Frame) (48 in.) ....................................................................................
Frame .............................................................................................................
Wear Strip (Right Upper) ................................................................................
Wear Strip (Right Lower) ................................................................................
Wear Strip (Left Upper) ..................................................................................
Grease Fitting .................................................................................................
Seal ................................................................................................................
Bushing ..........................................................................................................
Rod Wiper ......................................................................................................
Snap Ring .......................................................................................................
Rod .................................................................................................................
O-Ring ............................................................................................................
Wear Strip (Left Lower) ..................................................................................
Apron ..............................................................................................................
Hook ...............................................................................................................
Screw .............................................................................................................
1
1
1
1
1
8
2
2
2
2
2
2
2
1
2
6
524169329
Kit-Seal (Class III) ...............................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
10-57
P17527
06-06
INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-23)
TWO STAGE FULL FREE-LIFT — 1219 MM (48 IN.) CLASS IV
10-58
©2009 Yale Materials Handling Corporation
C839
06-06
P17527
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS IV
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
504407256
580033570
580013208
580013253
580013209
580013204
015628700
580086809
580013257
580013256
580013483
580013258
500159904
580070496
580013207
580070492
500227907
580013254
580039172
580013259
580013481
Carriage (Frame) (48 in.) ....................................................................................
Frame .............................................................................................................
Wear Strip (Right Upper) ................................................................................
Wear Strip ......................................................................................................
Wear Strip (Left Upper) ..................................................................................
Wear Strip (Right Lower) ................................................................................
Grease Fitting .................................................................................................
Seal ................................................................................................................
Bushing ..........................................................................................................
Rod Wiper ......................................................................................................
Snap Ring .......................................................................................................
Rod .................................................................................................................
O-Ring ............................................................................................................
Chain Anchor ..................................................................................................
Wear Strip (Left Lower) ..................................................................................
Pin ..................................................................................................................
Snap Ring .......................................................................................................
Wear Strip ......................................................................................................
Apron ..............................................................................................................
Hook ...............................................................................................................
Screw .............................................................................................................
1
1
2
1
1
1
8
2
2
2
2
2
2
2
1
2
2
2
1
2
8
524169328
Kit-Seal (Class IV) ..............................................................................................
1
C839
©2009 Yale Materials Handling Corporation
QTY
10-59
P17527
06-06
NOTES
10-60
©2009 Yale Materials Handling Corporation
C839
SECTION 11
11
OPTIONS
CONTENTS
SECTION 11
OPTIONS
DESCRIPTION
PAGE
ACCUMULATOR .............................................................................................................................................
DC CONVERTER ............................................................................................................................................
DRIVE LIGHTS ................................................................................................................................................
LED BACK-UP AND BRAKE LIGHTS .............................................................................................................
STROBE LIGHT ..............................................................................................................................................
C839
©2009 Yale Materials Handling Corporation
11-3
11-2
11-4
11-8
11-6
11-1
P17528
06-06
DC CONVERTER (FIGURE 11-1)
ITEM
PART NO.
1
2
3
4
5
6
7
8
8
9
10
11
11
062128500
015026000
014936500
502632907
016103100
015027700
580035738
a 580070579
b 580092813
903259104
021197300
580047198
580047199
DESCRIPTION
QTY
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Lockwasher .........................................................................................................
Relay (24 Volt) ....................................................................................................
Wire Harness (Lights) .........................................................................................
Wire Harness (Lights) (Alternate Part) ................................................................
Strap Clamp ........................................................................................................
Nut ......................................................................................................................
Dc-Dc Converter (36/48 Volt) .............................................................................
DC-DC Converter (72/80 Volt) ............................................................................
4
4
4
2
2
2
1
1
1
25
2
1
1
FOOTNOTES:
a
→ PENDING PER ECN 103794
11-2
b
PENDING PER ECN 103794 →
©2009 Yale Materials Handling Corporation
C839
06-06
P17529
ACCUMULATOR (FIGURE 11-2)
ITEM
1
2
3
4
5
5
5
6
C839
PART NO.
DESCRIPTION
580012572
580012769
580012856
580023534
054368800
052645400
052645300
500457903
Accumulator ........................................................................................................
Spacer ................................................................................................................
Clamp .................................................................................................................
Hose Assy ...........................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Fitting ..................................................................................................................
©2009 Yale Materials Handling Corporation
QTY
1
2
2
1
1
1
1
1
11-3
P17530
06-06
DRIVE LIGHTS (FIGURE 11-3)
11-4
©2009 Yale Materials Handling Corporation
C839
06-06
P17530
DRIVE LIGHTS
KEY:
A: Overhead Guard Mounted
B: Mast Mounted
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
580040370
580043207
580051616
580040509
449022013
903259104
903259104
449001418
520053857
312850034
504232264
520041835
504229298
504226242
502566901
520045122
504230231
900003245
518801686
518801699
518801606
Headlight ....................................................................................................
Bulb ........................................................................................................
Wire Harness .........................................................................................
Bracket .......................................................................................................
Lockwasher ................................................................................................
Strap Clamp ...............................................................................................
Strap Clamp ...............................................................................................
Capscrew ...................................................................................................
Wire Harness (Headlights) .........................................................................
Strap Clamp ...............................................................................................
Conduit .......................................................................................................
Switch .........................................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Washer .......................................................................................................
Plate ...........................................................................................................
Screw .........................................................................................................
Grommet ....................................................................................................
Bolt .............................................................................................................
Bracket Wldmt (RH) ...................................................................................
Bracket Wldmt (LH) ....................................................................................
C839
©2009 Yale Materials Handling Corporation
QTY
A
B
2
1
1
..
..
..
2
..
2
..
2
1
4
2
4
2
4
2
4
1
1
2
1
1
2
4
6
..
4
2
6
..
1
..
..
..
..
..
..
..
..
..
11-5
P17531
06-06
STROBE LIGHT (FIGURE 11-4)
11-6
©2009 Yale Materials Handling Corporation
C839
06-06
P17531
STROBE LIGHT
ITEM
PART NO.
1
1
1
1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
c 580000037
c 580035844
c 504232212
d 580078920
504232297
504236207
016103300
b 016337000
015025600
014936200
518804655
580002889
580003944
014195500
504059726
b 516905800
b 900013286
a 580062087
a 449001014
a 449022016
a 449015014
DESCRIPTION
QTY
Strobe Light ........................................................................................................
1
Lens (Amber) ..................................................................................................
1
Strobe Light ....................................................................................................
1
Strobe Light (LED) ..............................................................................................
1
Guard ..................................................................................................................
1
Screw ..................................................................................................................
2
Washer ...............................................................................................................
4
Washer ...............................................................................................................
2
Lockwasher .........................................................................................................
2
Nut ......................................................................................................................
2
Wire Harness (Strobe Light) ...............................................................................
1
Hose Guard ........................................................................................................ AR
Grommet .............................................................................................................
2
Grommet .............................................................................................................
2
Terminal ..............................................................................................................
2
Clamp .................................................................................................................
2
Grommet .............................................................................................................
1
Plate ....................................................................................................................
1
Screw ..................................................................................................................
2
Lockwasher .........................................................................................................
2
Nut ......................................................................................................................
2
FOOTNOTES:
a
b
C839
Rear Mount
Top Mount
c
d
→ PENDING PER ECN 10298203
PENDING PER ECN 10298203 →
©2009 Yale Materials Handling Corporation
11-7
P17532
06-06
LED BACK-UP AND BRAKE LIGHTS (FIGURE 11-5)
11-8
©2009 Yale Materials Handling Corporation
C839
06-06
P17532
LED BACK-UP AND BRAKE LIGHTS
ITEM
1
2
3
4
5
6
7
8
9
9
9
10
11
12
13
14
15
16
16
16
16
PART NO.
449007042
449022021
580051768
518800649
518800691
518800650
518800687
060050500
a 505968568
a 504064701
a 580001849
580003944
580051744
580051745
937100904
505972532
580051646
ab 580070579
ac 580092813
b 580070587
ac 580092814
DESCRIPTION
QTY
Screw ..................................................................................................................
Washer ...............................................................................................................
Brake/Backup Light (Back-Up and Brake) ..........................................................
Lens (Red) ......................................................................................................
Lens (Clear) ....................................................................................................
Lens (Red) ......................................................................................................
Bulb ................................................................................................................
Bulb ................................................................................................................
Terminal (Socket) ...............................................................................................
Connector .......................................................................................................
Connector ...........................................................................................................
Grommet .............................................................................................................
Plate ....................................................................................................................
Plate ....................................................................................................................
Nut ......................................................................................................................
Pressure Switch ..................................................................................................
Wire Harness (Pressure Switch) .........................................................................
Wire Harness (Lights) (With Converter) ..............................................................
Wire Harness (Lights) (With Converter) ..............................................................
Wire Harness (Lights) (Without Converter) .........................................................
Wire Harness (Lights) (Without Converter) .........................................................
4
4
2
1
1
1
1
2
4
1
1
4
2
2
4
1
1
1
1
1
1
FOOTNOTES:
a
b
C839
Not Illustrated
→ PENDING PER ECN 103794
c
PENDING PER ECN 103794 →
©2009 Yale Materials Handling Corporation
11-9
P17532
06-06
NOTES
11-10
©2009 Yale Materials Handling Corporation
C839
SECTION 12
12
FIELD CONVERSION KITS
CONTENTS
SECTION 12
FIELD CONVERSION KITS
DESCRIPTION
PAGE
AUDIBLE ALARM KITS ...................................................................................................................................
CONTROL VALVE CONVERSION KITS ........................................................................................................
ELECTRICAL CONVERSIONS .......................................................................................................................
MISCELLANEOUS KITS .................................................................................................................................
C839
©2009 Yale Materials Handling Corporation
12-2
12-2
12-2
12-2
12-1
FIELD CONVERSION KITS
ELECTRICAL CONVERSIONS
DESCRIPTION
PART NUMBER
Kit-Seat Brake
524296462
Kit-Back-Up Alarm
524292992
MISCELLANEOUS KITS
DESCRIPTION
PART NUMBER
Kit-Button
524276062
Cover
524269173
Kit-Handle Hood Assist
524167868
Kit-Stubshaft
524290093
AUDIBLE ALARM KITS
DESCRIPTION
PART NUMBER
Kit-Back-Up Alarm
524292991
Kit-Back-Up Alarm
524292992
CONTROL VALVE CONVERSION KITS
DESCRIPTION
PART NUMBER
Kit-Hyd Valve 2 TO 3 Way
550004806
Kit-Hyd Valve 2 TO 4 Way
550004807
Kit-Hyd Valve 2 TO 5 Way
550004808
Kit-Hyd Valve 3 TO 4 Way
550004809
Kit-Hyd Valve 3 TO 5 Way
550004810
Kit-Hyd Valve 4 TO 5 Way
550004811
12-2
©2009 Yale Materials Handling Corporation
C839
SECTION 13
13
NUMERICAL INDEX
NUMERICAL INDEX
SECTION 13
NUMERICAL INDEX
PART NO.
PAGE ITEM
012823300 6-27
6-27
6-27
6-31
6-31
6-31
6-35
6-35
6-36
6-36
6-39
6-39
6-39
6-40
6-43
6-43
6-44
6-44
6-47
6-47
6-47
6-48
6-48
6-51
6-51
6-52
6-52
6-55
6-55
6-55
6-56
6-56
7-11
8-16
012824300 7-3
8-3
8-7
9-3
012827000 6-5
6-11
6-13
012829700 6-9
013376100 5-15
013387500 6-31
6-39
6-47
6-55
013398000 10-12
10-16
C839
10
27
38
2
22
32
10
23
48
51
2
22
32
49
10
23
48
51
2
22
32
49
62
10
23
48
51
2
22
32
49
62
8
8
9
9
10
12
27
8
7
14
45
7
7
7
7
36
36
PART NO.
