MSE 4220/6220 – Mechanical Behavior of Materials Homework 01 - SOLUTION Please contact instructor (vblouin@clemson.edu) if you identify a typo in this document or if you have any question. Problem 1 (25 points) (1) Give the definition of “Force” and the corresponding SI unit and English unit. A force is an action applied at a point, on a line, on a surface or on a body of a structure in a given direction. It is measured in Newtons (N) or pounds (lbs). (2) What is the difference between “Normal Force” and “Shear Force”? Give an example for each. A normal force is applied on a surface in a direction perpendicular (normal) to the surface. Example: The reaction force from the ground applied under the sole of your shoe due to your weight is a normal force. A shear force is applied on a surface in a direction parallel to the surface. Example: The friction force from the ground applied under the sole of your shoe is a shear force. (3) What is the difference between “External Force” and “Internal Force”? Give an example for each. External forces are applied on the “system of interest” by external effects that are not part of the system. Examples: gravity, supports, structural and non-structural elements connected to or in contact with the system. Internal forces are applied on a part of the system by the other part. The two parts of the system are separated by an imaginary cut. Example: Consider a bar simply supported by simple supports at both ends. The bar bends by its own weight. Consider an imaginary cut through the middle of the bar that separates the bar into two parts A and B. The forces applied on part A by part B are the internal forces. (4) Give the definition of “Stress” and the corresponding SI unit and English unit. A stress is a force per unit surface area. It is measured in N/m2 or Pascals (Pa) for SI and pounds per square inch (psi) for English units. (5) What is the difference between “Normal Stress” and “Shear Stress”? Give an example for each. Normal stress is the normal force per unit surface area (normal to the surface of interest). Example: The normal stress applied under my shoes (10 in2 per shoe) under my own weight is: 170 lbs / (2*10 in2) = 8.5 psi The shear stress is the shear force per unit surface area (parallel to the surface). Example: Assume that I am brave enough to stand straight up on the roof of my house that has a pitch of 45 degrees. Assume that the friction coefficient between the sole of my shoes and the roof shingles is 0.5. If my shoes start sliding, the shear force is equal to the normal force multiplied by the friction coefficient. That is shear force = 170*cos(45)*0.5 = 60.1 lbs Then the shear stress = 60.1/(2*10 in2) = 3.05 psi. 1 Problem 2 (40 points) A vertical post is composed of two parts as shown. The top part has a cross-sectional area of 30 mm2 and the bottom part has a cross-sectional area of 50 mm2. The post is fixed at the bottom (point E), a mass is attached at points A and C. B and D are the mid-points of each rod. You may neglect the mass of the rod. (1) Determine all external forces applied on the rod and draw a free-body diagram of the rod. A 430 kg 4.22 kN B B C There are 3 external forces: The 430 kg mass creates a downward force at A of 430*9.81 = 4.22 kN. The 150 kg mass creates a downward force at C of 150*9.81 = 1.47 kN. The reaction force at E is also in the y-direction and can be determined using the static equilibrium equation. Sum of forces in the positive y-direction must be equal to zero: RE – 4.22 – 1.47 = 0 → RE = 5.69 kN A 150 kg C D D E E 1.47 kN RE y x (2) Determine the internal forces applied on the cross-section through point B. Make sure to use the step-by-step procedure studied in class (even if it is trivial). Step 1 - The system is selected (that is the two bars and masses) Step 2 - The coordinate system is already defined. A 4.22 Step 3 - The free-body diagram (FBD) of the whole system was kN drawn in the previous question. Step 4 - The external forces were calculated in the previous B question. N Step 5 - The point of interest (B) was selected for us. Step 6 - Cut through B. Step 7 - Select a side: top Step 8 - Draw FBD of the selected part with internal force. Only N is needed since the problem is one-dimensional. The shear force V and bending moment M are zero. Step 9 - Use static equilibrium equation to determine the internal force N. Sum of forces in positive y-direction equals zero: -4.22 – N = 0 → N = -4.22 kN The negative sign makes sense since we expect the normal force N at B to counteract the downward weight at A. So the normal force is expected to be positive upward. (3) Determine the average normal stress applied on the cross-section through B. = N/A = -4,220/30 = -140.67 N/mm2 = -140.67 MPa The negative sign makes sense since we expect the stress to be compressive. 