Journal of Electromagnetic Waves and Applications ISSN: 0920-5071 (Print) 1569-3937 (Online) Journal homepage: http://www.tandfonline.com/loi/tewa20 Step frequency continuous wave RADAR sensor for level measurement of molten solids Yugandhara R. Yadam, Balamurugan T. Sivaprakasam, Krishnamurthy C. Venkata & Kavitha Arunachalam To cite this article: Yugandhara R. Yadam, Balamurugan T. Sivaprakasam, Krishnamurthy C. Venkata & Kavitha Arunachalam (2017): Step frequency continuous wave RADAR sensor for level measurement of molten solids, Journal of Electromagnetic Waves and Applications, DOI: 10.1080/09205071.2017.1380540 To link to this article: http://dx.doi.org/10.1080/09205071.2017.1380540 Published online: 25 Sep 2017. Submit your article to this journal View related articles View Crossmark data Full Terms & Conditions of access and use can be found at http://www.tandfonline.com/action/journalInformation?journalCode=tewa20 Download by: [Ryerson University Library] Date: 26 September 2017, At: 00:22 Journal of Electromagnetic Waves and Applications, 2017 https://doi.org/10.1080/09205071.2017.1380540 Step frequency continuous wave RADAR sensor for level measurement of molten solids Yugandhara R. Yadama, Balamurugan T. Sivaprakasama, Krishnamurthy C. Venkatab and Kavitha Arunachalama Department of Engineering Design, Indian Institute of Technology Madras, Chennai, India; bDepartment of Physics, Indian Institute of Technology Madras, Chennai, India Downloaded by [Ryerson University Library] at 00:22 26 September 2017 a ABSTRACT Step frequency continuous wave (SFCW) RAdio Detection And Ranging (RADAR) sensor is proposed for non-contact measurement of the absolute level of molten solids in industrial furnaces. A conical horn is optimized for operation over 10–16 GHz in mono-static configuration for level measurement. The absolute distance of a stationary target was measured with 3 mm accuracy using the SFCW RADAR sensor in mono-static mode. Stable measurements were recorded for 4.35 h in a furnace at 450 °C. Level measurements of molten glass and aluminum in 1100 °C furnace indicate the feasibility of industrial-level gauging. ARTICLE HISTORY Received 22 February 2017 Accepted 10 September 2017 KEYWORDS Level measurement; molten glass; molten metal; microwaves; radar 1. Introduction Detection of the absolute level of corrosive liquids and fluidized beds is an important requirement in petrochemical, pharmaceutical, glass, metal processing, and waste treatment industries, where the operating temperature and pressure conditions, and the interrogation medium require remote and real-time inspection. Several techniques have been proposed to interrogate such medium and they can be broadly classified into two groups namely, contact and non-contact types. Contact-type methods include mechanical float [1], capacitive sensors [2], two-wire probe [3], fiber optics, and acoustic [4] techniques. The contact-type sensors typically provide a small measurement range in centimeter and have limited life time in hazardous and corrosive environment. Though fiber optic sensors can withstand corrosive, conductive, and flammable conditions, it is only suited for liquids with refractive index higher than that of the fiber cladding. Acoustic-level sensors are heavily influenced by the variation in the operating temperature and pressure. Use of optics for non-contact liquid-level measurement is challenging in the presence of cover gas due to poor visibility and multiple scattering. Narrow band RAdio Detection And Ranging (RADAR) sensors operating over 5.8–6.3 GHz [5], 9.5–10.5 GHz [6], and 24 GHz [7] in pulsed [5], continuous wave frequency modulation (CWFM) [7] or step frequency continuous wave (SFCW) [6] RADAR mode have been reported CONTACT Kavitha Arunachalam akavitha@iitm.ac.in © 2017 Informa UK Limited, trading as Taylor & Francis Group Downloaded by [Ryerson University Library] at 00:22 26 September 2017 2 Y. R. YADAM ET AL. for non-contact liquid-level measurement using dielectric loaded horn, dielectric rod, or waveguide [5,8–10] in mono-static antenna configuration. Unlike CW, FMCW, and pulsed RADAR techniques, higher signal to