Chapter 7 Hydraulic Motors Topics: 7.1 Introduction. 7.2 Limited Rotation Hydraulic Motors. 7.3 Gear Motors. 7.4 Vane Motors. 7.5 Piston Motors. 7.6 Hydraulic Motor Theoretical Torque, Power, and Flow Rate. 7.7 Hydraulic Motor Performance. 7.8 Hydraulic Transmissions. 7.1 INTRODUCTION *Hydraulic Motors extract energy from a fluid and convert it into mechanical energy. * Three basic types: 1). Gear 2) Vane. 3) Piston. Low Speed High Torque Hydraulic Motors (LSHT) – Special class of hydraulic motor that produces high torque. Rotary Actuator or Oscillating Motor – Limited rotation motor either clockwise or counter clockwise but always less than one complete revolution. Figure 1 Rotary Actuator Hydraulic Motor – continuous rotating motor. Figure 2 Fixed Displacement- Unidirectional Hydraulic Motor *Hydraulic motors are “pumps” designed to withstand different forces involved in motor applications. 7.2 LIMITED ROTATION HYDRAULIC MOTORS Figure 3 Rotary Actuator *Provide rotary output motion over a finite angle. *Torque capacity 3 to 1 million lbβft. *Pressures up to 5000 psi. *Can have cushioning devices. Symbol : Torque for single vane rotary actuator: πππππ’π ππ π ππ‘πππ¦ π΄ππ‘π’ππ‘ππ (π) = ππππ π π’ππ (π) β π·ππ πππππππππ‘(π ) 2βπ π·ππ πππππππππ‘ ππ π ππ‘πππ¦ π΄ππ‘π’ππ‘ππ (π ) = π β (π ππππ’π ππππ(π ) − π ππππ’π π ππ‘ππ (π ) ) 7.3 GEAR MOTORS Figure 4 External Gear Motor * Since case of hydraulic motor is pressurized by outside source most hydraulic motors have case drains to protect shaft seals. *Types of Gear Motors: 1. 2. 3. 4. External Gear. Internal Gear. G-Rotor. Screw Motors. * All Gear Motors are fixed displacement models (no variable displacement models exist). * Gear Motors are mostly limited to about 2000 psi, 2400 rpm and 150 gpm. * Simplest design with lowest pressure ratings, and lowest overall efficiency but most dirty oil tolerant along with lowest manufacturing cost. * Internal gear type motor operates at higher pressures and speeds and greater displacement than external gear pumps. 7.4 VANE MOTORS Figure 5 Balanced Vane Motor Types of Vane Motors: 1. Unbalanced Vane. 2. Balanced Vane. * Unbalanced Vane Motor can variable of fixed displacement model. Balanced Vane Motor is only available as a fixed displacement model. * Between Gear Motor and Piston motor for pressure ratings and overall efficiency ratings * Vane motors must have some type of force to extend vanes against case of pump. ο· Use springs or pressure loaded vanes. * Pressure up to 2500psi and 4000 rpm for balanced design. 7.5 PISTON MOTORS Three Basic Types: 1. Axial Piston Motor 2. Bent Axis Piston Motor 3. Radial Piston Motors *Axial and Bent Axis motor are available a variable or fixed displacement models. Radial Piston Motors are available as only fixed displacement models. Figure 6 Axial Piston Motor In-line or Axial Piston Motors (Swash Plate Design) *Swash Plate design can be variable or fixed displacement type. *Swash Plate angle increases the displacement of motor. Figure 7 Bent Axis Motor In-Line or Axial Piston Motor (Bents Axis Design) *speed and torque depend on angle between cylinder block and driveshaft. ο· ο· Larger the angle the larger the displacement and the slow the speed but the higher the torque output of motor. Angle varies between 7.5° and 30°. *piston motors are most efficient of the three designs and capable of the highest speeds and pressures. ο· Up to 12,000 rpm and pressures up to 5000 psi and flow rates up to 450gpm. *Available as variable or fixed displacement models. Radial Piston Motors Figure 8 Pintel Type Radial Piston Motor *Three Basic Types: 1. Eccentric Ring Radial Piston Motor. 2. External Cam Radial Piston Motor. 3. Rotary Cam Radial Piston Motor. * Considered to be low steed but high torque motors (LSHT). 7.6 HYDRAULIC MOTOR THEORECTICAL TORQUE, POWER, AND FLOW RATE Motor Theoretical Torque (TT): πβπππππ‘ππππ πππππ’π (π ) = πΆβππππ ππ ππππ π π’ππ (βπ) β πππ‘ππ π·ππ πππππππππ‘ (π ) 2βπ Break Power of Motor (PB): π΅ππππ πππ€ππ (π ) = πβππππππ‘ππππ πππππ’π(π ) β πππ‘ππ πππππ (π) Motor Theoretical Flow Rate (QT): πβπππππ‘ππππ πΉπππ€ π ππ‘π (π ) = πππ‘ππ π·ππ πππππππππ‘ (π ) β πππ‘ππ πππππ (π) 7.7 HYDRAULIC MOTOR PERFORMANCE Introduction * Performance depends on precision of manufacture and service requirements * Leakage contributes to volumetric efficiency ( π ) * Friction between parts and fluid turbulence contribute to mechanical efficiency ( π ) * Overall Efficiency ( π ) of Common Motors: 1. Gear Motors: 70 to 75% 2. Vane Motors: 75 to 85% 3. Piston Motors: 85 to 95% *Motors starting under load have a stall torque factor. ο· Only 80% of max torque can be expected to start under load or operate under speed of 500 rpm Volumetric Efficiency: * Inverse of pump volumetric efficiency. Pump does not produce as much it should. And motor uses more fluid than it should. ο· Due to leakage. πππ‘ππ ππππ’πππ‘πππ πΈπππππππππ¦ (π ) = πππ‘ππ πβππππππ‘ππππ πΉπππ€ π ππ‘π (π ) πππ‘ππ π΄ππ‘π’ππ πΉπππ€ π ππ‘π (π ) Mechanical Efficiency: * Inverse of pump because of friction. Pump requires more torque than it should and motor produces less torque than it should. πππ‘ππ πππβππππππ πΈπππππππππ¦ (π ) = πππ‘ππ π΄ππ‘π’ππ πππππ’π (π ) πππ‘ππ πβππππππ‘ππππ πππππ’π (π ) Overall Efficiency: πππ‘ππ ππ£πππππ πΈπππππππππ¦ (π ) = πππ€ππ ππ’π‘ ππ πππ‘ππ (π ) =π βπ πππ€ππ πΌππ‘π πππ‘ππ (π ) 7.8 HYDRAULIC TRANSMISSIONS Hydrostatic Transmission *Provides adjustable speed drives for practical applications such as Tractors, Rollers, Front-end Loaders, Lift-trucks, ect. * Advantages: 1. 2. 3. 4. Infinitely variable speed and torque in either direction over full speed and torque ranges. High power to weight ratio. Ability to be stalled without damage Low inertia rotating members, permit fast starting and stopping with smoothness and precision. 5. Flexibility and simplicity of design. Three types: 1. Variable displacement pump feeding a fixed displacement motor (Constant Torque). 2. Fixed displacement pump feeding a variable displacement motor (Constant Power). 3. Variable displacement pump feeding a variable displacement motor (Variable Independent).