Online ISSN 2093-6311 Print ISSN 1598-2351 International Journal of Steel Structures (2019) 19(1):319–328 https://doi.org/10.1007/s13296-018-0197-5 Force and Deformation Demands of Bolts in Steel Bolted Bracket Moment Connections Jong‑Kook Hong1 Received: 22 July 2018 / Accepted: 11 December 2018 / Published online: 14 December 2018 © Korean Society of Steel Construction 2018 Abstract The behavior of pretentioned bolts at bracket-to-column in steel bolted bracket moment connections was investigated through detailed 3D non-linear finite element analysis. Analysis results indicated the significant increase of axial force in the bolt was caused by prying action due to column flange local bending. Tension force in the bolt was noted up to 166% of the initial bolt pretension, which corresponded to 125% of the nominal strength of the bolt. In addition, local deformation at bolt threads resulted in high strain demand at nut-to-column flange, which is the potential hazard of bolt fracture. A subsequent parametric study demonstrated that the strain concentration in the bolt could be shifted away from the critical location to the unthreaded shank by simply adding a 25 mm thick gang washer on the back side of column flange. But the tensile force demand in the bolts could not be reduced with additional gang washer plates. Reducing initial bolt pretension (i.e., sung-tight condition) does not contribute to the reduction in bolt tension force demand as well. Keywords Bolted bracket · Finite element analysis · Pretention · Prying action · Steel moment connections 1 Introduction Widespread damage, which was mainly associated with brittle fracture in beam-to-column welded joints, was observed during the 1994 Northridge, California earthquake due to the use of low toughness weld metals, improper connection details, pre-Northridge construction practices, and so on. Because the connection failure occurred at rotation levels well below the yield capacity of the framing members, the perceptions regarding ductile performance of steel moment frames were significantly challenged. As a consequence, intensive researches were conducted to develop connection details that ensure the adequate seismic behavior and their products have demonstrated the successful performances. Since the rigid frame action is the primary source of resistance of lateral forces, a significant amount of research focused on the welded steel moment resisting frames to form the fully restrained (FR) connections and more stringent * Jong‑Kook Hong jkhong2002@gmail.com 1 R&D Center of Topinfra Co., Ltd, #613 Opulence Bldg., 254 Seocho‑daero, Seocho‑gu, Seoul 06647, Korea requirements were imposed (AISC 2016b, c). Some of the research programs paid their attention to an alternative method by adopting high strength bolts and eliminating the difficulties of field welding process (Gross et al. 2003; Hantouche et al. 2013, 2015; Seek and Murry 2008). While generally accepted connection details in seismic applications consist of steel beams directly welded to steel columns at their top and bottom flanges, bolted connections have been, traditionally, considered as semi-rigid, and used to carry the gravity loads. However, bolted connections have performed well during past earthquakes and the results of their experimental tests supported that these connection types are suitable for the seismic applications (Adan and Gibb 2009; ICF Kaiser Engineers 2006; Sato et al. 2008; Sumner and Murry 2002). An approach that is readily applicable to repair as well as new construction was attempted by Kasai et al. (1998). The test results of a total of eight specimens, four W16 × 40 beam and W12 × 65 column subassemblages and four W36 × 150 beam and W14 × 426 column subassemblages with built-up hunch brackets, indicated that the bolted bracket connections could be a viable alternative scheme for repair of damaged welded moment connections. Both experimental and analytical studies indicated that the 13 Vol.:(0123456789) 320 maximum tensile force of the bolts in column was increased by 30% due to prying action at bracket-column interface. For conservatism, the design of bracket-to-column bolt must be based on 1.3 times of the expected horizontal tensile force (Gross et al. 2003). A total of seven full-scale moment connection specimens with cast iron brackets for either retrofit or new construction scheme were conducted by Adan and Gibb (2009). The beams were fabricated from W18 to W33 sections and the columns consisted of four W14 sections and three built-up box sections. All test specimens demonstrated the satisfactory performance which met the requirements of the AISC Seismic Provisions for Structural Steel Buildings (AISC 