noise ratio and range resolution can be achieved with SFCW due to the large dwell time and wider band width (BW). A SFCW sensor based on interferometry was proposed in X band (8–12 GHz) for monitoring the displacement in the level of molten glass [10]. This technique is capable of measuring the displacement with sub-millimeter accuracy and requires prior information on the absolute level. Though radarbased level measurement is not new, the limited literature available on radar-level gauging in high temperature furnace indicates the scope for developing such a sensor. Thus, the contribution of this paper is on the demonstration of a radar sensor for absolute level measurement in a furnace. In this work, we present a wideband SFCW RADAR sensor in monostatic mode to measure the absolute level of the liquid in furnaces and storage tanks. The RADAR sensor consists of the optimized horn antenna operated in SFCW mode for real-time level measurement. The organization of this paper is as follows: the methodology for sensor design, SFCW data acquisition and processing for automated measurement of absolute level, and sensor evaluation in furnace are presented in section 2. Results and discussion are presented in section 3 followed by conclusion. 2. Methodology 2.1. RADAR sensor design A conical horn centered at 13 GHz with 6 GHz BW operated in mono-static mode was chosen for wideband SFCW operation due to its directional radiation pattern, high gain, circular polarization, and narrow beam width compared to wideband antennas such as Vivaldi and spiral. The radiation characteristics of the horn are determined by the aperture diameter (Da), horn length (L), and diameter of the circular waveguide (d) as indicated in Figure 1(a). The circular wave guide exciting the conical horn was fed by rectangular to circular weguide transition of length, Lc shown in Figure 1(b). The waveguide transition was used to convert the TE10 mode in the rectangular waveguide to TE11 mode in the circular waveguide. The generation of higher order modes inside the mode converter was minimized using third-order Spline for the transition. The rectangular waveguide dimensions (a × b) were chosen to support TE10 mode over 10–16 GHz. Figure 1. Sensor illustration. (a) Conical horn, (b) rectangular to circular waveguide transition. JOURNAL OF ELECTROMAGNETIC WAVES AND APPLICATIONS 3 2.2. Numerical modeling Downloaded by [Ryerson University Library] at 00:22 26 September 2017 Computer aided design (CAD) models of the antenna and waveguide transition developed in finite element method (FEM)-based EM simulation software, ANSYS HFSS were used for sensor optimization. The antenna body and waveguide transition feeding the horn were assigned as perfect electric conductor (PEC). The antenna was surrounded by free space and the outer boundary of the free space was terminated with perfectly matched layer (PML) to absorb outward traveling waves. The computational model solves the 3D vector wave equation inside the computational domain. The EM field maintained by the antenna inside the computational domain and in the far field was calculated for modal excitation. 2.3. Sensor optimization The diameter of the circular waveguide, d was set as 19.05 mm for TE11 cut-off frequency, fc of 9 GHz and 1.1fc of 10 GHz. The horn parameters, L and Da, were numerically determined to satisfy the design criteria of 15 dB gain, 20° half power beam width (HPBW), and 10 dB return loss over 10–16 GHz. A WR75 waveguide (a = 19.05 mm, b = 9.525 mm) was used for the rectangular waveguide. The length of the waveguide transition (Lc) was determined such that the insertion loss was less than 0.2 dB over 10–16 GHz with TE11 cut-off frequency of 9 GHz in the circular waveguide. To prevent sensor degradation at high temperature and deposition of fumes, a 5-mm-thick quartz disk was fitted at the horn aperture. The thickness of the quartz disk was chosen such that the return loss is at least 10 dB and voltage standing wave ratio (VSWR) is below 2 over the operating BW for the horn with the quartz disk. Numerical simulations of the conical horn with the mode converter and quartz disk were carried out to determine the optimal design parameters of the RADAR antenna. The optimized antenna was fabricated in Aluminum using CNC machining with ±10 μm tolerance. The radiation performance of the fabricated sensor was characterized using a vector network analyzer (VNA). 