013399900
013405600
014195500
014862000
014932500
014936000
014936200
014936500
014936600
014936900
014970900
014975800
015025600
015026000
015026200
015026400
PAGE ITEM
10-20
10-24
10-39
10-43
10-4
10-7
10-33
10-35
10-12
10-16
10-20
10-24
11-7
5-23
3-5
5-23
11-7
6-23
11-2
5-5
5-9
6-32
6-35
6-40
6-43
6-48
6-56
5-15
4-17
5-5
5-9
5-15
11-7
1-3
11-2
5-17
10-29
10-31
10-37
10-39
10-41
10-43
1-9
1-11
1-15
1-19
4-13
4-17
5-3
46
54
9
9
36
36
19
19
35
35
45
53
10
6
18
15
7
31
3
36
36
46
3
59
3
72
81
13
14
43
43
21
6
3
2
5
6
6
24
25
24
25
18
18
18
28
7
13
12
PART NO.
015026600
015027700
015040000
015414700
015416200
015417900
015418300
015418600
015420100
015492400
015627900
PAGE ITEM
PART NO.
5-15
6-13
6-13
10-4
10-7
10-12
10-16
10-19
10-24
10-24
1-3
5-3
5-19
11-2
6-23
6-24
1-9
1-12
1-16
1-20
4-13
5-15
7-8
8-3
8-9
8-19
9-12
10-27
10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
8-9
4-3
4-3
8-24
9-16
10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
015628100 4-3
015628700 10-45
10-47
10-49
10-51
10-53
10-55
10-57
10-59
015630100 3-5
015914900 8-19
9-11
015915200 10-11
10-15
10-19
10-23
015916500 7-7
8-7
015918200 4-3
016103100 5-3
5-19
6-23
11-2
016103200 5-23
016103300 11-7
016103700 1-9
1-12
1-16
1-20
016104000 4-13
016109700 5-15
016110000 1-23
016337000 11-7
019327400 3-5
019903100 10-3
10-4
10-7
10-12
10-16
10-20
10-24
020787400 4-3
020787800 1-23
020788000 1-23
021197300 5-3
5-19
6-24
11-2
022784400 4-3
©2009 Yale Materials Handling Corporation
12
9
19
29
25
25
28
33
38
46
19
27
3
6
32
42
35
37
39
41
4
22
32
12
8
21
23
7
21
21
8
8
9
8
9
8
10
36
9
11
11
16
16
12
12
13
13
13
13
PAGE ITEM
25
4
4
6
5
6
5
5
6
10
13
3
1
1
18
19
17
13
6
28
5
25
5
8
4
34
36
38
40
8
19
5
5
27
12
21
59
42
6
6
24
2
49
10
45
13-1
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
023338500 1-7
023604600 1-9
1-11
1-15
1-20
030252011 7-8
8-11
032643500 4-13
5-6
5-10
5-25
050030900 3-9
050107000 4-11
052642200 6-3
6-5
6-9
052642300 10-33
10-35
10-37
10-39
10-41
10-43
052643200 5-5
5-9
052643300 10-4
10-7
10-11
10-15
10-19
10-23
10-33
10-35
10-39
10-43
052643400 9-4
052643500 6-5
8-11
052645200 5-5
5-9
6-3
6-3
6-5
6-5
6-9
6-61
6-61
6-63
7-8
052645300 6-3
6-3
6-3
13-2
8
27
27
27
37
31
2
21
48
48
16
34
5
32
8
24
20
20
30
27
30
27
32
32
15
18
14
14
3
3
21
21
26
26
32
35
20
32
32
7
32
8
23
24
1
5
4
31
25
28
31
PART NO.
PAGE ITEM
6-3
6-5
6-5
6-5
6-5
6-27
6-31
6-36
6-39
6-44
6-47
6-52
6-55
6-59
7-7
7-8
8-11
8-11
8-12
9-4
9-4
10-4
10-7
10-11
10-15
10-16
10-19
10-23
10-24
10-33
10-33
10-35
10-35
10-37
10-39
10-39
10-41
10-43
10-43
11-3
052645400 6-3
6-11
6-27
6-36
6-44
6-52
9-4
11-3
052645500 6-5
6-13
6-19
38
3
6
16
37
36
10
49
10
49
10
49
10
7
19
23
2
19
22
21
28
15
18
14
14
27
3
3
40
20
21
20
21
25
26
27
25
26
27
5
30
12
39
52
52
52
32
5
35
2
14
PART NO.
052645700
053236500
054084100
054085200
054368800
054390900
054391000
054820000
055160000
055289900
055486800
055729800
055746400
056056700
056363300
057040500
057043500
057048200
058801100
058825000
058941300
PAGE ITEM
7-8
8-11
9-4
6-19
4-3
3-5
3-5
6-59
11-3
3-9
3-9
6-27
6-31
6-36
6-39
6-44
6-47
6-52
6-55
7-7
8-12
9-4
10-7
10-16
10-24
6-3
3-5
1-3
6-13
6-3
6-5
6-3
6-5
10-12
10-16
10-20
10-24
10-37
10-41
6-36
6-44
6-51
6-61
10-37
10-41
5-5
5-9
5-3
5-15
6-5
10-7
©2009 Yale Materials Handling Corporation
22
20
22
3
33
40
39
7
5
21
20
36
8
49
8
49
8
49
8
19
22
28
24
27
40
30
33
22
8
25
37
28
16
39
39
44
52
26
26
53
53
5
9
25
25
24
24
11
1
3
26
PART NO.
059623300
059719100
059986600
060050500
060683800
061278000
061278200
061278500
061554400
061643400
062128300
062128400
062128500
062144100
062159500
062159700
062236400
062487500
064426800
PAGE ITEM
10-12
10-24
6-11
4-13
10-7
10-12
10-16
10-20
10-23
10-23
10-24
10-37
10-41
11-9
6-21
1-3
1-3
3-9
1-25
6-3
6-5
6-31
6-36
6-39
6-44
6-47
6-51
6-55
6-61
6-63
6-27
6-35
6-43
6-51
11-2
10-29
10-31
10-37
10-39
10-41
10-43
6-3
6-5
4-3
10-4
10-12
10-16
10-19
10-24
6-3
6-5
25
39
3
6
15
38
38
43
6
33
51
27
27
8
9
23
18
24
4
3
5
6
53
6
53
6
5
6
12
5
20
33
33
33
1
5
5
23
24
23
24
23
2
4
28
24
21
32
47
31
32
C839
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
6-11
6-13
064824400 7-8
8-11
9-3
065000900 4-3
065001000 4-3
065619300 5-25
066049400 3-10
6-9
066363700 6-11
066415900 8-24
9-16
066417000 7-13
8-16
072387301 4-3
072387302 4-3
080024200 5-5
5-9
080437000 7-8
9-4
080560100 6-5
6-11
6-13
09397410D 3-5
131635419 4-11
147246000 1-3
150102131 4-18
150112324 1-9
203078700 1-9
1-11
1-15
1-19
203146300 10-31
10-39
10-43
203331400 6-5
6-11
6-13
203371600 6-11
203758700 5-17
203758900 5-17
296320455 2-17
296320456 2-17
296321148 2-17
296321379 2-19
311321035 1-23
311323021 3-5
311323023 4-3
312850032 2-4
312850034 2-37
C839
10
6
23
19
21
24
18
3
43
2
12
11
11
8
8
12
13
31
31
22
22
29
9
13
9
1
17
2
33
19
19
19
29
5
23
23
24
7
14
3
8
6
2
3
1
7
44
10
PART NO.
312850042
315711202
315976062
315976070
315976072
449001007
449001013
449001014
449001015
449001016
449001023
15
PAGE ITEM
PART NO.
2-46
2-51
2-60
11-5
2-11
5-23
5-25
6-24
10-45
10-47
10-51
10-55
10-57
6-61
6-61
6-63
6-61
6-63
7-5
2-4
2-11
4-9
5-5
5-9
9-3
2-3
2-3
3-9
4-13
6-3
6-13
6-23
6-59
10-19
10-23
11-7
1-9
1-11
1-15
1-19
3-5
6-21
7-7
8-11
9-3
5-15
7-7
8-11
9-4
10-12
10-16
449001024 8-19
9-11
449001026 6-7
449001028 5-3
10-19
10-23
449001048 6-13
8-19
449001049 3-5
449001050 8-12
449001052 5-23
449001056 10-3
10-7
10-11
10-12
10-15
10-16
10-19
10-23
449001058 10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
449001059 10-4
10-12
10-16
10-19
449001076 7-8
9-4
449001114 1-9
1-11
1-15
1-19
449001121 1-7
2-11
5-15
6-21
449001134 1-39
2-3
5-23
6-23
6-23
6-23
449001135 5-10
449001170 4-13
449001201 2-3
449001202 2-3
16
35
36
7
21
26
13
47
10
10
11
11
11
5
1
4
12
5
12
32
10
7
39
39
2
4
14
16
28
16
10
2
12
16
17
15
11
11
11
21
25
14
14
12
16
15
11
9
25
44
44
PAGE ITEM
©2009 Yale Materials Handling Corporation
14
16
8
20
21
22
17
4
16
28
22
8
8
5
42
5
42
14
15
13
13
17
17
18
18
18
18
16
17
17
5
20
24
20
20
20
30
2
33
34
6
4
7
4
3
28
38
53
22
15
15
PART NO.
PAGE ITEM
449001204 8-20
449001233 5-23
449001296 5-5
5-9
8-7
449001302 1-3
5-15
5-15
6-5
6-11
6-13
10-11
10-15
449001313 1-25
449001317 5-15
449001343 10-19
10-23
449001350 10-3
10-7
449001351 3-5
10-7
10-23
449001374 7-3
8-3
449001377 3-5
449001401 8-19
9-11
449001412 1-7
5-10
449001415 6-23
10-12
10-16
449001418 11-5
449001451 3-5
449007005 2-11
449007029 2-19
449007042 11-9
449007048 1-3
449015002 1-7
2-3
2-7
4-17
5-15
449015014 1-9
1-11
1-15
1-20
1-39
2-3
5-5
5-9
28
23
16
16
16
25
9
26
26
5
4
12
12
9
31
21
22
11
11
15
16
5
10
15
17
11
2
18
47
34
32
32
5
23
9
8
1
7
6
23
5
10
38
25
25
25
35
8
12
7
7
13-3
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
449015024
449015029
449015044
449015098
449015112
449021001
449021002
449021003
449021006
13-4
PAGE ITEM
5-23
6-3
6-23
6-59
11-7
5-5
3-5
1-3
1-5
1-9
1-11
1-15
1-19
4-9
5-5
5-9
5-15
5-23
6-3
6-21
4-13
4-17
2-3
2-11
3-13
3-13
5-5
5-9
5-23
6-3
10-12
10-12
10-16
10-16
10-19
10-23
2-11
4-13
1-3
1-7
2-3
2-11
4-13
5-15
1-3
2-11
5-5
5-9
5-15
5-23
10-4
9
19
6
13
17
34
12
28
6
7
34
34
17
10
2
2
6
3
9
11
31
7
3
15
9
9
27
17
30
46
30
46
9
10
37
36
8
4
16
32
24
36
26
13
30
30
8
24
33
PART NO.
449021010
449021019
449022013
449022016
PAGE ITEM
10-7
10-33
10-35
6-23
6-24
7-5
8-19
9-11
10-4
10-7
10-12
10-16
10-19
10-23
3-5
1-3
1-5
1-9
1-11
1-15
1-19
3-5
4-9
5-15
5-23
6-3
6-5
6-11
6-13
6-21
7-7
8-11
9-4
10-11
10-15
11-5
1-39
2-3
2-11
3-9
3-13
3-13
4-9
4-13
5-3
5-5
5-9
5-23
6-3
6-13
6-23
33
25
25
4
52
10
7
14
17
17
16
16
4
4
2
27
5
10
10
10
20
26
11
7
2
10
25
6
5
12
10
8
26
11
11
3
7
6
16
17
PART NO.
449022017
449022018
449022019
449022021
6
29
21
8
8
10
18
11
7
449022022
449025027
449034038
500030902
500032904
500159904
PAGE ITEM
PART NO.