2005). Based on this research, the proprietary connection, Kasier Bolted Bracket moment connections, were classified as the prequalified moment connections in AISC 358: Prequalified Connections for Special and Intermediate Steel Moment Frames for Seismic Applications (AISC 2016c). A series of full-scale tests were performed to evaluate the cyclic performance of the rehabilitated moment connections at University of California, San Diego (UCSD) (Newell and Uang 2006). Among them, Specimen 3, which was composed of two-sided W36 × 210 beams and a W27 × 281 column with a composite slab, used the bolted bracket rehabilitation scheme details with pre-Northridge top and bottom flange welding practice. On the first execution to 4% drift, one of the bottom bolts fractured in brittle manner. All bottom bracket bolts, then, progressively fractured before the completion of two 4% drift cycles. Although this specimen met the AISC acceptance criteria for Special Moment Frames (SMFs), the bolt fracture is not desirable in any circumstance. Steel moment connections with bolted brackets including the proprietary connections have demonstrated the reliable performance in the past experiments. However, one of the experimental studies showed the unwanted non-ductile bolt fracture. The objectives of this study are to investigate the bolt performance at bolted bracket-to-column flange, to identify the reason of bolt fracture, and to suggest an alternative to prevent the bolt fracture. For this study, the finite element analysis program ABAQUS (ABAQUS 2014) was used. 2 Finite Element Modeling 2.1 Representative Test Specimens Figure 1 shows three representative test specimens having bolted bracket moment connections with test configuration; Specimen WH2 was one of eight test specimens conducted by Kasai et al. (1998) and had single-sided beam with 13 International Journal of Steel Structures (2019) 19(1):319–328 Fig. 1 Prototypes of bolted bracket test specimens bottom bracket only. Specimen HH6 was one of seven test specimens from ICF Kaiser Engineers (2006) and Adan and Gibb (2009), and had single-sided beam with top and bottom brackets. No continuity plate was used in this specimen. Specimen 3 was from Newell and Uang (2006) and had twosided beams with a total of four top and bottom brackets. In addition, the composite slab was placed. Table 1 summarized the sectional properties of these specimens. Due to high force demand from the larger beam sections, the largest size of bolt (∅41 mm) was installed for the bracket-to-column connections in Specimen 3. Note that Specimen WH2 and Specimens HH6 showed the satisfactory performance International Journal of Steel Structures (2019) 19(1):319–328 Table 1 Sectional properties of bolted bracket specimens Beam Column Mp ­ratioa Bracket Col. bolt a 321 Specimen WH2 Specimen HH6 Specimen 3 W36 × 150 (A36) [Mp = 2294 kN-m] W14 × 426 (A572) [Mp = 4899 kN-m] 2.14 Built-up (A572) ∅38 (A490) W30 × 108 (A572) [Mp = 1956 kN-m] W14 × 233 (A572) [Mp = 2463 kN-m] 1.26 R020 (A148 Gr 80/50) ∅38 (A490) W36 × 210 (A992) [Mp = 4727 kN-m] W27 × 281 (A992) [Mp = 5279 kN-m] 1.12 R010C (A148 Gr 90/60) ∅41 (A490) The ratio of the flexural strength of column to the flexural strength of beam while Specimen 3 failed in the connection bolts during the execution to 4% story drift. 2.2 Modeling Scheme Three-dimensional detailed finite element models were proposed to investigate the global and local behaviors of the three representative bolted bracket test specimens. Models were named after the specimen names (i.e., Model WH2 represented the reproduction of Specimen WH2). Model geometry and boundary conditions reflected those used for experimental testing. In Model HH6, the out-of-plane displacements at bracing points were constrained. For Model 3, the mid-width nodes of the beam top flange were constrained against displacement in out-of-plane direction at every 300 mm, which was the shear stud spacing, to incorporate lateral stability provided by slab. Due to large number of degrees of freedom and computing time involved in the models including detailed representations of bolted brackets, a simplified approach was adopted. One of the bolted brackets per model was modeled in detail using solid elements while the rest of the assembly was modeled using 3D shell elements. Figure 2 shows an example of the finite element meshes used in Model 3. The solid bracket, bracket-to-column bolts, and a portion of the adjacent beam and column were modeled with the combination of C3D8 eight-node hexahedral and C3D6 six-node wedge elements. The general purpose S4R four-node shell elements were used for the remainder of solid element beam and column parts and S3 three-node