2.4. SFCW RADAR data acquisition and processing CW signal transmission and reception by the radar antenna in SFCW mode was implemented using VNA for sensor evaluation in laboratory. The frequency of the CW signal was swept from the lowest (fL) to the highest frequency (fH) in steps of Δf with 1.014 ms dwell time, td. The sensor reflection measurements in mono-static mode were processed in real time for automated level detection. The discrete complex measurements, V(k) over fL to fH frequency were zero padded for alias free time domain signal. The padded complex SFCW reflection data are given by, ⎧ 0; 0 ≤ k < k1 ⎪ V1 (k) = ⎨ V (k); k1 ≤ k ≤ k2 , ⎪ 0; k2 < k ≤ ks ⎩ (1) where ks ≥ 2k2, k1 and k2 are the indices of the low and high sweep frequencies, respectively, and ks is the alias free sampling frequency. The data were filtered in frequency domain using Kaiser window function, W1 (k) defined over k1 to k2 with roll factor, β = 6 and center frequency 4 Y. R. YADAM ET AL. same as V(k) to minimize ringing in the time domain RADAR signal. The filtered VNA data, G(k) = V1 (k)W1 (k) were converted to time domain signal, g(l) using Inverse Fast Fourier Transform (FFT). To enable automated target detection, the envelope of the time domain signal, g(l) was extracted using Hilbert transform, g1(l). The signal envelope, h(l) = |g(l) + ig1(l)| was processed to locate the echoes from the scatterers using the arrival time of the peaks. Static reflections within the antenna and reflection from antenna–air interface were gated in time domain for target-level detection. SFCW data acquisition using VNA and signal processing for real-time level monitoring were implemented in LabVIEW® (National Instruments, USA). Downloaded by [Ryerson University Library] at 00:22 26 September 2017 2.5. Sensor evaluation 2.5.1. Sensor characterization The free space characteristics of the conical horn were measured in an anechoic chamber. Reflection measurements of the sensor in mono-static RADAR configuration were recorded for an 850-mm-long iron rod of 6 mm diameter located in free space at a distance d1 from the sensor aperture. SFCW measurements were gathered over 10–16 GHz for −10 dBm power and 3.75 MHz frequency stepping (f). Reflection measurements of the iron rod for varying distance, d1 were used to determine the sensor measurement range and ability to measure the target displacement, Δd from d1. 2.5.2. Measurements in furnace Non-contact range measurements were carried out in a furnace. The furnace heating zone is 600 × 600 × 900 mm with temperature gradient less than 10 °C. The sensor was fitted in the furnace through an opening on the furnace wall as shown in Figure 2(a). A 3-mm-thick quartz plate of 300 × 300 mm was positioned vertically inside the furnace at 835 mm distance from the sensor aperture. The furnace was preheated to 150 °C and the temperature was raised to 450 °C at the rate of 100 °C per hour. The temperature inside the furnace and on Figure 2. Experimental setup for sensor assessment at high temperature. (a) Sensor fitted in furnace for non-contact range measurement of 3-mm-thick quartz slab (300 × 300 mm); (b) non-contact level measurement of aluminum and glass melts in 1100 °C furnace. Note: Thermocouple distances in Figure 2(a) are in mm. JOURNAL OF ELECTROMAGNETIC WAVES AND APPLICATIONS 5 Downloaded by [Ryerson University Library] at 00:22 26 September 2017 the RADAR sensor surface was measured using K-type thermocouples. The sensor was air cooled and SFCW RADAR measurements of the quartz plate were gathered during the heating interval to assess measurement stability at high temperature (100–450°C). 