6-59
10-12
10-16
10-19
10-23
11-7
1-23
1-33
3-5
5-5
5-9
7-5
8-7
8-19
9-11
10-3
10-7
10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
1-7
1-9
1-11
1-15
1-19
2-3
2-7
2-11
4-13
5-9
5-15
6-21
2-11
2-31
5-10
2-11
11-9
2-4
6-24
8-19
9-11
5-6
6-21
10-49
10-53
10-59
500160906 6-31
6-39
6-47
6-55
500179904 6-3
6-5
500227907 10-29
10-31
10-37
10-39
10-41
10-43
10-59
500227908 7-7
8-11
9-3
500227914 8-20
9-11
500228904 6-3
6-5
500383908 2-64
2-68
2-71
2-73
500457903 7-7
8-12
9-4
11-3
500513904 5-15
500546907 6-3
6-5
500552901 6-24
500552902 4-13
5-25
500583902 6-24
500903103 2-15
501702901 5-25
501702903 3-5
9-8
501702904 4-3
5-23
501704901 6-3
501729901 4-9
6-3
501729905 2-11
5-5
5-9
501753904 8-23
9-15
501753914 9-8
501802909 4-7
©2009 Yale Materials Handling Corporation
4
31
31
8
9
16
9
5
13
15
15
11
15
3
15
10
10
14
14
18
18
19
19
19
19
5
21
21
21
31
17
6
31
23
46
37
7
28
5
52
38
2
39
42
9
20
47
5
10
10
12
PAGE ITEM
5
5
5
5
1
6
25
25
10
4
10
4
16
5
3
20
26
12
6
22
14
14
1
1
9
25
33
6
39
2
4
50
20
15
43
13
5
5
14
27
29
38
8
12
2
10
10
4
4
12
7
C839
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
501850904 8-23
9-15
501873922 3-10
501873923 3-10
501904905 1-27
501904909 1-27
502011903 4-7
502011911 9-8
502011915 8-23
9-15
502011923 8-23
9-15
502029902 3-9
502029903 3-9
502056903 6-3
6-5
6-21
6-21
502056904 4-3
6-3
502056906 6-3
6-19
502056907 4-9
502079902 5-15
502097905 4-4
502137903 5-23
502175920 4-3
502175921 4-3
502398908 5-15
502505903 6-3
6-5
502514906 3-9
502546903 6-13
502566901 6-59
11-5
502566903 3-9
502632907 5-19
11-2
502634904 5-25
502635907 6-27
6-27
6-31
6-31
6-35
6-35
6-36
6-39
6-39
6-39
6-43
6-43
C839
7
7
46
47
12
12
6
7
10
10
10
10
38
37
20
30
2
15
3
20
22
9
4
43
47
7
29
32
28
7
23
27
2
3
12
14
6
4
4
19
35
12
26
18
32
47
12
26
43
18
32
PART NO.
502637904
502687901
502719903
502895204
502895206
502978505
502978506
502978507
502981504
502981505
504017208
504057758
504059726
PAGE ITEM
PART NO.
6-44
6-47
6-47
6-47
6-48
6-51
6-51
6-52
6-52
6-55
6-55
6-55
6-56
6-56
6-9
8-24
9-8
9-16
2-63
2-63
2-67
2-67
2-71
2-73
2-76
5-25
8-16
9-8
8-16
7-11
8-16
9-8
7-13
8-16
9-8
9-11
9-11
9-8
5-23
2-33
2-41
2-48
2-55
2-63
2-63
2-67
2-67
2-71
2-73
2-76
5-25
11-7
504059730 2-33
2-41
2-48
2-55
2-74
2-74
2-76
5-25
504060733 6-21
504060774 1-23
504064701 2-33
2-37
2-41
2-45
2-48
2-48
2-51
2-55
2-56
2-59
2-67
2-73
11-9
504064720 2-33
2-33
2-33
2-33
2-37
2-41
2-41
2-41
2-41
2-45
2-45
2-48
2-48
2-48
2-49
2-51
2-55
2-55
2-55
2-59
2-59
504068737 7-8
8-11
10-19
10-23
504069724 9-3
504070790 2-3
47
12
26
43
56
18
32
47
65
12
26
43
56
69
7
16
11
16
5
6
5
6
2
2
4
10
13
9
13
5
11
10
5
11
10
8
8
8
12
3
3
5
5
5
6
5
6
2
2
3
10
PAGE ITEM
©2009 Yale Materials Handling Corporation
11
3
3
6
6
1
2
5
10
1
3
12
7
12
7
28
35
17
28
35
16
13
7
9
2
6
10
14
8
2
6
10
14
8
15
2
13
23
39
20
2
11
23
19
33
30
16
7
8
4
25
PART NO.
504071785
504140793
504148200
504207210
504207213
504207223
504207224
504207226
504223200
504223209
504223216
504223218
504223232
504223244
504223250
504223269
504223274
504223278
504223295
504223296
504223299
504224214
504224217
504224218
504224222
504224226
PAGE ITEM
5-3
6-3
6-5
7-7
8-11
9-3
10-3
8-23
9-15
10-31
10-31
10-41
10-41
10-43
5-15
1-9
1-11
1-15
1-19
4-18
4-18
1-9
1-11
1-15
1-19
3-9
1-9
1-11
1-15
1-19
3-9
4-9
4-18
1-9
1-11
1-15
1-19
1-9
1-11
1-15
1-19
1-9
1-11
1-15
1-19
6-23
4-3
4-3
4-3
4-3
5-15
15
4
18
15
11
15
1
6
6
23
15
15
15
25
2
2
12
12
12
22
31
13
13
13
23
31
14
2
8
8
35
18
14
14
14
24
9
9
36
19
29
41
34
31
22
18
13-5
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
504224231 4-3
504224232 4-3
504224237 1-9
1-11
1-15
1-19
504224242 4-3
504224264 4-3
504224270 1-25
2-4
504224271 4-3
504224291 1-25
504224292 4-3
504224298 4-3
504225200 1-27
504225201 5-25
504225202 4-13
5-5
504225221 1-3
504225227 6-13
504225236 4-3
504225237 1-3
504225240 3-5
5-15
8-19
9-11
504225258 3-10
504225260 4-9
504225261 4-9
504225268 3-10
504225294 3-10
504226211 4-11
504226218 3-5
6-23
504226235 3-9
504226242 1-39
6-23
11-5
504226268 3-9
504226282 5-5
504226287 3-10
504227210 3-9
504227213 1-9
1-11
1-15
1-19
504227219 1-9
1-12
1-16
1-20
504227270 1-9
13-6
15
22
16
16
16
26
20
7
5
2
10
22
14
9
14
19
46
1
16
21
10
1
24
12
11
40
3
1
40
40
6
7
9
18
5
26
11
13
45
41
31
17
17
17
27
23
PART NO.
504227275
504227283
504227287
504227295
504228202
504228208
504228210
504228212
504228217
504228233
504228240
504228253
504228259
504228260
504228261
504228266
504228270
504228271
504228276
504228278
504228279
504228294
504228297
504229235
504229236
504229243
504229254
504229256
504229270
504229272
504229273
504229276
504229286
504229298
504230202
504230204
PAGE ITEM
1-11
1-15
1-20
3-9
4-3
3-9
3-9
5-15
4-9
6-3
6-19
5-15
6-19
5-3
5-3
5-3
5-23
5-15
4-9
6-3
6-23
5-15
5-15
5-23
5-25
5-3
6-3
5-15
4-9
6-24
6-24
1-27
6-23
6-24
6-23
6-23
1-27
6-23
6-23
11-5
6-52
6-27
6-27
6-31
6-31
6-35
6-35
6-35
6-39
6-39
6-40
23
23
33
31
37
31
31
14
9
11
2
17
4
23
22
25
18
27
12
8
41
20
25
19
8
26
34
16
16
45
46
27
30
44
22
5
7
40
27
10
60
13
29
15
35
12
26
41
15
35
50
PART NO.
504230205
504230207
504230208
504230209
504230215
504230218
504230223
504230227
504230228
504230231
PAGE ITEM
PART NO.
6-43
6-43
6-43
6-47
6-47
6-48
6-48
6-51
6-51
6-51
6-55
6-55
6-56
6-56
6-27
6-35
6-43
6-51
6-27
6-31
6-35
6-39
6-43
6-47
6-51
6-55
6-23
6-27
6-35
6-36
6-40
6-43
6-44
6-48
6-48
6-51
6-52
6-52
6-56
6-56
6-56
6-44
6-48
6-56
6-23
6-23
6-23
6-23
6-23
1-23
11-5
504230233 6-24
504230234 6-27
6-27
6-31
6-31
6-35
6-35
6-36
6-39
6-39
6-40
6-43
6-43
6-44
6-47
6-47
6-48
6-48
6-51
6-51
6-52
6-55
6-55
6-56
6-56
504230236 6-27
6-31
6-31
6-35
6-39
6-39
6-43
6-47
6-47
6-51
6-55
6-55
504230239 6-23
6-23
504230246 6-27
6-27
6-31
6-31
6-35
6-35
6-35
6-39
6-39
6-39
6-43
6-43
©2009 Yale Materials Handling Corporation
12
26
41
15
35
51
64
12
26
41
15
35
51
64
21
34
34
34
14
34
27
34
27
34
27
34
36
32
15
44
52
15
44
52
65
15
44
62
52
65
75
35
33
8
14
20
14
PAGE ITEM
48
18
34
20
30
17
30
45
20
30
47
17
30
45
20
30
47
60
17
30
45
20
30
47
60
12
14
36
25
14
36
25
14
36
25
14
36
12
19
8
25
13
27
8
21
38
13
27
44
8
21
C839
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
504230249
504230251
504230254
504230255
504230263
C839
PAGE ITEM
PART NO.
6-43
6-47
6-47
6-47
6-48
6-51
6-51
6-51
6-52
6-55
6-55
6-55
6-56
6-56
10-12
10-20
10-24
6-23
6-27
6-31
6-35
6-40
6-43
6-48
6-27
6-27
6-31
6-31
6-35
6-35
6-36
6-39
6-39
6-40
6-43
6-43
6-44
6-47
6-47
6-48
6-48
6-51
6-51
6-52
6-55
6-55
6-56
6-56
6-35
6-43
6-51
504230267 6-27
6-35
6-43
6-51
504230271 2-3
7-7
8-12
9-3
504230282 6-27
6-27
6-35
6-35
6-35
6-40
6-43
6-43
6-43
6-48
6-48
6-51
6-51
6-52
6-56
6-56
6-56
504230287 6-27
6-36
6-44
6-52
504230292 6-27
6-31
6-36
6-39
6-44
6-47
6-52
6-55
504230293 6-27
6-35
6-43
6-51
504230296 6-32
6-36
6-40
504230298 6-27
6-35
6-35
6-40
6-43
6-43
6-48
38
13
27
44
57
8
21
38
55
13
27
44
57
70
21
48
41
37
5
42
5
55
5
68
17
33
21
31
16
31
46
21
31
48
16
31
46
21
31
48
61
16
31
46
21
31
48
61
6
6
6
PAGE ITEM
23
36
36
36
5
13
27
3
15
30
13
28
42
53
13
28
42
53
66
13
28
42
53
66
76
37
1
50
1
50
1
50
1
22
35
35
35
47
60
28
11
40
51
11
40
50
PART NO.
504231204
504231208
504231215
504231226
504231230
504231232
504231248
504231252
504231256
504231270
504231275
504231276
504231296
504231299
504232201
504232202
504232205
504232209
504232212
504232217
504232220
PAGE ITEM
PART NO.
