1 2 2 3 3 Introduction ➢An induction machine can be used as either an induction motor or an induction generator. ➢Induction motors are popularly used in industries. ➢Focus is given to three-phase induction motor ➢Main features: cheap and low maintenance. ➢ Induction motors are also used worldwide in many residential, commercial, and utility applications. ➢ It can be part of a pump or fan, or connected to some other form of mechanical equipment such as a winder, conveyor, or mixer. 4 4 Introduction ➢ Three-phase induction motors are the most common and frequently encountered machines in industry - simple design, rugged, low-price, easy maintenance wide range of power ratings: fractional horsepower to 10 MW run essentially as constant speed from zero to full load speed is supply-frequency dependent • • not easy to have variable speed control requires a variable-frequency power-electronic drive for optimal speed control 5 5 Induction Machines: Some Applications •5 5 6 7 Construction 7 ➢ An induction motor has two main parts - Stator • • consisting of a steel frame that supports a hollow, cylindrical core core, constructed from stacked laminations (why?), having a number of evenly spaced slots, providing the space for the stator winding Stator of IM Construction 8 Construction 9 Rotor 10 Construction 11 Cutaway View Brushes Cutaway in a typical woundrotor IM. Notice the brushes and the slip rings Slip rings 12 Construction Cutaway View Cutaway in a typical squirrel-cage rotor IM. Construction - Stator ➢ The stator is the stationary electrical part of the motor. ➢ The stator core of a motor is made up of several hundred thin laminations. ➢ Stator laminations are stacked together forming a hollow cylinder. Coils of insulated wire are inserted into slots of the stator core. ➢ Electromagnetism is the principle behind motor operation. Each grouping of coils, together with the steel core it surrounds, form an electromagnet. The stator windings are connected directly to the power source. MZS FKEE, UMP 13 Construction-Enclosure ➢ The enclosure consists of a frame (or yoke) and two end brackets (or bearing housings). The stator is mounted inside the frame. The rotor fits inside the stator with a slight air gap separating it from the stator. There is NO direct physical connection between the rotor and the stator. • The enclosure also protects the electrical and operating parts of the motor from harmful effects of the environment in which the motor operates. Bearings, mounted on the shaft, support the rotor and allow it to turn. A fan, also mounted on the shaft, is used on the motor shown below for cooling. 14 15 16 Nameplate 17 18 18 Rotating Magnetic Field Rotating Magnetic Field 19 Rotating Magnetic Field 20 Rotating Magnetic Field 21 Rotating Magnetic Field ➢ Balanced three phase windings, i.e. mechanically displaced 120 degrees form each other, fed by balanced three phase source ➢ A rotating magnetic field with constant magnitude is produced, rotating with a speed 120 f e ns = p Where fe is the supply frequency and P is the no. of poles and ns is called the synchronous speed in rpm (revolutions per minute) 22 23 24 24 Operational Principle ➢ The rotating magnetic field cuts the rotor windings and produces an induced voltage in the rotor windings ➢ Due to the fact that the rotor windings are short circuited, for both squirrel cage and wound-rotor, and induced current flows in the rotor windings ➢ The rotor current produce another magnetic field ➢ A torque is produced as a result of the interaction of those two magnetic fields Induction motor speed ➢ At what speed will the IM run? - - Can the IM run at the synchronous speed, why? If rotor runs at the synchronous speed, which is the same speed of the rotating magnetic field, then the rotor will appear stationary to the rotating magnetic field and the rotating magnetic field will not cut the rotor. So, no induced current will flow in the rotor and no rotor magnetic flux will be produced so no torque is generated and the rotor speed will fall below the synchronous speed When the speed falls, the rotating magnetic field will cut the rotor windings and a torque is produced 25 Induction motor speed ➢ So, the IM will always run at a speed lower than the synchronous speed ➢ The difference between the motor speed and the synchronous speed is called the Slip nslip = ns −n Where nslip= slip speed ns= speed of the magnetic field n = mechanical shaft speed of the motor 26 27 28 29 29 Equivalent Circuit Model Equivalent Circuit Model of a three-phase machine helps solving for voltages, current , powers, ….. etc. It is made per phase assuming the machine is connected in Y. Only machines with symmetric