2.5.3. Level measurement of fluidized beds Figure 2(b) shows the experimental setup to assess the feasibility of non-contact measurement of the absolute level of aluminum and glass melts. The sensor was placed in the line of sight of the furnace at a distance of 330 mm from the furnace top surface. To avoid heat loss, the lid was opened for level measurement only at steady-state temperature (1100 °C). The change in the level of the molten mass was measured by adding raw material to the crucible. After material addition, the lid was closed until the furnace reached steady-state temperature. The SFCW RADAR measurements before and after material addition were used to measure the absolute and change in the level of the molten mass. 3. Results and discussion 3.1. Sensor simulations Figure 3 shows the simulation results of the conical horn. Figure 3(a) indicates that the antenna broadside gain for 50 mm cone radius, Da/2 increases with horn length, L and is greater than 15 dB for L > 70 mm. Figure 3(b) shows that the broadside gain for L = 100 mm is maximum for 50 mm cone radius. On either sides of this optimal cone radius, the gain decreased due to the increase in the phase error of the outward propagating spherical wave front in the horn. Simulations indicated the shortest length of the mode converter, Lc satisfying the design criterion as 34 mm. The dispersion curves in Figure 3(c) for the optimized horn (L = 100 mm, Da = 100 mm, Lc = 34 mm) show that the TE10 mode of the rectangular waveguide is converted to TE11 and TM01 modes in the circular cross section of the mode converter. Figure 3(d) shows the electric field propagation at 13 GHz inside the optimized RADAR sensor fitted with the quartz disk. Due to the presence of the quartz disk, the outward traveling wave at the sensor aperture is propagating toward the sensor broadside. 3.2. Fabricated sensor characteristics The insertion loss of the waveguide mode coverter was measured to be less than 0.4 dB over 10 –16 GHz. Figure 4(a) shows the simulated and measured return loss of the conical horn with and without the quartz disk. Figure 4(b) shows the VSWR of the radar sensor. From Figure 4, it can be observed that the measurements satisfy the design criteria of at least 10 dB return loss and VSWR less than 2 with and without the quartz disk. Further, the addition of the protective cover disk did not significantly affect the antenna characteristics in the simulations and measurements. The mismatch between the simulation and measurement is due to the finite VSWR (maximum of 1.3) of the WR75 adapter used in the fabricated sensor. Figure 5(a)–(c) shows the normalized antenna radiation patterns for co-polarized incident plane wave (θ = 0, ϕ = 0 to 2π). Measurements were gathered with the quartz cover plate. Figure 5(d) shows the sensor HPBW and gain in θ = 0 plane. Sensor radiation pattern measurements are in good agreement with simulations and the side lobe level (SLL) is 30 dB Downloaded by [Ryerson University Library] at 00:22 26 September 2017 6 Y. R. YADAM ET AL. Figure 3. Sensor optimization results. Broad side gain at center frequency, 13 GHz for varying (a) horn length, L and (b) aperture radius, Da/2; (c) mode propagation in the mode converter for Lc = 34 mm; (d) field propagation in the optimized sensor (L = 100 mm, Da = 100 mm, Lc = 34 mm) at 13 GHz fitted with 5-mm-thick quartz disk. Figure 4. Comparison of sensor (a) return loss and (b) VSWR measurements with simulations. Downloaded by [Ryerson University Library] at 00:22 26 September 2017 JOURNAL OF ELECTROMAGNETIC WAVES AND APPLICATIONS 7 Figure 5. Sensor radiation characteristics with quartz plate. (a)–(c) Normalized radiation patterns and (b) HPBW and broad side gain in free space. below the main lobe. The sensor gain is more than 12.8 dB and nearly uniform across the BW (10–16 GHz). The deviation in the antenna radiation characteristics is agreeably low between measurements and simulations. The low HPBW of 14.6–24° indicates directional radiation characteristics. The SLL (30 dB) and HPBW (14°) measurements at the center frequency of the optimized horn are better than the values reported at the center frequency of the dielectric rod antennas (18.12 dB SLL, 21 ° HPBW) proposed for RADAR-level gauging [8]. 