6-48
6-51
6-51
6-52
6-56
6-56
6-56
2-64
5-25
5-15
1-27
5-15
1-27
1-5
1-27
1-27
1-27
1-7
8-20
10-3
10-7
10-11
10-15
10-19
10-23
1-27
1-27
1-27
2-3
1-39
7-7
8-11
9-3
8-15
6-23
6-23
11-7
7-11
8-15
6-27
6-31
6-31
6-35
6-39
6-39
6-43
6-47
6-47
6-51
6-55
6-55
504232230 8-24
9-16
504232249 1-39
504232250 5-3
504232252 9-8
504232256 1-39
504232259 4-7
504232264 11-5
504232275 1-39
504232277 8-15
504232291 7-11
7-13
8-16
504232292 7-11
8-15
504232297 11-7
504233261 2-15
504233271 1-23
1-33
504233279 8-7
504234226 6-27
6-27
6-31
6-31
6-35
6-35
6-36
6-39
6-39
6-40
6-43
6-43
6-44
6-47
6-47
6-48
6-48
6-51
6-51
6-52
6-52
6-55
6-55
6-56
6-56
6-56
504234235 6-3
6-5
504234265 8-7
504234285 7-5
8-19
©2009 Yale Materials Handling Corporation
63
11
40
58
50
63
73
14
10
35
3
11
20
8
16
2
28
14
29
4
4
9
9
10
11
31
10
11
22
7
5
18
6
11
17
1
10
7
22
3
41
35
3
41
35
3
41
35
3
41
PAGE ITEM
15
15
2
14
6
6
5
8
1
7
11
4
9
7
6
2
17
8
3
9
16
31
19
40
14
29
43
19
40
54
14
29
43
19
40
54
67
14
29
43
61
19
40
54
67
77
26
14
7
8
18
13-7
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
504235204 7-5
8-19
504235219 5-5
5-9
504235236 1-7
504235239 8-23
9-15
504235245 1-7
504235252 6-23
6-23
504235263 6-27
6-27
6-31
6-31
6-35
6-35
6-35
6-39
6-39
6-40
6-43
6-43
6-43
6-47
6-47
6-48
6-48
6-51
6-51
6-51
6-55
6-55
6-56
6-56
504235265 1-7
4-13
504236207 11-7
504236208 2-17
504236222 5-3
504236231 2-17
504236257 1-27
504236283 10-4
10-12
10-16
10-19
504236285 2-17
504237253 2-17
504238248 2-15
2-17
504239227 1-9
1-11
13-8
7
18
22
22
22
5
5
3
13
21
9
26
23
29
9
22
39
23
29
46
9
22
39
23
29
46
59
9
22
39
23
29
46
59
19
33
3
8
13
5
28
22
28
25
36
7
7
17
33
35
PART NO.
504240211
504240712
504240838
504241782
504241783
504278740
504287713
504287718
504287721
504287722
504305702
504305704
504314700
504314701
504314705
504407200
504407201
504407202
504407203
504407205
504407206
504407208
504407215
504407216
504407218
504407220
504407222
504407230
504407231
504407232
504407233
504407235
504407236
504407238
504407240
504407243
504407245
504407246
504407248
504407250
504407252
504407253
PAGE ITEM
PART NO.
1-16
1-20
4-3
2-3
2-3
1-27
1-27
1-27
1-23
9-8
9-8
8-19
8-19
4-7
6-9
1-33
1-33
1-33
10-27
10-27
10-27
10-27
10-29
10-29
10-29
10-33
10-33
10-35
10-37
10-39
10-27
10-27
10-27
10-27
10-29
10-29
10-29
10-31
10-31
10-33
10-45
10-33
10-47
10-35
10-49
10-37
10-51
10-39
10-53
10-41
10-55
504407254 10-41
10-57
504407256 10-43
10-59
504407298 9-4
504407299 7-7
9-4
504450739 2-37
2-45
2-51
2-59
2-67
2-71
2-73
504450740 2-75
504450741 2-63
2-67
504450753 9-8
504450761 2-75
504574273 4-13
504574274 4-13
504574276 4-17
504574277 4-17
504574279 1-27
504575235 1-27
504575236 1-27
504575274 1-27
504804732 1-9
1-11
1-15
1-20
505064754 2-33
2-33
2-34
2-37
2-41
2-41
2-42
2-45
2-45
2-48
2-48
2-49
2-51
2-55
2-55
2-59
2-59
505136062 7-11
505136063 7-13
505136065 8-16
37
39
35
10
10
5
15
8
16
16
6
6
9
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PAGE ITEM
©2009 Yale Materials Handling Corporation
1
1
36
12
36
13
13
32
30
12
6
6
3
1
1
4
4
35
38
1
2
29
23
23
29
26
26
26
36
2
6
14
8
2
6
14
8
15
3
12
40
21
3
12
20
34
12
14
PART NO.
PAGE ITEM
505136066 8-16
505136072 8-24
9-16
505849502 1-37
505849503 1-37
505849504 1-37
505849505 1-37
505849507 1-37
505960567 1-33
505965586 10-3
10-7
10-11
10-15
10-19
10-19
10-23
10-24
10-24
505966556 5-23
505966574 5-23
505967575 6-52
6-56
505967593 6-31
6-36
6-39
6-47
6-55
505967595 6-31
6-39
6-47
6-55
505968501 2-33
2-41
2-48
2-49
2-49
2-55
2-56
2-56
2-63
2-67
2-71
2-73
2-77
2-77
2-77
505968514 2-37
2-45
2-51
2-59
2-63
14
17
17
1
1
1
1
1
2
2
2
7
7
26
31
27
42
56
14
30
56
72
9
49
9
9
9
33
33
33
33
8
8
19
42
45
19
40
43
8
8
3
3
2
3
4
11
11
29
27
2
C839
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
505968524
505968533
505968535
505968540
505968565
505968566
505968568
C839
PAGE ITEM
2-63
2-63
2-63
2-67
2-67
2-67
2-67
2-71
2-73
2-74
2-77
2-63
2-67
2-75
1-19
2-63
2-67
2-33
2-41
2-48
2-49
2-55
2-56
2-56
2-63
2-67
2-71
2-73
2-77
2-77
2-77
1-19
2-63
2-67
2-48
2-55
2-63
2-49
2-51
2-56
2-63
2-67
2-67
2-71
2-73
2-73
2-77
2-33
2-33
2-33
2-33
7
10
11
2
7
10
11
5
5
3
1
1
1
1
8
2
2
8
8
20
46
20
41
44
8
8
3
3
2
3
4
8
2
2
9
9
14
37
23
37
11
11
13
5
5
7
1
2
6
8
10
PART NO.
PAGE ITEM
2-33
2-33
2-37
2-37
2-41
2-41
2-41
2-41
2-41
2-41
2-45
2-45
2-45
2-48
2-48
2-48
2-48
2-49
2-49
2-49
2-49
2-51
2-51
2-55
2-55
2-55
2-55
2-55
2-56
2-56
2-56
2-56
2-59
2-59
2-59
2-63
2-67
2-67
2-71
2-73
2-73
2-77
2-77
2-77
2-81
2-81
2-81
2-81
2-81
2-81
2-81
12
14
7
8
2
6
8
10
12
14
7
8
15
4
21
25
30
38
41
44
47
19
22
4
13
21
25
30
38
39
42
45
18
21
35
8
8
13
3
3
7
2
3
4
3
4
5
6
7
9
10
PART NO.
505969526
505970501
505970520
505970524
505970537
505972532
505972554
505972586
505974506
505974543
505974576
505974595
505976530
505976537
505977500
505977509
505977516
505977519
505977538
505977542
505977550
505977562
505977566
505977569
505977589
505977590
505977597
505977598
506395587
507454554
507456511
510135801
514268333
514268335
514454800
PAGE ITEM
PART NO.
2-81
11-9
3-5
1-25
5-5
5-9
3-9
6-3
6-5
3-5
5-15
5-19
11-9
1-19
1-3
5-23
5-23
5-23
5-23
5-25
1-27
2-4
4-17
4-13
4-17
5-23
4-13
4-17
4-13
4-13
4-13
4-17
4-13
4-17
4-13
4-17
5-5
5-9
9-8
9-8
5-15
2-3
2-3
6-27
6-31
6-36
6-39
6-44
6-47
6-52
6-55
514835800 7-8
8-11
515555801 5-17
5-17
515555802 5-17
5-17
515556801 5-17
515556802 5-17
515562801 5-17
5-17
515689803 4-11
516905800 11-7
518361802 4-11
518362802 4-11
518362806 4-11
518688601 1-34
518688602 1-34
518688603 1-34
518688604 1-34
518688605 1-34
518688607 1-34
518696802 4-11
518717605 1-34
518717607 1-34
518718601 1-37
518718602 1-37
518718603 1-37
518718604 1-37
518718605 1-37
518790687 1-5
518791613 2-4
518793606 1-9
1-19
518793614 6-3
518793680 2-37
2-45
2-51
2-59
2-76
2-76
518794667 4-15
518794682 4-13
518795601 6-3
6-5
518795660 7-7
8-11
9-3
518796606 2-11
518796618 2-3
518796639 6-52
518796642 4-13
©2009 Yale Materials Handling Corporation
11
9
37
8
14
14
23
13
20
19
42
7
14
8
9
17
16
21
20
7
4
36
11
34
9
25
27
4
18
26
32
3
3
6
1
5
26
26
15
3
20
20
39
4
52
4
52
4
52
4
PAGE ITEM
24
14
22
23
22
23
26
28
27
27
10
12
2
3
4
1
1
1
1
1
1
8
1
1
1
1
1
1
1
4
33
1
8
40
6
6
16
15
1
2
15
9
24
36
8
4
19
12
19
64
2
13-9
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
518796646 6-52
6-56
518796657 5-5
5-9
518796671 6-52
518796688 6-52
518796695 6-52
518798608 5-3
518798621 5-3
518798627 5-3
518798630 5-3
518798642 2-4
518798685 2-3
2-74
518798687 5-3
518800649 11-9
518800650 11-9
518800687 11-9
518800691 11-9
518801606 11-5
518801686 11-5
518801699 11-5
518802686 2-33
2-33
2-41
2-41
2-45
2-48
2-48
2-55
2-55
2-59
2-63
2-68
2-71
2-73
518803678 2-37
2-45
2-51
2-59
518803687 2-63
2-63
2-63
2-67
2-67
2-67
2-71
2-73
2-74
518804607 8-3
518804655 11-7
13-10
53
68
28
28
66
57
63
8
10
3
9
41
9
4
4
6
7
5
17
16
17
4
5
4
5
3
7
8
7
8
7
14
14
1
1
11
11
27
25
7
10
11
7
10
11
5
5
3
14
8
PART NO.
PAGE ITEM
518804662 8-3
518804692 8-3
518806635 2-63
2-63
2-63
2-67
2-67
2-67
2-71
2-73
2-74
518806641 2-37
2-45
2-51
2-59
518807642 2-63
2-63
2-67
2-71
2-73
518807647 4-13
518807689 2-33
2-33
2-37
2-41
2-41
2-45
2-48
2-48
2-51
2-55
2-55
2-59
519249801 4-11
519249803 4-11
519412823 5-13
519433613 2-15
519433632 2-15
519433633 2-19
519549809 5-21
519728803 4-11
519739809 2-17
519739830 2-17
519739834 2-17
519739845 2-17
519996801 1-27
519996803 1-27
520035847 2-3
520037801 4-13
520037804 8-7
520038825 4-13
14
14
7
10
11
7
10
11
5
5
3
11
11
28
26
9
12
9
4
4
14
1
5
9
1
5
9
1
10
24
1
10
22
6
7
2
15
2
3
10
5
5
4
6
1
14
13
19
25
8
15
PART NO.
