parametrics, sensitivity, and optimization module ANSOFT OPTIMETRICS ™ Optimetrics, an add-on module for Ansoft’s 3D electromagnetic field solvers, provides integrated parametrics, sensitivities, and optimization capabilities to Ansoft’s users. Optimetrics performs parametric analysis, sensitivity analysis, optimization, and other design studies from an easy to use interface. Optimetrics can be used for designing high-frequency products such as cellular telephones, antennas, and microwave circuits. smart software for high-frequency design Overview Optimetrics is a smart parametrics and optimization engine that allows users to perform parametric analysis, sensitivity analysis, optimization, and many other design studies from an easy to use interface. The Optimetrics module drives Ansoft’s electromagnetic (EM) field solvers enabling engineers to design electrical components using accurate EM field simulation. With Optimetrics, dozens of design variations can be performed quickly and effortlessly, components can be optimized, and design of experiments (DOE) studies can be automated to derive sensitivities and uncertainties as a function of manufacturing tolerances. Reduce your engineering and manufacturing costs and achieve a competitive advantage by using Optimetrics. Give your design team the competitive edge that leverages the accuracy of electromagnetic simulation and the design robustness offered by Optimetrics. Optimetrics organizes parametric simulation in a convenient spreadsheet format. Each row represents a separate EM simulation project and each column identifies input parameters, output parameters, and other calculated simulation results. Simply double click on a row to launch the field visualization post processor. optimetrics Using Optimetrics With Ansoft HFSS Ansoft HFSS is a finite element field solver that accurately simulates 3D structures such as transitions, filters, couplers and antennas by computing the underlying electromagnetics. Optimetrics exploits the macro scripting language in Ansoft HFSS for parametric analysis and optimization. Ansoft HFSS can record macro commands whenever the software is run, allowing any HFSS session to be replayed by simply rerunning the HFSS macro file. These macros can be modified to control the operations that HFSS performs, allowing quantities such as geometry, materials, boundary conditions, sources and frequencies to be varied. Optimetrics automates the generation and modification of macros. The user creates a nominal problem and defines the independent parameters to be varied. A macro editor module automatically interprets highlighted lines in a macro script and allows users to define independent variables. The user then defines dependent variables to be computed in a parametric analysis, or the cost function to be minimized in optimization. Dependent variables and cost functions can be any computed quantity in HFSS. Field values, s-parameters, frequency response, eigenmode data, impedance, and antenna metrics are all available. HFSS performs the requested computations, providing output in convenient table format for parametric analysis or an optimal design specification for optimization. A report generator allows users to plot dependent versus independent parameters for parametric simulation and cost function and other metrics versus cycle for optimization. The Optimetrics macro editor virtually eliminates the need for the user to hand-edit macro files. Macro view mode interprets individual lines in a script; parametric view allows users to assign input parameter variables. Design for Manufacture Designers of microwave components, high-frequency packaging, and antennas search for the right combination of geometry and materials to achieve a desired performance. The combinations may be thought of as a multidimensional “design space.” The engineer’s job is to find a design point that meets design specifications for performance and producibility. A high performance design that is also highly sensitive to manufacturing tolerances is not robust and can be very costly to produce. Optimetrics automates electromagnetic simulation so engineers can understand the topology of the design space. A parametric analysis can be configured to systematically vary design geometry, materials, and boundary conditions over user-prescribed ranges. The EM field solver is used to deliver accurate results for all instances of the design so users can plot contours of the design space. Regions of the design space that provide high performance and low sensitivity to manufacturing tolerances can then be identified. Only Ansoft provides parametric analysis prior to optimization to reveal global design performance. By performing parametrics first, engineers can focus on the highest performance and least sensitive region of the design space. Designers use parametrics to get close to the right solution, then optimize to get the maximum performance. Designs are far less likely to fall into local minima and other inferior design space traps using this method. Image compliments of Microwave Development Laboratories. A feed network for a large planar phased array antenna uses numerous reactive tee power dividers. Each reactive tee provides different power division to achieve the desired aperture distribution. Port 1 (Input) w=9” h=0.4” l=0.45” d=0.1” Port 3 Port 2 Design Parameter: Offset x Operating Frequency: 10 GHz One-parameter parametrics example of a rectangular waveguide reactive tee power divider. Optimization is Not Enough This simple, one-parameter example of parametrics is a rectangular waveguide reactive tee power divider. Input power from port 1 is unequally divided to the two output ports depending upon the position of the inductive septum. Parametrics was used to vary the septum offset x. When x is zero, the power to ports 2 and 3 is equal; as x increases, more power travels to port 3 than to port 2 (see figure). This curve can be used to design a reactive tee power divider. Suppose a design requires 80% power to go to port 3. Simply locate 0.8 on the y-axis and then identify the value of offset needed (design point 1). The slope of the line about the design point provides sensitivity of the design to the parameter x. What if a simple optimizer had been used and it located design point 2 for the final design point for 80% power division? It’s as good a solution as far as the optimizer is concerned. But look at the slope of the curve. This design point is more sensitive to manufacturing tolerances. Even worse, look at s11 (the red curve trace). This new design reflects significant power back to the generator rather than to port 2. Design Point 1 Design Point 2 Power is divided unequally to ports 2 and 3 depending upon septum location. For 80% power division, design point 1 is less sensitive to manufacturing tolerances than design point 2. Parametric Analysis The IEEE SCC 34 Spherical Phantom model is used as a measurement standard for designing cellular telephone antennas to guarantee acceptable EM radiation levels. Ansoft HFSS with Optimetrics was used to run a parametric analysis to produce specific absorption rate (SAR) as a function of the antenna position. Ansoft provides the fastest solution for 3D SAR calculations available today. Ansoft HFSS ran the IEEE SCC 34 Spherical Phantom problem 15 times faster than published commercial FDTD solutions. IEEE SCC 34 spherical phantom head model in the presence of a radiating dipole antenna. Parametric analysis calculates the dipole s-parameters and specific absorption rate (SAR) versus dipole location. Optimization This coax to waveguide adapter was optimized to achieve a broadband match. Six geometric parameters were used as input to Optimetrics including probe length, probe radius, dielectric sleeve radius, reflector distance, waveguide step height, and step length. Geometric constraints were placed on the geometry; for example, the sleeve radius was constrained to always be greater than the probe radius. This coax to waveguide adapter was optimized using Optimetrics. Six independent parameters were adjusted to achieve low wideband return loss. Sensitivity Analysis After Optimetrics was used to find the optimal design of the coax to waveguide adapter, a sensitivity analysis was performed to evaluate design robustness. Each geometric parameter was varied slightly about the design point to determine the sensitivity of the return loss to that parameter. This analysis can identify the most sensitive parameters so that appropriate tolerances may be delivered to production engineering. Parametric analysis was used to compute the sensitivity of the design to geometric tolerances. Sensitivity analysis reveals the most sensitive parameters so that appropriate tolerances may be delivered to production engineering. 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