3.3. Sensor SFCW RADAR measurement Figure 6(a) shows the processed time domain signal, g(l) and the signal envelope, h(l) for sensor SFCW measurements in free space. The strong reflection in Figure 6(a) is due to the standing waves in the WR75 coaxial to waveguide adapter. The rest are due to wave impedance mismatch between the mode converter and conical horn, and the horn and free space. Figure 6(b) shows the processed time domain RADAR signal and its envelope for the 6-mm-diameter metal rod at 980 mm distance from the sensor. In Figure 6(b), the internal reflections of the sensor shown in Figure 6(a) were time gated till the aperture, i.e. t = 0 in Figure 6(b), corresponds to sensor aperture. The envelope peak indicated in time scale corresponds to 980 mm in space based on the time of flight calculation. The full width half maximum of the RADAR signal for the thin wire scatterer is 0.35 ns. Downloaded by [Ryerson University Library] at 00:22 26 September 2017 8 Y. R. YADAM ET AL. Figure 6. SFCW RADAR time domain signal and envelope for (a) free space and (b) metal rod in free space at 980 mm distance from the sensor. Sensor internal reflections in Figure 6(a) were time gated for automated target detection in Figure 6(b). Figure 7. Time gated SFCW radar signal envelope of 6 mm diameter and 850 mm long iron rod for (a) varying distance, d1: (400, 2000) mm, and (b) displacement, ±Δd of 1 mm about d1 = 914 mm. Figure 7(a) shows the time gated radar signal envelopes for line of sight measurements of the 6-mm-diameter metal rod at varying distance, d1 in free space. In Figure 7, the time scale of the RADAR echoes were converted to range using wave velocity in free space. The peak corresponding to the target location in Figure 7(a) shifted to the right as the rod distance was increased from 490 to 1995 mm. The signal strength decreased with increase in Downloaded by [Ryerson University Library] at 00:22 26 September 2017 JOURNAL OF ELECTROMAGNETIC WAVES AND APPLICATIONS 9 distance due to wave attenuation with distance. Sensor range measurements were shown only up to 1995 mm due to space constraints in the laboratory. Figure 7(b) shows the radar signal envelope as the rod at 914 mm distance (d1) was moved toward the sensor in steps of 1 mm (Δd). The rod location was measured as 911 mm (d̂ 1) by the algorithm with 3 mm error and the peak shifted proportionately from 911 to 908 mm as shown in Figure 7(b). The error d1 − d̂ 1 was calculated to be less than 3 mm for the 6-mm-diameter metal rod and can be factored in the signal processing algorithm for reporting the target range. The measurement accuracy could be improved with an Ultra Wide Band (UWB) antenna such as the Transverse EM (TEM) horn [13]. However, the directivity, gain, and HPBW of a UWB TEM horn are poor compared to the conical horn. Furthermore, the aperture dimensions of the TEM horn are larger than the conical horn; hence, it is not suited for closed environment such as an industrial furnace and storage containers with limited angle of view and space constraints on the sensor port. The measurement accuracy of the proposed sensor is better than the pulsed RADAR sensor operating at 5.8/6.3 GHz [5] and the FMCW RADAR sensor [6]. The dielectric loaded horn antenna was reported to measure up to 35 m with ±10 mm measurement accuracy [5]. Level measurement in a tank indicated measurement error within ±20 mm for objects at a distance of 0.8 m from the antenna connected to the FMCW RADAR [6]. Better measurement accuracy was achieved for the proposed RADAR sensor due to SFCW mode of operation and the wide BW. The measurement accuracy of the proposed sensor can be further improved with interferometry-based signal processing algorithms reported for SFCW RADAR-level measurement [7,10]. 