PAGE ITEM
4-17
520038850 5-5
5-9
520038872 2-77
520039880 2-37
2-37
2-45
2-45
2-51
2-51
2-59
2-59
520040856 1-25
520041644 1-19
520041817 1-3
520041822 1-19
520041835 11-5
520041836 1-19
520041852 1-19
520041892 1-3
520042826 6-21
520042831 3-5
3-5
3-9
520042832 1-9
1-11
1-15
1-19
520042834 2-4
520043858 6-31
520043859 6-31
520043861 6-27
6-39
6-43
6-47
6-55
520045057 4-13
520045064 2-75
520045122 11-5
520045150 10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
520045151 7-3
8-3
9-3
520045153 7-3
©2009 Yale Materials Handling Corporation
3
3
1
12
13
12
13
30
31
28
29
2
1
29
11
9
1
11
30
1
11
46
33
30
31
30
13
38
43
44
23
1
36
1
1
2
13
10
10
10
10
11
11
11
11
6
8
11
4
PART NO.
520045156
520045157
520045158
520045159
520045160
520045162
520045163
520045170
520045171
520045177
PAGE ITEM
7-5
8-3
8-7
8-9
9-3
9-11
10-27
10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
7-3
8-3
9-3
7-3
8-3
9-3
8-3
10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
8-15
7-11
8-15
7-8
8-3
8-9
8-19
9-12
10-27
10-33
10-35
7-8
8-12
9-4
10-29
10-31
10-37
10-39
10-41
10-43
10-29
4
4
5
4
9
4
5
17
17
3
3
3
6
3
6
8
7
14
7
6
13
14
8
7
15
15
16
16
16
16
4
4
4
33
13
9
22
22
9
9
9
21
23
27
4
4
22
22
22
22
11
C839
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
520045178
520045180
520045181
520045183
520045187
520045188
520045192
520045193
520045195
520045215
520045216
C839
PAGE ITEM
PART NO.
10-31
10-37
10-39
10-41
10-43
10-29
10-31
10-37
10-39
10-41
10-43
7-8
8-12
9-4
10-11
10-15
10-19
10-23
7-8
8-3
10-27
10-33
10-3
10-7
10-11
10-15
10-19
10-23
7-7
8-11
9-3
7-7
8-19
9-12
7-8
8-3
8-9
8-19
9-12
10-27
10-29
10-31
10-35
10-37
10-39
10-41
10-43
7-13
8-16
7-13
8-16
520045263 10-4
10-12
10-19
10-24
520045264 10-4
10-12
10-19
10-24
520045265 10-19
520045273 10-4
10-4
10-4
10-12
10-12
10-19
10-20
520045285 10-7
520045324 8-24
9-16
520045326 8-23
9-15
520045327 8-24
9-16
520045331 8-24
9-16
520045333 10-4
10-7
10-12
10-16
10-19
10-19
10-23
10-23
520045346 9-8
520045347 9-8
520045348 9-8
520045349 9-8
520045350 9-8
520045361 7-8
8-3
520045362 7-8
8-3
8-9
8-19
9-12
520045395 10-29
10-31
10-33
10-35
10-37
10-39
11
20
20
20
20
3
3
21
21
21
21
21
23
27
2
2
19
20
35
11
10
7
6
6
3
3
20
21
6
6
17
2
23
26
35
11
7
20
25
10
24
24
7
7
7
7
7
11
9
12
12
PAGE ITEM
27
27
35
44
30
26
34
45
2
20
20
20
19
19
28
49
31
12
12
9
9
13
13
14
14
19
20
15
15
2
29
2
34
4
5
5
3
3
34
10
34
10
6
19
24
7
8
14
14
15
15
PART NO.
520045400
520045403
520045407
520045408
520045409
520045413
520045414
520045415
520045421
520045424
520045425
520045430
520045436
520045437
520045447
520045448
520045450
520045452
520045454
520045457
520045458
520045461
520045462
520045463
520045464
520045476
520045481
520045482
520045484
520045487
520045488
520045489
520045492
520045493
520045494
520045495
520045496
520045497
520045498
520045499
520045500
520045501
520045502
520045503
520045504
PAGE ITEM
PART NO.
10-41
10-43
6-23
6-27
6-59
6-59
6-35
6-43
6-23
6-23
6-23
6-23
6-23
6-3
6-3
6-5
6-3
6-5
6-9
6-9
6-9
6-9
6-9
6-9
6-9
6-9
6-9
6-9
6-7
6-9
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-6
3-6
3-6
3-6
5-17
3-5
3-6
3-5
3-5
3-5
3-5
3-5
3-5
3-5
520045505 3-5
520045507 3-6
5-3
520045508 3-6
5-3
520045509 3-5
520045510 3-5
520045511 3-5
3-9
520045512 3-9
520045515 3-9
520045517 3-9
520045520 3-9
520045521 3-9
520045522 3-9
520045523 3-9
520045524 3-9
520045525 3-2
520045526 3-9
520045527 3-9
520045528 3-9
520045529 3-9
520045530 3-9
520045531 3-9
520045533 3-9
520045534 3-10
520045535 3-10
520045536 3-10
520045537 3-9
520045538 3-9
520045540 3-2
520045543 3-2
520045546 3-2
520045555 3-2
520045557 3-2
520045559 3-2
520045561 3-2
520045570 2-3
520045574 2-3
520045576 2-3
520045580 1-5
520045581 1-5
520045582 1-7
520045583 1-7
520045584 1-7
520045586 4-3
520045589 4-3
520045590 4-4
520045591 4-3
520045592 4-3
520045593 4-3
©2009 Yale Materials Handling Corporation
15
15
39
10
11
33
35
24
23
1
36
15
19
14
21
5
12
9
3
4
8
10
20
22
21
1
19
14
45
36
14
45
36
34
51
49
50
53
15
35
48
31
32
41
43
42
38
20
PAGE ITEM
21
56
18
54
16
47
24
8
11
12
22
19
35
36
25
25
2
25
25
25
25
26
28
30
45
44
42
39
32
2
2
2
1
1
1
1
19
20
20
7
3
9
10
9
1
19
23
38
39
13-11
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
PART NO.
PAGE ITEM
PART NO.
520045594
520045595
520045596
520045619
520045620
4-3
4-3
4-7
3-5
4-9
4-11
1-27
1-27
6-7
6-7
6-9
6-9
6-9
6-9
1-3
1-3
2-33
2-41
2-48
2-55
1-7
1-7
1-7
1-7
1-7
1-7
1-7
5-15
5-21
5-15
5-15
5-15
5-15
5-15
5-3
4-3
4-18
6-52
10-4
10-12
10-16
10-19
5-17
5-17
5-17
5-17
5-18
5-17
5-17
5-18
5-21
520048882
520049820
520050825
520050826
520050830
520050831
520050832
520050833
520050834
520050835
520050836
520050841
520050861
520050865
520050872
520050873
520050895
520051803
520051833
520051834
520051838
5-17
4-3
5-21
5-21
5-17
5-17
5-17
5-17
5-17
5-17
8-3
6-27
3-9
8-19
5-17
5-17
3-9
6-3
5-17
5-17
6-27
6-35
6-43
6-51
5-3
5-3
5-17
6-7
1-3
1-3
2-7
8-3
5-3
3-5
2-63
2-63
2-67
2-67
2-63
2-67
2-37
2-51
2-63
2-63
2-64
2-67
2-67
2-68
2-71
2-73
3-5
520052862 1-9
1-11
1-15
1-19
520052888 2-3
520053857 11-5
520053875 1-25
520075814 2-19
520082836 4-11
520202601 2-33
2-37
2-37
2-41
2-45
2-45
2-48
2-51
2-51
2-55
2-59
2-59
520202602 2-37
2-37
2-45
2-45
2-51
2-51
2-59
2-59
520202605 2-33
2-38
2-41
2-46
2-48
2-52
2-55
2-60
520292801 6-52
6-56
520292811 6-27
6-27
6-31
6-31
6-35
6-35
6-35
6-39
6-39
6-40
6-43
6-43
520045624
520045627
520045694
520045695
520045696
520045697
520045698
520045700
520045701
520045707
520045874
520045885
520045886
520045887
520045888
520045889
520045890
520045891
520045895
520045899
520046800
520046801
520046802
520046804
520046805
520046830
520046876
520048843
520048871
520048872
520048873
520048876
520048877
520048878
520048879
520048880
520048881
13-12
40
43
1
3
13
18
19
3
5
18
18
13
15
24
6
8
8
18
18
12
13
11
7
16
23
15
10
29
30
4
2
5
1
44
1
19
15
15
29
21
25
25
2
520051851
520051852
520051860
520051893
520051894
520051895
520051896
520052800
520052804
520052841
520052844
520052845
520052846
30
520052861
30
1
2
32
32
31
31
17
35
14
24
23
3
4
29
33
33
34
6
19
19
19
6
2
1
2
4
20
2
14
7
6
3
4
3
4
4
4
3
8
3
4
14
3
4
14
1
1
4
PAGE ITEM
©2009 Yale Materials Handling Corporation
32
33
32
15
18
6
6
4
6
11
10
14
11
10
14
27
26
34
27
24
32
10
14
10
14
25
33
23
31
11
15
11
16
26
39
26
40
59
74
9
26
24
28
9
22
39
24
28
45
9
22
PART NO.
520292813
520292815
520292816
520292817
520292818
520357805
520357806
520357810
520357835
520357857
520357890
520365865
520405601
520405607
520406601
520406607
520469601
520469607
520469613
520470601
520470607
520470613
520509601
520509603
520509604
520509608
520510601
520510603
PAGE ITEM
6-43
6-47
6-47
6-48
6-48
6-51
6-51
6-51
6-52
6-55
6-55
6-56
6-56
6-56
6-32
6-35
6-40
6-43
6-48
6-56
6-35
6-40
6-35
6-40
6-43
6-48
6-43
6-48
2-15
2-15
2-15
2-15
2-15
2-15
1-34
7-11
7-11
7-11
7-11
7-13
7-13
7-13
7-13
7-13
7-13
8-15
8-15
8-15
8-15
8-15
8-15
39
24
28
45
58
9
22
39
56
24
28
45
58
71
45
2
58
2
71
82
4
56
1
57
1
69
4
70
3
4
10
9
1
11
1
1
1
2
2
1
1
1
2
2
2
1
1
1
1
2
2
C839
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
PART NO.
520510604
520510608
520511601
520511604
520511608
520512601
520512604
520512608
520575601
8-15
8-15
8-15
8-15
8-15
8-15
8-15
8-15
8-23
9-15
8-23
8-23
9-15
8-23
8-23
9-15
8-23
8-23
9-15
8-23
8-23
9-15
8-23
9-15
8-23
8-23
9-15
1-27
1-27
1-27
5-25
5-23
1-7
1-7
1-7
1-7
1-7
1-7
1-3
1-3
1-3
1-33
1-34
1-34
1-37
1-37
1-33
1-33
10-4
10-7
10-3
524141900 7-5
7-5
524141906 7-5
7-5
524141912 7-5
524142050 9-11
9-11
524142056 9-11
9-11
524142151 9-3
524142157 9-3
524147761 10-16
524147762 10-16
524147763 10-15
524147766 10-15
524147767 10-16
524147769 10-15
524147770 10-15
524147772 10-15
524162256 1-27
524169325 8-24
9-16
524169328 10-49
10-53
10-59
524169329 10-45
10-47
10-51
10-55
10-57
524173904 1-37
524187401 8-23
9-15
524187404 8-23
524187406 9-15
524187408 8-23
524196756 1-27
524208970 1-25
524208971 1-25
524208972 1-25
524214603 4-7
524218560 1-3
524266573 5-23
524267634 2-8
524267635 2-8
524281279 1-9
1-11
1-15
524302630 1-20
530313401 2-3
580000037 11-7
520575603
520575604
520575606
520575608
520576601
520576603
520576604
520576606
520576608
520580651
520580654
520580656
520580658
520585600
524135489
524135490
524135491
524137230
524137528
524138222
524138223
524138233
524138234
524138235
524138236
524138290
524138291
524138294
524139000
524139139
524139140
524139141
524139142
524139477
524139478
524140746
524140794
C839
2
2
1
1
1
2
2
2
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
3
3
17
17
17
2
16
21
21
17
17
1
1
13
14
15
1
1
1
1
1
1
1
26
28
1
PAGE ITEM
1
1
1
1
1
1
1
1
1
7
7
29
29
8
8
29
8
8
8
26
17
17
1
1
1
1
1
1
24
1
1
1
2
21
1
1
3
3
3
42
21
1
PART NO.