2 (4) Repeat (2) and (3) for D. Since this is a relatively simple problem, we can skip steps 1 to 5 of the step-by-step procedure. A Step 6 - Cut thru D Step 7 - Select a side: top Step 8 - Draw the FBD Step 9 - Use static equilibrium equation to determine the internal force N -4.22 – 1.47 – N = 0 → N = -5.69 kN 4.22 kN B 1.47 kN C = N/A = -5,690/50 = -113.8 MPa (Compressive) D N Note 1: It would have been slightly easier to select the bottom part. The result should be the same. Note 2: When calculating the stress , we used the minus sign in the formula. However, it would have been acceptable to drop the minus sign as long as we specified the fact that the stress is “compressive” at D using intuition and engineering understanding of the problem. In general, you must pay strict attention to signs when calculating forces and moment but not when calculating stresses. Note 3: This is another reason for dropping the sign when calculating the stress: If we had selected N positive upward at D (since it is an arbitrary decision), we would have ended up with N = +5,69 kN instead of -5.69 kN. The resulting stress would have been +113.8 MPa instead of -113.8 MPa and we would have specified “Compressive” since N is positive and pointing towards the crosssection. (5) Describe the stress through B as precisely as possible using some of the following terms: normal, shear, bending, longitudinal, torsional, transversal, compressive, and tensile. The stress through B is a normal compressive stress applied in the longitudinal direction or a longitudinal normal compressive stress. (6) Repeat (2) and (3) but this time, use the other side of the cut through B and show that you obtain the same results. That is if you selected the bottom part of the cut, use the top and vice versa. Step 7 - Use the bottom side Step 8 - Draw the FBD. It is customary to use N pointing outward from the cross-section. This N is the same as in question (2) because of “action and reaction”. Step 9 - Static equilibrium using the sum of forces with positive upward orientation: N – 1.47 + 5.69 = 0 → N = -4.22 kN Stress: 3 N B C 1.47 kN D E 5.69 kN = -4,220/30 = -140.67 MPa (Compressive) The results of N and are the same as in questions (2) and (3). Problem 3 (10 points) Repeat question (3) of Problem 2 but without neglecting the weight of the rod. Assume that the rod is made of aluminum and the length of each part is 2 meters. Assume that the density of aluminum is 2,700 kg/m3. We need to recalculate the normal force at B. The half rod above B creates a downward gravity force equal to: (2,700kg.m3)*(1m)*(40e-6m2)*(9.81m/s2) = 10.59 N The normal force N at B is then: -4,220.00 – 10.59 – N = 0 → N = -4,230.59 N The stress is then: = N/A = -4,230.59/30 = -141.02 MPa This result is very similar to that of (2), which confirms that gravity is negligible. Note: In question (1) of Problem 2, the force at A was simplified to 4.22 kN (i.e., 3 significant digits). The result of Problem 3 would be more accurate if you used 5 or 6 significant digits: 4.2183 kN Problem 4 (25 points) A uniform cable is attached at both ends with a mass hanging at the middle as shown. (1) What are the four pieces of information that you need to determine the normal stress in the cable? The four parameters needed to determine the normal stress in the cable are: Set 1: M (hanging mass) L (length of cable) D (distance between the two walls) A (cross-sectional area of the cable) Actually, other sets of parameters may be sufficient. These parameters can be calculated from the four parameters M, L, D, A of Set 1: Set 2: Only 3 parameters are needed. M (hanging mass) (angle of the cable) A (cross-sectional area of the cable) Set 3: Only 3 parameters are needed. Rx (reaction in x at each wall) Ry (reaction in y at each wall) A (cross-sectional area of the cable) Set 4: Only 3 parameters are needed. Ry (reaction in y at each wall) (angle of the cable) A (cross-sectional area of the cable) Set 5: Only 2 parameters are needed. T (tension of the cable) A (cross-sectional area of the cable) 4 (2) Assume numerical values for each and calculate the corresponding stress in the cable. List all values clearly. Depending on which set of parameters was used: R Set 1: M = 10 kg → Mg = 98.1 N L=1m D = 0.8 m A = 0.0001 m2 The reaction force at the wall is in