shell element was used for the shell bracket connections. Shell-to-solid coupling technique was adopted at the transition from shell to solid elements to enforce compatibility between different types of finite elements. Table 2 summarizes the total number of finite element with the element type used in the model. The bolted bracket connection was not modeled explicitly. The bracket-to-beam bolts were not considered in this study; instead, a tie constraint was applied between bracket and beam bottom flange surfaces. The bolt hole in the bracket-to-column was modeled 3.2 mm larger than the Fig. 2 Finite element modeling 13 322 International Journal of Steel Structures (2019) 19(1):319–328 Table 2 Finite element types and number of elements Element type Shell Quadrilateral (S4R) Triangular (S3) Solid Hexahedral (C3D8) Wedge (C3D6) Model WH2 Model HH6 3125 – 5770 122 44,950 15,174 33,712 8926 Model 3 6541 304 36,362 9846 Fu Fy E y 3.5 y Fig. 3 Stress–strain relationship bolt diameter as it was. The hex bolt heads and nuts were modeled as cylinders and the washers were not modeled. The cylinder bolt shanks were considered without thread part. All contact surfaces and anticipated contact surfaces such as bolt head-to-bracket, nut-to-column flange, bolt shank-to-bolt hole, and bracket-to-column were defined by adopting a ‘master–slave’ type algorithm, which accounts for friction and separation between interaction surfaces (ABAQUS 2014). The slip coefficient of 0.30 was used to account for Class A surface as defined in the AISC Specification for Structural Steel Buildings (AISC 2016a). A tri-linear stress–strain relationship was utilized for the models as shown in Fig. 3 (Mays 2000). An elastic modulus, E, of 200 GPa and a Poisson’s ratio of 0.3 were specified for the elastic material properties. The yield strength, Fy, and the tensile strength, Fu, for each component in the model followed those obtained in the test. The plasticity in the models was based on the von Mises yield surface and associated flow rule. The plastic hardening was defined by an isotropic hardening law. The loading was applied in two steps; first, the pretention (659 kN for ∅38 mm bolts and 783 kN for ∅41 mm bolts) was imposed simultaneously in all bolts based on the minimum bolt pretension in the AISC Specification for Structural Steel Buildings (AISC 2016a) to achieve 13 clamping between the parts in the connection. In the second step, a monotonic loading up to 6% story drift was applied at either column top or beam end just as in the test. 3 Connection Response 3.1 Global Response Load versus displacements from analysis were compared with their experimental data as shown in Fig. 4. The initial elastic stiffness and the maximum load in the model corresponded well with the experimental result, although the maximum load in Model WH2 was a bit higher than the test data. The model simplification such as the tri-linear stress–strain relationship, the uniform yield strength across the entire section, one detailed bolted bracket model, monotonic loading, actual versus model test configuration, etc., contributed to these discrepancies. It was noted that the strength degradation was observed in Models WH2 and HH6, but not in Model 3. Figure 5 shows the deformed shapes at 6% story drift. Model WH2 showed top flange and web buckling in the beam and this resulted in reduction of stress and strain demands at beam flange-to-column CJP weld. Beam bottom flange deformation was restrained by maintaining the right angle at the joint and shifted far away from the column face due to the bolted bracket. These results were consistent with the experimental results in which the top and bottom CJP welds survived during testing and the ductile fracture occurred at outermost net area of the beam flange. In Model HH6, the beam top and bottom flange deformations were noted at the tip of the brackets and the column deformations were limited. These results also correlated well with the test results showing the plastic hinge formed near the end of the bracket. Unlike Models WH2 and HH6 in which the column stiffness and strength were relatively high compared to those of the beam, the column deformation in Model 3 was remarkable and the separation between the bracket and column flange was significant. But the minimal deformation in the beam was noted. Considering the column kinking and bracket separation were also observed in the test of Specimen 3, the overall responses from the analysis reasonably represented those from the experimental tests. 