PAGE ITEM
580000079 3-5
5-17
580000080 3-5
5-17
580000236 1-25
580000260 7-13
580000284 4-13
580000349 4-15
580000350 4-15
580000351 4-15
580000353 4-15
580000356 4-15
580000360 4-15
580000868 5-5
5-9
580001083 5-17
5-17
580001085 5-17
580001086 5-17
580001100 4-13
4-15
580001246 2-19
580001849 2-33
2-37
2-41
2-45
2-48
2-49
2-51
2-55
2-56
2-59
2-67
2-73
5-5
5-9
11-9
580001875 4-3
580001956 5-15
580001997 4-7
580002000 6-9
580002105 4-15
580002106 4-15
580002113 4-15
580002114 4-15
580002115 4-15
580002889 11-7
580003944 11-7
11-9
580004501 6-61
580006283 10-3
©2009 Yale Materials Handling Corporation
29
30
3
10
9
16
4
6
8
10
19
41
41
16
9
20
5
12
7
12
7
29
36
18
29
36
17
13
7
3
3
9
11
41
8
15
17
18
5
7
13
9
10
10
5
1
PART NO.
PAGE ITEM
580006885 10-19
10-23
580006894 7-11
8-15
580006895 7-13
580006896 8-15
580006903 10-3
10-7
10-11
10-15
10-19
10-23
580007106 7-11
580007107 7-11
580007113 7-13
580007114 7-13
580007115 7-13
580007557 7-8
8-11
580007839 7-7
8-12
9-4
580007841 7-5
580007842 7-5
580007843 8-19
9-11
580007844 8-7
580007845 8-7
580007846 7-5
580007847 7-5
580007848 8-19
580007855 7-5
8-7
580007856 10-12
10-16
580007857 8-19
9-11
580007874 7-7
580008064 1-27
580008187 10-3
10-4
10-7
10-7
10-12
10-12
10-16
10-16
10-16
10-20
10-24
10-24
25
26
3
3
3
3
7
7
4
4
12
13
25
13
18
21
23
6
6
18
18
12
12
6
6
18
9
14
43
43
17
19
2
32
12
21
12
29
34
37
26
34
37
41
48
55
13-13
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
580008190 10-12
580008236 7-7
8-11
580008240 8-11
8-11
580008252 7-7
580008256 7-7
580008282 8-11
580008284 7-7
580008287 7-7
580008630 9-3
580008812 5-19
580008813 7-13
8-16
580008814 7-11
8-16
580009030 8-15
580009031 8-15
580009032 8-15
580009034 8-15
580009038 8-15
580009040 8-15
580009042 8-15
580009049 8-23
580009050 8-23
9-15
580009051 8-23
580009052 9-15
580009053 8-23
580009148 6-51
580009308 3-6
5-3
580009399 10-12
10-16
580009401 10-11
10-15
580009402 10-12
10-16
580009403 10-12
10-16
580009449 7-7
7-7
580009450 8-11
580009452 8-11
8-11
580009453 7-7
580009793 8-19
9-11
580009882 8-7
8-7
580009883 8-9
13-14
29
3
18
18
18
3
4
18
4
4
6
4
9
10
9
10
52
19
47
47
10
10
45
45
33
33
3
4
17
17
17
4
10
10
1
1
1
PART NO.
PAGE ITEM
8-9
580009884 7-7
8-7
580009886 8-19
580009887 8-19
580009888 8-20
580009889 8-19
9-11
580009890 8-20
9-11
580009892 8-19
9-11
580009893 8-9
10-27
10-33
580009897 8-7
580009898 8-9
580009901 8-7
8-7
580009902 8-9
8-9
580009909 8-9
8-9
580009922 10-27
10-35
580009924 8-7
8-7
580009975 10-11
580009978 10-11
580009980 10-12
580009993 10-16
580009995 10-12
580010279 7-3
7-5
8-3
8-7
9-3
9-11
580010427 5-23
580010428 5-25
580010432 5-25
580010433 5-25
580010571 2-3
580010657 1-9
1-11
1-15
1-20
580010668 1-9
1-11
1-15
1-19
1
16
11
1
2
27
8
21
24
17
15
9
6
8
6
1
1
1
1
1
1
1
1
8
6
1
1
8
8
50
29
50
3
3
3
3
10
5
11
1
6
9
11
24
24
24
34
22
22
22
32
PART NO.
PAGE ITEM
580010704 1-9
1-19
580010713 6-3
580010714 6-3
580010764 1-7
580010765 1-7
580011092 2-3
580011167 8-24
9-16
580011466 8-11
8-11
8-11
580011597 1-3
580011598 1-3
580011599 1-3
580011609 10-27
10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
580011616 8-11
8-11
580011642 10-16
580012070 10-19
10-23
580012083 6-23
580012085 6-23
580012086 6-23
580012087 6-24
580012088 6-24
580012089 6-23
580012093 7-3
7-5
8-3
8-7
8-9
9-3
9-11
10-27
10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
©2009 Yale Materials Handling Corporation
5
7
29
27
20
20
8
15
15
17
17
18
16
16
12
3
19
19
5
5
5
10
5
10
17
17
29
24
25
18
15
10
51
53
16
5
5
5
6
5
8
6
2
20
20
4
4
4
30
4
30
PART NO.
PAGE ITEM
580012159 6-17
580012183 10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
580012184 10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
580012185 10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
580012383 7-8
8-11
580012572 11-3
580012670 10-12
10-16
10-19
10-23
580012769 11-3
580012772 10-3
10-7
10-11
10-15
580012856 11-3
580012981 8-20
580013204 10-45
10-47
10-49
10-51
10-53
10-55
10-57
10-59
580013207 10-45
10-47
10-49
10-51
9
9
16
16
17
17
17
17
12
12
11
11
12
12
12
12
15
15
13
13
14
14
14
14
29
15
1
40
40
11
12
2
3
3
6
6
3
30
11
11
4
4
4
3
3
5
12
12
13
12
C839
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
580013208
580013209
580013211
580013212
580013213
580013214
580013253
580013254
580013256
580013257
C839
PAGE ITEM
PART NO.
10-53
10-55
10-57
10-59
10-45
10-47
10-49
10-51
10-53
10-55
10-57
10-59
10-45
10-47
10-49
10-51
10-53
10-55
10-57
10-59
10-45
10-47
10-51
10-55
10-57
10-45
10-47
10-51
10-55
10-57
10-45
10-47
10-51
10-55
10-57
10-45
10-47
10-51
10-55
10-57
10-49
10-53
10-59
10-49
10-53
10-59
10-49
10-53
10-59
10-49
10-53
10-59
580013258 10-49
10-53
10-59
580013259 10-49
10-53
10-59
580013351 4-15
580013407 1-27
580013408 1-27
580013410 1-11
1-15
580013411 1-11
1-15
580013419 1-12
1-16
580013420 1-12
1-16
580013421 1-12
1-16
580013422 1-12
1-16
580013423 1-12
1-16
580013425 1-12
1-16
580013480 10-45
10-47
10-51
10-55
10-57
580013481 10-45
10-47
10-49
10-51
10-53
10-55
10-57
10-59
580013483 10-49
10-53
10-59
580013486 8-11
8-11
580013508 1-33
580013596 9-8
580013698 9-8
580013743 9-8
580013749 9-8
580013810 9-8
580013816 9-8
13
12
12
14
2
2
3
3
3
2
2
2
3
3
5
2
5
4
4
4
7
7
8
8
8
6
6
7
7
7
9
9
10
10
10
14
14
14
14
14
2
2
3
12
12
17
9
9
9
8
8
PAGE ITEM
PART NO.
PAGE ITEM
8
11
11
11
16
16
19
580013852
580013858
580014092
580014107
580014156
580014160
580014164
21
22
4
4
4
4
580014165
580014196
580014253
580014256
580014259
580014262
580014265
580014268
580014271
580014274
580014294
580014295
580014392
580014462
9-8
9-8
6-21
10-23
5-5
4-13
7-7
8-3
7-13
5-25
9-8
9-8
9-8
9-8
9-8
9-8
9-8
9-8
9-8
9-8
7-7
1-11
1-15
1-11
1-15
1-15
1-11
1-15
1-11
1-15
1-11
1-15
10-19
10-23
1-34
1-34
9-8
9-8
5-9
1-5
5-3
10-19
2-81
2-81
2-81
2-81
2-81
2-81
2-81
2-81
2-33
580014463
8
8
9
9
9
15
15
17
15
17
15
15
20
15
15
10
18
18
2
580014465
580014466
580014467
580014473
580016693
580016727
580016736
580016816
580016817
580017101
580019056
580019057
580019062
580019101
580019119
©2009 Yale Materials Handling Corporation
13
16
40
40
2
14
7
10
2
2
2
2
2
2
2
2
1
1
3
1
1
1
1
9
2
2
2
5
6
15
16
5
6
13
13
45
2
5
13
3
4
5
6
7
9
10
11
7
PART NO.
580019353
580019364
580019365
580019508
580019509
580019963
580021088
580022130
580022493
580022494
580022511
580022512
580022513
580022525
580022887
580022964
580023094
580023095
580023146
580023147
580023505
580023507
580023508
580023512
580023533
580023534
580023576
PAGE ITEM
2-33
2-41
2-41
2-48
2-48
2-55
2-55
2-78
3-9
3-9
5-25
5-25
5-9
2-81
2-81
2-81
2-81
2-81
2-81
2-81
2-81
4-17
6-9
9-8
7-11
8-15
7-13
8-15
6-9
1-19
4-13
5-5
5-9
2-3
2-3
1-11
1-15
1-11
1-15
8-19
8-19
8-19
8-19
8-19
8-19
8-19
7-8
9-4
8-12
11-3
4-13
13
7
13
16
34
16
34
3
10
9
12
11
40
3
4
5
6
7
9
10
11
8
11
5
6
5
6
5
8
30
12
12
19
19
4
4
4
4
16
16
16
16
16
16
16
26
29
26
4
9
13-15
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
580024407 2-19
580024707 10-12
10-16
580024971 10-37
10-41
580024972 10-37
10-41
580024973 10-39
10-43
580024974 10-39
10-43
580025662 2-37
2-45
2-51
2-59
2-76
2-76
580025784 4-13
580025786 5-6
580026023 5-5
5-9
5-13
580026170 5-5
5-9
580026751 1-34
580026753 1-37
580026922 7-3
7-5
8-3
8-7
8-9
10-27
10-29
10-31
580026923 8-11
580026924 8-11
580027136 2-76
4-13
580027284 10-23
580027289 10-23
580027291 10-19
580027316 10-23
580027323 10-19
580027355 10-3
10-7
10-12
10-16
10-19
10-23
10-24
580027356 9-3
13-16
6
41
41
28
28
29
29
28
28
29
29
6
6
15
14
1
2
16
50
13
13
17
17
4
4
2
2
2
2
2
6
2
2
10
10
17
18
18
17
31
37
13
13
20
20
27
28
43
5
PART NO.
PAGE ITEM
580027519 10-12
10-16
10-19
580027531 10-4
10-7
10-33
10-35
580027573 6-59
580027711 10-11
580027712 10-11
580027841 8-12
580028072 4-13
580028268 10-24
580028271 10-20
580028341 10-4
10-7
10-33
10-35
580028342 10-4
10-7
10-33
580028343 10-4
10-7
10-33
10-35
580028465 10-19
580028467 10-3
10-3
10-20
580028493 10-7
580028494 10-7
580028497 10-7
580028511 10-4
580028512 10-4
580028521 10-4
580028577 10-24
580028579 10-23
580028586 10-19
580028689 10-23
580028692 10-23
580028717 10-3
10-7
580028718 10-3
10-7
580028734 10-19
10-23
580028763 10-19
10-23
580028988 7-3
7-3
580028994 7-3
18
18
1
35
35
22
22
18
13
13
24
10
50
42
23
37
23
23
24
30
23
25
27
27
27
30
14
14
47
1
1
31
31
31
31
50
7
6
14
14
5
5
9
9
23
24
22
23
1
1
1
PART NO.