the direction of the cable (since a cable is not able to sustain bending). Knowing L and D, the angle of the cable can be calculated: cos() = D/L → = 36.9 deg The vertical component Ry of the reaction force is half of M: Ry = Mg/2 = 49.0 N Knowing the angle, the reaction force can be calculated: R = Ry/sin() = 81.7 N Since R is applied in the direction of the cable, the internal force is equal to R → N = 81.7 N The stress is then: = N/A = 81.7/0.0001 = 0.82 MPa Set 2: M = 10 kg → Mg = 98.1 N = 40 deg A = 0.0001 m2 The vertical component Ry of the reaction force is half of M: Ry = Mg/2 = 49.0 N Knowing the angle, the reaction force can be calculated: R = Ry/sin() = 76.2 N Since R is applied in the direction of the cable, the internal force is equal to R → N = 76.2 N The stress is then: = N/A = 76.2/0.0001 = 0.76 MPa Set 3: Rx = 60 N Ry = 50 N A = 0.0001 m2 The reaction at the wall can be calculated from the components: R = sqrt(Rx2+Ry2) = 78.1 N Since R is applied in the direction of the cable, the internal force is equal to R → N = 78.1 N The stress is then: = N/A = 78.1/0.0001 = 0.78 MPa Set 4: Ry = 50 N = 40 deg A = 0.0001 m2 Knowing the angle, the reaction force can be calculated: R = Ry/sin() = 77.8 N Since R is applied in the direction of the cable, the internal force is equal to R → N = 77.8 N The stress is then: = N/A = 77.8/0.0001 = 0.78 MPa Set 5: T = 80 N A = 0.0001 m2 The internal force N is also the tension of the cable: → N = 80 N 5 The stress is then: = N/A = 80/0.0001 = 0.80 MPa (3) Does any shear stress exist in the cable? Explain why. A cable only works in tension. It cannot resist shear and bending because of its flexibility. This means that if shear and/or bending is applied on any part of the cable, the cable reorients itself to remain in tension and cancel the shear force and/or the bending moment. Problem 5 - Extra credit for undergraduate students (5 points) and required for graduate students (20 points) A electrical pole is held in place transversally using shrouds (i.e., vertical cables under tension) and spreaders (i.e., horizontal rods under compression used to push the shrouds away from the mast). The pole has a pin connection to the ground. Assume that the tension of the vertical part of the shrouds is 7,000 N, the cross-section the pole is circular solid of diameter 30 cm and uniform along the length of the pole. The cross-sectional area of the shrouds and spreaders are 80 mm2, and 200 mm2, respectively. Assume pin connections everywhere. Neglect gravity. pole 6m spreader 6m shroud 2m (1) Are the forces in the pole, spreaders, and shrouds compressive or tensile? Usually, the shrouds are under tension to make sure that the pole does now move. Because of the geometry of the system, the shrouds pull the pole down and put it under compression. The shrouds are pushed away from each other by the spreaders. Therefore, the spreaders must be under compression. (2) Is the force in the upper part of the pole equal to that of the lower part? R1 The FBD’s of the three subsystems are drawn. The angle of the top part of the shrouds is . Since the three subsystems are connected with each other using pin connections, the reactions on the spreaders are in the longitudinal direction of the spreaders (i.e., no shear, no moment). This means that the spreaders do not apply any vertical force on the pole, only transversal forces R2. Since R2 is transversal, it does not have any effect on the longitudinal R1 R2 7.0 kN 6 R2 R2 R2 R3 R1 R2 compressive force that is applied on the pole. Therefore, the compressive force is the same in the upper and lower parts of the pole. (1) Calculate the stresses in the pole, spreaders, and shrouds. First, we can calculate given the dimensions of the system: tg() = 2/6 → = 18.4 deg The three subsystems are in static equilibrium. The shroud provides 2 static equilibrium equations: Sum of vertical forces = 0 → -7.0kN + R1cos() = 0 → R1 = 7.0kN/cos(18.4) = 7.38 kN Sum of horizontal forces = 0 → R2 – R1sin() = 0 → R2 = 7.38kN*sin(18.4) = 2.33 kN The static equilibrium of the pole provides 2 equations but only the sum of the vertical forces is needed to determine R3 → R3 – 2*R1*cos() = 0 → R3 = 2*7.38*cos(18.4) = 14.0 kN This result (R3 = 14.0 kN) was obvious because the two shrouds pull the pole down, each with 7 KN. Now the stresses can be calculated: Bottom part of the shrouds: shroud_bottom = 7,000/80 = 87.5 N/mm2 = 87.5 MPa Top part of the shrouds: shroud_top = 7,380/80 = 92.3 MPa Spreaders: spreaders = 2,330/200 = 11.7 MPa Pole: pole = 14,000/(*0.32/4) = 198.06 MPa 7