3.2 Bolt Tension Forces Figure 6 shows the tension forces in the outermost bolt at bracket-to-column connection at different story drift stages. Dotted line representing the nominal strength of the bolt, Rn, was added in the plot. The outermost row of International Journal of Steel Structures (2019) 19(1):319–328 323 Fig. 4 Global response comparison bolts at each model showed similar behavior. The maximum bolt force in Model WH2 was 792 kN, which was 89% of the nominal bolt strength. But the maximum bolt tension in Models HH6 and 3 was observed up to 955 kN and 1300 kN, respectively, and these values corresponded to 107% and 125% of the nominal strength of bolt. If compared with the initial pretensions (659 kN for ∅38 mm bolts and 783 kN for ∅41 mm bolts), the bolt force was 120%, 145%, and 166% for Models WH2, HH6 and 3, respectively. Results indicated that the bolt tension force could be excessively increased and the most significant increase was observed in Model 3. 3.3 Bracket‑to‑Column Flange Separation The relative displacement between the bracket and the column flange was monitored at end of vertical leg of the bracket (see Fig. 7). It was noted that the separation 13 324 International Journal of Steel Structures (2019) 19(1):319–328 Fig. 5 Deformed shape at story drift of 0.06 rad was small and almost constant even beyond 2% and 3% story drift in Models WH2 and HH6, respectively. This is because the plastic hinge formation in the beam concentrated the deformation demand to the beam and released the deformation demand at other parts such as column, bolt, and bracket. But the separation was continuously increased in Model 3. The beam deformation was minimal; instead, the column deformation and bracket 13 separation contributed to the rotational demand of the system as also noted in Fig. 5c. 3.4 Prying Action in Column Flange Kennedy et al. (1981) suggested the flange behavior models based on the split-tee analogy. A flange was bolted to a rigid support and a tension load was applied through a web. At the International Journal of Steel Structures (2019) 19(1):319–328 325 Separation (mm) 4 3 Model WH2 Model HH6 Model 3 2 1 0 0.0 0.01 0.02 0.03 0.04 0.05 0.06 Story Drift (rad) Fig. 7 Bracket-to-column flange separation Fig. 8 Thin-plate behavior in column flange Fig. 6 Tension forces in bolt low level of load, the flange behavior was somewhat rigid and was so called “thick plate behavior”. Then, the sum of the bolt tension force was equal to the applied load by statics. On the other hand, as the applied load became higher, the plastic hinges were progressively formed in the flanges; as a result, the bolts took an additional force due to prying action as well as the applied load. It was called “thin plate behavior”. Column flange deformation in Model 3 as shown in Fig. 8 explains why the bolt force was significantly increased. The deformation was compared at the centerline of outermost row of bolts. The bracket and column flange were completely clamped and no deformation could be observed just after the pretension in the bolts applied. But, at 4% story drift, the separation was apparent at bracket-to-column flange. The separation was mainly caused by the column flange local bending which was the indication of prying action. The deformation in the bracket was negligible since the bracket was relatively rigid. It is obvious that the “thin plate 13 326 International Journal of Steel Structures (2019) 19(1):319–328 behavior” of the column flange was the major source of the significant increase of bolt tension. This phenomenon was not observed in Models WH2 and HH6 where the beam was relatively flexible and week compared to the column. That’s because the beam yielded and the plastic hinge formed in advance such that the strength of the column never reached to the yield level. Throughout the analytical simulation, the column flange connected through bolts with the bracket showed as “thick plate behavior”. 4 Reduction in Bolt Demand with Alternatives 4.1 Parametric Study To reduce the high bolt demand observed in Model 3, a parametric study was conducted. Three alternative models were proposed by modifying Model 3; a 25 mm thick gang washer was inserted between column flange and nut (back side of column) in Model 3-1. Two 25 mm thick gang washers, one at column flange-to-nuts (back side of column) and another at bracket-to-bolt heads (front side of bracket), were added in Model 3-2. The initial pretension (= 783 kN/bolt) in Model 3 was reduced to 223 kN/bolt in Model 3-Snug to consider the snug-tight condition. The yield strength, Fy, of the gang washer was assumed to be 345 MPa. Contact surfaces due to the addition of gang washers were also specified using the same methodology adopted in Model 3. 