PAGE ITEM
580029024 8-3
8-3
580029026 8-3
580029027 8-3
8-3
580029031 8-3
8-3
580029051 9-3
9-3
580029057 9-3
580029125 10-3
10-7
10-11
10-15
10-19
10-23
580029322 7-7
580029324 7-7
580029366 4-3
580029637 4-3
580029706 4-3
580029737 9-4
580030004 4-3
580030005 4-3
580030107 4-3
580030146 7-3
580030147 7-3
580030204 8-3
580030205 8-3
580030304 8-12
580030305 8-11
580030419 6-7
580030876 2-81
580030878 2-81
580030968 6-19
580030978 6-9
580031231 6-9
580031350 1-11
1-15
580031673 8-7
8-9
10-27
10-29
10-31
10-33
10-35
10-37
10-39
10-41
10-43
580032373 1-9
©2009 Yale Materials Handling Corporation
1
1
1
1
1
1
1
1
1
1
6
6
3
3
20
21
2
2
17
16
7
30
7
46
10
10
15
15
29
7
4
8
2
13
1
6
5
4
3
4
18
18
2
2
2
5
2
5
29
PART NO.
580032377
580032410
580032590
580032591
580032670
580032772
580032773
580032774
580032775
580032776
580033291
580033292
580033396
580033557
580033558
580033560
580033562
580033563
580033564
580033565
580033568
580033570
580033689
580033885
580034132
580034404
580034999
580035001
580035011
580035017
580035018
580035019
580035031
PAGE ITEM
1-11
1-15
1-19
6-59
2-11
10-33
10-35
10-33
10-35
6-61
6-63
7-7
7-8
9-4
10-3
8-19
9-12
8-19
8-19
8-19
8-19
9-12
6-61
10-55
10-45
10-47
10-51
10-55
10-57
10-49
10-53
10-59
5-19
1-33
4-13
2-11
2-48
2-55
2-67
2-73
1-34
1-37
1-34
1-37
1-34
1-34
1-37
1-37
2-37
2-37
2-45
30
29
12
5
22
29
29
28
28
10
3
3
27
31
14
23
26
23
23
23
23
26
18
13
1
1
1
1
1
1
1
1
1
4
41
23
35
35
13
7
2
2
5
3
3
2
5
2
C839
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
580035032
580035033
580035034
580035035
580035036
C839
PAGE ITEM
2-45
2-51
2-51
2-59
2-59
2-37
2-37
2-45
2-45
2-51
2-51
2-59
2-59
2-38
2-46
2-52
2-60
2-37
2-37
2-37
2-37
2-45
2-45
2-45
2-45
2-51
2-51
2-51
2-51
2-59
2-59
2-59
2-59
2-37
2-37
2-37
2-37
2-45
2-45
2-45
2-45
2-51
2-51
2-51
2-51
2-59
2-59
2-59
2-59
2-38
2-46
5
4
12
4
11
1
4
1
4
1
9
1
8
15
16
37
38
1
2
4
5
1
2
4
5
3
6
11
14
3
6
10
13
1
2
4
5
1
2
4
5
2
5
10
13
2
5
9
12
15
16
PART NO.
580035195
580035371
580035632
580035738
580035780
580035844
580036550
580036551
580036662
580036746
580036895
580036910
580036981
580036982
580036986
580037338
580037344
580037380
580037386
580037392
580037423
580037424
580037428
PAGE ITEM
2-52
2-60
6-61
2-37
2-46
2-49
2-52
2-60
2-4
11-2
2-15
11-7
7-8
7-8
6-59
7-3
7-3
2-15
2-19
2-48
2-56
2-33
2-41
2-48
2-55
2-81
2-33
2-41
2-48
2-55
2-81
7-3
7-5
7-3
7-5
7-3
7-5
7-3
7-5
7-3
7-5
8-3
8-7
8-9
8-11
8-3
8-7
8-9
8-11
8-3
8-7
38
39
2
15
16
43
36
37
35
7
8
1
28
28
17
1
1
5
35
35
13
13
31
31
1
13
13
32
32
1
PART NO.
580037445
580037448
580037452
580037465
580038817
580039161
580039172
580039178
580039179
580039194
580039221
580039490
580039491
580039513
580039661
580040370
580040509
580040510
PAGE ITEM
PART NO.
8-9
8-11
8-3
8-7
8-9
8-11
8-3
8-7
8-9
8-11
8-3
8-7
8-9
8-11
8-3
8-7
8-9
8-11
2-11
1-9
1-11
1-15
1-20
10-49
10-53
10-59
10-45
10-47
10-51
10-57
2-33
2-41
2-48
2-55
2-19
2-78
2-78
2-33
2-33
2-41
2-41
2-48
2-48
2-55
2-55
2-81
2-3
11-5
11-5
2-37
2-51
580041282 4-13
580041728 8-24
9-16
580041729 8-24
9-16
580041733 8-23
580041734 9-15
580041736 8-23
580041883 10-12
10-16
10-20
10-23
580041884 10-12
10-16
580042221 2-33
2-41
2-48
2-55
580042222 2-33
2-41
2-48
2-55
580042538 8-23
9-15
580043207 11-5
580043663 9-3
9-11
580043664 9-11
580043665 9-3
9-11
580043895 1-16
580043953 5-5
5-9
580044121 5-13
580044122 5-13
580044123 5-13
580044124 5-13
580044859 6-21
580045327 2-31
580045328 2-31
580045338 4-13
580046396 1-9
1-11
1-15
1-19
580046399 4-13
580046780 2-15
2-19
580046783 2-15
580046791 2-19
580046792 2-19
©2009 Yale Materials Handling Corporation
39
28
28
28
38
14
14
18
13
13
13
13
10
10
24
24
5
3
3
7
13
7
13
17
33
17
33
1
1
1
2
3
7
PAGE ITEM
9
12
12
14
14
49
49
39
29
22
22
7
7
14
14
7
7
15
15
1
3
3
4
5
1
3
8
7
3
11
31
32
31
14
11
5
16
7
13-17
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
580046793 2-19
580046965 8-23
9-15
580046967 8-24
9-16
580047105 3-5
3-13
580047106 6-11
6-13
6-15
580047109 2-11
580047195 2-64
2-68
580047197 2-64
2-68
580047198 11-2
580047199 11-2
580047489 3-13
580047490 3-13
580047493 3-13
580047494 3-13
580047496 3-13
3-13
3-13
3-13
6-15
580047506 3-13
6-15
580047507 3-13
6-15
580047509 3-13
6-15
580047511 3-13
580047516 6-15
580047517 6-15
580047522 6-15
580047528 5-25
580047743 2-11
580047919 2-20
2-31
580048141 2-63
2-67
580048480 6-19
580049096 5-19
580049099 3-9
580049887 1-15
580049892 1-9
580049893 1-9
580049895 1-9
580049897 1-19
580049898 1-19
13-18
2
3
3
13
13
28
1
24
20
15
15
15
15
11
11
2
3
6
7
9
9
9
9
13
24
28
26
30
28
32
30
2
5
11
4
5
12
1
1
11
8
1
7
2
2
1
3
4
PART NO.
PAGE ITEM
580049900 1-19
580049906 1-9
580050222 2-20
2-25
2-25
2-25
580050768 4-9
580051039 3-13
580051483 2-11
580051520 6-15
580051560 2-11
2-77
580051583 2-31
580051604 2-11
580051605 2-11
2-15
580051606 2-11
580051607 2-11
580051609 2-11
580051616 11-5
580051646 2-75
11-9
580051733 6-11
6-13
6-17
580051736 2-3
580051737 2-3
580051738 2-3
580051739 2-3
580051744 11-9
580051745 11-9
580051768 11-9
580051800 2-4
580051841 2-3
580051842 2-4
580051843 2-4
580051844 2-3
580051845 2-3
580051846 2-3
580051850 6-13
580051877 10-12
10-16
580051881 5-5
5-9
580052360 4-3
580052439 6-3
6-5
580052510 4-7
580052511 4-7
580052512 4-7
580052515 4-3
10
1
1
5
18
10
25
9
6
11
5
7
3
1
PART NO.
580052839
580052840
580052841
580052842
580052843
580052851
580052852
580052896
580053009
580053010
580053011
580053012
580053040
580053049
580053180
580053181
580053182
15
2
12
580053183
580053184
19
19
19
19
11
12
3
34
29
30
31
27
28
26
23
580053196
580053236
580054028
580054029
580054034
580054421
580054547
580054585
580054715
580054766
37
37
5
21
31
4
3
28
580054767
580055170
580055171
580055172
580055173
580055174
580055175
580055177
580055178
PAGE ITEM
PART NO.
PAGE ITEM
4-7
3-9
3-9
3-9
3-9
3-9
6-3
6-5
6-5
2-78
1-23
1-23
1-23
1-23
1-3
1-23
5-5
5-9
5-5
5-9
5-5
5-9
5-5
5-9
5-5
5-9
5-5
5-9
5-5
5-9
6-17
6-17
6-17
5-5
5-9
4-17
2-20
2-31
8-23
9-15
10-4
10-19
10-12
1-29
1-29
1-29
1-29
1-29
1-29
1-29
1-29
580055179
580055269
580055270
580055594
580055869
1-29
2-15
2-15
6-17
5-5
5-9
6-9
6-9
6-9
6-19
6-19
4-13
1-23
1-5
1-19
1-19
1-11
1-15
1-19
1-19
4-9
6-13
5-5
5-9
5-5
5-9
5-5
5-9
4-9
4-13
2-11
5-6
2-33
2-41
2-48
2-55
6-13
6-13
2-11
1-27
6-9
6-21
10-7
10-23
10-7
10-24
10-23
10-7
10-16
10-16
10-16
©2009 Yale Materials Handling Corporation
6
5
4
3
7
5
7
33
2
1
1
1
1
2
4
25
25
19
19
20
20
11
11
33
33
1
1
18
18
9
6
12
35
35
12
4
13
8
8
22
36
28
3
2
6
7
4
8
9
10
580055976
580056001
580056005
580056336
580056337
580056480
580056526
580056708
580056919
580056942
580057259
580057305
580057311
580057658
580057660
580057740
580057742
580057743
580057836
580058078
580058322
580058389
580058583
580058597
580058598
580058733
580058821
580058863
580058916
580058999
580059309
580059321
580059329
11
7
6
3
29
29
23
16
17
12
14
12
2
1
6
6
5
6
2
2
15
18
44
44
23
23
6
6
2
11
24
49
9
9
22
22
20
21
19
30
13
5
22
37
14
58
32
21
19
19
19
C839
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
580059359
580059360
580059385
580059388
580059389
580059391
580059472
580059505
580059632
580059633
580059634
580059785
580059816
580059910
580059911
580059912
580059913
580059983
580060019
580060135
580060431
580060433
580060463
580060466
580060467
580060468
580060469
C839
PAGE ITEM
PART NO.
10-16
10-16
10-23
10-24
1-11
1-16
1-20
5-5
5-9
10-15
10-15
10-15
10-15
10-15
6-3
6-5
2-23
2-25
10-23
10-4
10-7
10-23
10-7
10-16
10-23
1-11
1-15
1-9
1-11
1-15
1-19
6-17
6-17
6-17
6-17
10-4
10-7
10-23
5-5
5-9
6-17
6-11
6-13
6-15
3-5
3-13
2-11
2-20
2-20
2-20
2-20
580060553 6-5
6-11
6-13
580060726 10-7
10-24
580060727 4-9
580060808 9-3
9-11
580060918 5-6
580061103 6-15
580061110 5-23
580061124 1-39
580061173 2-11
580061850 2-20
2-23
2-23
2-25
2-27
2-27
2-29
2-29
580061851 2-23
2-23
580061852 2-20
2-23
2-23
2-25
2-25
2-27
2-27
2-27
2-29
2-29
2-29
2-29
580061855 2-31
580062078 1-9
1-11
1-15
1-19
580062087 11-7
580062088 6-59
580062127 2-15
580062410 2-15
580062910 2-23
2-27
2-27
580064587 5-5
5-9
580064650 2-11
2-15
19
19
35
57
35
37
39
42
42
13
13
13
13
13
15
19
34
19
20
2
23
24
36
4
4
4
7
8
9
13
11
14
18
19
1
38
38
10
1
24
28
20
1
1
1
1
PAGE ITEM
28
11
15
22
37
5
PART NO.