polyphase windings exited by balanced polyphase voltages are considered. It is helpful to think of three-phase machines as being Y-connected. Equivalent Circuit - Stator 30 31 Complete Equivalent Circuit 32 Simplified Equivalent Circuit 33 IEEE Recommended Equivalent Circuit Thevenin Equivalent Circuit 34 35 Developed mechanical torque 36 Equivalent Circuit Parameters Determination The parameters of the equivalent circuit, Rc, Xm, R1, X1, X2, and R2, can be determined experimentally from the results of a no-load test, a blocked-rotor test, and measurement of the DC resistance of the stator winding. No-load Test: This test is performed by applying balanced 3-phase voltages to the stator windings at the rated frequency (50 or 60 Hz). The rotor is kept disconnected from any mechanical load. The small power measured at no load is the core loss + the friction and windage loss. Blocked-rotor Test: In this test the rotor is blocked, so that the motor cannot rotate, and balanced 3-phase voltages are applied to the stator terminals. The blocked-rotor test should be performed under the same conditions of rotor current and frequency that will prevail in the normal operating conditions. The IEEE recommends a frequency of 25% of the rated frequency for the blocked rotor test. The leakage reactances at the rated frequency can then be obtained by considering that the reactance is proportional to frequency. 37 Equivalent Circuit Parameters Determination Stator Resistance DC Measurement: Blocked-Rotor Test Test: No-load Test: 38 39 Power and Power Losses in Induction Machines 40 Power Relations 41 Power Relations 42 Power Flow in Induction Motor 43 Induced Torque Homework: A three-phase Y-connected 220 V, 7.5 kW, 60 Hz, six poles induction motor has the following parameters per phase: R1 = 0.294 R2 = 0.144 X1 = 0.503 X2 = 0.144 Xm = 13.25 The total friction, windage and core losses may be assumed to be constant at 403 W independent of the load. For a slip of 2 %, calculate the speed, output torque and power, stator current, power factor and efficiency at rated voltage and frequency. 44 45 46 46 Torque-Speed Characteristics 47 Torque-Speed Characteristics ➢ Maximum torque occurs when the power transferred to R'2/s is maximum. Typical torque-speed characteristics of induction motor 48 Maximum Torque 49 Maximum Torque If the stator resistance R is small (hence, R is negligibly small) 1 th 50 Maximum Torque 51 52 Induction Motor Modes of Operation 53 54 Effect of Rotor Resistance 54 55 Effect of Rotor Resistance Effect of rotor resistance on torque-speed characteristic 56 Classes of Induction Motor 57 Classes of Induction Motor 58 59 59 Starting Techniques of Induction Motors 1. 2. 3. 4. Direct ONLINE (DOL): IM is connected directly to the supply Autotransformer: Reduced voltage at starting Star-Delta: Using a Y- Switch Soft-Starter: Power Electronic Switches. Your Task is to explore the advantages and disadvantages of each method as well as their operational principles Starting Techniques of Induction Motors 60 61 Example 1 • A 208-V, 10hp, four pole, 60 Hz, Y-connected induction motor has a full-load slip of 5% t 1. What is the synchronous speed of this motor? 2. What is the rotor speed of this motor at rated load? 3. What is the rotor frequency of this motor at rated load? 4. What is the shaft torque of this motor at rated load? Solution 62 63 Example 2 Solution Example 3 Solution 64 65 Example- 4 Solution Example- 5 Solution 66 67 Example- 6 A three-phase, 460 V, 60 Hz, six-pole wound-rotor induction motor drives a constant load of 100 N m at a speed of 1140 rpm when the rotor terminals are short-circuited. It is required to reduce the speed of the motor to 1000 rpm by inserting resistances in the rotor circuit. Determine the value of the resistance if the rotor winding resistance per phase is 0.2 ohms. Neglect rotational losses. The stator-to-rotor turns ratio is unity. Solution From the equivalent circuits, it is obvious that if the value of remains the same, the rotor current I2 and the stator current I1 will remain the same, and the machine will develop the same torque. Also, if the rotational losses are neglected, the developed torque is the same as the load torque. Therefore, for unity turns ratio, 68 Example- 7 A 3φ, 15 hp, 460 V, four-pole, 60 Hz, 1728 rpm induction motor delivers full output power to a load connected to its shaft. The windage and friction loss of the motor is 750 W. Determine the (a) Mechanical power developed. (b) Air gap power. (c) Rotor copper loss. Solution 69 Example- 8 Solution 70 Example- 9 Solution 71 Example- 10 Solution Example-11 Solution 72 Example-12 73 Solution 74 Solution- cont… 75 Solution- cont… 76 77