4.2 Bolt Demand 4.2.1 Tension Force Figure 9a shows the tension force comparison at the outermost bolt. At initial stage of loading till 2% story drift, the bolt force in Models 3-1 and 3-2 increased slightly faster compared to that in Model 3. But at larger drift stage, the bolt force demands for all three models were practically the same. The reduced bolt pretension in Model 3-Snug increased even more rapidly and also converged into the bolt force observed in Model 3 at 2% story drift and beyond. It appears that the force demand in the bolt is not reduced with this scheme. The flange local bending in column caused the significant increase of tensile force in the connection bolts. Either a change in column section with thicker flanges or a stiffening the column flange would be effective in reducing the bolt tension force demand by minimizing prying action. Fig. 9 Bolt demands in alternatives 4.2.2 Deformation (Strain) As noted in the experimental test of Specimen 3, the bolts in bracket-to-column were progressively fractured at 4% 13 International Journal of Steel Structures (2019) 19(1):319–328 story drift. After the test, it was reported that the bolt failure was initiated from local bending (kinking) in threaded part of the bolt shank (Newell and Uang 2006). In the analysis, as a quantitative measure of strain demand, the plastic equivalent strain, PEEQ (ABAQUS 2014; El-Tawil et al. 1999), was computed. PEEQ is defined as, √ 2 (1) 𝜀 𝜀 PEEQ = 3 ij ij where εij is the plastic strain components in the directions i and j. As shown in Fig. 9b, the local nut deformation was observed and the high PEEQ was indicated at the location of bolt threaded part in Model 3 and 3-Snug. This is a potential hazard of bolt fracture since the strain and stress concentrations are typically expected in elements with discontinuity such as the bolt threads. When one or two 25 mm thick gang washers as in Models 3-1 and 3-2 were added, the high strain region and the associated stress concentration were moved away from the location of bolt threads to the unthreaded shank. It is important to find that shifting the bending deformation and the strain demand away from the bolt threads could prevent the bolt fracture observed in the test. 5 Conclusions Steel bolted bracket moment connections have been suited for the repair and new construction in high seismic region, and the experimental tests have shown the satisfactory performance by providing rigid and ductile connections that exceed the plastic rotation capacity shown in welded connections. A test conducted by Newell and Uang (2006), however, reported the connection bolts fracture at the first excursion to the 4% story drift although the connection was able to meet the requirements specified in the AISC Seismic Provisions for Structural Steel Buildings. Detailed finite element analysis on three representative test specimens were conducted using ABAQUS to study the bolt behavior in the bolted bracket connections. From the analytical study, the major findings are summarized as follows: 1. Bolt tension force in bolted bracket-to-column flange was noted up to 166% of the initial bolt pretension, which corresponded to 125% of the nominal strength of the bolt. Relatively week column flanges showed the local bending in the connection and induced the separation between bracket and column flanges. Thin-plate 327 behavior, so called “prying action”, in the column flange increased the bolt axial force demand significantly. 2. Bolt deformation in threaded part resulted in stress and strain concentrations and could eventually be a potential hazard of connection failure. Detailing preventing local bending of the bolt in threaded part should be considered from the design stage to guarantee the satisfactory performance. 3. Parametric study demonstrated that the bolt tension force in bracket-to-column could not be reduced unless a column section with thicker flanges are used or adding stiffeners to the column flanges are considered. Reducing initial bolt pretension (i.e., sung-tight condition) does not contribute to the reduction of the tension force in the connection bolts. 4. It is, however, believed that simply adding a gang washer plate between column flange and nuts (back side of column flange) such that the longer bolts are used might be a solution since the bending deformation in the bolts could be shifted away from the threads to the unthreaded shank. Accordingly, the high strain demand in the threaded part could be reduced. Acknowledgements This study was made possible by the HDL Vibration and Sound Inc. The author would like to acknowledge Dr. HyunHun Choi and Dr. Young-Jong Moon for this constructive comments on this study. References ABAQUS. (2014). ABAQUS analysis user’s guide, Version 6.14. 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