PAGE ITEM
PART NO.
580064979
580065506
580065520
580065855
580065961
2-3
2-3
2-11
2-3
1-11
1-15
5-5
5-9
6-21
6-61
6-63
6-61
6-63
6-61
6-61
6-63
6-61
6-63
6-21
6-21
6-61
6-61
6-61
6-61
6-61
6-61
6-61
6-61
6-61
6-61
6-61
6-61
6-61
6-61
6-61
6-61
6-21
2-78
2-78
2-78
2-78
2-7
2-81
6-21
2-4
2-41
2-45
6-5
6-5
6-5
6-5
580068030 6-5
580068160 6-5
580068314 2-31
2-78
580068315 6-21
580068316 6-21
580068717 6-61
580069001 2-4
2-33
2-37
580069616 1-3
580069649 4-13
580069650 4-13
580069759 1-29
580069760 1-31
580069761 1-31
580069762 1-31
580069763 1-31
580069973 1-3
580069974 1-3
580070492 10-29
10-31
10-37
10-39
10-41
10-43
10-59
580070496 10-29
10-31
10-37
10-39
10-41
10-43
10-59
580070579 2-63
11-2
11-9
580070587 2-71
11-9
580070647 1-31
580070648 1-31
580070649 1-31
580070650 1-31
580070651 1-31
580070652 1-31
580070718 10-12
10-16
10-20
580070837 1-19
580070838 1-19
580070839 1-11
580066148
51
28
3
35
2
580066242
580066414
580066415
580066421
580066424
580066425
1
1
2
1
1
2
3
3
3
5
14
6
12
14
6
6
3
3
11
580066870
580066871
580067257
580067259
580067264
580067265
580067266
580067267
580067268
580067270
580067271
580067598
580067599
580067600
580067601
580067602
580067618
580067675
580067804
580067805
580067806
580067807
580067927
580067970
580068025
580068027
580068028
580068029
©2009 Yale Materials Handling Corporation
24
19
36
19
5
6
21
21
5
15
6
11
2
7
15
6
11
2
5
5
18
8
13
9
17
8
2
13
17
21
20
22
22
23
6
24
4
1
1
1
1
1
3
37
1
11
9
12
PAGE ITEM
10
34
10
10
3
3
37
11
37
39
5
4
8
9
10
5
5
23
23
8
3
8
3
15
22
22
6
2
6
2
13
8
16
16
1
2
3
7
5
6
1
1
13-19
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
PART NO.
PAGE ITEM
PART NO.
PAGE ITEM
580070840
580070843
580070844
580070867
580070868
580070869
580070870
580071066
1-11
1-15
1-15
6-61
6-63
6-59
6-59
2-48
2-56
1-9
1-9
1-19
1-19
1-11
1-11
1-12
1-16
5-9
5-23
2-11
2-11
8-3
8-3
6-59
6-59
6-59
6-61
6-61
6-61
6-61
6-61
2-3
1-27
1-11
1-15
5-6
1-27
1-9
1-11
1-15
1-19
6-11
6-13
5-5
5-9
5-15
5-15
5-15
5-15
6-5
6-5
580076764
580076765
580076766
580076767
580076768
580076815
580076816
580076898
580076941
580077070
580077303
580077314
580077315
580077704
580077705
580077706
6-19
6-19
6-19
6-19
6-19
6-59
6-59
2-11
6-7
1-29
2-3
5-23
5-23
6-61
6-61
6-61
6-61
6-61
3-13
6-15
1-16
1-19
11-7
2-48
2-56
1-15
1-15
6-31
6-39
6-47
6-55
2-48
2-51
2-55
2-59
2-11
3-13
3-13
1-11
1-15
1-19
6-61
2-7
3-2
6-3
3-2
2-11
2-23
2-25
2-27
2-29
580082279
580083182
580084192
580084193
580084196
580084197
580084661
580084745
5-10
5-10
2-23
2-25
2-23
2-25
6-3
6-31
6-39
6-47
6-55
6-31
6-39
6-47
6-55
6-31
6-39
6-47
6-55
6-31
6-31
6-39
6-39
6-47
6-47
6-55
6-55
6-31
6-39
6-47
6-55
6-48
6-56
6-31
6-39
6-47
6-55
6-31
6-39
6-47
6-55
6-31
6-31
6-39
6-39
6-47
6-47
6-55
6-55
6-31
6-39
580071141
580071142
580071143
580071144
580071145
580071146
580071505
580072128
580072504
580072515
580072527
580072528
580072666
580072667
580072669
580072991
580073208
580073209
580073210
580073211
580073340
580073621
580073651
580073790
580074762
580076304
580076541
580076670
580076691
580076692
580076693
580076694
580076716
580076717
13-20
1
1
35
35
1
1
1
1
34
13
30
24
15
15
15
9
2
7
14
16
3
4
2
25
4
4
52
27
6
29
33
16
4
3
27
27
32
33
40
44
17
15
580077721
580077888
580078361
580078920
580079004
580079169
580079170
580079181
580079182
580079258
580079259
580079271
580079272
580079567
580079969
580080127
580080374
580080652
580080847
580081091
580081147
580081775
580081812
10
8
1
6
7
14
8
14
5
1
19
580084746
1
6
24
6
24
14
580084750
580084751
1
1
35
35
580084753
580084778
580084779
30
580084780
7
8
9
16
4
2
35
2
1
4
4
4
4
580084781
580084782
©2009 Yale Materials Handling Corporation
50
49
1
1
1
1
39
37
37
37
37
11
11
11
11
16
16
16
16
17
38
17
38
17
38
17
38
25
25
25
25
PART NO.
580084783
580084784
580084797
580084798
580084825
580084963
580084964
580085262
580085283
580085513
580085514
580085515
580085516
580086029
580086030
580086031
580086032
580086808
580086809
3
3
3
3
41
41
41
41
3
41
3
41
3
41
3
41
18
18
580088411
580088412
580088415
580088416
580088583
580088593
580089036
580089324
580089964
580089965
580089968
PAGE ITEM
6-47
6-55
6-31
6-39
6-47
6-55
6-39
6-47
6-48
6-55
6-56
6-32
6-40
6-56
6-59
6-56
6-56
2-11
3-13
2-31
2-31
2-31
2-31
2-31
2-31
2-31
2-31
10-45
10-47
10-51
10-55
10-57
10-49
10-53
10-59
2-27
2-29
2-27
2-29
2-27
2-27
2-29
2-29
2-27
2-29
6-11
6-13
1-16
2-27
2-29
2-27
18
18
39
39
39
39
42
42
55
42
55
78
16
79
80
30
34
1
1
1
1
5
5
6
6
6
7
7
7
1
1
1
1
1
1
1
3
1
53
1
1
1
C839
NUMERICAL INDEX
NUMERICAL INDEX (continued)
PART NO.
PAGE ITEM
580089969 2-29
580090361 2-27
2-27
2-29
2-29
580090362 2-27
2-29
580091628 3-13
580092813 2-67
11-2
11-9
580092814 2-73
11-9
580093078 10-31
580093090 10-29
580093091 10-29
580093097 10-31
580093100 10-29
580093836 10-29
580093837 10-29
580093838 10-29
580093842 10-31
580093845 10-31
580095288 10-4
10-12
10-16
C839
PART NO.
1
1
1
10
8
16
16
1
1
1
1
1
28
24
21
580096567
582000144
582001440
582001441
640032905
640137901
642308800
752780408
752780443
900003207
900003245
900008245
900009216
900009217
900013286
900014292
903259104
909882404
PAGE ITEM
10-19
10-24
2-11
3-13
5-15
5-15
1-27
4-3
6-3
6-5
1-37
1-34
2-3
11-5
1-20
4-18
4-18
11-7
5-23
11-2
11-5
11-5
10-4
10-7
10-12
10-16
32
47
20
3
32
40
19
8
37
13
1
1
13
15
43
2
2
13
5
9
4
4
34
34
48
48
PART NO.
909882405
912331302
919325402
919325411
919325422
931001911
931012903
931013904
931014904
931014913
931017916
931109909
932200902
932200907
932201907
932201908
PAGE ITEM
PART NO.
PAGE ITEM
10-33
10-35
1-25
6-13
1-27
2-63
2-71
2-63
2-71
2-63
2-71
5-5
5-9
10-35
2-11
4-3
10-4
10-7
10-33
3-9
2-11
4-13
10-20
10-24
6-19
2-11
932201909
932727901
937100902
937100903
937100904
937100905
940004902
940004903
2-11
2-31
2-4
2-31
11-9
2-11
2-4
2-11
2-31
5-5
5-9
5-10
2-11
2-7
6-7
7-3
8-3
3-6
5-3
8-20
9-11
10-12
10-16
10-20
10-23
3-5
©2009 Yale Materials Handling Corporation
26
26
7
22
1
13
7
13
7
13
7
5
5
24
26
32
32
24
15
29
13
40
49
5
17
940102903
940102905
940102911
940600907
954512901
955400910
26
8
42
6
13
34
40
8
4
4
4
51
27
3
7
10
15
55
17
25
13
23
23
38
30
22
13-21
NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES
13-22
©2009 Yale Materials Handling Corporation
C839
SECTION 14
14
USER SUPPORT INFORMATION
CONTENTS
SECTION 14
USER SUPPORT INFORMATION
DESCRIPTION
PAGE
SERVICE PARTS ORDERING INSTRUCTIONS ...........................................................................................
TECHNICAL SERVICE PUBLICATIONS ........................................................................................................
OPERATOR TRAINING ..................................................................................................................................
SERVICE TRAINING COURSE ......................................................................................................................
SERVICE TRAINING MATERIALS .................................................................................................................
C839
©2009 Yale Materials Handling Corporation
14-2
14-2
14-2
14-2
14-2
14-1
USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS
HOW TO ORDER SERVICE PARTS
In order to prevent delay, too much communication and
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure
to use to order replacement parts.
WHEN ORDERING PARTS
Contact your authorized Yale Industrial Truck Dealer
giving them the following information:
1.
Your Purchase order number.
2.
Complete addresses for sending the invoice and
parts.
3.
Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the
lowest priced method.
4.
Correct part number(s) and description(s). Use your
parts manual as a reference.
5.
Model and serial number of the truck.
TECHNICAL SERVICE PUBLICATIONS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively
maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
identification, Service Maintenance Manuals which
provide service and overhaul procedures and additional
copies of the Operating Manual can be obtained from
your Yale Industrial Truck Dealer.
To provide instructions for safely operating and servicing
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating
techniques and safety warnings to the operator. It
contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
14-2
operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
OPERATOR TRAINING
The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
production and safety through correct lift truck operation,
training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
developed a "complete" program that is totally selfcontained – incorporating the most modern instructional
techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
SERVICE TRAINING COURSE
Operators and Yale dealer service technicians can
improve their technical ability for maintaining and
repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
Different types of mechanical, electric, and electronic
subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
courses which are held at Yale Corporate Headquarters
in Greenville, NC.
SERVICE TRAINING MATERIALS
Your own service training can be supported through a
complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
textbooks, audio-visual programs and films. These
materials will provide your training staff with everything
necessary for training your group.
For additional information or assistance in obtaining
these user support publications and programs, contact:
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011
©2009 Yale Materials Handling Corporation
C839
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011
524272291
©Yale Corp.
10/2009