3.4. Sensor evaluation at high temperature 3.4.1. Measurements in furnace Figure 8(a) shows the temperature at the sensor aperture and the 3-mm-thick quartz target measured by thermocouples T1 and T5, respectively, during the heating interval. The overlapping thermocouple measurements in Figure 8(a) clearly indicate nearly uniform temperature distribution inside the furnace shown in Figure 2(a). The outer surface of the air cooled sensor was less than 100 °C during the measurements. Figure 8(b) shows the time gated radar signal envelopes measured for the 300 × 300 × 3 mm3 quartz plate at 835 mm distance from the sensor aperture during the heating interval shown in Figure 8(a). The low amplitude peaks in Figure 8(b) are internal reflections from the alumina furnace walls. As the slab thickness is 3 mm, the front and back wall reflections are merged in the measurements. The location of the quartz slab is measured as 832.5 mm (d̂ 1) at all temperature. Due to the excellent thermal protection provided by the quartz disk fitted at the sensor aperture, stable measurements were recorded by the RADAR sensor inside the furnace for a long duration (4 h and 21 min). The softening point of quartz glass (1683 °C) is far greater than the operating temperature of PTFE (150 °C) and alumina rods (400 °C) used in the pulsed radar sensor [5], and the plastic-based dielectric rod antennas (PTFE, PP) proposed for industrial-level gauging [8]. Furthermore, due to dielectric loading, the operating BW of these antennas is lesser (≤2 GHz) than the BW of the proposed RADAR sensor (6 GHz). Due to larger BW and higher number of frequency points (1601 points), the measurement accuracy of the SFCW sensor is better than the pulsed and FMCW RADAR-level sensors [5,7]. Downloaded by [Ryerson University Library] at 00:22 26 September 2017 10 Y. R. YADAM ET AL. Figure 8. Sensor evaluation in the furnace with a 3-mm-thick quartz plate of 300 × 300 mm size. (a) Thermocouple measurements near sensor aperture (T1) inside the furnace and near the sample (T5) during the heating interval (150–450 °C); (b) time gated envelope of the processed radar signals for the 3-mm-thick quartz plate in the furnace at 835 mm distance from the sensor aperture. Figure 9. High temperature level measurement of molten solids inside 1100 °C furnace. Time gated radar signal envelopes of molten (a) aluminum and (b) glass. The vertical dashed lines indicate the shift in target level after material addition. The reduction in the reflection amplitude for molten aluminum after material addition is due to the merger of reflections from the crucible and aluminum. 3.4.2. Level measurement of molten solids Figure 9(a) shows the time gated processed signal envelopes of molten aluminum measured by the RADAR sensor with the furnace lid open. In Figure 9(a), the signal peaks at 395 and 332 mm are from the rim of the crucible containing molten aluminum and furnace top surface, respectively. The prominent echo at 468 mm indicates the absolute level of the molten metal in the crucible with respect to the sensor aperture. It should be noted that wave reflection from the molten metal in Figure 9(a) is more than the reflection from the interface between the sensor and free space. This is due to the complete reflection of the Downloaded by [Ryerson University Library] at 00:22 26 September 2017 JOURNAL OF ELECTROMAGNETIC WAVES AND APPLICATIONS 11 incident wave from the molten metal. The echo shifted toward the sensor with material addition indicating the new level as 453 mm. Due to the smaller crucible size and the proximity of the aluminum melt from the crucible rim (58 mm), reflections from the crucible rim and molten metal merged after material addition. This led to reduction in the signal strength after material addition in Figure 9(a). As industrial furnaces and storage tanks are several orders larger than the smelting furnace used in this work, such effects are less likely to happen. However, interference from static structures inside the furnace and large container could potentially interfere with the target echo. Their effect could be handled with adaptive signal processing [6] and prior knowledge of such features. Figure 9(b) shows the time gated radar signal envelopes of molten borosilicate glass. The reflection from the furnace top surface occurs at 332 mm as observed in Figure 9(a). The subsequent reflections in Figure 9(b) are from the crucible rim and glass melt. The absolute level of the molten glass from the sensor was measured as 512 mm. With the addition of glass beads, the peak shifted to 506 mm indicating the change in the level. From Figure 9, it can be observed that the reflected signal strength is higher for molten metal than the glass melt as EM wave undergoes complete reflection at the metal interface. The lower amplitude reflection measured for the molten glass indicates that only a part of the incident EM wave is reflected at the glass boundary while the remaining is transmitted through the glass melt. The 3 mm accuracy reported for a nearby target (450–512 mm) in this work is far better than the measurement error of ±20 mm reported for objects at a distance of 0.8 m from the FMCW RADAR sensor [7]. Though the dielectric constant of borosilicate glass is lower, due to the losses associated with the impurities in the glass, the reflection from the crucible bottom is not measurable in Figure 9(b). The RADAR sensor measurements in Figures 8 and 9 clearly indicate the ability to measure the absolute level of lossy and low loss materials maintained at elevated temperature (150– 1100 °C) and stable measurements for long hours (4.35 h) with the sensor fitted inside a furnace. Unlike the proposed RADAR sensor, other RADAR-level sensors based on dielectric antennas have limited operating temperature of about 200 °C due to the low melting point of the dielectric material [8,9]. Furthermore, dielectric rod or tube antennas cannot be flush mounted in all furnace port as EM wave propagation inside the dielectric will be influenced by the refractory material surrounding the port. Dielectric antenna design using high dielectric constant material such alumina can yield better temperature stability (400 °C) as reported in [5]. However, such antennas will have limited BW and higher SLL due to the higher impedance mismatch with the free space. The results strongly support that the proposed RADAR sensor with SFCW operation and forced air cooling could be used for absolute level measurement in industrial furnaces and storage tanks for longer duration with minimal maintenance. 4. Conclusion A non-contact wideband microwave sensor is presented for absolute level measurement of low loss and lossy, solid, and fluidizied beds at high temperature (200–1100 °C). Due to the high gain, low SLL, and narrow beam width of the RADAR sensor, encouraging results were obtained for small size targets in laboratory furnaces. The 3 mm accuracy measured for a static metal rod is on par with commercial non-contact ultrasound and optics-based level sensors available for level monitoring in process vessels and storage tanks. The measurement 12 Y. R. YADAM ET AL. Downloaded by [Ryerson University Library] at 00:22 26 September 2017 accuracy can be further improved with phase-based interferrometric signal processing. The additional advantage of the wideband SFCW RADAR sensor is the ability to operate at higher temperature (>200 °C), variable pressure conditions, and in the presence of cover gas. Furthermore, the time series RADAR signal can be processed to identify stationary and non-stationary targets and monitor the change in the absolute level of the non-stationary fluidized bed. The targets in industrial furnaces are relatively stationary unlike those often encountered in surveillance and security applications. Thus, the time delay in data acquisition and processing associated with SFCW RADAR (few ms) is less likely to impact industrial-level gauging. Preliminary high temperature measurements indicate that the wideband SFCW RADAR has potential for real-time level measurement in industrial furnaces. Acknowledgments The authors thank Dr. Jayesh Shah, Head Matrix Development Section, Bhabha Atomic Research Centre, India for glass beads, Prof. Krishnan Balasubramanian, Department of Mechanical Engineering, IITM for access to the VNA, and Mr. G. Balaganesan, Central Workshop, IITM for access to the smelting furnace. Disclosure statement No potential conflict of interest was reported by the authors. Funding This work is funded by the Board of Research in Nuclear Sciences (BRNS), India [grant number BRNSIITM MoU]. References [1] Vogt M. An optimized float for reliable radar tank level measurement in bypass pipes. Microwave Conference (GeMIC). German: VDE; 2014. p. 1–4. [2] Canbolat H. 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